60-89 data sheet rev20110228
TRANSCRIPT
SUPDAT
PERIOR®TA SHEE
® 60-89ET
9 MK-II PPrimaryy Gyratoory Crussher
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Revision 20110228
SUPERIOR® 60‐89 MK‐II PRIMARY GYRATORY CRUSHERDATA SHEET
Manufacturer Metso Minerals Type Primary Gyratory Crusher Model No./Size SUPERIOR® 60-89 MK-II
Item Unit Data
PERFORMANCE Open side setting
Eccentric throw mm 25 – 46 Operating data
Open side setting mm 165 – 229 Capacity dry tph 4195 - 5805
Gyrations per minute 149 Pinion shaft speed rpm 600
Pinion shaft power required (Maximum) kW 600 WK2 of crusher kg-m2 215
GENERAL TECHNICAL DATA
Feed opening mm 1,525 x 3,680 Sizes and Loads
Height: Overall mm 9,168
Base to spider rim top mm 5,366 Base to spider cap top mm 7,169 Base to hydraulic mainshaft positioning cylinder bottom mm 1,952
From base for mainshaft removal mm 11,895
From base for eccentric removal mm 2,995 Width
Maximum diagonal at supports mm 6,269 Spider rim diameter mm 5,613
Base mm 5,131 x 4,255 From center line for pinion shaft removal mm 4,108
Dynamic Loads Horizontal at support base N 75,264 N (16,920 lbf)
Moment at base in vertical plane N-m 731,519 (539,540 ft-lbs) Mounting Directly on concrete foundation
Drive type Not included unless specified
Total estimated Labor-hours 30 days
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Revision 20110228
SUPERIOR® 60‐89 MK‐II PRIMARY GYRATORY CRUSHERDATA SHEET
Item Unit Data SHELLS
Topshell (Description) Heavy banded construction Bottomshell (Description) One piece flared design
Material (Construction) Heat treated low carbon steel casting Number of sections Two Topshells, One Bottomshell
Topshell Weight kg Upper: 41,847; Lower: 41,051 Bottomshell Weight kg 76,210
Bottomshell arm liners Material (Description) Medium carbon cast steel
Weight (each) kg 962 Thickness mm 56
Bottomshell side and hub liners Material, describe Heat treated alloy steel plate
Weight kg 3,472 Thickness mm Side Liners: 32, Hub Liners: 28
SPIDER
Material (Description) Heat treated low carbon steel Construction One piece steel casting with two arms
Weight kg 48,535 Arm Shields
Quantity 2 Material (Description) Manganese cast steel
Weight (each) kg 4,971 Thickness mm 132
Rim Liners Quantity 8
Material (Description) Manganese cast steel Weight (total) kg 5,577
Thickness mm 71 Spider Cap
Material (Description) Medium carbon cast steel Weight kg 6,804
Thickness mm 165 Spider Bushing
Material (Description) Class 50 cast iron Weight kg 934
Thickness mm 51
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Revision 20110228
SUPERIOR® 60‐89 MK‐II PRIMARY GYRATORY CRUSHERDATA SHEET
Item Unit Data SPIDER cont.
Spider Seal Type Radial Shaft Seals with Garter Spring
MAINSHAFT
Material (Description) Heat treated medium carbon steel Construction Forged steel
Head center Forged integral with shaft Weight kg 47,749
Overall length mm 6,624 Diameter
Maximum mm 1,793 In spider bearing mm 711
In eccentric bushing mm 864 Mainshaft Sleeve
Material (Description) 4140 Alloy steel casting Diameter - Upper mm 788
Diameter - Lower mm 714 Height mm 1,135
Weight kg 903
MANTLE Material (Description) Manganese steel casting
Number of sections 2 Weight (total) kg 12,156
Bottom diameter mm 2,261 Thickness mm 102
Height mm 3,449 Backing material - type Epoxy Resin
Backing material - weight kg 500
CONCAVES Material (Description) Manganese steel castings
Number of rows 6 Segments per row 20
Maximum thickness mm 122 Weight of heaviest piece kg 460
Total concave weight kg 20,942
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SUPERIOR® 60‐89 MK‐II PRIMARY GYRATORY CRUSHERDATA SHEET
Item Unit Data CONCAVES cont.
