6 speed transaxle lawn tractor - sears parts direct · tractor. _, caution: tow only the...

Owner's Manual

ELECTRIC START42" MOWER6 SPEED TRANSAXLE

LAWN TRACTORModel No.917.272057

• Safety• Assembly• Operation• Maintenance

• Repair Parts

---_ This product has a low emission engine which operatesdifferently from previously built engines, Before you start theengine, read and understand this Owner's Manual,

CAUTION:

Read and follow all SafetyRules and Instructions beforeoperating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917Sears Craftsman Help Line5 am - 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A.Visit our Craftsman website:www.sears.com/craftsman

Warranty ...............................................2Safety Rules .........................................3ProductSpecifications..........................6Assembly..............................................8Operation............................................11MaintenanceSchedule......................17

Maintenance.......................................17Serviceand Adjustments....................21Storage...............................................27Troubleshooting.................................28RepairParts........................................32Parts Ordering.....................BackCover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment ismaintained, lubricated and tuned up according to the instructions in the owner'smanual, Sears will repair or replace, free of charge, any parts found to be defective inmaterial or workmanship. Warranty service is available free of charge by returning yourCraftsman riding equipment to your nearest Sears Service Center. In-home warrantyservice is available but a trip charge will apply. This warranty applies only while thisproduct is used in the United States.

This Warranty does not cover:• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impactingobjects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,electrical and mechanical damage caused by improper storage, failure to use theproper grade and amount of engine oil, failure to keep the deck clear of flammabledebris, or the failure to maintain the equipment according to the instructions con-tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within thirty (30) days of itspurchase date.

• Riding equipment used for commercial or rental purposes. A product is "used forcommercial purpose" if is used for any purpose other than single family householddwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this ridingequipment proves defective in material or workmanship and our testing determines thebattery will not hold a charge, Sears will replace the battery at no charge. Warrantyservice is available free of charge by returning your Craftsman riding equipment toyour nearest Sears Service Center. In-home warranty service is available but a tripcharge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME. WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights whichmay vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is capable of amputating hands and feet andthrowing objects. Failure to observe the following safety instructions could result inserious injury or death.

I. GENERAL OPERATION

• Read, understand, and follow allinstructions in the manual and on themachine before starting.

• Only allow responsible adults, who arefamiliar with the instructions, to operatethe machine.

• Clear the area of objects such asrocks, toys, wire, etc., which could bepicked up and thrown by the blade.

• Be sure the area is clear of otherpeople before mowing. Stop machineif anyone enters the area.

• Never carry passengers.• Do not mow in reverse unless abso-

lutely necessary. Always look downand behind before and while backing.

• Be aware of the mower dischargedirection and do not point it at anyone.Do not operate the mower withouteither the entire grass catcher or theguard in place.

• Slow down before turning.• Never leave a running machine

unattended. Always turn off blades, setparking brake, stop engine, andremove keys before dismounting.

• Turn off blades when not mowing.• Stop engine before removing grass

catcher or unclogging chute.• Mow only in daylight or good artificial

light.• Do not operate the machine while

under the influence of alcohol or drugs.• Watch for traffic when operating near or

crossing roadways.• Use extra care when loading or

unloading the machine into a trailer ortruck.

• Data indicates that operators, age 60years and above, are involved in alarge percentage of riding mower-related injuries. These operatorsshould evaluate their ability to operatethe riding mower safely enough toprotect themselves and others fromserious injury.

• Keep machine free of grass, leaves orother debris build-up which can touchhot exhaust / engine parts and bum. Donot allow the mower deck to plow leavesor other debris which can cause build-up to occur. Clean any oil or fuelspillage before operating or storing themachine. Allow machine to cool beforestorage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which canresult in severe injury or death. All slopesrequire extra caution. If you cannot back upthe slope or if you feel uneasy on it, do notmow it.DO:

• Mow up and down slopes, not across.• Remove obstacles such as rocks, tree

limbs, etc.• Watch for holes, ruts, or bumps.

Uneven terrain could overturn themachine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear sothat you will not have to stop or shiftwhile on the slope.

• Follow the manufacturer's recommen-dations for wheel weights or counter-weights to improve stability.

• Use extra care with grass catchers orother attachments. These can changethe stability of the machine.

• Keep all movement on the slopes slowand gradual Do not make suddenchanges in speed or direction.

• Avoid starting or stopping on a slope. Iftires lose traction, disengage theblades and proceed slowly straightdown the slope.

DO NOT:

• Do not turn on slopes unless neces-sary, and then, turn slowly and gradu-ally downhill, if possible.

• Do not mow near drop-offs, ditches, orembankments. The mower couldsuddenly turn over if a wheel is over theedge of a cliff or ditch, or if an edgecaves in.

• Do not mow on wet grass. Reducedtraction could cause sliding.

• Do not try to stabilize the machine byputting your foot on the ground.

• Do not use grass catcher on steepslopes.

3

Ill. CHILDRENTragic accidents can occur if the operatoris not alert to the presence of children.Children are often attracted to the

machine and the mowing activity. Neverassume that children will remain where

you last saw them.• Keep children out of the mowing area

and under the watchful care of another

responsible adult.• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behindand down for small children.

• Never carry children. They may fall offand be seriously injured or interferewith safe machine operation.

• Never allow children to operate themachine.

• Use extra care when approaching blindcorners, shrubs, trees, or other objectsthat may obscure vision.

IV. SERVICE

• Use extra care in handling gasolineand other fuels. They are flammableand vapors are explosive.-Use only an approved container.- Never remove gas cap or add fuelwith the engine running. Allowengine to cool before refueling. Donot smoke.

-Never refuel the machine indoors.- Never store the machine or fuelcontainer inside where there is anopen flame, such as a water heater.

• Never run a machine inside a closedarea.

• Keep nuts and bolts, especially bladeattachment bolts, tight and keepequipment in good condition.

• Never tamper with safety devices.Check their proper operation regularly.

• Keep machine free of grass, leaves, orother debris build-up. Clean oil or fuelspillage. Allow machine to cool beforestoring.

• Stop and inspect the equipment if youstrike an object. Repair, if necessary,before restarting.

• Never make adjustments or repairswith the engine running.

• Grass catcher components are subjectto wear, damage, and deterioration,which could expose moving parts orallow objects to be thrown. Frequentlycheck components and replace withmanufacturer's recommended parts,when necessary.

• Mower blades are sharp and can cut.Wrap the blade(s) or wear gloves, anduse extra caution when servicing them.

• Check brake operation frequently.Adjust and service as required.

• Be sure the area is clear of other • Be alert and turn machine off if children

people before mowing, Stop machine ifanyone enters the area.

• Never carry passengers or childreneven with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look downand behind before and while backing.

• Never carry children. They may fall offand be seriously injured or interferewith safe machine operation.

• Keep children out of the mowing areaand under the watchful care of anotherresponsible adult.

enter the area.• Before and when backing, look behind

and down for small children.• Mow up and down slopes (15 ° Max),

not across.• Remove obstacles such as rocks, tree

limbs, etc.• Watch for holes, ruts, or bumps.

Uneven terrain could overturn themachine. Tall grass can hide obstacles.

4

• Use slow speed. Choose a low gear sothat you will not have to stop or shiftwhile on the slope.

• Avoid starting or stopping on a slope. Iftires lose traction, disengage theblades and proceed slowly straightdown the slope.

• If machine stops while going uphill,disengage blades, shift into reverseand back down slowly.

• Do not turn on slopes unless neces-sary, and then, turn slowly and gradu-ally downhill, if possible.

,_Look for this symbol to point outimportant safety precautions. It meansCAUTION!!! BECOME ALERT!!! YOURSAFETY IS INVOLVED.

_lb CAUTION: In order to preventaccidental starting when setting up,transporting, adjusting or making repairs,always disconnect spark plug wire andplace wire where it cannot contact sparkplug.

_ CAUTION: Do not,coast down a hill

in neutral, you may lose control of thetractor.

_, CAUTION: Tow only the attachments

that are recommended by and complywith specifications of the manufacturer ofyour tractor. Use common sense whentowing. Operate only at the lowestpossible speed when on a slope. Tooheavy of a load, while on a slope, isdangerous. Tires can lose traction withthe ground and cause you to lose controlof your tractor.

,_WARNING: Engine exhaust, some ofits constituents, and certain vehiclecomponents contain or emit chemicalsknown to the State of California to causecancer and birth defects or other repro-ductive harm.

_I, WARNING: Battery posts, terminalsand related accessories contain lead and

lead compounds, chemicals known to theState of California to cause cancer and

birth defects or other reproductive harm.Wash hands after handling.

5

PRODUCT SPECIFICATIONS

_ASOLINE 1.25 GALLONS;APACITY UNLEADED_ND TYPE: REGULAR

)ILTYPE SAE 10W30 (ABOVE32°F)

_PI-SF-SJ): SAE 5W-30(BELOW 32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTSW/O FILTER: 3.5 PINTS

3PARK PLUG: CHAMPION RC12YC

GAP: .040")

GROUND SPEED

VIPH):

FORWARD:1ST 1.22ND 1.53a° 2.44TM 3.55 TM 4.86TM 5.3

REVERSE: 1.5

TIRE PRESSURE:FRONT: 14 PSIREAR: 10PSI

;HARGING 3 AMPS BATTERY;YSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 30MIN. CCA: 240CASE SIZE: U 1R

BLADE BOLT 27-35 FT. LBS.TORQUE:

REPAIR AGREEMENT

A Repair Agreement is available on thisproduct. Contact your nearest Searsstore for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.• Follow a regular schedule in maintain-

ing, caring for and using your tractor.• Follow the instructions under "Mainte-

nance" and "Storage" sections of thisowner's manual.

_,WARNING: This tractor is equippedwith an internal combustion engine andshould not be used on or near anyunimproved forest-covered, brush-covered or grass-covered land unless theengine's exhaust system is equipped witha spark arrester meeting applicable localor state laws (if any). If a spark arrester isused, it should be maintained in effectiveworking order by the operator.In the state of California the above isrequired by law (Section 4442 of theCalifornia Public Resources Code).Other states may have similar laws.Federal laws apply on federal lands. Aspark arrester for the muffler is availablethrough your nearest Sears servicecenter (See REPAIR PARTS section ofthis manual).

CONGRATULATIONS on your purchaseof a new tractor. It has been designed,engineered and manufactured to giveyou the best possible dependability andperformance.Should you experience any problem youcannot easily remedy, please contact aSears or other qualified service center.We have competent, well-trained techni-cians and the proper tools to service orrepair this tractor.Please read and retain this manual. Theinstructions will enable you to assembleand maintain your tractor properly.Always observe the "SAFETY RULES".

6

SteeringWheel Insert

(1) Hex Bolt

3/8-16 x 1

Steering )_

Boot _,/

Steering Wheel

1) Lockwasher 3/8

O(1) Large Flat Washer

(1) Hex Bolt5/16-18 x 1-1/4

(1) Locknut5/16-18

_ SteeringWheel Adapter

t Stx_erninigon

Shaft

Seat

(_Washer(_ 17/32 x 1-3/16 x 12

Gauge

(_(1) Knob

Slope Sheet

For Future Use

Keys

(2) KeysVideo Cassette

7

Your new tractor has been assembled at the factory with exception of those parts leftunassembled for shipping purposes. To ensure safe and proper operation of yourtractor all parts and hardware you assemble must be tightened securely. Use thecorrect tools as necessary to insure proper tightness. Review the video cassette beforeyou begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assemblyeasier. Standard wrench sizes you needare listed below.

(1) 9/16"wrench (1) Pliers(2) 1/2"wrench (1) Utility knife(1) Tire pressure gauge

When right or left hand is mentioned inthis manual, it means, from your point ofview, when you are in the operatingposition (seated behind the steeringwheel).

TO REMOVE TRACTOR FROMCARTONUNPACK CARTON

1. Remove all accessible loose partsand parts cartons from carton.

2. Cut, from top to bottom, along lines onall four corners of carton, and laypanels flat.

3. Check for any additional loose partsor cartons and remove.

__ Insert_a_----3/8 Hex Bolt

_i 3/8 Lock Washer

__ Large FlatWasher

BEFORE REMOVINGTRACTORFROM SKIDATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT ANDBOOT

1. Slide extension shaft onto lower

steering shaft. Align mounting holesin extension and lower shafts andinstall 5/16 hex bolt and Iocknut.

