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Applications & Tools Answers for industry. Cover Example Blocks for STEP 7 (TIA Portal) and WinCC (TIA Portal) Comfort Panels, WinCC Runtime Advanced and S7- 1200 Application Description March 2013

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Page 1: 66839614 Faceplate WinCC Analogue En

Applications & Tools

Answers for industry.

Cover

Example Blocks for STEP 7 (TIA Portal) and WinCC (TIA Portal)

Comfort Panels, WinCC Runtime Advanced and S7-1200

Application Description March 2013

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Siemens Industry Online Support This article is taken from the Siemens Industry Online Support. The following link takes you directly to the download page of this document: http://support.automation.siemens.com/WW/view/en/66839614 Caution: The functions and solutions described in this entry are mainly limited to the realization of the automation task. In addition, please note that suitable security measures in compliance with the applicable Industrial Security standards must be taken, if your system is interconnected with other parts of the plant, the company’s network or the Internet. Further information can be found under the Item-ID 50203404. http://support.automation.siemens.com/WW/view/en/50203404. If you have any questions about this document, please contact us at the following e-mail address: mailto:[email protected] You can also actively use our Technical Forum from the Service & Support Portal regarding this subject. Share your questions, suggestions or problems and discuss them with our strong forum community: http://www.siemens.com/forum-applications

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SIMATIC ANALOGUE (FB640) Application

Task 1

Solution 2

Basics 3

Functional Mechanism of this Faceplate

4 Configuration and Settings

5

Startup of the Application 6

Operating the Application 7

Block Connectors 8

Further Notes 9

Literature 10

History 11

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Warranty and Liability

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Warranty and Liability Note The Application Examples are not binding and do not claim to be complete

regarding the circuits shown, equipping and any eventuality. The application examples do not represent customer-specific solutions. You are responsible for ensuring that the described products are used correctly. These Application Examples do not relieve you of your responsibility to use safe practices in application, installation, operation and maintenance. When using these Application Examples, you recognize that we cannot be made liable for any damage/claims beyond the liability clause described. We reserve the right to make changes to these Application Examples at any time and without prior notice. If there are any deviations between the recommendations provided in this application example and other Siemens publications – e.g. catalogs – the contents of the other documents have priority.

We do not accept any liability for the information contained in this document. Any claims against us – based on whatever legal reason – resulting from the use of the examples, information, programs, engineering and performance data etc., described in this Application Example shall be excluded. Such an exclusion shall not apply in the case of mandatory liability, e.g. under the German Product Liability Act (“Produkthaftungsgesetz”), in case of intent, gross negligence, or injury of life, body or health, guarantee for the quality of a product, fraudulent concealment of a deficiency or breach of a condition which goes to the root of the contract (“wesentliche Vertragspflichten”). The damages for a breach of a substantial contractual obligation are, however, limited to the foreseeable damage, typical for the type of contract, except in the event of intent or gross negligence or injury to life, body or health. The above provisions do not imply a change of the burden of proof to your detriment. Any form of duplication or distribution of these Application Examples or excerpts hereof is prohibited without the expressed consent of Siemens Industry Sector.

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Table of Contents

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Table of Contents Warranty and Liability ................................................................................................. 4 1 Task ..................................................................................................................... 6 2 Solution............................................................................................................... 8

2.1 Solution overview ................................................................................. 8 2.2 Required hardware and software components .................................... 9

3 Basics ............................................................................................................... 10 4 Functional Mechanism of this Faceplate ...................................................... 11

4.1 Interfaces of the faceplate window ..................................................... 11 4.2 Dynamic properties of the faceplate window ..................................... 12 4.2.1 Animation ........................................................................................... 12 4.2.2 Process .............................................................................................. 13 4.2.3 Process_Limits ................................................................................... 16 4.2.4 Process_Values ................................................................................. 19 4.3 Static properties of the faceplate window ........................................... 20 4.3.1 Process_Trends_Value ...................................................................... 20 4.3.2 Label ................................................................................................... 20 4.3.3 UserManagement ............................................................................... 21 4.4 Interfaces of the faceplate icon .......................................................... 22 4.5 Alarms and messages ........................................................................ 25 4.6 Control and status signals .................................................................. 26 4.6.1 Processing of switching commands in the controller ......................... 26 4.6.2 Evaluating and displaying process states in WinCC Advanced ......... 28 4.6.3 Switching over inputs ......................................................................... 29 4.6.4 Defining the range of values .............................................................. 30 4.6.5 Limit monitoring .................................................................................. 31 4.6.6 Enabling/disabling simulation ............................................................. 33 4.6.7 Error reset .......................................................................................... 35