Backing material - type Epoxy Resin Backing material - weight kg 1,696
ECCENTRIC
Material (Description) Medium carbon steel casting Diameter – inner mm 901
Diameter - outer mm 1,105 Length mm 1,753
Throw (Maximum) mm 46 Weight kg 3,842
Eccentric bushing Material (Description) High leaded bronze casting
Diameter - inner mm 864 Diameter - outer mm 927
Length mm 1,524 Weight kg 1,157
Bottomshell bushing Material High leaded bronze casting
Diameter – inner mm 1,099 Diameter - outer mm 1,156
Length mm 1,149 Weight kg 1,043
Bevel Gear / Pinion Gear
Material (Description) Alloy steel forging Pitch diameter mm 1,782 / 452
Number of teeth 63 / 16 Diametrical pitch 0.898
Hardness (Rockwell C) 50-55 / 58-60 Method of hardening Induction / Carburized
Face width mm 229 Bevel angle degree 25
Pressure angle degree 20 AGMA durability rating kW 2,871 (3,850 HP)
AGMA strength rating kW 2,871 / 4,086 (3,850 HP / 5,480 HP) AGMA quality 9
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Revision 20110228
SUPERIOR® 60‐89 MK‐II PRIMARY GYRATORY CRUSHERDATA SHEET
Item Unit Data Mainshaft Step Bearing Set
Material Mainshaft step and piston wearing plate High leaded tin bronze
Step washer Alloy steel Diameter
Mainshaft step mm 762 Step washer mm 775
Piston wearing plate mm 762 Thickness
Mainshaft step mm 73 Step washer mm 80
Piston wearing plate mm 64 Weight
Mainshaft step kg 206 Step washer kg 218
Piston wearing plate kg 170
Eccentric Support Bearing
Material High leaded tin bronze Diameter, inner mm 1,105
Diameter, outer mm 1,372 Thickness mm 38
Dust Seal Ring
Material 1-piece cast urethane with steel stiffener
Diameter, inner mm 1,422 Diameter, outer mm 1,689
Thickness mm 76 Weight kg 83
Dust Seal Ring Blower Blower motor
NEMA Design 1.5 HP, 3600 RPM, 60 Hz IEC Design 1.1 kW, 3000 RPM, 50 Hz
Pinion Shaft Assembly Bearings
Number 2 Type Two row tapered roller
Diameter, inner mm 210 Diameter, outer mm 318
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SUPERIOR® 60‐89 MK‐II PRIMARY GYRATORY CRUSHERDATA SHEET
Item Unit Data Pinion Shaft Assembly cont.
Type of seals - inner Non-contact dynamic labyrinth seal Type of seals - outer Lip type oil and labyrinth grease seal
B10 Life +100,000 hrs Lubrication 4.3 liters of ISO VG 68 oil
Weight kg 2,310 Pinion Shaft
Material (Description) Medium carbon steel bar Shaft length mm 1,972
Shaft diameter mm 241
LUBRICATION SYSTEM
Crusher System Description Circulating system Pump type Internal Gear - Primary & Backup
Manufacturer Viking Pump capacity - dual (lower / upper) lpm 190 Pump motor Premium efficiency severe duty
NEMA Design 7.5 HP, 1800 RPM, 60 Hz IEC Design 5.5 kW, 1500 RPM, 50 Hz
Filter Type Replaceable cartridge element
Size micron 20 Manufacturer Nelson
Heaters Three, 2 kW each in pipe wells Three additional wells for optional heaters
Lube tank capacity liters 757 Oil residence time minutes 3.98
Protective instrumentation (Description) Instrument protection with logic performed inside PLC (Optional TC1000-C)
Oil cooler type Air to Oil (or) Water Fan motor
NEMA Design 10 HP, 1200 RPM, 60 Hz IEC Design 7.5 kW, 1000 RPM, 50 Hz
Maximum air inlet temperature °C 38 Cooling coil material Steel tubes with aluminum fins Air flow m3/min 625
Spider Lubrication Description Pool lubricated; light grease or heavy oil
MAINSHAFT POSITIONING SYSTEM (MPS) AND SETTING ADJUSTMENT
Hydraulic pump capacity lpm 15.1 at 50 HZ / 18.2 at 60 HZ Pump motor Premium efficiency severe duty
NEMA Design 5 HP, 1800 RPM, 60 Hz
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SUPERIOR® 60‐89 MK‐II PRIMARY GYRATORY CRUSHERDATA SHEET
Item Unit Data MAINSHAFT POSITIONING SYSTEM (MPS) AND SETTING ADJUSTMENT cont.
IEC Design 4 kW, 1500 RPM, 50 Hz Hydraulic oil tank capacity liters 397
Balance cylinder stroke mm Two at 203 x 762; nitrogen pre-charged to 862 kPa
Mainshaft travel mm 231 Shaft position indicator Included as standard (TC-1000-M)
Assembly, describe
Hydraulic pump with valve assembly, filter, tank, lower level switch, system pressure transmitter
Protective devices Balance cylinder with pressure gauge Pressure relief valves Two preset at 5,171 kPa
MAIN DRIVE MOTOR
Manufacturer/Model No. SIEMENS Power kW 600 Frame size Varies by application Enclosure Varies by application Service factor 1.15 Starting torque 180% of full load Breakdown torque 250% of full load
DIRECT DRIVE
Couplings - Manufacturer Falk / Rexnord SteelFlex® Size 1150 T50 Type Steel Grid Flexing Element
Floating shaft Diameter mm 203 Length mm 1460
Slip detection device Not Recommended Drive service factor 3.0 minimum
CONTROLS AND INSTRUMENTATION OPTION
Description Metso Automation PLC System Allen Bradley SLC 5/05 Transmitters 1000 OHM IFM Effector
PAINTING
Type Water Base Color Beige
TOOLS SUPPLIED All eyebolts, special wrenches, wrenches
for bolts 1.0" diameter and larger, all snap ring pliers, lowering rod assemblies, four shell splitting wrenches, balance cylinder charging hose and gauge assembly
Description
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Revision 20110228
SUPERIOR® 60‐89 MK‐II PRIMARY GYRATORY CRUSHERDATA SHEET
Item Unit Data SHIPPING AND HANDLING DATA
Gyratory crusher (each unit) kg 346,091 Complete lubrication system kg 1,701 Total shipping weight (each unit) kg 346,091 Heaviest item to be handled for shipment kg Bottomshell: 76,210 Heaviest item to be handled in erection kg Bottomshell: 76,210 Heaviest item to be handled during maintenance kg Mainshaft assembly: 64,340