Tighten securely.IMPORTANT: Tighten bolt and nutsecurely to 18-22 ft. Ibs torque.2. Place tabs of steering boot over tab

slots in dash and push down tosecure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.4. Remove steering wheel adapter from

steering wheel and slide adapter ontosteering shaft extension:

5. Position steering wheel so cross barsare horizontal (left to right) and slideinside boot and onto adapter.

6. Assemble large flat washer, 3/8 lockwasher, 3/8 hex bolt and tightensecurely.

7. Snap steering wheel insert into centero1 steering wheel.

8. Remove protective materials fromtractor hood and grill.

IMPORTANT: Check for and remove anystaples in skid that may puncture tireswhere tractor is to roll off skid.

CHECK BATTERY

1. Lift seat pan to raised position andopen battery box door.

NOTE: If this battery is put into serviceafter month and year indicated on label(label located between terminals) chargebattery for minimum of one hour at 6-10amps. (See "BATTERY" in Maintenancesection of this manual for charginginstructions).

8

LabelSeat

TerminalBatteryDoor

INSTALL SEAT

Adjust seat before tightening adjustmentknob.

1. Remove adjustment knob and fiatwasher securing seat to cardboardpacking and set aside for assembly ofseat to tractor.

2. Pivot seat upward and remove fromthe cardboard packing. Remove thecardboard packing and discard.

3. Place seat on seat pan so head ofshoulder bolt is positioned over largeslotted hole in pan.

4. Push down on seat to engageshoulder bolt in slot and pull seattowards rear of tractor.

5. Pivot seat and pan forward andassemble adjustment knob and flatwasher loosely. Do not tighten.

6. Lower seat into operating position andsit in seat.

7. Slide seat until a comfortable positionis reached which allows you to pressclutch/brake pedal all the way down.

8. Get off seat without moving itsadjusted position.

9. Raise seat and tighten adjustmentknob securely.

Seat

Seat Pan-.

Boll

Flat Washer.

Adj_ Knob i

NOTE: You may now roll or drive yourtractor off the skid. Follow the appropriateinstruction below to remove the tractorfrom the skid.

TO ROLLTRACTOR OFF SKID (SeeOperation section for location andfunction of controls)

1. Press lift lever plunger and raiseattachment lift lever to its highestposition.

2. Release parking brake by depressingclutch/brake pedal.

3. Place gearshift lever in neutral (N)position,

4. Roll tractor forward off skid.

5. Remove banding holding deflectorshield up against tractor.

TO DRIVETRACTOR OFF SKID (SeeOperation section for location and

function of controls),i_WARNING: Before starting, read,understand and follow all instructions inthe Operation section of this manual. Besure tractor is in a well-ventilated area.Be sure the area in front of tractor is clear

of other people and objects.1. Be sure all the above assembly steps

have been completed.2. Check engine oil level and fill fuel

tank with gasoline.3. Sit on seat in operating position,

depress clutch/brake pedal and setthe parking brake.

4. Place gear shift lever in neutral (N)position.

5. Press lift lever plunger and raiseattachment lift lever to its highestposition.

6. Start the engine. After engine hasstarted, move throttle control to idleposition.

7. Depress clutch/brake pedal into full"BRAKE" position and hold. Movegearshift lever to 1st gear.

8. Slowly release clutch/brake pedal andslowly drive tractor off skid.

9. Apply brake to stop tractor, set parkingbrake and place gearshift lever inneutral position.

10.Turn ignition key to "OFF" position.Continue with the instructions that follow.

9

INSTALL MULCHER PLATE

(If previously removed)1. Raise and hold deflector shield in

upright position.2. Place front of mulcher plate over front

of mower deck opening and slide intoplace, as shown.

3. Hook front latch into hole on front ofmower deck.

4. Hook rear latch into hole on back ofmower deck.

_CAUTION: Do not remove deflectorshield from mower. Raise and hold shield

when attaching mulcher plate and allow itto rest on plate while in operation.

Shield

MulcherPlate

LatchHooks

TO CONVERTTO BAGGING ORDISCHARGINGSimply remove mulcher plate and store ina safe place. Your mower is now ready fordischarging or installation of optionalgrass catcher accessory.NOTE: It is not necessary to changeblades. The mulcher blades are de-

signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overin-flated at the factory for shipping pur-poses. Correct tire pressure is importantfor best cutting performance.• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS"section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housingshould be properly leveled. See "TOLEVEL MOWER HOUSING" in theService and Adjustments section of thismanual.

CHECK FOR PROPER POSITION OFALL BELTS

See the figures that are shown forreplacing motion and mower blade drivebelts in the Service and Adjustmentssection of this manual. Verify that thebelts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate yourtractor, check to see that the brake isproperly adjusted. See "TO ADJUSTBRAKE" in the Service and Adjustmentssection of this manual.

,/CHECKLIST

Before you operate your new tractor, wewish to assure that you receive the bestperformance and satisfaction from thisQuality Product.Please review the following checklist:,/All assembly instructions have been

completed.,/No remaining loose parts in carton.,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).,/Seat is adjusted comfortably and

tightened securely.,I All tires are properly inflated. (For

shipping purposes, the tires wereoverinflated at the factory).

,/Be sure mower deck is properly leveledside-to-side/front-to-rear for best cuttingresults. (Tires must be properly inflatedfor leveling).

,I Check mower and drive belts. Be surethey are routed properly around pulleysand inside all belt keepers.

,/Check wiring. See that all connectionsare still secure and wires are properlyclamped.

While learning how to use your tractor,pay extra attention to the followingimportant items.,/ Engine oil is at proper level.,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.,I Become familiar with all controls - their

location and function. Operate thembefore you start the engine.

,/Be sure brake system is in safeoperating condition.

10

These symbols may appear on your tractor or in literature supplied with the product.Learn and understand their meaning.

BA]-FERY CAUTION ORWARNING

ENGINE ON ENGINE OFF

REVERSE FORWARD FAST SLOW

OILPRESSURE

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFTLOCKED

R N H LATTACHMENT REVERSE

CLUTCH ENGAGEDNEUTRAL HIGH LOW PARKING BRAKE

(_ _ KEEP AREA CLEAR SLOPE HAZARDS

ATTACHMENTIGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

11

FREE WHEEL

{Automatic Models only)

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments. Save this manual for future reference.

AttachmentClutch

Ammeter

Throttle/ChokeControl

Ignition SwitchLight Switch

LiftLeverPlunger

AttachmentLift Lever

Clutch/BrakePedal

HeightAdjustmentIndicator

Parking Brake Lever

Gearshift Lever

Our tractors conform to the safety standards of theAmerican National Standards Institute.

AMMETER - Indicates charging (+) ordischarging (-) of battery.ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or otherattachments mounted to your tractor.ATTACHMENT LIFT LEVER - Used toraise, lower, and adjust the mower deckor other attachments mounted to yourtractor.CLUTCH/BRAKE PEDAL - Used fordeclutching and braking the tractor andstarting the engine.GEARSHIFT LEVER - Selects the speedand direction of tractor.

IGNITION SWITCH - Used for starting andstopping the engine.LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing itsposition.LIGHT SWITCH - Turns the headlights onand off.PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position.THROTTLE/CHOKE CONTROL- Usedfor starting and controlling engine speed.

12

The operation of any tractor can result in foreign objects thrown intothe eyes, which can result in severe eye damage, Always wear safetyglasses or eye shields while operating your tractor or performing anyadjustments or repairs, We recommend a wide vision safety maskover spectacles or standard safety glasses.

HOWTO USEYOURTRACTORTO SET PARKING BRAKE

Your tractor is equipped with an operatorpresence sensing switch. When engineis running, any attempt by the operator toleave the seat without first setting theparking brake will shut off the engine.1. Depress clutch/brake pedal into full

"BRAKE" position and hold.2. Place parking brake lever in "EN-

GAGED" position and releasepressure from clutch/brake pedal,Pedal should remain in "BRAKE"position. Make sure parking brake willhold tractor secure.

Attachment Clutch Lever"Engaged" Position

Throttle/ KeyChoke

Brake

Brakeled"

rshiftLever

PositionPosition

STOPPING

MOWER BLADES -

• To stop mower blades,move attach-ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N)position.

ENGINE-

• Move throttle control tO slow position.NOTE: Failure to move throttle control toslow position to allow engine to idlebefore stopping may cause engine to"backfire".• Turn ignition key to "OFF" position and

remove key. Always remove key whenleaving tractor to prevent unauthorizeduse.

• Never use choke to stop engine.IMPORTANT: Leaving the ignition switchin any position other than "OFF" willcause the battery to be discharged,(dead).NOTE: Under certain conditions whentractor is standing idle with the enginerunning, hot engine exhaust gases maycause "browning" of grass. To eliminatethis possibility, always stop engine when_cpping tractor on grass areas.

AUTION: Always stop tractorcompletely, as described above, beforeleaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.• Operating engine at less than full

throttle reduces the battery chargingrate.

• Full throttle offers the best bagging andmower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement iscontrolled by the gearshift lever.1. Start tractor with clutch/brake pedal

depressed and gearshift lever inneutral (N) position.

2. Move gearshift lever to desiredposition.

3. Slowly release clutch/brake pedal tostart movement.

IMPORTANT: Bring tractor to a completestop before shifting or changing gears.Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift leverdetermines the cutting height.• Grasp lift lever.• Press plunger with thumb and move

lever to desired position.The cutting height range is approxi-mately 1-1/2 to 4". The heights aremeasured from the ground to the blade tipwith the engine not running. Theseheights are approximate and may varydepending upon soil conditions, height ofgrass and types of grass being mowed.

13

• The average lawn should be cut toapproximately 2-1/2 inches during thecool season and to over 3 inchesduring hot months. For healthier andbetter looking lawns, mow often andafter moderate growth.

• For best cutting performance, grassover 6 inches in height should bemowed twice. Make the first cutrelatively high; the second to desiredheight.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjustedwhen they are slightly off the groundwhen mower is at the desired cuttingheight in operating position. Gaugewheels then keep the deck in properposition to help prevent scalping in mostterrain conditions.NOTE: Adjust gauge wheels with tractoron a flat level surface.

1. Adjust mower to desired cutting height(See "TO ADJUST MOWER CUTTINGHEIGHT" in this section of manual).

2. With mower in desired height of cutposition, gauge wheels should beassembled so they are slightly off theground. Install gauge wheel inappropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut andtighten securely.

3. Repeat for opposite side installinggauge wheel in same adjustmenthole.

GaugeWheelMountinBracket

Locknut

3/8

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operatorpresence sensing switch. Any attempt bythe operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine.1. Select desired height of cut.2. Start mower blades by engaging

attachment clutch control.TO STOP MOWER BLADES -disengage attachment clutch control.

_ILCAUTION: Do not operate the mowerwithout either the entire grass catcher, onmowers so equipped, or the deflectorshield in place.AttachmentClutch Lever Attachment

'er HighPosition _. Position

LowPosition

DeflectorShield

TO OPERATE ON HILLS

_)IbCAUTION: Do not drive up or downhills with slopes greater than 15° and donot drive across any slope.• Choose the slowest speed before

starting up or down hills.• Avoid stopping or changing speed on

hills.• If slowing is necessary, move throttle

control lever to slower position.• If stopping is absolutely necessary,

push clutch/brake pedal quickly tobrake position and engage parkingbrake.

• Move gearshift lever to lstgear. Besure you have allowed room for tractorto roll slightly as you restart movement.

• To restart movement, slowly releaseparking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest positionwith attachment lift control.

• When pushing or towing your tractor,be sure gearshift lever is in neutral (N)position.

• Do not push or tow tractor at more thanfive (5) MPH.

NOTE: To protect hood from damagewhen transporting your tractor on a truckor a trailer, be sure hood is closed andsecured to tractor. Use an appropriatemeans of tying hood to tractor (rope, cord,etc.).

14

TOWING CARTS AND OTHER

ATTACHM ENTS

Tow only the attachments that arerecommended by and comply withspecifications of the manufacturer of yourtractor. Use common sense when towing.Too heavy of a load, while on a slope, isdangerous. Tires can lose traction withthe ground and cause you to lose controlof your tractor.

BEFORE STARTING THE ENGINECHECK ENGINE OIL LEVEL

The engine in your tractor has beenshipped, from the factory, already filledwith summer weight oil.1. Check engine oil with tractor on level

ground.2. Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert thedipstick into the tube and rest oil fillcap on the tube. Do not thread thecap onto the tube. Remove and readoil level. If necessary, add oil until"FULL" mark on dipstick is reached.Do not overfill.