5 Configuration and Settings ............................................................................ 37 5.1 Configuring the faceplate window ...................................................... 39 5.2 Layer 0 – frames ................................................................................ 39 5.3 Layer 1 – tab 1 ................................................................................... 42 5.4 Layer 2 – tab 2 ................................................................................... 43 5.5 Layer 3 – tab 3 ................................................................................... 44 5.6 Layer 4 – tab 4 ................................................................................... 45 5.7 Layer 5 – tab 5 ................................................................................... 46

6 Startup of the Application ............................................................................... 47 6.1 Configuring the STEP 7 block ............................................................ 48 6.2 Configuring the WinCC Advanced faceplates .................................... 49

7 Operating the Application ............................................................................... 54 7.1 Faceplate icon .................................................................................... 54 7.2 Faceplate window ............................................................................... 56

8 Block Connectors ............................................................................................ 63 8.1 Input parameters ................................................................................ 63 8.2 Output parameters ............................................................................. 64

9 Further Notes ................................................................................................... 65 10 Literature .......................................................................................................... 66

10.1 Bibliographic References ................................................................... 66 10.2 Internet Links ...................................................................................... 66

11 History............................................................................................................... 66

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1 Task 2.1 Solution overview

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1 Task Introduction

The example blocks for STEP 7 and WinCC enable the user to utilize various automation functions or to use these blocks as templates for the configuration of individual blocks. The sample configuration shows how the technological blocks are called and interconnected in STEP 7 and WinCC. The advantages when using faceplates in WinCC shall be illustrated: • Changes from a central location

When changes are made at a block, all locations where this block is used are automatically updated.

• Reuse in other projects Filing the faceplates in a library to use them again in a different project.

• Reducing the workload for the configuration For frequently used automation components it shall be possible to quickly integrate them into a configuration.

Note Integrating these faceplates via a library and its configuration in an independent project involves time and effort.

Topics not covered by this application • Basic user skills are assumed for this application when dealing with the TIA

Portal. • This document does not present a user guide for the TIA Portal but only

explains the configuration steps that are required for commissioning this faceplate.

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1 Task 2.1 Solution overview

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Description of the automation task This application describes the configuration of the “ANALOGUE” technological block (FB 640) and the associated faceplates. They are used to visualize and control an analog signal. The block offers the following functions: • Scaling peripheral values (unipolar/bipolar) in integer format • Signal processing alternatively in integer or real format • Setting limits for message triggering • Setting a hysteresis for the limits (percentage or absolute) • Simulating the signal The following (associated) values of the signal to be monitored are displayed: • Range limit values • Instantaneous value (numerically and as a trend) • Limits (numerically and as trends) • Hysteresis (absolute and percentage) The following errors are evaluated, displayed in the image window, and saved in Alarm Logging: • Overrun (integer format only) • High Limit • Low Limit • Wire Break (integer format only) • Limit Violation • External Error • Interlock

NOTICE Before using the block in your own projects, check the proper functioning of the block and adjust it to your individual requirements where necessary. The block described in this application is only intended as a template for creating individual blocks.

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2 Solution 2.1 Solution overview

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2 Solution 2.1 Solution overview

Schematic layout The figures below show the block in the controller, the faceplate icon and the faceplate window to control, operate and monitor analog signals:

Table 2-1

Block Faceplate icon and faceplate

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2 Solution 2.2 Required hardware and software components

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2.2 Required hardware and software components This application was generated with the following components:

Hardware components Table 2-2

Component Number MLFB Note

Development system 1 PC for configuration of the controller and the Comfort Panels or the WinCC Runtime Advanced. The usual hardware requirements for STEP 7 and WinCC apply.

S7-1200 CPU 1 6ES721.-1..3.-0XB0

Standard software components Table 2-3

Component Qty. MLFB/order number Note

STEP 7 Professional V11 SP2 UPD5

1 6ES7822-1AA00-0YA5 Link to update: http://support.automation.siemens.com/WW/view/en/58112582

WinCC Advanced V11 Runtime SP2 UPD5 (or alternatively Comfort Panel)

1 6AV2104-0.A01-0AA0 Link to update: http://support.automation.siemens.com/WW/view/en/58112582

WinCC Advanced V11 SP2 UPD5 (or alternatively WinCC Comfort V11)

1 6AV2102-0AA01-0AA5 Link to update: http://support.automation.siemens.com/WW/view/en/58112582

Example files and projects The following list includes all files and projects used in this example. Table 2-4

Component Note

66839614_Demoprojekt_Faceplates_WinCC.zip This zip file contains the STEP 7 project with the integrated WinCC Advanced project.

