6040 060 pendulum swing€¦ · pendulum swing – 6040-060 page 2 of 10 foundation detail note:...
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Pendulum Swing – 6040-060Page 1 of 10
SWINGPLAY
PENDULUM SWINGc/w BASKET SEAT
PROD CODE: Ground fix 6040-060
SIZE: 4050 x 3300 x 3110
AGE RANGE: 8-12 YEARS
FREE FALL HEIGHT: 1700 mm
FREE SPACE:1000 mm (FROM EDGE OFSAFETY SURFACING)
WEIGHT OF HEAVIEST PART 175 kg
OVERALL WEIGHT OF UNIT 345 kg
DELIVERY LIST
Part No. Description Qty
5083-017 Beam Assembly 2
5084-020 Dia. 950 Basket Swing Seat 1
3092-045 Beam Support Leg 2
3200-518 Pendulum Swing Beam Fixing Plate – Top 1
4064-011 Pendulum Swing Beam Fixing Plate – Bottom 1
4200-881 Support Strut 1
4201-199 Universal Joint and Bearing Assembly 1
4061-091 Chain Assembly 4
- Fixings pack 1
SPECIFICATION
Cantilever Beam: Manufactured from 200 x 100 RHS toBS4848 Part 2Support Legs: Manufactured from 50 x 50 RHS to BS4848Part 2Fasteners: Non-standard type (anti vandal) and plated forweather protection.Welds: Copper free wire conforming to BS EN 440 (1995).
INSTALLATION INSTRUCTIONS
THIS ITEM IS HEAVY AND WILL REQUIRE LIFTING AIDS
1 Read installation instructions thoroughly before erecting theunit.
2 Do not attempt to assemble incorrect or damaged compo-nents. Contact supplier immediately.
3 Do not tighten fastenings until all components are in position,unless otherwise stated.
4 Mark out and excavate foundations in accordance with foun-dation detail.
5 Lay both pendulum swing beams (A) into foundations (theyare not handed).
6 Fix pendulum swing beam top and bottom fixing plates (D &E) to pendulum swing beams using drilled M16 x 250 hexhead bolts (F), M16 washers (K) and M16 castle nuts (L). Itmay prove easiest to bolt the top and bottom fixing plate toone of the swing beams first (not fully tightened) and then tothe other swing beam. The pendulum swing beams will re-quire extra support during this process.
7 Hoist the pendulum swing beams upright from the apex with ablock and tackle. Check pendulum swing beams are plumband square at top and bottom and that height from groundlevel to underside of top of pendulum swing beams is2900mm. Also ensure that pendulum swing beams are cor-rectly sited in the foundations.
8 Fix support strut (N) to pendulum swing beam bottom fixingplate with M16 x 40 hex socket cap head screws (H) and M16single coil washers (J). For further security also rawl boltsupport strut to ground if possible.
9 Release block and tackle from the apex of pendulum swingbeams.
10 Make further check that pendulum swing beams are plumband square at top and bottom and that height from groundlevel to underside of top of pendulum swing beams is2900mm. Make any final adjustments if required andcheck tightness of M16 x 250 bolts.
11 Backfill foundations with concrete. Concrete to be 4 partsgravel, 2 parts sand and 1 part cement. If bark fixing, thenfoundations will require support to raise concrete to desiredlevel. See foundation details.
12 Once foundations have set (at least 48hrs) detach and re-move support strut (retain bolts). Attach universal joint andbearing assembly (P) to bottom swing beam fixing plate (E)using M16 x 40 hex socket cap head screws (H) and M16single coil washers (J).
13 Drill/ream through plastic bush on basket swing seat (B)with 10mm size drill.
14 Attach basket swing seat (B) to four chain assemblies (R)using shackle and pin (S) lock in place with 1/8” x 5/8”spirol pin (T). Attach top end of chains to universal joint inthe same way. Do not attach swing assembly until founda-tions have set, as premature use may cause displacementof beam assembly and subsequent weakening of the foun-dations.
15 Check tightness of all bolts.16 Fit 1/8” x 7/8” sellock pin (M) through turret of castle nut
and through drilled hole in M16 x 250 bolt (F).17 Fit M16 nut cover over castle nuts.18 Paint Beam Assemblies19 The unit is ready for use when paint is dry.
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Pendulum Swing – 6040-060Page 2 of 10
FOUNDATION DETAIL
Note: Care must be taken under abnormal conditions to ensure sufficient foundation depth is available
Foundations to be 2000 x 500 x 750 deep.
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Pendulum Swing – 6040-060Page 3 of 10
BARK FOUNDATION DETAIL
Pendulum Swing Beam to Top and Bottom Fixing Plates
ASSEMBLY DETAIL
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Pendulum Swing – 6040-060Page 4 of 10
Pendulum Swing Beam Positioningand Height
Support Strut Fixing
Note: Cantilever beams are notpositioned centrally in founda-tions
Beam Support Leg to Pendulum Swing Beam Fixing
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Pendulum Swing – 6040-060Page 5 of 10
Beam and Seat Height Setting
Universal Joint Fixing
Minimum Dimension For Seat Height Relates To Overall FinishedLength Of Safety Surfacing.If Seat Height Is To Be Set Any Lower Please ContactWicksteed Playscapes
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Pendulum Swing – 6040-060Page 6 of 10
Pinning of M16 x 250 Bolts
Attachment of Swing Chains
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Pendulum Swing – 6040-060Page 7 of 10
Attachment of Basket Seat
Minimum Space and Separation
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Pendulum Swing – 6040-060Page 8 of 10
(1500 x1000mm)
36 Grass Mats
Wetpour
44.0 Sq Metres70mm Wetpour
23.5 LinearMetres Edging
Grass Mats
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Pendulum Swing – 6040-060Page 9 of 10
59.5 Sq Metres
28.0 LinearMetres Edging
Loose Fill
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Pendulum Swing – 6040-060Page 10 of 10
Note:1. Ensure all installation aids are removed before first use.2. For maintenance instructions see separate sheet.3. All spare parts are available from Wicksteed Leisure.4. All protruding screw threads and pins to be peened over to remove sharp edges.5. Lifting aids will be required when installing this piece of equipment.6. Due to weight and size of components in some instances, paintwork may need to be touched up on site before
first use.