• For cold weather operation you shouldchange oil for easier starting (See "OILVISCOSITY CHART' in the Mainte-nance section of this manual).

• To change engine oil, see the Mainte-nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regularunleaded gasoline with a minimum of87 octane. (Use of leaded gasolinewill increase carbon and lead oxidedeposits and reduce valve life). Do notmix oil with gasoline. Purchase fuel inquantities that can be used within 30days to assure fuel freshness.

IMPORTANT: When operating intemperatun_s below 32°F(0°C), use fresh,clean winter grade gasoline to helpinsure good cold weather starting.

_{:_WARNING: Experience indicates thatalcohol blended fuels (called gasohol orusing ethanol or methanol) can attractmoisture which leads to separation andformation of acids during storage. Acidicgas can damage the fuel system of anengine while in storage. To avoid engineproblems, the fuel system should beemptied before storage of 30 days orlonger. Drain the gas tank, start theengine and let it run until the fuel linesand carburetor are empty. Use fresh fuelnext season. See Storage Instructions foradditional information. Never use engineor carburetor cleaner products in the fuel_k or permanent damage may occur.

CAUTION: Fill to bottom of gas tankfiller neck. Do not overfill. Wipe off anyspilled oil or fuel. Do not store, spill oruse gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time or ifthe engine has run out of fuel, it will take extracranking time to move fuel from the tank tothe engine.1. Sit on seat in operating position,

depress clutch/brake pedal and setparking brake.

2. Place gear shift lever in neutral (N)position.

3. Move attachment clutch to "DISEN-

GAGED" position.4. Move throttle control to choke position.NOTE: Before starting, read the warm andcold starting procedures below.5. Insert key into ignition and turn key

clockwise to "START' position andrelease key as soon as engine starts.Do not run starter continuously formore than fifteen seconds per minute.If the engine does not start afterseveral attempts, move throttle controlto fast position, wait a few minutes andtry again. If engine still does not start,move the throttle control back to thechoke position and retry.

WARM WEATHER STARTING (50 ° F andabove)

6. When engine starts, move the throttlecontrol to the fast position.

• The attachments and ground drive cannow be used. If the engine does notaccept the load, restart the engine andallow it to warm up for one minuteusing the choke as described above.

15

COLD WEATHER STARTING ( 50 ° F andbelow)6. When engine starts, allow engine to

run with the throttle control in the

choke position until the engine runsroughly, then move throttle control tofast position. This may require anengine warm-up period from severalseconds to several minutes, depend-ing on the temperature.

• The attachments can also be used

during the engine warm-up period.NOTE: If at a high altitude (above 3000 feet)or in cold temperatures (below 32 F) thecarburetor fuel mixture may need to beadjusted for best engine performance. See"TO ADJUST CARBURETOR" in the Serviceand Adjustments section of this manual.

MOWlNGTIPS

• Mower should be properly leveled forbest mowing performance. See "TOLEVEL MOWER HOUSING" in the

Service and Adjustments section of thismanual.

• The left hand side of mower should beused for trimming.

• Drive so that clippings are dischargedonto the area that has already beencut. Have the cut area to the right ofthe tractor. This will result in a more

even distribution of clippings and moreuniform cutting.

• When mowing large areas, start byturning to the right so that clippings willdischarge away from shrubs, fences,driveways, etc. After one or tworounds, mow in the opposite directionmaking left hand turns until finished.

f

• If grass is extremely tall, it should bemowed twice to reduce load andpossible fire hazard from dried clip-pings. Make first cut relatively high; thesecond to the desired height.

• Do not mow grass when it is wet. Wetgrass will plug mower and leaveundesirable clumps. Allow grass to drybefore mowing.

• Always operate engine at full throttlewhen mowing to assure better mowingperformance and proper discharge ofmaterial. Regulate ground speed byselecting a low enough gear to give themower cutting performance as well asthe quality of cut desired.

• When operating attachments, select aground speed that will suit the terrainand give best performance of theattachment being used.

MULCHING MOWINGTIPS

IMPORTANT: For best performance,keep mower housing free of built-upgrass and trash. Clean after each use.• The special mulching blade will recut

the grass clippings many times andreduce them in size so that as they fallonto the lawn they will disperse into thegrass and not be noticed. Also, themulched grass will biodegrade quicklyto provide nutrients for the lawn.Always mulch with your highest engine(blade) speed as this will provide thebest recutting action of the blades.

• Avoid cutting your lawn when it is wet.Wet grass tends to form clumps andinterferes with the mulching action.The best time to mow your lawn is theearly afternoon. At this time the grasshas dried and the newly cut area wiltnot be exposed to the direct sun.

• For best results, adjust the mowercutting height so that the mower cuts offonly the top one-third of the grassblades. For extremely heavy grass,reduce your width of cut on each passand mow slowly.

Max 1/3

• Certain types of grass and grassconditions may require that an area bemulched a second time to completelyhide the clippings. When doing asecond cut, mow across or perpendicu-lar to the first cut path.

• Change your cutting pattern from weekto week. Mow north to south one weekthen change to east to west the nextweek, This will help prevent mattingand graining of the lawn.

16

! . Chang e tllOre often when Opeta(ing Utide, a heavy load ol in highambient temperatures. S. If equipped with adjustabJe system2 - Ser'/ice more often when operating _ndirty or dusty cond_iorr_ 6 Nol required if equipped with maintenance-flee batiery

3 - If equipped with oil fi_leI, change oil even/50 hours 7 - Tighten fron{ axle pivot bolt to 35 I1 -Ibs maxim um4 ReplacB b_ades rno_eo_en when mowing in sandy s¢_i[ Do not ore[tighten

GENERAL RECOMMENDATIONS LUBRICATION CHART

The warranty on this tractor does not coveritems that have been subjected to operatorabuse or negligence. To receive full valuefrom the warranty, operator must maintaintractor as instructed in this manual.Some adjustments wilt need to be madeperiodically to properly maintain yourtractor.All adjustments in the Service andAdjustments section of this manual shouldbe checked at least once each season.

• Once a year you should replace thespark plug, clean or replace air filter, andcheck blades and belts for wear. A new

spark plug and clean air filter assureproper air-fuel mixture and help yourengine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.2. Check brake operation.3. Check tire pressure.4. Check operator presence and

interlock systems for proper operation.5. Check for loose fasteners.

17

QFront WheelBearingZerk

Bearing Zerk

®Engine /I II

II

I _--r T _j

@SAE 30 or 10w30 MOTOR OIL@GENERAL PURPOSE GREASE(_REFER TO Maintenance "ENG/NE"SECTION

shiftPivots

IMPORTANT: DO not oil or grease the pivotpoints which have special nylon bearings.Viscous lubricants will attract dust and dirtthat will shorten the life of the self-lubricatingbearings. If you feel they must be lubricated,use only a dry, powdered graphite typelubricant sparingly.

TRACTOR

Always observe safety rules whenperforming any maintenance.BRAKE OPERATION

If tractor requires more than six (6) feetstopping distance at high speed inhighest gear, then brake must be ad-justed. (See "TO ADJUST BRAKE" in theService and Adjustments section of thismanual).TIRES

• Maintain proper air pressure in all tires(See "PRODUCT SPECIFICATIONS"section of this manual).

• Keep tires free of gasoline, oil, or insectcontrol chemicals which can harmrubber.

• Avoid stumps, stones, deep ruts, sharpobjects and other hazards that maycause tire damage.

NOTE: To seal tire punctures and preventflat tires due to slow leaks, tire sealantmay be purchased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlocksystems are working properly. If yourtractor does not function as described,repair the problem immediately.• The engine should not start unless the

brake pedal is fully depressed andattachment clutch control is in the

disengaged position.• When the engine is running, any

attempt by the operator to leave theseat without first setting the parkingbrake should shut off the engine.

• When the engine is running and theattachment clutch is engaged, anyattempt by the operator to leave theseat should shut off the engine.

• The attachment clutch should neveroperate unless the operator is in theseat.

BLADE CARE

For best results mower blades must bekept sharp. Replace bent or damagedblades.

BLADE REMOVAL

1. Raise mower to highest position toallow access to blades.

2. Remove hex bolt, lock washer and flatwasher securing blade.

3. Install new or resharpened blade withtrailing edge up towards deck asshown.

IMPORTANT: To ensure proper assembly,center hole in blade must align with staron mandrel assembly.4. Reassemble hex bolt, lock washer

and flat washer in exact order asshown.

5. Tighten bolt securely (27-35 Ft. Lbs.torque).

IMPORTANT:treated.

Trailing EEdge Up"_

I

Blade bolt is grade 8 heat

StarCenterHole

Flat Washer.Lock Washer Mandrel

Assembly

'G_---Hex Bolt (Grade)*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-ing blade - but if you do, be sure theblade is balanced.

Care should be taken to keep the bladebalanced. An unbalanced blade willcause excessive vibration and eventual

damage to mower and engine.• The blade can be sharpened with a file

or on a grinding wheel. Do not attemptto sharpen while on the mower.

• To check blade balance, you will needa 5/8" diameter steel bolt, pin, or a conebalancer. (When using a cone bal-ancer, follow the instructions suppliedwith balancer.)

NOTE: Do not use a nail for balancingblade. The lobes of the center hole mayappear to be centered, but are not.• Slide blade on to an unthreaded

portion of the steel bolt or pin and holdthe bolt or pin parallel with the ground.If blade is balanced, it should remain ina horizontal position. If either end ofthe blade moves downward, sharpenthe heavy end until the blade is

balanced. Center Hole J /

5/8" Bo_

or Pin _ ._.S_-."_.

BATTERY _ "_ Blade

Your tractor has a battery chargingsystem which is sufficient for normal use.However, periodic charging of the batterywith an automotive charger will extend its

18life.

• Keep batteryand terminalsclean.• Keepbatteryboltstight.• Keep smallvent holesopen.• Rechargeat 6-10 amperesfor 1 hour.NOTE:Theoriginalequipmentbatteryonyour tractor is maintenance free. Do notattempt to open or remove caps or covers.Adding or checking level of electrolyte isnot necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery andterminals can cause the battery to "leak"power.1. Open battery box door.2. Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor.

3. Rinse the battery with plain water anddry.

4. Clean terminals and battery cableends with wire brush until bright.

5. Coat terminals with grease or petro-leum jelly.

6. Reinstall battery (See "REPLACINGBATTERY" in the SERVICE ANDADJUSTMENTS section of thismanual).

V-BELTS

Check V-belts for deterioration and wearafter 100 hours of operation and replaceif necessary. The belts are not adjustable.Replace belts if they begin to slip fromwear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirtand chaff which can restrict cooling.

ENGINELUBRICATION

Only use high quality detergent oil ratedwith API service classification SF-SJ.Select the oil's SAE viscosity gradeaccording to your expected operatingtemperature.

SAE VISCOSI]Y GRADES

Change the oil after every 50 hours ofoperation or at least once a year if thetractor is not used for 50 hours in one

year.Check the crankcase oil level before

starting the engine and after each eight(8) hours of operation. Tighten oil fill cap/dipstick securely each time you check theoil level.

TO CHANGE ENGINE OIL

Determine temperature range expectedbefore oil change. All oil must meet APIservice classification SF-SJ.• Be sure tractor is on level surface.• Oil will drain more freely when warm.• Catch oil in a suitable container.1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the enginewhen changing oil.

2. Remove yellow cap from end of drainvalve and install the drain tube ontothe fitting.

Oil Drain Valve

Drain Tube

ClosedandLockedPosition

YellowCap

3. Unlock drain valve by pushing inwardslightly and turning counterclockwise.

4. To open, pull out on the drain valve.5. After oil has drained completely, close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown.

6. Remove the drain tube and replacethe cap onto to the end of the drainvalve.

7. Refill engine with oil through oil filldipstick tube. Pour slowly. Do notoverfill. For approximate capacity see"PRODUCT SPECIFICATIONS"section of this manual.

8. Use gauge on oil fill cap/dipstick forchecking level. Insert dipstick into thetube and rest the oil fill cap on thetube. Do not thread the cap onto thetube when taking reading. Keep oilat "FULL" line on dipstick. Tighten caponto the tube securely when finished.

CLEAN AIR SCREEN

Air screen must be kept free of dirt andchaff to prevent engine damage fromoverheating. Clean with a wire brush orcompressed air to remove dirt andstubborn dried gum fibers.CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure thegrass screen, cooling fins, and otherexternal surfaces of the engine are kept

19clean at all times.