66839614_Faceplate_WinCC_Analogue_e.pdf All documents of the application for this block.

66839614_Faceplates_WinCC_Library.zip The zip file includes a global library with all faceplates and their configuration

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3 Basics 2.2 Required hardware and software components

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3 Basics Introduction

Faceplates are objects that are made up of existing picture objects. Faceplates offer the following advantages: • Changes from a central location • Reuse in other projects • Reducing the workload for the configuration You create and change faceplates in the "Faceplates" editor. The generated blocks are adopted in the "Project Library" and can be added into pictures like other objects.

Using a faceplate After you have generated a faceplate, the faceplate appears as an object in the project library. You add the faceplate to your process pictures and configure it for the respective usage location in the properties window.

Faceplate instance Inserting a faceplate into a process screen generates an instance of this faceplate. When editing the faceplate in the project library, the created faceplate instance is automatically updated once released.

Reusing faceplates in several projects WinCC Advanced offers the option of adopting faceplates in a global library. This enables you to reuse the faceplates in other projects. As soon as you add a faceplate from a global library into a picture, the faceplate is also filed in the project library. You change the faceplate only in the project library; the changes are not automatically adopted in the global library.

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4 Functional Mechanism of this Faceplate 4.1 Interfaces of the faceplate window

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4 Functional Mechanism of this Faceplate 4.1 Interfaces of the faceplate window Figure 4-1

The interface of a faceplate generally differentiates between dynamic and static properties: • Via the interface a dynamic property is always connected with a tag which

supplies the property in runtime with values. • Static properties can be directly configured in the picture editor. The properties

are then saved together with the faceplate or on the interface of the faceplate. Static properties cannot be changed in Runtime.

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4.2 Dynamic properties of the faceplate window

4.2.1 Animation

The tags of this group are used to display and represent the faceplate windows; process connection is optional.

Visibility The “Visibility” property is used for influencing the display properties of the faceplate window during runtime. The following properties are influenced: • Open • Close • Minimize • Maximize • Selecting the individual tabs Table 4-1

Tag used

Symbolic name Analogue_DB.OP_VISIBILITY Data type Byte Access method Symbolic access Length 1 byte Acquisition cycle 100 ms Acquisition mode Cyclic during operation

Bits 0..6 serve for opening or selecting the individual tabs of the faceplate window (maximized display). If more than one bit is set, only the background of the faceplate window is displayed. If bit 7 has been set, only the title bar of the faceplate window is displayed (minimized display), irrespective of the status of the remaining bits. If none of the bits are set, the faceplate window is closed. The following table shows the setup of the tags.

Table 4-2

Bit 7 6 5 4 3 2 1 0

Selec-tion

Minimize Tab 5 (Service)

Tab 4 (limits)

Tab 3 (trends)

Tab 2 (messages)

Tab 1 (overview)

Note The tag can also be defined as an internal tag without PLC connection if only a limited number of control tags are available.

If the tag has a PLC connection, read and write access is possible from the controller. Aside from the known screen selection, the respective faceplate window can also be opened from the controller and a specific tab can be selected.

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4.2.2 Process

The tags of this group feature a process connection and are the basic interface between controller and operating device.

Command The “Command” property is used to transmit commands from WinCC Advanced to the controller. The PLC block analyses the control command, executes the desired action and then initiates a reset of the pending control command. For this purpose, the value of the control parameter is set to “0”. Table 4-3

Tag used

Symbolic name Analogue_DB.OPdwCmd Data type DWORD Access method Symbolic access Length 4 byte Acquisition cycle 100 ms Acquisition mode Cyclic during operation

The following table shows the setup of the tags.

Table 4-4

Bit

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9 8 7 6 5 4 3 2 1 0

Sign

al

R

ES

ET

S

IMU

LATI

ON

P

RO

CE

SS

Rea

lVal

P

erip

hery

Val

H

YS

_Abs

olut

e H

YS

_Per

cent

al

A

l_Lo

wer

_Lim

it W

a_Lo

wer

_Lim

it W

a_U

pper

_Lim

it A

l_U

pper

_Lim

it

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Instance The “Instance” property is a text string with a field length of 16 characters and has two usage locations: • The tag serves as filter criterion for the message display of the faceplate

window. This ensures that only messages referring to this faceplate window are displayed.

• The tag is displayed in the right half of the title bar to distinguish between the individual faceplate instances.

