650-itp-storage-tank.pdf

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tank manfucturer itp

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  • www.inspectionforindustry.com

    Remark

    Manuf. TPI Client

    1 PreInspectionMeeting Spec. Spec. MOM H H H

    2ApprovalofMechanical

    CalculationBooksDatasheets,PO,Spec. API650,Spec. CalcualtionBook H H A

    3ApprovalofFabrication

    DrawingsDWG,Spec. API650,Spec. DWG H H A

    4Reviewmilltest

    certificatesofplatesDWG,Certificates ASMESECII Certificates H W R

    5Reviewmilltest

    certificatesofpipe,flange,etc.

    DWG,Certificates ASMESECII,16.5 Certificates H W R

    6Reviewmilltest

    certificatesofweldingconsumablematerial

    WPS,Certificates ASMESECII Certificates H W R

    7Visual&Dimensional

    CheckDWG,Spec. ASMESECII Report H W R

    8 BottomPlates DWG,WPS,Spec. API650,Spec. Report H SW R

    9 AnnularPlates DWG,WPS,Spec API650,Spec. Report H SW R

    StorageTankInspectionandTestPlanActivityBy

    No. InspectionandTestPlan ReferenceDocument AcceptanceCriteria VerifyingDocument

    BeforManufacturing

    Materials

    DuringmanufacturingMarking,Cutting,BevelingandGrinding

  • www.inspectionforindustry.com10 ShellCourses DWG,WPS,Spec API650,Spec. Report H SW R

    11 RoofPlates DWG,WPS,Spec API650,Spec. Report H SW R

    12 RoofStructures DWG,WPS,Spec API650,Spec. Report H SW R

    13 WindGriders(Ifrequired) DWG,WPS,Spec API650,Spec. Report H SW R

    14 TopAngles(ifrequired) DWG,WPS,Spec API650,Spec. Report H SW R

    15 ReinforcementPads DWG,WPS,Spec API650,Spec. Report H SW R

    16ManholeNozzleNeck

    (FromPlates)DWG,WPS,Spec API650,Spec. Report H SW R

    17PipeForColumn(if

    required)DWG,WPS,Spec API650,Spec. Report H SW R

    18 PipeForNozzles DWG,WPS,Spec API650,Spec. Report H SW R

    19 InternalPipes DWG,WPS,Spec API650,Spec. Report H SW R

    20InternalorExternal

    SupportsDWG,WPS,Spec API650,Spec. Report H SW R

    21 Sumps DWG,WPS,Spec API650,Spec. Report H SW R

    22SpiralStairway&

    PlatformsDWG,WPS,Spec API650,Spec. Report H SW R

    23Visual&DimensionalCheckofLooseParts

    DWG,WPS,Spec API650,Spec. Report H H R

    24 ShellCourses DWG,Spec. API650,Spec. Report H W R

    25 Sumps DWG,Spec. API650,Spec. Report H SW R

    26 TopAngles DWG,Spec. API650,Spec. Report H W R

    27ManholeNozzleNeck

    (FromPlates)DWG,Spec. API650,Spec. Report H SW R

    DuringmanufacturingFormingandRolling

  • www.inspectionforindustry.com28

    Visual&DimensionalCheck

    DWG,Spec. API650,Spec. Report H H R

    29LevelnessofRingWall(ifapplicable)