Every 100hoursof operation (more oftenunder extremely dusty, dirty conditions),remove the blower housing and othercooling shrouds. Clean the cooling finsand external surfaces as necessary.Make sure the cooling shrouds arereinstalled.NOTE: Operating the engine with ablocked grass screen, dirty or pluggedcooling fins, and/or cooling shroudsremoved will cause engine damage dueto overheating.

AIR FILTER

Your engine will net run properly using adirty air filter. Clean the foam pre-cleanerafter every 25 hours of operation or everyseason. Service paper cartridge every100 hours of operation or every season,whichever occurs first.Service air cleaner more often under

dusty conditions.1. Remove knob and cover.

2. Remove wing nut and air cleaner frombase.

TO SERVICE PRE-CLEANER

3. Slide foam pre-cleaner off cartridge.4. Wash it in liquid detergent and water.5. Squeeze it dry in a clean cloth. Allow

it to dry.6. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze toremove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damagedcartridge.

NOTE: Do not wash the paper cartridgeor use pressurized air, as this willdamage the cartridge.7. Reinstall the pre-cleaner (cleaned

and oiled) over the paper cartridge,8. Reassemble air cleaner, wing nut,

cover and tighten knob securely.Cover Knob

Air Cleaner NutCover

Pre- GrommetCleanerl

Air CleanerPaper Cartridge

Air ,Air CleanerScreen Base

MUFFLER

Inspect and replace corroded mufflerand spark arrester (if equipped) as itcould create a fire hazard and/ordamage.

SPARK PLUGS

2O

Replace spark plugs at the beginning ofeach mowing season or after every 100hours of operation, whichever occurs first.Spark plug type and gap setting areshown in "PRODUCT SPECIFICATIONS"section of this manual.

ENGINE OIL FILTER

Replace the engine oil filter every seasonor every other oil change if the tractor isused more than 100 hours in one year.1. Drain oil from engine crankcase (See

"TO CHANGE ENGINE OIL" in thissection of manual, through stepremove drain plug).

2. Remove oil filter and wipe off filteradapter.

3. Apply a thin coating of new engine oilto the rubber gasket on replacementoil filter.

4. Install replacement oil filter on filteradapter. Turn oil filter clockwise untilrubber gasket contacts the filteradapter, then tighten filter an addi-tional 1/2 turn.

5. Fill crankcase with new oil (See "TOCHANGE ENGINE OIL" in this section

of manual). For approximate capacitysee "PRODUCT SPECIFICATIONS"section of this manual.

6. Start the engine and check for oilleaks. Correct any leaks beforeplacing engine into full operation.

Oil Filter

IN-LINE FUEL FILTER

The fuel filter should be replaced onceeach season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-tor, replacement is required.1. With engine cool, remove filter and

plug fuel line sections.2. Place new fuel filter in position in fuel

line with arrow pointing towardscarburetor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.4. Immediately wipe up any spilled

gasoline.

CLEANING

• Clean engine, batten], seat, finish, etc.of all foreign matter.

• Keep finished surfaces and wheelsfree of all gasoline, oil, etc.

• Protect painted surfaces with automo-tive type wax.

We do not recommend using a gardenhose to clean your tractor unless theelectrical system, muffler, air filter andcarburetor are covered to keep water out.Water in engine can result in a short-ened engine life.

,d_ CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:1, Depress clutch/brake pedal fully and set parking brake.2. Place gearshift lever in neutral (N) position.3. Place attachment clutch in "DISENGAGED" position.4. Turn ignition key "OFF" and remove key.5. Make sure the blades and all moving parts have completely stopped.6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTORTO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.1. Place attachment clutch in "DISEN-

GAGED" position.2. Move attachment lift lever forward to

lower mower to its lowest position.3. Roll belt off engine pulley.4. Remove small retainer spring, and lift

clutch spring off pulley bolt.5. Remove large retainer spring, slide

collar off and push housing guide outof bracket.

6. Disconnect anti-sway bar from chassisbracket by removing retainer spring.

7. Disconnect suspension arms fromrear deck brackets by removingretainer springs.

8. Disconnect front links from deck byremoving retainer springs.

9. Raise lift lever to raise suspensionarms. Slide mower out from undertractor.

Small Retainer Spring

Clutch

IMPORTANT: If an attachment ether thanthe mower deck is to be mounted on thetractor, remove the front links and hookthe clutch spring Into square hole inframe.

TO INSTALL MOWER

1. Raise attachment lift lever to itshighest position.

2. Slide mower under tractor withdeflector shield to right side of tractor.

3. Lower lift lever to its lowest position.4. Install mower in reverse order of

removal instructions.

Retainer 8 _g

Anti-Sway Springs(Both Sides)

Shield

Housing Guide

Large Retainer Spring21

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parkedon level ground or driveway. Make suretires are properly inflated (See "PROD-UCT SPECIFICATIONS" section of thismanual). If tires are over orunderinflated, you will not properly adjustyour mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.• At the midpoint of both sides of mower,

measure height from bottom edge ofmower to ground. Distance "A" onboth sides of mower should be thesame or within 1/4" of each other.

• If adjustment is necessary, makeadjustment on one side of mower only.

• To raise one side of mower, tighten liftlink adjustment nut on that side.

• To lower one side of mower, loosen liftlink adjustment nut on that side.

NOTE: Each full turn of adjustment nutwill change mower height about 1/8".• Recheck measurements after adjust-

ing.

Bottom Edge of Bottom Edge ofMower to Ground Mower to Ground

\ /

Measure distance "D" directly in front andbehind the mandrel at bottom edge ofmower housing as shown.• Before making any necessary adjust-

ments, check that both front links areequal in length.

• If links are not equal in length, adjustone link to same length as other link.

• To lower front of mower loosen nut "E"on both front links an equal number ofturns.

• When distance "D" is 1/8" to 1/2" lowerat front than rear, tighten nuts "F"against trunnion on both front links.

• To raise front of mower, loosen nut "F"from trunnion on both front links.Tighten nut "E" on both front links anequal number of turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" againsttrunnion on both front links.

• Recheck side-to-side adjustment.

Oo\_ ,. o_ Mandrel

BOTH FRONT LINKS MUST BE EQUALIN LENGTH

Suspension

,., Arm

Lift Linkustment

Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to-side,If the following front4o-back adjust-ment is necessary, be sure to adjust bothfront links equally so mower will staylevel side-to-side.

To obtain the best cutting results, themower housing should be adjusted sothat the front is approximately 1/8" to 1/2"lower than the rear when the mower is inits highest position.

//

Nu, Ero_t-Links

)- Nut "E"

Trunnion

22

TO REPLACE MOWER BLADE DRIVEBELT

The mower blade drive belt may bereplaced without tools. Park the tractor onlevel surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TOREMOVE MOWER" in this section of

manual).2. Work belt off both mandrel pulleys and

idler pulleys.3. Pull belt away from mower.

BELT INSTALLATION -

4. Install new belt in reverse order ofremoval.

5. Make sure belt is in all pulley groovesand inside all belt guides.

6. Install mower in reverse order ofremoval instructions.

Mandrel

\\ I \

\\ i

Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjust-able brake system which is mounted onthe right side of the transaxle.If tractor requires more than six (6) feetstopping distance at high speed inhighest gear on a level dry concrete orpaved surface, then brake must beadjusted.1. Depress clutch/brake pedal and

engage parking brake.2. Measure distance between brake

operating arm and nut "A" on brakerod.

3. If distance is other than 1-1/2", loosenjam nut and turn nut "A" until distancebecomes 1-1/2". Retighten jam nutagainst nut "A".

4. Road test tractor for proper stoppingdistance as stated above. Readjust ifnecessary. If stopping distance is stillgreater than six (6) feet in highestgear, further maintenance is neces-sary. Contact a Sears or otherqualified service center.

WITH PARKING BRAKE "ENGAGED"

lut "A"

I Jam Nut

...... ,t,!-o Operatingo Arm

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engageparking brake. For assistance, there is abelt installation guide decal on bottomside of left footrest.1. Remove mower (See "TO REMOVE

MOWER" in this section of manual.)2. Remove belt from stationary idler and

clutching idler.3. Pull belt slack toward rear of tractor.

Remove belt upwards from transaxlepulley by deflecting belt keepers.

4. Pull belt toward front of tractor andremove downwards from aroundengine pulley.

5. Install new belt by reversing aboveprocedure.

EnginePulley

Clutching/Idler

Stationary/Idler

Transaxle _.

Pulley 0 0

23

TRANSAXLE GEAR SHIFT LEVERNEUTRAL ADJUSTMENT

The transaxle should be in neutral when

the gear shift lever is in neutral (N) (lockgate) position. The adjustment is preset atthe factory; however, if adjustment isneeded, proceed as follows:1. Make sure transaxle is in neutral (N).NOTE: When the tractor rear wheelsmove freely, the transaxle is in neutral.2. Loosen adjustment bolt in front of the

right rear wheel.3. Position the gear shift lever in the

neutral (N) position.4. Tighten adjustment bolt securely.NOTE: if additional clearance is needed

to get to adjustment bolt, move mowerdeck height to the lowest position.

Gearshift Lever Neutral Lock Gate

Adjustment Bolt

TO ADJUST STEERING WHEEL ALIGN-MENT

If steering wheel crossbars are nothorizontal (left to right) when wheels arepositioned straight forward, removesteering wheel and reassemble perinstructions in the Assembly section ofthis manual.FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damagehas occurred to affect the front wheel toe-in or camber, contact a Sears or otherqualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.2. Remove axle cover, retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose).

3. Repair tire and reassemble.NOTE: On rear wheels only: aligngrooves in rear wheel hub and axle.Insert square key.4. Replace washers and snap retaining

ring securely in axle groove.5. Replace axle cover.

NOTE: To seal tire punctures and preventflat tires due to slow leaks, tire sealantmay be purchased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.

Washers

RetainingRing

AxleCover

I

Square Key(Rear Wheel Only)

TO START ENGINE WITH A WEAKBATTERY

_.CAUTION: Lead-acid batteries

generate explosive gases. Keep sparks,flame and smoking materials away frombatteries. Always wear eye protectionwhen around batteries.

If your battery is too weak to start theengine, it should be recharged. (See"BATTERY" in the MAINTENANCEsection of this manual).If "jumper cables" are used for emergencystarting, follow this procedure:IMPORTANT: Your tractor is equippedwith a 12 volt negative grounded system.The other vehicle must also be a 12 volt

negative grounded system. Do not useyour tractor battery to start other vehicles:

TO ATTACH JUMPER CABLES -

1. Connect each end of the RED cable tothe POSITIVE (+) terminal of eachbattery, taking care not to shortagainst chassis.

2. Connect one end of the BLACK cableto the NEGATIVE (-) terminal of fullycharged battery.

3. Connect the other end of the BLACKcable to good CHASSIS GROUND,away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -1. BLACK cable first from chassis and

then from the fully charged battery.2. RED cable last from both batteries.

24

Positive Terminal Negative Terminal Nut"_Keps'_. BoltHex

ChargedBattery

Positive Terminal Negative Terminal

REPLACING BATTERY

_II=CAUTION: Do not short batteryterminals by allowing a wrench or anyother object to contact both terminals atthe same time. Before connecting battery,remove metal bracelets, wristwatchbands, rings, etc.Positive terminal must be connected firstto prevent sparking from accidentalgrounding.1. Lift seat pan to raised position and

open battery box door.2. Disconnect BLACK battery cable first

then RED battery cable and carefullyremove battery from tractor.

3. Install new battery with terminals insame position as old battery.

4. First connect RED battery cable topositive (+) terminal with hex bolt andkeps nut as shown. Tighten securely.

5. Connect BLACK grounding cable tonegative (-) terminal with remaininghex bolt and keps nut. Tightensecurely.

6. Close battery box door.

BatteryDoor

Positive (Red) Cable Negative (Black)Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.2. Pull bulb holder out of the hole in the

backside of the grill.3. Replace bulb in holder and push bulb

holder securely back into the hole inthe backside of the grill.

4. Close hood.INTERLOCKS AND RELAYS

Loose or damaged wir.ing may cause yourtractor to run poorly, stop running, orprevent it from starting.• Check wiring. See electrical wiring

diagram in the Repair Parts section.TO REPLACE FUSE

Replace with 20 amp automotive-typeplug-in fuse. The fuse holder is locatedbehind the dash.