Table 4-5

Tag used

Symbolic name Analogue_DB.INSTANCE Data type String Access method Symbolic access Length 16 byte Acquisition cycle 1 s Acquisition mode Cyclic during operation

Figure 4-2

NOTICE For each instance of a faceplate the content of the tags must be adjusted.

The tag contents are specified in the declaration section of the respective function block as a start value. Ensure that the messages in the bit message editor of WinCC Advanced contain the same text string in addition to the actual message text.

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State The “State” property is used to display the different states in the WinCC Advanced process picture. Table 4-6

Tag used

Symbolic name Analogue_DB.QdwState Data type DWORD Access method Symbolic access Length 4 byte Acquisition cycle 100 ms Acquisition mode Cyclic during operation

The following table shows the setup of the tags.

Table 4-7

Bit

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9 8 7 6 5 4 3 2 1 0

Sign

al

LO

CK

Q

LOC

K

QE

RR

_EX

T Q

ER

R

Q

SIM

QE

RR

_WIR

E

QE

RR

_OV

ER

RU

N

QE

RR

_HIG

HR

AN

GE

Q

ER

R_L

OW

RA

NG

E

Q

ALA

RM

Q

WA

RN

LI

M_L

LA_E

nabl

e LI

M_L

LW_E

nabl

e LI

M_U

LW_E

nabl

e LI

M_U

LA_E

nabl

e

LIM

_HY

S_S

et

IN_M

OD

E

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4.2.3 Process_Limits

The tags of this group contain a process connection and can be operated and monitored in the “Overview” or “Limits” tab. The “Trends” tab clearly shows the relevant values as curves and lines; however, the tags can only be monitored in this tab. The tags are used to define the high and low limit of an analog value and to define limits for message triggering.

HighLimit The “HighLimit” property indicates the high limit (limit) of the analog value. Table 4-8

Tag used

Symbolic name Analogue_DB.OP_HI_LIM Data type Real Access method Symbolic access Length 4 byte Acquisition cycle 100 ms Acquisition mode Cyclic during operation

LowLimit The “LowLimit” property indicates the low limit (limit) of the analog value. Table 4-9

Tag used

Symbolic name Analogue_DB.OP_LO_LIM Data type Real Access method Symbolic access Length 4 byte Acquisition cycle 100 ms Acquisition mode Cyclic during operation

AlarmUpperLimit The “AlarmUpperLimit” property indicates the upper limit (limit) of the analog value at which an alarm is triggered. The deactivation of the alarm depends on the selected hysteresis (limit minus hysteresis). Table 4-10

Tag used

Symbolic name Analogue_DB.OP_LIM_ULA Data type Real Access method Symbolic access Length 4 byte Acquisition cycle 100 ms Acquisition mode Cyclic continuous

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WarningUpperLimit The “WarningUpperLimit” property indicates the upper limit (limit) of the analog value at which a warning is triggered. The deactivation of the warning depends on the selected hysteresis (limit minus hysteresis). Table 4-11

Tag used

Symbolic name Analogue_DB.OP_LIM_ULW Data type Real Access method Symbolic access Length 4 byte Acquisition cycle 100 ms Acquisition mode Cyclic continuous

WarningLowerLimit The “WarningLowerLimit” property indicates the lower limit (limit) of the analog value at which a warning is triggered. The deactivation of the warning depends on the selected hysteresis (limit plus hysteresis). Table 4-12

Tag used

Symbolic name Analogue_DB.OP_LIM_LLW Data type Real Access method Symbolic access Length 4 byte Acquisition cycle 100 ms Acquisition mode Cyclic continuous

AlarmLowerLimit The “AlarmLowerLimit” property indicates the lower limit (limit) of the analog value at which an alarm is triggered. The deactivation of the alarm depends on the selected hysteresis (limit plus hysteresis). Table 4-13

Tag used

Symbolic name Analogue_DB.OP_LIM_LLA Data type Real Access method Symbolic access Length 4 byte Acquisition cycle 100 ms Acquisition mode Cyclic continuous

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Hysteresis_Abs The “Hysteresis_Abs” property indicates the hysteresis in the (absolute) unit of the analog value. The hysteresis influences the deactivation of a warning or an alarm that was triggered due to a limit violation. Depending on the mode of the hysteresis, it can be specified either as an absolute value or as a percentage value. Both values are converted and displayed simultaneously. Table 4-14

Tag used

Symbolic name Analogue_DB.OP_LIM_HYS_Abs Data type Real Access method Symbolic access Length 4 byte Acquisition cycle 100 ms Acquisition mode Cyclic during operation

