650v allgan™ power ic for power supply applications

19
650V AllGaN™ Power IC for Power Supply Applications 4th IEEE Workshop on Wide Bandgap Power Devices and Applications (WiPDA) Fayetteville, NC, USA. November 9 th 2016. Marco Giandalia, VP IC Design [email protected] 1

Upload: others

Post on 08-Jan-2022

2 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: 650V AllGaN™ Power IC for Power Supply Applications

650V AllGaN™ Power IC for Power Supply Applications

4th IEEE Workshop on Wide Bandgap Power Devices and Applications (WiPDA)Fayetteville, NC, USA. November 9th 2016.

Marco Giandalia, VP IC [email protected]

1

Page 2: 650V AllGaN™ Power IC for Power Supply Applications

AllGaN™ applications

Device Voltage (V)

GaN(Lateral)

SiC(Vertical)

1kW

10kW

Ap

plic

ati

on

Po

wer

600V 1,200V30V 100V

Micro-inverters

Commercial Solar String

Inverters

100W

LaptopAdapters

Smartphone,Tablet Chargers

TV, Game Players

Mobile Wireless Power

ServerPower

Class DAudio

EV Inverters

Industrial Drives, Welders, UPS,

Inverters

3,300V

10W

100kW

300V

On-board Battery Chargers & DC/DC

Converters

1MW+

LED Lighting

Page 3: 650V AllGaN™ Power IC for Power Supply Applications

From GaN FET to GaN Power IC

• Efficient and safe gate driving

Page 4: 650V AllGaN™ Power IC for Power Supply Applications

• Integration• eMode power FET

• Optimized gate driver

• Logic and protection

• Benefits• Reduced propagation delay

• Reduced turn-off falling time

• Reduced switching loss

• Smaller magnetics and capacitors

• Layout flexibility

4

HV Monolithic GaN Power IC

Page 5: 650V AllGaN™ Power IC for Power Supply Applications

Gate Driver Basic Requirements

• Drive the gate with appropriate Turn-On and Turn-Off levels

• Avoid any voltage spikes or ringing that degrade the switching transition and affect device reliability

Page 6: 650V AllGaN™ Power IC for Power Supply Applications

What is the Desired Voltage Range ?

0

1

2

3

4

5

6

7

8

9

10

0 1 2 3 4 5 6 7 8

Normalized RDS(ON)

5 ≤ 𝑉𝑔𝑠 ≤ 7𝑉

Turn-OnTurn-Off

Page 7: 650V AllGaN™ Power IC for Power Supply Applications

Gate Loop Equivalent Circuit:GaN FET + External Driver

VDD

Gate driver loop

VIN VOUT

Page 8: 650V AllGaN™ Power IC for Power Supply Applications

Discrete Approach Requires Rdamp

𝑅𝑑𝑎𝑚𝑝 ≥4(𝐿𝑔 + 𝐿𝑠)

𝐶𝑔𝑠

Lg+Ls [nH] Rdamp [Ω]

0 0

1 2.83

2 4

3 4.9

4 5.66

VDD

Gate driver loop

VIN

𝑹𝒅𝒂𝒎𝒑𝑳𝒈

𝑳𝒔𝑳′𝒔

𝑳𝒅

𝑳𝒍𝒐𝒂𝒅

Driver HV power FET

VOUT

• Damping resistor is needed to reduce oscillation and voltage spike at the power FET gate

Cgs = 500pF

Page 9: 650V AllGaN™ Power IC for Power Supply Applications

Rdamp …does?