TO REMOVE HOOD AND GRILL ASSEM-BLY1. Raise hood.

2. Unsnap headlight wire connector.3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off oftractor.

4. To replace, reverse above procedure.

\_ Hood

Headlight WireConnector

25

ENGINE

Maintenance, repair, or replacement ofthe emission control devices and sys-tems, which are being done at thecustomers expense, may be performedby any non-road engine repair establish-ment or individual. Warranty repairs mustbe performed by an authorized enginemanufacturer's service outlet.TO ADJUST THROTTLE CONTROLCABLE

The throttle control has been preset at thefactory and adjustment should not benecessary. Check adjustment as de-scribed below before loosening cable. Ifadjustment is necessary, proceed asfollows:

1. With engine not running, move throttlecontrol lever from slow to chokeposition, Slowly move lever fromchoke to fast position.

2. Check to see if hole in throttle leverand hole in speed control bracket arealigned.

3. If holes are not aligned, loosen cableclamp screw and align the holes byinserting a pencil or a 1/4" drill bitthrough both holes.

4. Pull throttle cable up to remove slackand tighten cable clamp screw.Remove alignment pencil or drill bit.

TO ADJUST CARBURETOR

The carburetor has been preset at thefactory and adjustment should not benecessary. However, minor adjustmentmay be required to compensate fordifferences in fuel, temperature, altitudeor load. If the carburetor does need

adjustment, proceed as follows:In general, turning the adjusting needlesin (clockwise) decreases the supply offuel to the engine giving a leaner fuel/airmixture. Turning the adjusting needles out(counterclockwise) increases the supplyof fuel to the engine giving a richer fuel/air mixture.IMPORTANT: Damage to the needlesand seats in carburetor may result ifturned in too tight.NOTE: The carburetor on this engine islow emission. It is equipped with an idlefuel adjusting needle with a limiter cap,which allows some adjustment within thelimits allowed by the cap. Do not attemptto remove the limiter cap. The limiter capcannot be removed without breaking theadjusting needle.

26

1. Be sure you have a clean air filter and thethrottle control cable is adjusted properly(see above).

2. Start engine and allow to warm for fiveminutes. Make adjustments with enginerunning and shift/motion control lever inneutral (N) position.

3. Idle speed setting - With throttle controllever in slow position, engine should idleat 1750 RPM. If engine idles too slow orfast, tum idle speed adjusting screw in orout until correct idle is attained.

4. Idle fuel needle settinq - With throttlecontrol lever in slow position, tum idle fueladjustment needle in (clockwise) untilengine begins to die and then turn out(counterclockwise) until engine runsrough. Turn needle to a point midwaybetween those two positions.

5. Recheck idle speed. Readjust if neces-sary.

ACCELERATION TEST -6. Move throttle control lever from slow to

fast position. If engine hesitates or dies,turn idle fuel adjusting needle out(counterclockwise) 1/8 tum. Repeat testand continue to adjust, if necessary, untilengine accelerates smoothly.

High speed stop is factory adjusted. Donot adjust - damage may result.IMPORTANT." Never tamper with theengine governor, which is factory set forproper engine speed. Overspeeding theengine above the factory high speedsetting can be dangerous. If you think theengine-govemed high speed needsadjusting, contact a Sears or otherqualified service center, which has properequipment and experience to make anynecessary adjustments.

Cable _Clamp -._..

Screw II_-_lSpeed Control _ IBracket------'-'- "l_'_fq

wer

Idle SpeedAdjusting _jz_L /

Screw !l;__

Needle li I II__IJ

Immediately prepare your tractor forstorage at the end of the season or if thetractor will not be used for 30 days or_k ore.

CAUTION: Never store the tractor withgasoline in the tank inside a buildingwhere fumes may reach an open flame orspark. Allow the engine to cool beforestoring in any enclosure.

TRACTORRemove mower from tractor for winter

storage. When mower is to be stored fora period of time, clean it thoroughly,remove arl dirt, grease, leaves, etc. Storein a clean, dry area.1. Clean entire tractor (See "CLEANING"

in the Maintenance section of thismanual).

2. Inspect and replace belts, if necessary(See belt replacement instructions inthe Service and Adjustments sectionof this manual).

3. Lubricate as shown in the Mainte-nance section of this manual.

4. Be sure that all nuts, bolts and screwsare securely fastened. Inspect movingparts for damage, breakage and wear.Replace if necessary.

5. Touch up all rusted or chipped paintsurfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.• After a period of time in storage, battery

may require recharging.• To help prevent corrosion and power

leakage during long periods of storage,battery cables should be disconnectedand battery cleaned thoroughly (see"TO CLEAN BATTERY AND TERMI-NALS" in the Maintenance section of

this manual).• After cleaning, leave cables discon-

nected and place cables where theycannot come in contact with batteryterminals.

• If battery is removed from tractor forstorage, do not store battery directly onconcrete or damp surfaces.

ENGINEFUEL SYSTEM

IMPORTANT: It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor, fuelhose, or tank during storage.

Also, experiance indicates that alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formationof acids during storage. Acidic gas candamage the fuel system of an enginewhile in storage.1. Drain the fuel tank.

2. Start the engine and let it run until thefuel lines and carburetor are empty.

• Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur.

• Use fresh fuel next season.NOTE: Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage. Addstabilizer to gasoline in fuel tank orstorage container. Always follow the mixratio found on stabilizer container. Run

engine at least 10 minutes after addingstabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tankand carburetor if using fuel stabilizer.ENGINE OIL

Drain oil (with engine warm) and replacewith clean engine oil. (See "ENGINE" inthe Maintenance section of this manual).CYLINDER(S)

1. Remove spark plug(s).2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).3. Turn ignition key to "START" position

for a few seconds to distribute oil.4. Reprace with new spark plug(s).

OTHER

• Do not store gasoline from one seasonto another.

• Replace your gasoline can if your canstarts to rust. Rust and/or dirt in yourgasoline will cause problems.

• If possible, store your tractor indoorsand cover it to give protection from dustand dirt.

• Cover your tractor with a suitableprotective cover that does not retainmoisture. Do not use plastic. Plasticcannot breathe which allows conden-sation to form and will cause yourtractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

27

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Will not start

Hard to start

Enginewill notturn over

Engine clicks butwill not start

1. Out of fuel.2. Engine not "CHOKED"

properly.3. Engine flooded.

4. Bad spark plug.5. Dirty air filter.6. Dirty fuel filter.7 Water in fuel.

8. Loose or damaged wiring.9. Carburetor out of

adjustment.

1. Fill fuel tank.2. See "TO START ENGINE"

in Operation section.3. Wait several minutes

before attempting to start.4. Replace spark plug.5. Clean/replace air filter.6. Replace fuel filter.7. Drain fuel tank and

carburetor, refill tank withfresh gasoline and replacefuel filter.

8. Check all wiring.9. See "To Adjust Carburetor"

in Service Adjustmentssection.

10.Engine valves out ofadjustment.

1. Dirty air filter.2. Bad spark plug.3. Weak or dead battery.

4. Dirty fuel filter.5. Stale or dirty fuel.

6. Loose or damaged wiring.7. Carburetor out of

adjustment.

8. Engine valves out ofadjustment.

1. Clutch/brake pedal notdepressed.

2. Attachment clutch is

engaged.3. Weak or dead battery.

4. Blown fuse.5. Corroded battery terminals.6. Loose or damaged wiring.7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presenceswitch(es).

1. Weak or dead battery.2. Corroded battery terminals.3. Loose or damaged wiring,4. Faulty solenoid or starter.

10.Contact a Sears or otherqualified service center.

1. Clean/replace air filter.2. Replace spark plug.3. Recharge or replace

battery.4. Replace fuel filter.5. Drain fuel tank and refill

with fresh gasoline.6. Check all wiring.7. See "To Adjust Carburetor"


8. Contact a Sears or otherqualified service center.

1. Depress clutch/brakepedal.

2. Disengage attachmentclutch.

3. Recharge or replacebattery.

4. Replace fuse.5. Clean battery terminals.6. Check all wiring.7. Check/replace ignition

switch.8. Check/replace solenoid or

starter.9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.2. Clean battery terminals.3. Check all wiring.4. Check/replace solenoid or

starter.

28


CAUSE CORRECTIONPROBLEM

Lossofpower

Excessivevibration

Engine continuesto runwhen operatorleaves seat withwith attachment

clutch engaged

Poor cut - uneven

1. Cutting too much grass/toofast.

2. Throttle in "CHOKE"position.

3. Build-up of grass, leaves 3.and trash under mower.

4. Dirty air filter. 4.5. Low oil level/dirty oil. 5.6. Faulty spark plug. 6.

7. Dirty fuel filter. 7.8. Stale or dirty fuel. 8.

9. Water in fuel. 9.

10.Spark plug wire loose.

! 1.Dirty engine air screen/fins.

12. Dirty/clogged muffler.13.Loose or damaged wiring.14. Carburetor out of

adjustment.

15.Engine valves out ofadjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.3. Loose/damaged part(s).

1. Faulty operator-safety 1.presence control system.

1. Worn, bent or loose blade. 1.

2. Mower deck not level. 2.3. Buildup of grass, leaves, 3.

and trash under mower.4. Bent blade mandrel. 4.5. Clogged mower deck vent 5.

holes from buildup ofgrass, leaves, and trasharound mandrels.

1. Set in "Higher Cut" position/reduce speed.

2. Adjust throttle control.

Clean underside of mowerhousing.Clean/replace air filter.Check oil level/change oil.Clean and regap or changespark plug.Replace fuel filter.Drain fuel tank and refill withfresh gasoline.Drain fuel tank and carbure-tor, refill tank with freshgasoline and replace fuelfilter.

10.Connect and tighten sparkplug wire.

11.Clean engine air screen/fins.

12.Clean/replace muffler.13.Check all wiring.14.See "To Adjust Carburetor"


15.Contact a Sears or otherqualified service center.

1, Replace blade.Tighten blade bolt.

2, Replace blade mandrel.3. Tighten loose part(s).

Replace damaged parts.

Check wiring, switches andconnections. If notcontact a Sears or other

qualified service center.

Replace blade. Tightenblade bolt.Level mower deck.Clean underside of mowerhousing.Replace blade mandrel.Clean around mandrels to

open vent holes.

29


PROBLEM CAUSE CORRECTION

Mower blades will 1. Obstruction in clutch 1. Remove obstruction.not rotate mechanism.

2. Worn/damaged mower 2. Replace mower drive belt.drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass 1. Engine speed too slow.discharge

Headlight(s) notworking[if so equipped)

Battery will notcharge

IEngine "backfires"when turningengine "OFF"

2. Travel speed too fast.3. Wet grass.

4. Mower deck not level.5. Low/uneven tire air

pressure.6. Worn, bent or loose blade.

7. Buildup of grass, leavesand trash under mower.

8. Mower drive belt worn.9. Blades improperly installed.

10. Improper blades used.

11 .Clogged mower deck ventholes from buildup of grass,leaves, and trash aroundmandrels.

1. Switch is "OFF".

2. Bulb(s) or lamp(s) burnedout.

3. Faulty light switch.4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).2. Poor cable connections.

3. Faulty regulator(if so equipped).

4. Faulty alternator.

. Engine throttle control notset at "SLOW" positionfor 30 seconds before

stopping engine.

1. Place throttle control in"FAST' position.

2. Shift to slower speed.3. Allow grass to dry before

mowing.4. Level mower deck.5. Check tires for proper air

pressure.6. Replace/sharpen blade.

Tighten blade bolt.7. Clean underside of mower

housing.8. Replace mower drive belt.9. Reinstall blades sharp edge

down.10.Replace with blades listed

in this manual.11.Clean around mandrels to

open vent holes.

1. Turn switch "ON".2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.4. Check wiring and connec-

tions.5. Replace fuse.

!. Replace battery.2. Check/clean all connec-

tions.

3. Replace regulator.

4. Replace alternator.

. Move throttle control to"SLOW" position and allowto idle for 30 seconds beforestopping engine.