Hysteresis_Perc The “Hysteresis_Perc” property indicates the hysteresis as a percentage. The upper limit and the lower limit of the analog value are the basis for the calculation. The hysteresis influences the deactivation of a warning or an alarm that was triggered due to a limit violation. Depending on the mode of the hysteresis, it can be specified either as an absolute value or as a percentage value. Both values are converted and displayed simultaneously. Table 4-15

Tag used

Symbolic name Analogue_DB.OP_LIM_HYS_Perc Data type Real Access method Symbolic access Length 4 byte Acquisition cycle 100 ms Acquisition mode Cyclic during operation

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4.2.4 Process_Values

The tags in this group have a process connection and can be operated and monitored in the “Overview” tab. The table below shows the significance of the analog value at the block output in the event of an error or a limit violation: Table 4-16

Error Analog value

General error The analog value corresponds to the lower limit. Overrun (for integer format only) The analog value corresponds to the upper limit. Exceeding the upper limit The analog value corresponds to the upper limit. Falling below the lower limit The analog value corresponds to the lower limit. Wire Break (for integer format only)

The analog value corresponds to the lower limit.

Value The “Value” property is used to acquire the analog value at the block output. Table 4-17

Tag used

Symbolic name Analogue_DB.QOUT Data type Real Access method Symbolic access Length 4 byte Acquisition cycle 100 ms Acquisition mode Cyclic continuous

SimValue The “SimValue” property is used to influence the analog value at the block output in simulation mode. Table 4-18

Tag used

Symbolic name Analogue_DB.OP_SIM_Value Data type Real Access method Symbolic access Length 4 byte Acquisition cycle 100 ms Acquisition mode Cyclic during operation

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4.3 Static properties of the faceplate window Static properties cannot be changed during runtime. Therefore they generally have no process interface.

4.3.1 Process_Trends_Value

The properties of this group define the individual trends of the faceplate window.

Trends The “Trends” property is a “SimpleCoreCollectionWrapper” and defines the trends of the “Trends” tab. To edit the trends, select the “Trends” property, the trends editor is opened using the displayed “…” button. Figure 4-3

Figure 4-4

4.3.2 Label

The properties of this group are used to label the faceplate window.

Text The “Text” property is a text string and is displayed in the left half of the title bar. Here, for example, the higher level definition (HLD) or the location of usage can be shown. You can change this text at the interface of the faceplate under the “Label” property. Figure 4-5

Unit The “Unit” property is a text string and used in the “Overview” and “Limits” tabs to display the physical unit of the analog value.

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4.3.3 UserManagement

The properties of this group serve for assigning the user rights. In the project tree under the “User administration” item, you can configure these rights individually.

Service The “Service” property is an “HmiObjectHandle” and is used as access protection for the “Service” tab.

NOTICE In this application the “Service” group and the “admin” user is used as authorization. The password is preset to “100” and can be changed in the user administration of WinCC Advanced.

If you create a new instance of the faceplate window and do not interconnect the “Service” property, the “Service” tab has no access protection.

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4.4 Interfaces of the faceplate icon Figure 4-6

Only the dynamic properties are accessed in the interface of the faceplate icon. Via the interface a dynamic property is always connected with a tag which supplies the property in runtime with values.

Process The tags of this group feature a process connection and are the basic interface between controller and operating device.

State The “State” property is used to display the different states in the WinCC Advanced process picture. Table 4-19

Tag used

Symbolic name Analogue_DB.QdwState Data type DWORD Access method Symbolic access Length 4 byte Acquisition cycle 100 ms Acquisition mode Cyclic during operation

The following table shows the setup of the tags.

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Table 4-20 B

it 31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9 8 7 6 5 4 3 2 1 0

Sign

al

LO

CK

Q

LOC

K

QE

RR

_EX

T Q

ER

R

Q

SIM

QE

RR

_WIR

E

QE

RR

_OV

ER

RU

N

QE

RR

_HIG

HR

AN

GE

Q

ER

R_L

OW

RA

NG

E

Q

ALA

RM

Q

WA

RN

LI

M_L

LA_E

nabl

e LI

M_L

LW_E

nabl

e LI

M_U

LW_E

nabl

e LI

M_U

LA_E

nabl

e

LIM

_HY

S_S

et

IN_M

OD

E

Value The “Value” property is used to acquire the analog value at the block output. Table 4-21

Tag used

Symbolic name Analogue_DB.QOUT Data type Real Access method Symbolic access Length 4 byte Acquisition cycle 100 ms Acquisition mode Cyclic continuous

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Visibility The “Visibility” property is used for influencing the display properties of the faceplate window during runtime. The following properties are influenced: • Open • Close • Minimize • Maximize • Selecting the individual tabs

Note When clicking the faceplate icon, the “OP_VISIBILITY” tag is always loaded with value “1”. This results in the respective faceplate window being displayed with tab 1.

