60w-mm triple stage mastthis manual contains standard production product identification numbers....
TRANSCRIPT
-
This manual contains standard productionProduct Identification Numbers.
Special Engineered Options not included.
7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-5406
Manual Number:272301 R0
60W-MMTriple Stage Mast
P ARTS MANUAL
FOR PARTS AND SERVICE:TELEPHONE: (877) 430-6402
-
Page 2 09/14/12
IntroductionThis manual shows the parts breakdown for the mast.
Ordering PartsCustomers -
Parts and service literature is available through authorized lift truck dealers. Toplace an order, contact the lift truck dealer of your choice.
Lift Truck Dealers -To order parts and service literature contact:
LIFT-TEK / ELECARCUSTOMER SERVICE
7040 S HWY 11WESTMINSTER, S.C. 29693
TELEPHONE: (877) 430-6402FAX: (864) 647-5406
About This Manual
-
09/14/12 Page 3
Safety Decals
ContentsCover .................................................................................................................................................................................... 1Introduction ........................................................................................................................................................................... 2Safety Decals ....................................................................................................................................................................... 3Weldments ............................................................................................................................................................................ 4Weldments ............................................................................................................................................................................ 6with Lockout .......................................................................................................................................................................... 6Carriages .............................................................................................................................................................................. 8Cylinders ............................................................................................................................................................................... 9Single Internal Hose Reeving .............................................................................................................................................. 10Double Internal Hose Reeving ............................................................................................................................................. 12Single Hose Reel ................................................................................................................................................................ 14Double Hose Reel ............................................................................................................................................................... 16Recommended Spare Parts List .......................................................................................................................................... 18
ITEM # QTY PART # DESCRIPTION1 3 679150 DECAL: NO STEP2 8 665595 DECAL: PINCH POINT
1
2
2
2
2
2
2
2 2X
MA3528.eps
-
Page 4 09/14/12
Weldments
12
21
20
19
18
17
30
29
28
6
10
9
5
23
27
3
25
26
13
14
15
8
6
6
22
4
3
5
1
2
31
10
9 8
6
7
30
33
32
5
27
24
3
25
26
12
11
5
4
9
9
MA3522.eps
-
09/14/12 Page 5
ITEM # QTY PART # DESCRIPTION1 2 200007 JAM NUT .625-182 2 200006 NUT .625-18UNF3 6 6518 COTTER PIN4 4 684305 PIN5 8 6508 COTTER PIN6 8 662145 ROLLER ASSY7 2 660051 SHEAVE ASSY8 * 631881 SHIM , ROLLER9 4 215720 PLUG , WEAR10 * 215722 SHIM11 2 680243 CHAIN ANCHOR12 4 3135 SNAP RING 1.25" DIA13 2 210752 HOSE CLAMP CL-1414 2 681238 LOCKWASHER M1015 2 200429 CAPSCREW M10X20 BH16 1 268281 DECAL KIT (NOT SHOWN)17 * 205199 WASHER SHIM18 * 205198 WASHER SHIM19 * 205197 WASHER SHIM20 * 205196 WASHER SHIM21 * 203404 WASHER HARDENED22 2 680242 CHAIN ANCHOR23 2 223079 CHAIN ANCHOR BL84424 2 223080 CHAIN ANCHOR BL-84425 4 200244 NUT HEX JAM26 4 200242 NUT HEX FULL27 4 223081 PIN28 2 264054 SHAFT, SHEAVE29 2 264055 RETAINER BAR30 4 768690 FLAT HEAD CAPSCREW31 2 223071 SHEAVE32 2 267588 SHAFT, SHEAVE33 2 248905 RETAINER BAR
COMMON PARTS GROUP 268085
* - Quantity will vary.
OCL* OUTER INTER INNER REAR ML FRONT ML[in] WELDMENT WELDMENT WELDMENT CHAIN CHAIN
QTY 2 QTY 2101 268081 268082 267445 224943 684001
*OCL - Outer Channel Length.