3O

TRACTOR -- MODEL NUMBER 917.272057SCHEMATIC

BATTERY SOLENOID

/;

AMMETER

(OPTIONAL) WHdlE

RED

IGNITION

SWITCH

J

IGNITION SWITCH

FUSE STARTER

POSfflON CIRCUff "MAKE"

OFF M+G+AI NONE

RUN&IGHT B+A1 A2+L

RUN B+A1 NONE

START 3+ S + A1 NONE

NOTE [YOUR TRACTOR ISEQUIPPED WITH A SPECIALALTERNATOR SYSTEM,THE LIGHTS ARE NOTCONNECTED TO THEBATTERY, BUT HAVE THEIROWN ELECTRICAL SOURCE.BECAUSE OF THIS, THEBRIGHTNESS OF THE LIGHTSWILL CHANGE WITH ENGINESPEED. AT IDLE THE LIGHTSWILL DIM. AS THE ENGINE ISSPEEDED UP, THE LIGHTSWILL BECOME THEIR BRIGHTEST

WIRING INSULATED CLIPS

HEADLIGHTS /

RELAY

NON-REMOVABLE REMOVABLECONNECTIONS CONNECTIONS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FORSERVICING OF UNIT, THEY SHOULD BE REPLACED TOPROPERLY SECURE YOUR WIRING.

31

TRACTOR - - MODEL NUMBER 917.272057ELECTRICAL

22

I

I

4241

\

\

32

TRACTOR -- MODEL NUMBER 917.272057ELECTRICAL

KEY PARTNO. NO. DESCRIPTION

1 163465 Battery2 74760412 Bolt Hex Hd 1/4-20unc x 3/48 156417 Case Battery16 161343 Switch, Interlock21 175688 Harness Asm Light W/4152j22 4152J Bulb Light #115624 4799J Cable Battery 6 Ga 11" red25 146147 Cable Battery 6 Ga w/16 wire red26 175158 Fuse27 73510400 Nut Keps Hex 1/4-20 Unc28 4207J Cable Ground 6 Ga 12" black29 160784 Switch Plunger Normal Op Olive30 175566 Switch Ign33 140403 Key Ign40 178440 Harness Ign41 71110408 Bolt BIk. Fin Hex 1/4-20 Unc x I/242 131563 Cover Terminal Red43 178861 Solenoid45 121433X Ammeter Rectangular 16Amp52 141940 Protection Wire Loop81 109748X RelayAsm

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

33

TRACTOR - - MODEL NUMBER 917.272057CHASSIS AND ENCLOSURES

207

39

166

20

60

742O8

34

TRACTOR -- MODEL NUMBER 917.272057CHASSIS AND ENCLOSURES


1 174619 Chassis2 176554 Drawbar3 17060612 Screw 3/8-16 x 3/45 155272 Bumper Hood/Dash9 168337X013 Dash10 STD533710 Bolt, RdHd Sqnk 3/8-16 Unc x 111 155927 Panel, Dash, L.H.13 172107X010 Panel, Dash, R.H.14 17490608 Screw Thdrol 3/8-16 x 1/217 174330X558 HoodAssembly18 126938X BumperHood25 19131312 Washer 13/32 x 13/16 x 12 Gauge26 STD541437 Nut28 175049 Grille/Lens Asm29 174332X599 Lens, Grille30 175692X558 Fend/Ftrest31 139976 Bracket, Fender Support37 17490508 Screw Thdrol 5/16-18 x 1/238 175710 Pivot Bracket Assembly, Rear3g 174714 Bracket Pivot Laser Lt58 150127 Duct Air Engine60 STD533707 Bolt Rdhd Sqnk 3/8-16 UNC64 154798 Dash Lower STLT74 STD541437 NutCrownlock 3/8016UNC114 158112 Keeper Belt Rear Lh Stl P930115 17060620 Screw 3/8-16 x 1-1/4142 175702 Plate Reinforcement STLT143 154966 Bracket Swaybar Chassis144 175582 Bracket Pnt FootrestSTLT145 156524 Rod Pivot Chassis/Hood159 155123X428 Cupholder stir Black166 164863 Screw HwHd Hi-Lo #13-16 x 3/4211 145212 Nut Hex Flange Lock206 170165 Bolt Shoulder 5/16-19 TT207 17670508 Screw Thdrol 5/16-18 x 1/2 Tytt208 17670608 Screw Thdrol 3/8-16 x 1/2212 175143 Insert Lens Reflective- - 5479J Plug, Button


35

TRACTOR - - MODEL NUMBER 917.272057GROUND DRIVE

75

26 27

36

TRACTOR - - MODEL NUMBER 917.272057GROUNDDRIVE

KEY PART KEY PARTNO. NO, DESCRIPTION NO. NO. DESCRIPTION

1 Transaxle (See Breakdown) 64Peerless206-545C 65

2 146682 Spring, Return, Brake 663 123666X Pulley, Transaxle 704 12000028 Ring, Retainer 745 121520X Strap, Torque 756 17060512 Screw 5/16-18 x 3/4 768 165866 Rod Shifter Fender STLT 7710 STD561210 Pin, Cotter 7811 105701X Washer, Shift Plate 7913 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 8014 10040400 Washer Lock Hvy Helical 8116 STD541431 Nut Lock Hx W/Ins 5/16-18 x Gr.5 8218 STD523710 BoltFinHex3/8-16UNCx1 Gr. 5 8319 STD541437 Nut 8421 106933X Knob 8522 130804 Rod, Brake 8924 STD541237 Nut 9025 106888X Spring, Brake Rod 9626 STD551037 Washer 11227 STD561210 Pin 11328 175765 Rod, Parking Brake 11629 71673 Cap, Parking Brake 12030 169592 Bracket, Transaxle 14532 STD523107 Bolt 15034 175578 Shaft Assembly, Foot Pedal 15135 120183X Bearing, Nylon 15636 STD551062 Washer 15837 STD571810 Roll Pin 15938 179114 Pulley, Idler 16139 74760648 Bolt 16241 175556 Keeper, Belt, Idler 16347 127783 Pulley, Idler, V-Groove, Plastic 16448 154407 • Bellcrank Clutch Grnd Dry Stl 16549 123206X Retainer, Belt 16650 STD523715 Boit 16851 STD541437 Nut Crown Lock 3/8-16 UNC 16952 STD541431 Nut Crown Lock 5/16-18 UNC 17053 105710X Link, Clutch 19755 105709X Spring, Clutch Return 19856 STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 20257 130801 V-Beit, Ground Drive 21259 169691 Keeper, Belt, Center Span61 17120614 Screw 3/8-16 x .87562 8883R Cover, Pedal63 175410 Pulley, Engine

71170764 Bolt, Hex 7/16-20 x 4 Grade 5STD55114.3 Washer154778 Keeper, Belt, Engine, Fool Prool134683 Guide, Mower Drive Belt, R.H.137057 Spacer, Axle121749X Washer 25/32 x 1-1/4 x 16 Ga.STD581075 E-Ring123583X Key, Square 2.0 x .1845/1865121748X Washer 26/32 x 1-5/8 x 16 GaSTD580025 Key Woodruff145090 Arm, Shift165592 Shaft Asm Cross Tapered 660 2016571t Spring, Torsion19171216 Washer 17/32 x 3/4 x 16 Ga.166231 Link Transaxle150360 Nut, Nylock158391X428 Console, Shift, STLT124346X Nut, Self-Thding, Wsh Hd 1/4STD624003 RetainerSpring 1"19091210127285X721406087390060074490540175456191332101660021655891654947214040673680400747804161909101016562316688016549216558017389416961316959372110614145212

Washer 9/32 x 3/4 x 10 Ga.Strap Torque 90 DegreesBolt Rdhd Sqneck 3/8-16 x 1.00Nut Lock Fig. 3/8-16 UncBolt, Hex Flghd 5/16-18 Gr. 5Spacer RetainerWasher 13/32 x 2 x 10 Ga.Washer Srrled 5/161D x 1.125Bracket Shift MountHub Tapered Flange Shift LtBolt Rdhd Sqnk 1/4-20 x 3/4 Gr5Nut Crownlock 1/4-20 UncBolt Hex Fin 1/4-20Unc x 1 Gr 5Washer 5/8 x .281 x 10 GaBracket Pivot LeverScrew 5/16-18 x 5/8Bolt Shoulder 5/16-18 x .561Plate Fastening LtKeeper Belt TransaxleNyliner Snap-In 5/8 IDWasher Nyliner 7/8 ID x .105 HdBolt Carr. SH 3/8-16 x 1-3/4 Gr. 5Nut Flange Lock

NOTE: AIIcomponentdimensions givenin U. S. ioches1 inch = 25.4mm

37

TRACTOR - - MODEL NUMBER 917.272057STEERING ASSEMBLY

. i_y:_-_-__°

_41

i k

JJ

'II

29

88

29

47

68 67 67

67

\\

38

TRACTOR-- MODEL NUMBER 917.272057STEERING ASSEMBLY


1 139768 SteeringWheel2 175131 Axle Assembly3 169840 Spindle Assembly, L,H4 169839 Spindte Assembly, R,H,5 6266H Searing, Race, Thrust, Hardened6 121748X Washer 25/32 x 1-5/8 x 16 Gauge7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge8 12000029 Ring, Klip9 3366R Bearing, Steering Column10 175121 Draglink11 STD551137 Washer, Lock13 136518 Spacer Searing Axle Front15 145212 Nut, Hex Flange Lock17 177876 Shaft Assembly, Steering26 126847X Bushing, Link, Drag28 19131416 Washer 13/32 x 7/8 x 16 Gauge29 17060612 Screw 3/8-16 x 3/430 STD5612t 0 Pin Cotter32 130465 Sod, Tie36 155099 Bushing, Steering37 152927 Screw38 139769 Insert, Steering Wheel39 19133812 Washer 13/32 x 2-3/8 x 12 Gauge40 STD541537 Nut Lock Center 3/8-24 Unf41 100711L Adaptor, Steering Wheel42 145054X428 Boot, Steering Shaft43 121749X Washer 25/32 x 1-1/4 x 16 Gauge44 153720 Extension Shaft Steering LR.LT46 121232X Cap, Spindle47 6855M Fitting, Grease51 STD541431 Nut LockHexw/Ins. 5/16-18 UNC54 74780520 Bolt Fin Hex 5/16-18 UNC x 1-1/463 STD523710 Bolt, Fin Hex 3/8-16 UNC x 1 Gr 565 160367 Spacer Brace Axle67 72140619 Sort RDHD Sqnk 3/8-16 x 2-1/468 169827 Axle, Brace71 175146 Steering Asm82 169835 Bracket Susp, Chassis Front85 133835 Fastener Christmas Tree88 177118 Bolt Shoulder 7/16-2091 175553 Clip

NOTE: All component dimensions given in U,S. inches1 inch = 25.4 mm

39

TRACTOR-- MODEL NUMBER 917.272057ENGINE

2

33

31

29

40 33 /

OPTIONAL EQUIPMENT

Spark Arrester

38./

8O

23

KEY PARTNO. NO.

1 1705482 17720408

3 ......

4 17466713 12-041-0314 14845616 STD55123723 16983729 13718031 109202X32 158990

33 123487X

DESCRIPTION

Control, ThrottleScrew, Hex Head, ThreadCutting 1/4-20 x 1/2Engine, (See Breakdown)Kohler Model CV460-26509MufflerGasketTube Drain Oil EasyWasherShield Brn/Dbr GuardArrestor, SparkTank, FuelCap Assembly, Fuel Sears,VentedClamp, Hose

KEY PARTNO. NO.

37 13704038 14831540 124028X44 17670412

45 17OOO61246 1909141677 1910121680 7476050881 73510400101 M73030800105 17120616

DESCRIPTION

Line, FuelPlug Drain Oil EasyBushing SnapScrew, Hex Washer Head,Thd., Roll. 1/4-20 x 3/4Screw Hxwsh Thdr 3/8-16 x 3/4Washer 9/32 x 7/8 x 16 GaWasher 5/16 x 3/4 x 16 Ga.Bolt Hex Hd 5/16-18 Unc x 1/2Nut Keps Hex 1/4-20 UncNut Flange M8-1,25 Non-Lk ZincScrew 3/8-16 x 1

NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

4O

TRACTOR - - MODEL NUMBER 917.272057SEAT ASSEMBLY

i

25

11

12

5

KEY PARTNO. NO.