Table 4-22

Tag used

Symbolic name Analogue_DB.OP_VISIBILITY Data type Byte Access method Symbolic access Length 1 byte Acquisition cycle 100 ms Acquisition mode Cyclic during operation

Bits 0..6 serve for opening or selecting the individual tabs of the faceplate window (maximized display). If more than one bit is set, only the background of the faceplate window is displayed. If bit 7 has been set, only the title bar of the faceplate window is displayed (minimized display), irrespective of the status of the remaining bits. If none of the bits are set, the faceplate window is closed.

Table 4-23

Bit 7 6 5 4 3 2 1 0

Selec-tion

Minimize Tab 5 (Service)

Tab 4 (Limits)

Tab 3 (Trends)

Tab 2 (Messages)

Tab 1 (Overview)

Note The tag can also be defined as an internal tag without PLC connection if only a limited number of control tags are available.

If the tag has a PLC connection, read and write access is possible from the controller. Aside from the known screen selection, the respective faceplate window can also be opened from the controller and a specific tab can be selected.

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4.5 Alarms and messages This application uses the bit message procedure to display messages in WinCC Advanced. The messages must be configured as bit messages in the message editor of WinCC Advanced. In the example configuration all bit messages were created for the used faceplate instances, as well as their trigger tags.

Message tag Table 4-24

Tag used

Symbolic name Analogue_DB.QwAlarm Data type Word Access method Symbolic access Length 2 byte Acquisition cycle 100 ms Acquisition mode Cyclic continuous

The following table shows the setup of the tags. The message texts were prefixed by the “Analogue_001” filter attribute for the first instance of the analog faceplate window. Table 4-25

Bit Signal Message text

0 QALARM_LL Analogue_001: Alarm lower limit undercut1 1 QALARM_UL Analogue_001: Alarm upper limit exceeded1 2 Analogue_001: 3 Analogue_001: 4 QLOCK Analogue_001: Lock, value locked 5 Analogue_001: 6 QERR_EXT Analogue_001: external error 7 QERR Analogue_001: group error 8 QWARN_LL Analogue_001: Warning lower limit undercut1 9 QWARN_UL Analogue_001: Warning upper limit undercut1

10 Analogue_001: 11 Analogue_001: 12 LOCK Analogue_001: interlock pending 13 Analogue_001: 14 Analogue_001: 15 QSIM Analogue_001: simulation is ACTIVE

1) Message includes the associated value of the limit that was up to date when the message was generated.

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4.6 Control and status signals

4.6.1 Processing of switching commands in the controller

The WinCC Advanced control tag “OP_dwCmd” of a block is used to transmit commands from WinCC Advanced to the PLC. The PLC block analyses the control command, executes the desired action and then initiates a reset of the pending control command. For this purpose, the value of the control parameter is set to “0”. Further notes for the use in WinCC Advanced can be found under the “Command” property. Figure 4-7

"Analogue" (FB 640) EN ENO LOCK QdwState

ERR_EXTERN QOUT

LIOP_SEL QHI_LIM

L_SIM QLO_LIM

L_RESET QLIM_ULA_Enable

IN_MODE QLIM_ULA

BIPOLAR QLIM_ULW_Enable

IN_INT QLIM_ULW

IN QLIM_LLW_Enable

IN_SIM QLIM_LLW

HI_LIM QLIM_LLA_Enable

LO_LIM QLIM_LLA

LIM_ULA_Enable QLIM_HYS

LIM_ULA QALARM_UL

LIM_ULW_Enable QWARN_UL

LIM_ULW QWARN_LL

LIM_LLW_Enable QALARM_LL

LIM_LLW QSIM

LIM_LLA_Enable QLOCK

LIM_LLA QERR

LIM_HYS_Set QERR_EXT

LIM_HYS QERR_OVERRUN

INSTANCE QERR_HIGHRANG

RESTART QERR_LOWRANG

VISIBILITY QERR_WIRE

OPdwCmd QwAlarm

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The following table shows the setup of the tags. Table 4-26

Bit

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9 8 7 6 5 4 3 2 1 0

Sign

al

R

ES

ET

S

IMU

LATI

ON

P

RO

CE

SS

Rea

lVal

P

erip

hery

Val

H

YS

_Abs

olut

e H

YS

_Per

cent

al

A

l_Lo

wer

_Lim

it W

a_Lo

wer

_Lim

it W

a_U

pper

_Lim

it A

l_U

pper

_Lim

it

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4.6.2 Evaluating and displaying process states in WinCC Advanced