Weldments
-
Page 6 09/14/12
Weldmentswith Lockout
3
9
8
5
10
15
1
14
21
20
2725
26
31
30
23
7
19
6
28
13
11
12
2
2
6
7
4
16
17
18
19
26
22
32
24
29
MA3526.eps
-
09/14/12 Page 7
ITEM # QTY PART # DESCRIPTION1 * 215720 SHIM2 * 631881 SHIM, ROLLER3 8 662145 ROLLER ASSY4 4 215722 SHIM5 2 223079 BAR6 8 6508 COTTER PIN7 4 223081 CHAIN PIN8 4 200244 NUT-HEX9 4 200242 NUT-HEX10 6 6518 COTTER PIN11 2 210752 HOSE CLAMP12 2 681238 WASHER13 2 200429 CAP SCREW M10X2014 2 205199 SHIM15 * 205198 SHIM16 * 205197 SHIM17 * 205196 SHIM18 2 203404 WASHER19 4 3135 SNAP RING20 2 200007 JAM NUT .625-1821 2 200006 NUT .625-18UNF22 2 680242 CHAIN ANCHOR23 4 684305 CHAIN PIN24 2 223071 CHAIN SHEAVE25 2 264055 RETAINER BAR26 4 768690 M8 FLAT HEAD SCREW27 2 264054 SHAFT, SHEAVE28 2 223080 CHAIN ANCHOR29 2 267588 SHAFT, SHEAVE 40mm, W/THREAD30 2 248905 RETAINER BAR31 2 660051 SHEAVE ASSY32 2 680243 CHAIN ANCHOR
Common Parts Group 268085
* - Quantiy will vary.
OCL* (in)OUTER
WELDMENTINTERMEDIATE
WELDMENTINNER
WELDMENTREAR ML CHAIN
(QTY 2)FRONT ML CHAIN
(QTY 2)101 7008745 7008734 267445 224943 684001
*OCL - Outer Channel Length.
Weldments
-
Page 8 09/14/12
Carriages
5
6 3
4
A
1
2
MA3523.eps
ITEM # QTY PART # DESCRIPTION1 4 662145 ROLLER ASSY2 4 683819 THRUST ROLLER ASSY3 4 684660 LOCKWASHER M124 4 206174 CAPSCREW M12X455 * 631881 SHIM , ROLLER6 1 See Chart Below CARRIAGE WELDMENT
CARRIAGE CARRIAGE DIMENSIONASSEMBLY WELDMENT "A"
268083 268084 1107mm
-
09/14/12 Page 9
Cylinders
HPML-1
Cylinder Part #1007121
ML-1Item # Qty Part # Description
1 1 1 Backup Ring2 1 2 Check Valve3 1 12 Circlip4 1 N/A Cushion Sleeve5 1 N/A Wire Ring6 1 1 Nylon Ring7 1 12 O-Ring8 1 1 O-Ring9 1 N/A Piston
10 1 1 Piston Seal11 1 231325 External Fuse12 1 3107009 Retainer13 1 1 Retaining Ring14 1 N/A Rod15 1 1 Rod Seal16 1 N/A Shell17 1 2 Washer18 1 1 Wear Ring19 1 1 Wiper20 1 3135 Snap Ring
2 - Inluded in Check Valve kit 563904.
Common Parts
1 - Included in Cylinder Service Kit 3107100.