1 1401232 1405513 711106164 191316105 1450066 STD5414377 124181X8 170006169 1913161410 17489411 16636912 121246X

DESCRIPTION

Seat

Bracket Pnt Pivot Seat (blk)Bolt Fin Hex 3/8-16unc X 1Washer 13/32 X 3/4 X 10 GaClip Push rn HingedNut Hex Lock w/Ins 3/8-16 UncSpring Seat Cprsn 2 250 BIk ZiScrew 3/8-16 X 1Washer 13/32 X 1 X 14 Ga

Pan Pnt Seat (blk)Knob Seat Adj WingnutBracket Pnt Mounting Switch


13 121248)(14 7205041215 13430016 121250X17 123976X21 17185222 STD54143124 1917191225 127018X

Bushing Snap BIk Ny150 IdBolt Rdhd Sht Nk 1/4-20x1-1/2Spacer Split 28 X 96 ZincSpring Cprsn 1 27 BIk PntNut Lock 1/4 Lge Fig Gr 5 ZincBolt Shoulder 5/16-18 Unc-2ANut Hex Lock w/Ins 5/16-18Washer 17/32 X 1-3/16 X12Ga.Bolt Shoulder 5/16-18 X 62

NOTE: All component dimensions given in U.S, inches1 inch = 25.4 mm

41

TRACTOR -- MODEL NUMBER 917.272057DECALS

9

13 6 1111

132 10

20

7

8

\15

12

14

KEY PARTNO. NO.

1 1563682 1717623 1773334 1773345 1380476 1336447 1773688 1723319 16320410 156439

KEY PARTDESCRIPTION NO. NO. DESCRIPTION

Decal, Oper. Instr. 11 177325Decal, Replacement 12 146046Decal, Hood, R.H. 13 177336Decal, Hood, L.H. 14 160396Decal, Battery 15 179128Decal, Customer Maintenance 20 149516Decal, HP Engine - - 138311Decal, Mower Srs -- 165800X428Decal, Fender, Craftsman - - 165799X428Decal, Fender Danger - - 180989

- - 180990

Decal, Hood SideDecal, V-Belt Drive SchematicDecal, Dash PanelDecal, V-Belt SchematicDecal, Deck 'B'Decal Battery Dngr/Psn EngDecal, Lift HandlePad Footrest LH STLTPad Footrest RH STLTOwner's Manual, EnglishOwner's Manual, Spanish

WHEELS & TIRES

2 _ 5,8

74,10

11

KEY PARTNO. NO. DESCRIPTION1 591922 651393 106222X4 599048 106732X4276 278H7 9040H8 106108X4279 122082X10 7152J11 104757X428- - 144334

Cap Value TireStem ValueTire F Ts 15 X 6 0 - 6 ServiceTube Inner Front #35060Rim Asm 6"front White ServiceFitting GreaseBearing FlangeRim Asm 8"rear White ServiceTire R Ts 20 X 10-8 ServiceTube Rear 9 5 X 8 ServiceCap Axle BIk 1 50 X 1 00Sealant, Tire (10 oz. tube)

NOTE: All component dimensionsgiven in U.S. inches1 inch= 25.4 mm

42

TRACTOR - - MODEL NUMBER 917.272057LIFT ASSEMBLY

13

5

6

/ /

/ / /

//

/

//

/

-'- d6

5

13

19

13

19

20

KEY PARTNO. NO.

1 159460

2 1594713 105767X4 120000025 192116216 120183X7 125631X8 122365X11 13986512 139866

DESCRIPTION

Washer Asm Inner Spring W/PlungerShaft Asm. LiltPin GrooveE Ring #5133-62Washer 21/32 x 1 x21 Ga,Bearing NylongGrip Handle FlutedButton Plunger ReadLink Asm Lift L.H.Link Asm Lift R.H.


13 STD624008 Retainer Spring15 173288 Link Front16 73350800 Nut Jam Hex 1/2-13 Unc17 175689 Trunnion18 73800800 Nut Lock w/Wsh 1/2-13 Unc19 139868 Arm Suspension Mower20 163552 Retainer Spring31 169865 Bearing, Pvt. Lift32 73540800 Nut Crownlock 3/8-24


43

MOWER DECK

TRACTOR - - MODEL NUMBER 917.272057

34

i

56

19F 21

\16

1

18

13--

2122

29

117

_116

25

27

44

TRACTOR -- MODEL NUMBER 917.272057MOWERDECK

KEY PARTNO. NO.

1 1658922 STD5331073 138017

4 1654605 STD6240086 1308328 8508579 STD55113710 14029611 13414913 13764514 12877415 110485X16 17449318 7214050519 13282720 15977021 STD54143122 13475323 13126724 105304X25 123713X26 110452X27 130968X42828 1911101629 13149130 17398431 12996332 15353533 17834234 STD53371736 13149437 STD55103740 STD54143744 14008845 STD62400346 13772948 13394449 17428450 13134051 STD54141052 13988853 13184554 13394355 15504656 165723

KEY PARTDESCRIPTION NO. NO. DESCRIPTION

Mower Deck Assembly, 42" 59Bolt 67Bracket Assembly,Sway Bar, 68Front 92Bracket Sway Bar 38/42" Deck 101Retainer Spring 102Arm, Suspension, Rear 103Bolt, Hex 3/8-24 x 1.25 Gr. 8 104Washer, Lock 105Washer, Hardened 106Blade, Mulching 111Shaft Assembly, Mandrel 112Housing, Mandrel, Vented 113Bearing, Ball, Mandrel 114Stripper, Mower Deck 115Bolt, Carriage 5/16-18 x 5/8 116Bolt, Shoulder 117Baffle, Vortex 118Nut Crownlock 5/16-18 UNC 119Stiffener Bracket 129Bracket, Deflector 130Cap, Sleeve 131Spring, Torsion, Deflector 142Nut, Push 143Shield, Deflector 144Washer 11/32 x 5/8 x 16 Ga. 145Rod, Hinge 146ScrewThdrol 147Washer, Spacer 148Pulley, Mandrel 149Nut, Toplock, Flanged 150Bolt 151Pulley, Idler, Flat 152Washer 13/32 x 13/16 x 16Ga. 153Nut Crownlock 3/8-16 UNC 154Guard, Mandrel, L.H 155Retainer 156Screw, Thd. Roll 1/4-20 x 5/8 157Washer, Hardened 158RollerAssembly, Cam Follower 159Bolt, Shoulder #10-24 Grade 5 - -LocknutBolt, Shoulder 5/16-18 UNCArm Assembly, Pad, Brake - -Washer, HardenedArm, IdlerSpacer, Retainer

141043 Guard, TUV Idler149846 Knob Custom Oval144959 V-BeltSTD541437 Nut136420 Mulcher Cover71081010 Screw19061216 Washer #10STD551110 Washer, Lock160793 Latch Assembly, Bagger2029J Nut, Weld179292 Bracket Gauge Wheel Lh179293 Bracket Gauge Wheel Rh17060508 Screw 5/16-18 x 1/273510500 Nut Keps 5/16-18 Unc72110505 Bolt Carr 5/16-Unc x 5/84898H Bolt Shoulder165746 Wheel Gauge Std73930600 Nut Centerlock 3/8-16 Unc19121414 Washer 3/8 x 7/8 x 4 Ga.19131312 Washer 13/32 x 13/16 x 12GaSTD523710 Bolt, Fin Hex 3/8-16 UNC x 1 Gr, 5STD533710 Bolt, Rdhd Sqnk 3/8-16UNC xl16589015710915863416588817197713133516902216589819091216169670169676169674169675169671169672169669177204O872140614130794

169583

Arm Spring Brake MowerBracket Arm Idler 42"Keeper Belt 42" Clutch CablePulley Idler FiatBolt Carriage IdlerSpring ExtensionSpring Return idlerRetainer Spring YeUow ZincWasher 9/32 x 3/4 x 16 Ga,Bracket ClutchCable Clutch 42 InWasher Flat 3/8" Type BSpring RetainerSpring Retention LeverSpacerRod ClutchScrew Hex Thd Cut 1/4-20 x 1/2Bolt Rdhd Sqn 3/8-16 Unc x 3/4Mandrel Assembly (IncludesHousing, Shaft and Shaft Hardwareonly-Pulley not included)Replacement Mower, Complete


45

TRACTOR - - MODEL NUMBER 917.272057PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C

8 83

7o_ ,,+--0

47

2935

157

79

42A

NUMBERS HERE

46

TRACTOR - - MODEL NUMBER 917.272057PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C

KEY PART KEY PARTNO. NO, DESCRIPTION NO. NO. DESCRIPTION

1 772147 Transaxle Cover 41A 7900792 780086A Needle Bearing 5/8" 42 792073A3 770128 Transaxle Case 42A 792085A4 776395 Countershaff 43 7920755 776409 Output Shaft 44 7900256 778364 Spur Gear (38 teeth) 45 7860666A 778369 Spur Gear (15 teeth) 46 7860867 778330 Spur Gear (11 teeth) 47 7746908 792180 Shift Key 48 7746918A 792047 Woodruff Key #9 49 7783569 784352 Shift Collar 50 77833810 784378 Shift Rod & Fork 51 77835411 778334 Bevel Gear (30 teeth) 52 77835212 778309 Input Bevel Pinion (13 teeth) 53 77835013 778368 Bevel Gear (13 teeth) 54 778346

(Include, 14) 56 77835514 778368 Bevel Pinion (13 teeth) 57 778337

(Include. 13) 58 77835315 778370 Ring Gear (43 teeth) 59 77835117 786188 Drive Pin 60 77834918 786102 Spacer 1.130 X .695 61 77834520 792077A Ball 5/16" dia 65 78018921 792078 Set Screw 3/8 - 16 x 3/8" 66 77642222 792079 Spring ,310 OD x .625 L 67 77639625 792073A Screw 1/4 - 20 x 1-1/4" 69 79217025A 792177 Screw 1/4-20 x 1-3/8" 70 78618726 792125 Retaining Ring (pkg of 2) 71 78806927 792035 Retaining Ring 71B 78809228 788040 Retaining Ring 76 78009029 780072 Thrust Washer .627 ID x.031W 77 788078A29A 780160 Thrust Washer .762 ID x.031W 79 79214429B 780051 Thrust Washer.762 ID x.031W 82 77833329C 780199 Anti-Rotation Washer.632 83 77833830 780108 Cup Washer 1.127 ID x .032W 85 79215431 780001 Flat Washer .750 ID x .056W 87 788089A

(UseAs Needed) 150 788093A31A 780195 Flat Washer .750 ID x .062W 157 768088A32 788083 Oil Seal 5/8" 180 730229A34 780194 Bushing .563 900 79471235 780193 Flanged Bushing 5 / 8" ID35A 780197 Flanged Bushing .75136 790075 Brake Disk37 790007 Brake Pad Plate38 799021 Brake Pad (pkg of 2)39 786026 DowelPin40 792076A Flat Washer .312 IDx .059W

Brake LeverScrew 114- 20 x 1-1 14"Screw 1/4 - 20 x 2 1/4"Locknut 5 / 16 - 24Brake Pad HolderSpacer 2625 x 1,0Brake Lever BracketAxle (11-t 5 / 16" Long)Axle (16 - 1 / 2" long)Spur Gear (29 teeth)Spur Gear (27 teeth)Spur Gear (23 teeth)Spur Gear (19 teeth)Spur Gear (16 teeth)Spur Gear (15 teeth)Spur Gear (11 teeth)Spur Gear (13 teeth)Spur Gear (17 teeth)Spur Gear (21 teeth)Spur Gear (24 teeth)Spur Gear (25 teeth)Flat Washer .563 ID x .062WInput ShaftShifter & Brake ShaftRetaining RingSpacer .890Square Cut Ring"O" RingFlat Washer 1.128 qDx .058WInverted Retaining RingSpring .430 OD x .5000 LBevel & Spur Gear (30 & 13 teeth)Spur Gear (27 teeth)Oil Fill PlugOil Seal 9116"Liquid Gasket RTV SiliconeOil Seal 3/4"Gear Oil 80W90ReplacementMST- 206-545C Transaxle

NOTE: All component dimensions given in U,S. inches1 inch = 25.4 mm

47

TRACTOR -- MODEL NUMBER 917.272057KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

;YLINDER HEAD, VALVE AND BREATHER]

ti

13

_20 1819

CRANKCASE J

t

/_//_z zo /

18

12

\10

48

TRACTOR-- MODEL NUMBER 917.272057KOHLER ENGINE-MODEL NUMBER CV460,TYPE NUMBER 26509

CYLINDER HEAD/VALVE/BREATHER CRANKCASE

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO.