The technology block of this application uses the “QdwState” (DWORD) output to show the different states in the WinCC Advanced process screen. Further notes for the use in WinCC Advanced can be found under the “State” property. Table 4-27

"Analogue" (FB 640) EN ENO LOCK QdwState ERR_EXTERN QOUT LIOP_SEL QHI_LIM

L_SIM QLO_LIM

L_RESET QLIM_ULA_Enable

IN_MODE QLIM_ULA

BIPOLAR QLIM_ULW_Enable

IN_INT QLIM_ULW

IN QLIM_LLW_Enable

IN_SIM QLIM_LLW

HI_LIM QLIM_LLA_Enable

LO_LIM QLIM_LLA

LIM_ULA_Enable QLIM_HYS

LIM_ULA QALARM_UL

LIM_ULW_Enable QWARN_UL

LIM_ULW QWARN_LL

LIM_LLW_Enable QALARM_LL

LIM_LLW QSIM

LIM_LLA_Enable QLOCK

LIM_LLA QERR

LIM_HYS_Set QERR_EXT

LIM_HYS QERR_OVERRUN

INSTANCE QERR_HIGHRANG

RESTART QERR_LOWRANG

VISIBILITY QERR_WIRE

OPdwCmd QwAlarm

The following table shows the setup of the tags.

Table 4-28

Bit

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9 8 7 6 5 4 3 2 1 0

Sign

al

LO

CK

Q

LOC

K

QE

RR

_EX

T Q

ER

R

Q

SIM

QE

RR

_WIR

E

QE

RR

_OV

ER

RU

N

QE

RR

_HIG

HR

AN

GE

Q

ER

R_L

OW

RA

NG

E

Q

ALA

RM

Q

WA

RN

LI

M_L

LA_E

nabl

e LI

M_L

LW_E

nabl

e LI

M_U

LW_E

nabl

e LI

M_U

LA_E

nabl

e

LIM

_HY

S_S

et

IN_M

OD

E

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4.6.3 Switching over inputs

To switch over the inputs, the following signals are used: Table 4-29

"Analogue" (FB 640) EN QdwState LOCK QOUT

ERR_EXTERN QHI_LIM

LIOP_SEL QLO_LIM

L_SIM QLIM_ULA_Enable

L_RESET QLIM_ULA

IN_MODE QLIM_ULW_Enable BIPOLAR QLIM_ULW IN_INT QLIM_LLW_Enable IN QLIM_LLW IN_SIM QLIM_LLA_Enable HI_LIM QLIM_LLA

LO_LIM QLIM_HYS

LIM_ULA_Enable QALARM_UL

LIM_ULA QWARN_UL

LIM_ULW_Enable QWARN_LL

LIM_ULW QALARM_LL

LIM_LLW_Enable QSIM

LIM_LLW QLOCK

LIM_LLA_Enable QERR

LIM_LLA QERR_EXT

LIM_HYS_Set QERR_OVERRUN

LIM_HYS QERR_HIGHRANG

INSTANCE QERR_LOWRANG

RESTART QERR_WIRE

VISIBILITY QwAlarm

OPdwCmd ENO

• “IN_MODE”

The “IN_MODE” input defines whether the “IN_INT” input or the “IN” input is active. “IN_MODE” = 0 “IN_INT” input is active

“N_MODE” = 1 “IN” input is active

• “BIPOLAR”

The “BIPOLAR” input defines whether the scaling of the “IN_INT” input signal is unipolar or bipolar.

“BIPOLAR”・ = 0 nominal range is from 0 to +27648

“BIPOLAR”・ = 1 nominal range is from -27648 to +27648

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• “IN_INT” The input is processed for the analog value display of an analog input module in the 4-20 mA measuring range. The nominal range is defined from 0 to +27648 (unipolar) or from -27648 to +27648 (bipolar). For information on the analog value display of analog modules, please refer to the following document: http://support.automation.siemens.com/WW/view/en/8859629

• “IN” The value of the “IN” input is processed directly and passed on to “QOUT” within the specified limits.