Note:
Wicksteed Leisure Ltd. recommend that the universal joint/bearing assembly should be checked regularly by lifting thetyre seat to take the weight and rotating the bearing housing, noting any rough movement vertically and horizontally, ifany inconsistencies are found the assembly should be replaced immediately.
The universal joint/bearing assembly should be replaced every 5 years.
REF QTY DESCRIPTION PART No
A 2 Pendulum Swing Beam Assembly 5083-017
B 1 Dia. 950 Basket Seat for Pendulum Swing 5084-020
C 2 Beam Support Leg 3092-045
D 1 Pendulum Swing Beam Fixing Plate – Top 3200-518
E 1 Pendulum Swing Beam Fixing Plate – Bottom 4064-011
F 4 M16 x 250 Lg High Tensile Bolt 2185-101
G 4 M16 x 40 Lg Hex Head Bolt 2185-092
H 4 M16 x 40 Socket Cap Head Screw c/w Pin 2171-078
J 8 M16 Single Coil Washer 2212-001
K 12 M16 Washer 2215-511
L 4 M16 Castle Nut 2193-058
M 4 1/8” x 7/8” Sellock Pin 2223-009
N 1 Support Strut 4200-881
P 1 Universal Joint and Bearing Assembly 4201-199
R 4 Chain Assembly 4061-091
S 8 Shackle & Pin 3621-002
T 8 Spirol Pin 1/8" x 5/8" 2223-023
U 3 Dark Blue Paint – 1 Litre 2820-007
V 4 M16 Nut Cover 2613-017
COMPILED BY: APPROVED BY: REV 0 1 2 3 4 5 6 7
S. Bailey ECN 1497 minor minor Minor Minor 1535 minor minor
DATE: DATE: SIG. SB PG SB TW TW PG TW TW
22/08/05 DATE. 14/09/05 6/10/06 17/01/07 20/04/07 04/05/07 24/7/07 25/03/08 15/04/08
REV 8 9 10 11 12 13 14 15
ECN minor minor minor minor minor minor Minor Minor
SIG. SB TE TE MC TE PG MC MC
DATE 01/04/09 19/05/09 26/05/09 23/03/10 16/06/10 10/5/12 18/01/16 22/11/18
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DESPATCH LIST Sheet 1 of 1
Product: Pendulum Swing c/w Basket Seat Code No. 6040-060 Date of Issue: 22/08/05
Order No: Issue: B
Item Unit Qty Description Part No. Checked
1 2 Cantilever Swing Beam Assembly 5083-017
2 1 Basket Seat 5084-020
3 2 Beam Support Leg 3092-045
4 1 Cantilever Swing Beam Fixing Plate – Top 3200-518
5 1 Cantilever Swing Beam Fixing Plate – Bottom 4064-011
6 1 Support Strut 4200-881
7 1 Universal Joint and Bearing Assembly 4201-199
8 4 Chain Assembly 4061-091
9 1 Fixings List
Total No. of Items
Picked By: Checked By:
COMPILED REV 0 1 2 3 4 5
BY: SB ECN No. 1497 minor 1535 minor minor minor
DATE 22/08/05 17/01/07 1/8/07 01/04/09 19/05/09 10/05/12
DATE: 22.08.05 SIGN SB SB PG SB TE PG
REV 6
ECN No. Minor
DATE 09/03/16
SIGN AB
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FIXINGS LIST Sheet 1 of 1
Product: Pendulum Swing c/w Basket Seat Code No. 6040-060 Date of Issue: 22/08/05
Order No: Issue: E
Item Unit Qty Description Part No. Checked
1 4 M16 x 250 Lg High Tensile Bolt 2185-101
2 4 M16 x 40 Lg Hex Head Bolt 2185-092
3 4 M16 x 40 Socket Cap Head Screw c/w Pin 2171-078
4 8 M16 Single Coil Washer 2212-001
5 12 M16 Washer 2215-511
6 4 M16 Castle Nut 2193-058
7 4 Sellock Pin 2223-009
8 4 M16 Nut Cover 2613-017
9 1 M16 Key (For anti vandal fixing) 2372-021
10 3 Dark Blue Gloss Paint - 1 Litre 2820-007
11 8 Spirol Pin 1/8" x 5/8" 2223-023
12 8 Shackle & Pin 3621-002
Total No. of Items
Picked By: Checked By:
COMPILED REV 0 1 2 3 44 5
BY: SB ECN No. 1497 minor minor minor minor Minor 1535
DATE 22/08/05 23/2/06 6/10/06 17/01/07 1/8/07 04/05/07 01/08/07
DATE: 22.08.05 SIGN SB PG PG SB PG TW PG
REV 6 7
ECN No. minor minor
DATE 19/03/10 09/03/16
SIGN MC AB