    DWG,Spec. API650,Spec. Report H H R

    30 CenterPointandRadius DWG,Spec. API650,Spec. Report H H R

    31 Flatness&Slope DWG,Spec. API650,Spec. Report H H R

    32 Orientation DWG,Spec. API650,Spec. Report H H R

    33

    Anchorbolts(Distance,

    Projection,etc.)asrequired

    DWG,Spec. API650,Spec. Report H H R

    34 WPS&PQR DWG,WPS,PQR,Spec ASMESECIX Report H R/A R

    35Welder/Welding

    OperatorQualification

    DWG,WPS,WQT,Spec ASMESECIX Report H R/A R

    36NDTOperator

    CertificateCheckCertificates API650,Spec. Report H R/A R

    37 Fitupofbottomplates DWG,WPS,Spec API650,Spec. Report H H R

    38Weldingsequenceimplementation

    DWG,WPS,Spec API650,Spec. Report H H R

    39Visualinspectionof

    weldmentDWG,WPS,Spec API650,Spec. Report H H R

    40Vacuumboxtestof

    bottomplatesSpec. API650,Spec. Report H H R

    DuringManufacturingFoundation

    DuringManufacturingWelding

  • www.inspectionforindustry.com41

    Annularplateorientationcheck

    DWG,Spec. API650,Spec. Report H H R

    42Fitup&weldingof

    annularplateDWG,WPS,Spec API650,Spec. Report H H R

    43NDTofannularplate

    /VacuumTest(Ifrequired)Spec. API650,Spec. Report H H R

    44 FitupofShellPlate DWG,WPS,Spec API650,Spec. Report H H R

    45 WeldingofShellPlate DWG,WPS,Spec API650,Spec. Report H H R

    46 PWHT(ifRequired) WPS,Spec API650,Spec. Report H H R

    47 NDTofShellPlate Spec. API650,Spec. Report H H R

    48OilTestofAnnularPlate

    toshellPlateSpec. API650,Spec. Report H H R

    49Fitup&welding

    compressionring&roofplate

    DWG,WPS,Spec API650,Spec. Report H H R

    50 Weldingofroofplates DWG,WPS,Spec API650,Spec. Report H H R

    51 Airtestofroofplate Spec. API650,Spec. Report H H R

    52Airtestof

    reinforcementsSpec. API650,Spec. Report H H R

    53 Plumbness DWG,Spec. API650,Spec. Report H H R

    54 Roundness DWG,Spec. API650,Spec. Report H H R

    55 Peaking&Banding DWG,Spec. API650,Spec. Report H H R

    DuringManufacturingDimentionalCheck

  • www.inspectionforindustry.com

    56NozzleElevation,

    OrientationandProjectionDWG,Spec. API650,Spec. Report H H R

    57ManholeElevation,

    OrientationandProjectionDWG,Spec. API650,Spec. Report H H R

    58VerificationofTestPackage

    Reports API650,Spec. Report H H R

    59Hydrotest(Waterlevel/Holdingtime)

    Spec. API650,Spec. Report H H H

    60Settlementcheck

    (Refertoapplicableprocedure)

    DWG,Spec. API650,Spec. Report H H R

    61 Waterdischarge Spec. API650,Spec. Report H W R

    62 Cleaningcheck Spec. API650,Spec. Report H H R

    63Paintingmaterial

    identification/checkSpec. API650,Spec. Report H H R

    64Weathercondition&SurfacePreparation

    (Blasting)Spec. API650,Spec. Report H H R

    65PrimerLayerInspection(IncludingDryThickness

    check)Spec. API650,Spec. Report H H R

    66Intermediate/FinalLayerInspection(IncludingDryThicknesscheck)

    Spec. API650,Spec. Report H H R

    DuringManufacturingHydroStaticTest

    DuringManufacturingPaintingActivities

    DuringManufacturingCathodicProtectionandElectrical

  • www.inspectionforindustry.com67

    Checkofmaterialpriortoinstallation

    Spec. API650,Spec. Report H H R

    68InstallationofEarthing

    BossesSpec. API650,Spec. Report H H R

    69 AnodeInstallation Spec. API650,Spec. Report H H R

    70CheckofAnode&

    conductorSpec. API650,Spec. Report H H R

    71ChecktheBonding

    ofUGPipeSpec. API650,Spec. Report H H R

    72 CableInstallation Spec. API650,Spec. Report H H R

    73ChecktheTestBox,ReferenceElectrode

    Spec. API650,Spec. Report H H R

    74installationofreferenceelectrodeincludingcable

    Spec. API650,Spec. Report H H R

    P.O:PurchaseOrder

    MOM:MinuteofMeeting

    Abbreviations:

    H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest

    W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction;ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly.

    R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc.

    A:Approval

    SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring;ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting.