#6-3080 stand/sit sulky kit
TRANSCRIPT
#6-3080 STAND/SIT SULKY KIT forSNAPPER COMMERCIAL PRO WALK BEHIND MOWERS
This Stand/Sit Sulky Kit connects to the rear of Snapper Pro Walk Behind Mowers. The following procedure issuggested for installing the kit.
WARNINGBefore attempting any adjustments, maintenance, repairs, service, stop engine and blade and remove key fromignition switch. Remove spark plug wire(s) and secure wire(s) away from spark plug(s). Engine, muffler andsurrounding areas are extremely hot. Allow components to cool down before installing kit. To prevent fire, keepmuffler area clear of debris. Wear heavy leather gloves when handling or working around cutting blades.Blades are extremely sharp and can cause severe injury.
1. Read Safety Instructions & Operator’s Manual supplied 5. DO NOT tow loads behind sulky.with the Snapper Pro machine before attaching and 6. Keep feet on foot rests at all times.operating the sulky attachment. 7. DO NOT carry passengers.
2. DO NOT use sulky on slopes, hillsides, or rough terrain, 8. Use only standard hook-up betweenor within 3 feet of ditches or drop-offs. mowing unit and sulky.
3. Slow down and be alert for irregular terrain. 9. To avoid jackknifing, DO NOT operate4. Avoid sharp turns. Maintain control, reduce ground in reverse or make sharp turns on slopes.
speed before turning. 10. Keep feet on footrest when operating.
STEP 1: Install draw bar hitch to draw bar using 2each 3/8-16 x 2-1/4” bolts, springs, 3/8 washers and3/8-16 lock nuts. See Figure 1. Tighten nuts untilsprings are compressed to a height of 1-1/8”. SeeFigure 2.
FIGURE 1
Hitch with spring compressed to correct length.
FIGURE 2
STEP 2: Install draw bar to the rear of machine.Secure draw bar using 2 each 5/16-18 x 5/8” flangelock bolts and 5/16-18 flange lock nuts. See Figure 3.
FIGURE 3
BOTTOM HITCH
9-1299LOCK NUT
W
7-2269DRAW BAR
USE THIS HOLEFOR MOUNTINGBRACE FORPRO HYDRO
USE THIS HOLEFOR MOUNTINGBRACE FORPRO GEAR
MAIN HITCH
TOP HITCH
(Continued on Next Page)DRAW BAR
1-1/8” COMPRESSED LENGTH
9-1514FLAT WASHER
1
9-1601LOCK NUT
9-1560CAP SCRE
2-4352SPRING
9-1811LOCK BOLT
7-2268DRAW BARHITCH
INSTRUCTION No. 7-2331 (REV
7-2269DRAW BAR
. 1, 9/14/99)
STEP 3: Attach braces to drawbar using (2) each 3/8-18x1” flange lock bolts and 3/8-18 top locknuts. SeeFigures 3 & 4 for correct mounting holes andhardware orientation.
FIGURE 4
STEP 4: Remove the upper carriage boltthat secure the handle bar to the machinexisting carriage bolts and install new nuts from the kit to secure brace to maFigure 5. Tighten all nuts and bolts that draw bar to machine, the braces to draw bbraces to the handle area.
FIGURE 5
STEP 5: Install the top hitch (the longer bottom hitch (the shorter piece) to the seweldment. Use 1 each 1/2-13 x 3” cap screwwasher and 2 each 1/2-13 hex nuts. See Figure 7.IMPORTANT: Top Hitch and Bottom Hitchsnug but still able to pivot. Jam both nusecurely to prevent loosening.
FIGURE 6
W
EXISTING CARRIAG9-1585 LOCK NUTS F
3-3607BOTTOM HITCH
9-1587
9-1821CAP SCREW
3-3608TOP HITCH
NOTE: BRACE SHOWNATTACHED IN PROHYDRO POSITION.
9-1304CAP SCRE
9-1299LOCK NUT
7-2270BRACE
s and nutse. Reinstall3/8-16 lockchine. Seesecure thear and the
FIGURE 7
STEP 6: Mount carriage/axle weldment to seatsupport weldment. Tighten nuts and bolts securely.See Figure 8.
E BOLTS &ROM KIT
FLAT WASHER
9-1316HEX NUT
7-2092SEAT SUPPORTWELDMENT
9-1619LOCK NUT
7-2270BRACE
HANDLE
2
piece) andat support, 17/32 flat
Figure 6 &
should bets together
9-1514FLAT WASHER
7-2093CARRIAGE/AXLEWELDMENT
FIGURE 8
(Continued on Next Page)
9-1891LOCK BOLT
STEP 7: Slide on one flat washer per axle. SeeFigure 9.
FIGURE 9
STEP 8: Slide on both wheels. Slide on one flatwasher per axle. Insert cotter pins into ends of axlesand spread ends of pins to secure in place. SeeFigure 10. Install both hub caps onto wheels. SeeFigure 11.