Rdamp = 0 Ω

Rdamp = 1 Ω

Rdamp = 2 Ω

Vgs I load

Rdamp = 4 Ω

Vgs I load V ds

Page 10: 650V AllGaN™ Power IC for Power Supply Applications

Gate Loop Equivalent Circuit:AllGaN™ Power IC

10..30V

10..30V

VDD

Gate driver loop

VIN

𝑳′𝒔

𝑳𝒅

𝑳𝒍𝒐𝒂𝒅

Driver HV power FET

VOUT

Page 11: 650V AllGaN™ Power IC for Power Supply Applications

Integrated Driver: 10x faster Turn-off

External driver + 4 Ω

Integrated driver

VGS I LOADVDS

External driver + 4Ω

Integrated driver

Tf = 5 ns

Tf = 0.6 ns

Vgs I load V ds

Page 12: 650V AllGaN™ Power IC for Power Supply Applications

Integrated Driver in ZVS

High Side Sync Rect

ZVS soft switching Zero Loss Turn-off Low Side Sync Rect

Vgs of Low Side FET

1MHz ZVS

Vds of Low Side FET

200 ns/div

Page 13: 650V AllGaN™ Power IC for Power Supply Applications

Speed & Integration Zero Turn-off Losses

13Load Current (A)

External drivers• Significant turn-off losses

• Only few nH of gate loop inductance causes voltage spikes that create unintended turn-on of the GaN FET

• Adding a gate resistor reduces spikes but slows down the circuit creating additional losses

Integrated GaN drivers (iDrive™)• Eliminate the problem

• Negligible turn-off losses0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

0 1 2 3 4 5 6 7 8 9 10

Externaldriver,noRg

Externaldriver+1Ω

Externaldriver+2Ω

Externaldriver+4Ω

Integrateddriver,noRg

Turn

-off

Lo

ss (

μJ)

Page 14: 650V AllGaN™ Power IC for Power Supply Applications

Device Package

• Leadframe-based 5X6mm power package outline

• Low profile, small footprint with HV clearance

• Low inductance power connections (~0.2nH)

• Low thermal resistance (<2oC/W)

• I/O pins enough for drive functions

• Reliable

• Low cost0.85mm

Page 15: 650V AllGaN™ Power IC for Power Supply Applications

Typical Connection Diagram

10..30V

• External components:o VCC decoupling capacitor (absolute

maximum rating 30 V) o Zener diode as voltage reference o RC network to set the desired turn-on

dV/dt rating (150 V/ns to 15 V/ns)

• Static Pdrv= 9 mW (only 35 mW at 1 MHz)• Propagation delay = 10-20 ns

Page 16: 650V AllGaN™ Power IC for Power Supply Applications

Half-Bridge Configuration

dV/dt sel

dV/dt sel

• Bootstrap circuit is the most practical and effective way to derive power supply for the high-side power FET

• When the body diode of the low side is active, the switch node goes negative by 2~4V depending on the load current amplitude

• On-chip voltage regulator ensures a stable FET gate voltage

Page 17: 650V AllGaN™ Power IC for Power Supply Applications

Benchmark Power Density Today

4.57 in (116 mm)

2.1

7 in

(55

mm

)

0.7

1 in

(18

mm

)

EMI Filter

SR Daughtercard:2x NCP43052x NVMFS5C628NL

Bu

lk C

ap

AC Rectifier

Ou

tpu

t C

aps

PFC + LLC Control DaughtercardNCP1516 (PFC), NCP1399 (LLC)

PFC + LLC Powertrain DaughtercardGaN Power ICs

LLCTransformer

• AC-19VDC 150W (Navitas and ON Semiconductor collaboration)

• 300kHz – limited by available control ICs

• Power Density : 1.31 W/cc (21.4W/in3)1.03 W/cc (17 W/in3) with 1.5mm case = 40% increase on best-in-class

Page 18: 650V AllGaN™ Power IC for Power Supply Applications

Benchmark Power Density Tomorrow

• AC-19VDC 150W

• GaN Power ICs

• 1 MHz – DSP-controlled• Not optimized for light-load operation

• Power Density : 26.4 W/in3 = > 2x increase vs. best-in-class

Xiucheng Huang, "High Frequency GaN Characterization and Design Considerations," Ph.D Dissertation, Dept. Electr. Eng., Virginia Tech., Blacksburg, VA, USA, 2016.

Page 19: 650V AllGaN™ Power IC for Power Supply Applications

650V AllGaN™ Power IC for Power Supply Applications

4th IEEE Workshop on Wide Bandgap Power Devices and Applications (WiPDA)Fayetteville, NC, USA. November 9th 2016.

Marco Giandalia, VP IC [email protected]

19