5
11
13
4
18
10
6
3
17
7
2
9
14
16
8
1
15
19
12
20
MA2980.eps
-
Page 10 09/14/12
18
19
16
21
23
21
23
21
20
25
2922
24
149
11
13
12
10
3
4
3
8
1
5
4
22
21
2818
16
17
23
21
16
19
18
16
19
18
20
21
22
16
19
18
6
26
7
27
5
2
2
HOSE ROUTING
CONNECTION DETAIL
23
15
HOSE "A"
HOSE "B"
HOSE "B"
HOSE "A"
3524.eps
Single Internal Hose Reeving
-
09/14/12 Page 11
ITEM # QTY PART # DESCRIPTION1 4 2453 BULKHEAD UNION 90 DEG2 2 2680 FITTING MODEL ONLY3 2 611329 FITTING TEE #6 RUN4 2 605230 FITTING 45 SWIVEL-65 6 2645 NUT #6 CAP6 2 681238 LOCKWASHER M107 2 684649 CAPSCREW M10X25 LG8 2 267450 TUBE ASSEMBLY9 1 203264 SHAFT10 1 3130 RETAINING RING11 1 200524 WASHER 1.5D-1.0ID12 1 683822 LOCKWASHER M1213 1 205206 CAPSCREW M12X5514 1 209623 SHEAVE15 1 268145 GUIDE, REAR16 10 227855 (2) HOSE CLAMP17 1 203398 BAR ASSY18 10 762900 CAPSCREW M6X25 LG19 4 227884 BAR, HOSE CLAMP20 3 787398 FLAT WASHER M821 11 206315 LOCKWASHER M822 7 787372 CAPSCREW M8X20 LG23 8 767414 NUT M824 1 268146 GUIDE, FORWARD25 2 787373 CAPSCREW M8 X 2026 1 268162 BRACKET, BULKHEAD27 2 2375 FITTING BULKHEAD U28 1 268149 TAB, MOUNTING29 1 268170 BRACKET, IHR
Common Parts Group 268086
OCL IHR CPG SIHR HOSE SIHR HOSE WELD-ON KIT WELD-ON KIT WELD-ON KIT(in) KIT "A" "B" OUTER INTERMEDIATE CARRIAGE101 269184 268086 S-3550-7987 S-3550-8012 268571 268572 268573
Kits and Components
-
Page 12 09/14/12
Double Internal Hose Reeving
24
25
22
21
20
19
18
23
8
7
6
5
1
2
3
2
3
10
9
2
3
13
6
8
11
5
5
3
2
6
7
8
6
7
8
6
7
8
12
9
5
15
16
2517
4
2
MA3525.eps
CONNECTION DETAIL
HOSE "A"
HOSE "B"
HOSE "B"
HOSE "A"
HOSE ROUTINGHOSE ROUTING
HOSE "A"
HOSE "A"
HOSE "B"
HOSE "B"
CONNECTION DETAIL
-
09/14/12 Page 13
ITEM # QTY PART # DESCRIPTION1 1 268170 BRACKET, IHR2 11 206315 LOCKWASHER M83 8 767414 NUT M84 1 268146 GUIDE, FORWARD5 7 787372 CAPSCREW M8X20 LG6 10 227855 (2) HOSE CLAMP7 4 227884 BAR, HOSE CLAMP8 10 762900 CAPSCREW M6X25 LG9 3 787398 FLAT WASHER M810 2 787373 CAPSCREW M8 X 2011 1 268149 TAB, MOUNTING12 1 268145 GUIDE, REAR13 1 203398 BAR ASSY14 1 268163 BRACKET, BULKHEAD15 2 681238 LOCKWASHER M1016 2 684649 CAPSCREW M10X25 LG17 2 2375 FITTING BULKHEAD U18 1 203264 SHAFT19 1 200524 WASHER 1.5D-1.0ID20 1 3130 RETAINING RING21 1 683822 LOCKWASHER M1222 1 205206 CAPSCREW M12X5523 1 209623 SHEAVE24 2 2453 BULKHEAD UNION 90 DEG25 4 2645 NUT #6 CAP
Common Parts Group 268087
OCL* IHR CPG SIHR HOSE SIHR HOSE(in) Kit "A" "B"101 269185 268087 S-3550-7987 S-3550-8012
*OCL - Outer Channel Length.