Ss
Ssb
FIGURE 11
FIGURE 12
(1) 2-9617FLAT WASHER
W
2-9617FLATWASHER
INSTALL COTTER PIN& BEND BOTH ENDSAROUND AXLE
FIGURE 10
TEP 9: Install seat onto seat brackecurely. See Figure 12.
TEP 10: Insert seat extension into eat support weldment and securolts. Tighten nuts and bolts securel
5-2268WHEEL ASSEMBLY
9-1516COTTER PIN
3
et. Tighten bolts
upper portion ofe with nuts andy. See Figure 13.
1-1022HUB CAP
FIGURE 13
9-1527CAP SCRE
7-2090SEAT BRACKET
7-2091SEAT
9-1315LOCK WASHER
9-1601LOCK NUT
W
9-1908CAP SCRE7-2321SEAT EXTENSION TUBE
STEP 11: Install the seat bracket/seat assembly ontoseat extension. Position the seat bracket with thetabs with the three holes to the rear of sulky. Secureseat to bracket with two bolts and tighten securely.See Figure 14.
FIGURE 1
STEP 12: Position draw bar hitch in between top andbottom hitch and secure with clevis pin and lynchpin. See Figure 15.
ITEM
Sulky Tires Check AWheel Bearings Lubricat
(GreasFasteners
(T
W7-2268DRAW BARHITCH
N
7-2321SEATEXTENSION TUBE
4
MA
SERVIC
ir Pressue with Gen
Ge Zerk Fit
Checkighten to P
9-1908CAP SCRE
9-1601LOCK NUT
4
INTENANCE SC
E PERFORMED
re (Inflate to 12 to 15 PSeral Purpose Grease fro
rease Gunting on Inside of Wheels) all Fastenersroper Torque Value)
2-4351CLEVIS PI
FIGURE 15
HEDULE
EACHUSE
25HRS
50HRS
I) X Xm X
7-7780LYNCH PIN
100HRS
EACHSEASON
X
X
STAND/SIT SULKY ASSEMBLY
5
3
6
WARNING LETTERINGMUST BE POSITIONED ATTHIS END OF DRAW BAR.
33
6
STAND/SIT SULKY ASSEMBLY
ITEM PART NO. QTY DESCRIPTION1 2-9617 4 WASHER, 3/4” Flat2 1-1022 2 CAP, Hub3 9-1891 6 BOLT, 3/8-16 x 1”, Grade 54 2-4351 1 PIN, 1/2 x 1-3/16” Clevis5 2-4352 2 SPRING6 9-1619 6 NUT, 3/8-16 Hex Flange Lock7 3-3607 1 HITCH, Bottom8 3-3608 1 HITCH, Top9 5-2268 2 ASSEMBLY, Wheel-- 2-3828 1 TIRE, 4.10/3.50-4-- 1-0821 1 TUBE, Tire-- 1-7146 1 RIM, Wheel-- 1-1807 2 BALL BEARING, Flange-- 1-4669 1 LUBE FITTING-- 1-2234 1 VALVE STEM10 7-2092 1 WELDMENT, Seat Support11 7-2090 1 BRACKET, Seat12 7-2091 1 SEAT13 7-2268 1 HITCH, Draw Bar14 7-2269 1 DRAW BAR15 7-2270 2 BRACE, Draw Bar16 7-2271 1 PAD, Friction17 9-1299 4 NUT, 3/8-16 Hex Nyloc18 7-7780 1 PIN, 7/16 HD Lynch19 9-1516 2 PIN, 5/32 x 1” Cotter20 9-1514 4 WASHER, 13/32” Flat21 9-1821 1 SCREW, 1/2-13X3” Hex Head Cap, Grade 522 9-1811 2 BOLT, 5/16-18 x .5/8” Hex Flange Lock, Grade 523 9-1560 2 SCREW, 3/8-16 x 2-1/4” Hex Head Cap, Grade 524 9-1304 2 SCREW, 3/8-16 x 1”Hex Head Cap, Grade 525 9-1315 2 WASHER, 21/64” Split Lock26 9-1316 2 NUT, 1/2-13 Hex Grade 527 9-1527 2 SCREW, 5/16-18 x 1-1/4” Hex Head Cap, Grade 528 9-1587 1 WASHER, 17/32” Flat29 9-1601 6 NUT 5/16-18 Hex Flange Lock, Grade 530 9-1908 4 SCREW, 5/16-18 x 1.3/4”, Grade 531 7-2093 1 WELDMENT, Carriage/Axle32 7-2321 1 TUBE, Seat Extension33 7-2646 1 DECAL, Warning34 1-9293 1 NAMEPLATE, Snapper (not shown)35 9-1585 2 NUT, 3/8-16 Hex Center Lock (Not shown in illustration)36 7-2536 1 DECAL, Snapper (not shown)
INSTRUCTION No. 7-2331 (REV. 1, 9/14/99)