12

345

7891011

1213141516

17

181920

2122

2324

25-351-01-S Lifter, valve (2) 1 12-032-03-S12-755-94-S Kit, cylinder head 2

(Includes 3-17,Gaskets 12041 01-S (Qty 2),12 041 02-S, & 12 041 3 12-445-02-S03-S) 4 M-839025-S

12-411-03-S Rod, push (2)12-041-08-S Gasket, cylinder head 5 24-380-13-S12-017-01-S Valve, intake (Std.) 6 12-755-49-S12-017-02-S Valve, intake (.25)12-016-01-S Valve, exhaust (Std.) 7 12-089-31-S12-016-02-S Valve exhaust ( 25 8 12-422-08-SX-75-23-S Plug,'allen hd. pipe 1/8 12-422-09-S12-422-10-S12-318-36-S Cylinder Head25-186-01-S Arm, rocker (2)12-599-03-S Pivot, rocker arm (2) 12-422-11 -S

M-640034-S Screw, hex. flange 12-422-12-SM6xI.0x34 (2) 12-422-13-S

12-089-01-S Spring, valve (2)12-173-01-S Cap, valve spring (2)12-755-03-S Kit, retainer (2) 12-422-07-S12-468-05-S Washer, plain 13/32"12-112-13-S Spacer, head bolt exhaust 9 12-144-28-S

port 10 12-874-01 -S

12-086-15-S Screw, hex. flange 12-874-02-SMlOx1.Sx81 (5) 12-874-03-S

25 237 14-S Clamp, hose (2)12-326-03-S Hose, breather 11 12 018 02-SM-645020-S Screw, hex. flange 12 12-108-01-S12-108-02-S

M6xt .0x20 (5) 12-108-03-S12-096-07-S Cover, valve w/nippleM-545010-S Screw, hex. flange 13 12-067-11 -S

12-067-12-SMSx0.Sxl0

12-018-01-S Retainer, breather reed 14 12-380-01-S12-402-02-S Reed, breather 15 12-043-05-S

16 M-631005-S17 12-144-g2-s18 52-139-09-S19 12-755-64-S

20 X-25-102-S21 12-032-gl-S22 M-631015-S23 12-154-05-S

DESCRIPTION

Seal, crankshaftBlock, cylinder(Use Short Block 12 5225O)Strap, tiltingScrew, hex. flangeM8x1.25x25Dowel, locating (4)Kit, camshaft 0ncludes7,8)

Spring actuatingShim, camshaft A.R.) blueShim, camshaft (A.R.} redShim, camshaft (A.R.)yellowShim, camshaft (AR)greenShim, camshaft (A.R.) grayShim, camshaft (A.R.)blackShim, camshaft (A.R.)whiteShaft, balancePiston w/Ring Set (Std.)(Includes 11,12)Piston w/Ring Set (.25)Piston wiring Set (.50)Retainer, piston pin (2)Ring Set (Std)Ring Set (.25)Ring Set (.50)Connecting Rod (Std.)Connecting Rod (.25)Pin, governor regulatingGear, governorWasher, plain 6 mmShaft, governor gearPlug cupKit, gov. cross shaft w/c ip(Includes 23)Washer, plain 1/4"Seal, governor cross shaftWasher, plain 6 mmClip, hitch pin

NOTE" All component dimensions given in U.S.

inches 1 inch = 25.4 mm

49

TRACTOR - - MODEL NUMBER 917.272057KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

IGNITIONIELECTRICAL J

19II

18_17

BLOWER HOUSING AND BAFFLESJ

1 #/Z ._ / 4 5

12

810

AIR INTAKE J

3--

5O


IGNITION/ELECTRICAL AIR INTAKE/FILTRATION


234

1011

171819

20

12-086-14-S Screw, hex. flangeM10x1.5x46

12-468-03-S Washer, plain 3/8"24-162-03-S Screen, grass25-086-47-S Bolt, shouider M6xl.0x16

(4)12-157-06-S FanX-42-15-S Key12-025-37-S Flywheel12-155-09-S ConnectorM-548025-S Screw, hex. cap

M5x0.Sx25 (2)12-085-10-S Stator - 3 ampM-545020-S Screw, hex. flange

MSx0.8x20 (2)12-132-02-S Spark PlugX-728-1-S Clip, cable (2)M-545010-S Screw, hex. flange

M5x0.Txl0 (2)12-584-04-S Module, ignition

NOT ILLUSTRATED12 154 06-S12 454 03-S12-516-35-S

Clip (2)Tie, wireLead, white (36" - 18gauge - fully insulatedpush on tab anduninsulated socketterminals)

BLOWER HOUSING & BAFFLES


1 M-545010-S Screw, hex. flangeM5x0.8X10 14)

2 24-468-10-S Washer, plain 1/4"3 12-146-07-S Plate, blower housing4 M-550010-S Screw, hex. flange

M5x0.8xl05 24-096-05-S Cover, pinion6 12-027-55-8 Housing, blower7 12-063-18=S Baffle, intake side8 25-t 54-02-S Clip, mounting (3)9 12-086-37-S Screw, captive washer

M5x0.8x20 (3)10 12-063-20-S Baffle, cylinder head11 M-645016-S Screw, hex. flange

M6x1.0x16 (2)12 12-063-19-S Baffle, cylinder

NOT ILLUSTRATEDM-541050-S12 096 40-S

12 141 01-S

Nut, hex. flange M5x0.8Cover (goes over rectifier-regulator hole in blowerhousing)Retainer, ring (2) (securescover 12 096 40-S tohousing)

56789

DESCRIPTION

123456

89

10

11

12

12-281-01-S25-341-03-S12-096-24-S12-083-12-S12-100-08-S12-083-10-S

12-743-12-S

12-032-11 -S12-094-07-S

12-072-04-S

12-086-01-S

12-041-02-S

Duct, airKnob, air cleaner coverCover, air cleanerPrecleaner, elementWing NutKit, air cleaner element(includes 5, 7, 8)Filter, element (Includes5, 8)Seal 1-7/16"Base, air cleaner (Includes10, 11)Stud, mounting plateM6x1.0x75Screw, #10 Hi-Lo threadforming (2)Gasket, air cleaner

NOT ILLUSTRATED12-113-53-S Decal, air cleaner


51


STARTING SYSTEM

1

I

,.=J

3-- _- m6

$

ENGINE CONTROLS

1/

11

2

4/

,-1

OIL PAN / LUBRICATION I

,ff_10

23 11

52


STARTING SYSTEM ENGINE CONTROLS

KEY PART KEY PARTNO, NO. DESCRIPTION NO. NO. DESCRIPTION

2

345678

M-839070-S Screw, hex. flange 1M8x1.25x70 (2) 2

25-098-04-S Starter assembly (Includes 33-8) 4

12-755-39-S Kit, drive end12-227-03-S Cap, drive end 512-170-04-S Armature12-755-38-S Kit, drive parts 612-243-04-S Cap, commutator end12-086-20-S Screw, hex. flange (2) 7

OIL PAN/LUBRICATION


23456

78910

11121314151617

1819

20

21

12-038-01-S

25-755-13-S12-153-03-S12-153-02-S12-123-04-SM-645025-S

12-153-01-S25-162-07-S12-096-03-SM-545016-S

25-462-09-S12-050-01-SX-75-10-S12-393-01-S12-153-06-S12-096-34-SM-545016-S

12-032-03-S24-086-16-S

24-086-17-S

12-199-56-S

Dipstick assembly(includes 2-3)Kit, oil fill cap (Includes 3)O-Ring, oil fill capO-Ring, upper oil fill tubeTube, oil fillScrew, hex. flangeM6x1.0x25O-Ring, lower oil fill tubeScreen, oil pickupCover, oil pickup screenScrew, hex. flangeM5x0.8x16Valve, oil pressure reliefFilter, oilPlug, sq. hd. solid 3/8"Pump, oilO-Ring, oil pump coverCover, oil pumpScrew, hex. flangeM5xO.8x16 (3)Seal, oil (1_'£O. end)Screw, hex. flangeM8x1.25x45 (11)Screw, hex. flangeM8x1.25x45Assembly, Pan, oil (Incl.11,14-17)

891011

121314151617

12-079-11 -S12-237-01-S24-086-43-SM-664020-S

12-536-10-S

M-443025-S

M-443020-S

12-089-11-S12-089-23-S12-089-24-S12-755-83-S

12-100-07-S52-211-04-S12-090-28-S25-158-08-S12-079-10-S25-158-11 -S

Linkage, chokeClamp, cableScrew, hex. flangeScrew, lobed socketM6xl.0x20 (2)Control, speed assembly(Includes 6-9)Screw, pan headM4x0.7x25Screw, pan headM4x0.7x20Spring, choke (2)Spring, choke returnSpring, governorKit, governor lever(Includes 12-14)Nut, hex flange 1/4-20Bolt, 1/4-20x1"Lever, governorBushing, throttle linkageLinkage, throttleBushing, throttle linkage

NOTE: All component dimensions given in U.Sinches 1 inch = 25.4 mm

53


CRANKSHAFT EXHAUST

--1

I

_ i3

"5

FUEL SYSTEM I

/7 8 _ 711

54


FUEL SYSTEM CRANKSHAFT


1 M-641060-S2 X-22-11-S3 M-629116-S4 12-853-115-S

5 12-041-02-S6 12-053-115

7 12-041-01-S8 12-265-06-S9 25 237 14-S10 25-353-10-S11 25-050-02-S12 47-154-01-S

NOTILLUSTRATEDM-561010-S

12-757-02-S12-757-33-S12-757-03-S12-454-03-S12-518-37-S

Nut, hex. flange M6x1.0(2)Washer, lock 1/4"Stud M6x1.0x116 (2)Kit, carburetor w/gasket(Includes 5,6,7 qty 1)Gasket, air cleanerCarburetor assembly(For information only notavailable separately)(Service with: Kit, float 12757 02-S,Kit, solenoidrepair 12-757-33-S,Kit, repair 12-757-03-S)Gasket, carburetor (2)Deflector, heatClamp, hose (2)Line, fuel 9"Filter, fuel in-lineClip cable

Screw, thread formingM5x0.8xl0Kit, floatKit, solenoid repairKit, repairTie cableLead, red, (37" - 20 gauge- uninsulated socket andinsulated socket terminals)

1 12-014-57-S2 25-139-27-S

EXHAUST

DESCRIPTION

Crankshaft (Includes 2)Plug, cup


12345

25-072-04-S12-041-03-S12-126-11-S12-445-06-SM-645025-S

12 522 5012-755-93-S

Stud, M8x1.25x33 (2)Gasket, exhaust manifoldBracket mufflerStrap, liftingScrew, hex. flangeM6xl.Ox25 (2)Short BlockGasket Set


55

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

SIGHTING ..... CUT

GUIDE TH_s

ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL

,&I

Operate your Tractor up and down the face of slopes (not Igreater than 15 ), never across the face. Make turns gradu- Ially to prevent tipping or loss of control. Exercise extremecaution when changing direction on slopes.

Get it fixed, at your home or ours!

For repairof majorbrandappliancesin your own home...no matterwho made it,no matterwho soldi'd

1-800-4-MY-HOME _ Any'm_,dayornlgte(1_o-4a_o) (u.sAandCanada)_.sealtoorll w.sesl_(_

For repairof carry-in products likevacuums,lawn equipment,andelectronics,callfor thenearestSears Parts and Repair Center.

1-800-488-1222 Any_me,dayorrighqUSA ody)

w.seelr_com

Forthe replacementparts,accessoriesand owner'smanualsthatyouneed to do-R-yourself,callSears PartsOirectSM!

1-800-366-PART 6aJ_.-11 p.m., 7daysaweek

(1_0-3e6-7278) (u.sA o_y)

www.seer&_

To purchaseor inquireabouta Sears ServiceAgreementor Sears MaintenanceAgreement:

1-800-827-6655 (usA) 1-800-361-6665 (Canada)

7 am. - 5 p.m.,CST, Men.- SaL 9a.m.- 8 p.m.EST,M- F,4 p.m.Sat.

Para pedr serviciode re_ adomicile,y paraoedenarpiezas:

1.888.StH-IOGARsM

(1ees-7e4.6427)

Au Canadapoursavice en frarx;ab:1-800-LE-FOYIERMc

(1-_0_o33-SS37)www.seal_,ca

©Seas, _ andCo.

® Registered Trademark / TMTrademark / sMService Mark of Sears, Roebuck and Co.SM® Marca Registrada / TMMarca de F_brica / Marca de Servicio de Sears, Roebuck and Co.

MCMarque de commerce / MOMarque d_posde de Sears, Roebuck and Co.

180989 10.23.01 TR Printed in U.S.A.

6 speed transaxle lawn tractor - sears parts direct · tractor. _, caution: tow only the...

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