Kits and Components
-
Page 14 09/14/12
Single Hose Reel
FULLY ASSEMBLEDREAR ISOMETRIC VIEW
5
1
2
9
3
4
10
12
11
8
7
6
5
1
4X 90 2
10
11
FULLY ASSEMBLEDTOP VIEW
2X 90 2
FITTING ORIENTATION
13
MA3521.eps
-
09/14/12 Page 15
ITEM # QTY PART # DESCRIPTION1 6 2453 BULKHEAD UNION 90 DEG2 2 611329 FITTING TEE #6 RUN3 2 2680 FITTING MODEL ONLY4 2 605230 FITTING 45 SWIVEL-65 6 2645 NUT #6 CAP6 1 267395 BRACKET, ASSEMBLY7 2 681238 LOCKWASHER M108 2 684649 CAPSCREW M10X25 LG9 1 268275 TUBE ASSEMBLY10 1 267398 TUBE ASSEMBLY11 1 267397 TUBE ASSEMBLY12 1 673596 #6 HOSE REEL13 1 267450 TUBE ASSEMBLY
Common Part Group 267637
OCL* IHR CPG WELD-ON KIT WELD-ON KIT(IN) KIT OUTER CARRIAGE101 269192 267637 268568 268569
*OCL - Outer Channel Length.
Kits and Components
-
Page 16 09/14/12
Double Hose Reel
FULLY ASSEMBLEDREAR ISOMETRIC VIEW
FULLY ASSEMBLEDTOP VIEW
FITTING ORIENTATION
2X 90 2
DETAIL "A"
2X 90 2
DETAIL "A"
5
1
2
3
4
6
8
7
5
1
8
7
MA3527.eps
-
09/14/12 Page 17
ITEM # QTY PART # DESCRIPTION1 4 2453 BULKHEAD UNION 90 DEG2 1 267395 BRACKET, ASSEMBLY3 2 681238 LOCKWASHER M104 2 684649 CAPSCREW M10X25 LG5 4 2645 NUT #6 CAP6 1 673596 #6 HOSE REEL7 1 267604 TUBE ASSEMBLY8 1 267605 TUBE ASSEMBLY
Common Parts Group 267638
OCL* IHR CPG(IN) KIT101 269193 267638
*OCL - Outer Channel Length.
Kits and Components
-
Page 18 09/14/12
Recommended Spare Parts List
1-5 6-19 20-50MAINIFT LIFT CYLINDERS
n MainLift Cylinder Assembly 0 0 1n Seal Kit 2 4 8n Check Valve Kit 2 4 8
UPRIGHTS6508 Cotter Pin 4 8 16
223079 Chain Anchor 2 4 8223080 Chain Anchor 2 4 8223081 Chain Pin 2 4 8200244 Jam Nut 2 2 2200242 Nut 2 2 26518 Cotter Pin 2 4 8
CARRIAGE683819 Carriage Side Thrust Roller 4 8 16662145 Roller 2 4 8680243 Chain Anchor 1 2 43135 Snap Ring 2 4 8
684305 Chain Pin 2 4 86508 Cotter Pin 4 8 16
n See Specific charts for part numbers
60W-MM Triple Stage MastMASTS SERVICED
PART # DESCRIPTION
-
09/14/12 Page 19
PA
RT
S O
RD
ER
ING
LO
G
PR
ICE
DE
SC
RIP
TIO
NC
US
TOM
ER
#P
AR
T #
RE
F #
PA
GE
#S
ER
IAL
NU
MB
ER
PU
RC
HA
SE
OR
DA
TE
-
Manual Change Summary
R0 - 09/14/12Release.
-
Lift -Tek Elecar S.p.A29015 Castel. S. Giovanni (PC)Via G. GalileiItaly
Do you have any questions that need to be answered right now?
Other Lift Technologies Locations
© Lift Technologies Inc. 06-2012 www.lift-tek.com
Lift Technologies, Inc.7040 South Highway 11Westminster, SC 29693USATel: (864) 647-1119Fax: (864) 647-5406Toll Free: (888) 946-3330 - North America OnlyWebsite: www.lift-tek.com
Parts and ServiceToll Free: (877) 430-6302Direct: (864) 647-6302Fax: (864) 647-7302Email: [email protected]
Cover ContentsIntroduction Safety Decals Weldments Weldments with Lockout Carriages Cylinders Single Internal Hose Reeving Double Internal Hose Reeving Single Hose Reel Double Hose Reel Recommended Spare Parts List