4.6.4 Defining the range of values

The range of values is defined by the “HI_LIM” and “LO_LIM” inputs. When monitoring the process value of an analog input module, the nominal range is scaled to this range depending on the “BIPOLAR” parameter. Table 4-30

"Analogue" (FB 640) EN QdwState LOCK QOUT

ERR_EXTERN QHI_LIM LIOP_SEL QLO_LIM L_SIM QLIM_ULA_Enable L_RESET QLIM_ULA

IN_MODE QLIM_ULW_Enable

BIPOLAR QLIM_ULW

IN_INT QLIM_LLW_Enable

IN QLIM_LLW

IN_SIM QLIM_LLA_Enable

HI_LIM QLIM_LLA LO_LIM QLIM_HYS LIM_ULA_Enable QALARM_UL LIM_ULA QWARN_UL

LIM_ULW_Enable QWARN_LL

LIM_ULW QALARM_LL

LIM_LLW_Enable QSIM

LIM_LLW QLOCK

LIM_LLA_Enable QERR

LIM_LLA QERR_EXT

LIM_HYS_Set QERR_OVERRUN

LIM_HYS QERR_HIGHRANG

INSTANCE QERR_LOWRANG

RESTART QERR_WIRE

VISIBILITY QwAlarm

OPdwCmd ENO

„HI_LIM“ upper range of values "LO_LIM" lower range of values

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4.6.5 Limit monitoring

The limit monitoring is used to trigger a warning or an alarm if the signal to be monitored exceeds or falls below one or several limits. Table 4-31

"Analogue" (FB 640) EN QdwState LOCK QOUT

ERR_EXTERN QHI_LIM

LIOP_SEL QLO_LIM

L_SIM QLIM_ULA_Enable L_RESET QLIM_ULA IN_MODE QLIM_ULW_Enable BIPOLAR QLIM_ULW IN_INT QLIM_LLW_Enable IN QLIM_LLW IN_SIM QLIM_LLA_Enable HI_LIM QLIM_LLA LO_LIM QLIM_HYS LIM_ULA_Enable QALARM_UL LIM_ULA QWARN_UL LIM_ULW_Enable QWARN_LL LIM_ULW QALARM_LL LIM_LLW_Enable QSIM LIM_LLW QLOCK LIM_LLA_Enable QERR LIM_LLA QERR_EXT LIM_HYS_Set QERR_OVERRUN LIM_HYS QERR_HIGHRANG INSTANCE QERR_LOWRANG RESTART QERR_WIRE

VISIBILITY QwAlarm

OPdwCmd ENO

• “LIM_ULA_Enable”

Enables the monitoring of the “LIM_ULA” limit for exceeding the trigger to alarm. The enable of the limit monitoring is indicated at the “QLIM_ULA_Enable” output, the triggering of the alarm is displayed at the “QALARM_UL” output. The “LIM_ULA” limit is mirrored to the “QLIM_ULA” output irrespective of “LIM_ULA_Enable”. “LIM_ULA_Enable” = 0 limit monitoring inactive

“LIM_ULA_Enable・ = 1 limit monitoring active

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• “LIM_ULW_Enable” Enables the monitoring of the “LIM_ULW” limit for exceeding to trigger a warning. The enable of the limit monitoring is indicated at the “QLIM_ULW_Enable” output, the triggering of the warning is displayed at the “QWARN_UL” output. The “LIM_ULW” limit is mirrored to the “QLIM_ULW” output irrespective of “LIM_ULW_Enable”.

“LIM_ULW_Enable” = 0 limit monitoring inactive

“LIM_ULW_Enable” = 1 limit monitoring active

• “LIM_LLW_Enable” Enables the monitoring of the “LIM_LLW” limit for falling below to trigger a warning. The enable of the limit monitoring is indicated at the “QLIM_LLW_Enable” output, the triggering of the warning is displayed at the “QWARN_LL” output. The “LIM_LLW” limit is mirrored to the “QLIM_LLW” output irrespective of “LIM_LLW_Enable”.

“LIM_LLW_Enable” = 0 limit monitoring inactive

“LIM_LLW_Enable” = 1 limit monitoring active

• “LIM_LLA_Enable” Enables the monitoring of the “LIM_LLA” limit for falling below to trigger an alarm. The enable of the limit monitoring is indicated at the “QLIM_LLA_Enable” output, the triggering of the alarm is displayed at the “QALARM_LL” output. The “LIM_LLA” limit is mirrored to the “QLIM_LLA” output irrespective of “LIM_LLA_Enable”.

“LIM_LLA_Enable” = 0 limit monitoring inactive

“LIM_LLA_Enable” = 1 limit monitoring active

• “LIM_HYS” and “LIM_HYS_Set” The “LIM_HYS” value supplies the limit for deactivating a limit monitoring message with a hysteresis. Depending on the “LIM_HYS_Set” parameter, the value can be specified as an absolute value or as a percentage value. “LIM_HYS_Set” = 0 “LIM_HYS” interpreted as a percentage value “LIM_HYS_Set” = 1 “LIM_HYS” interpreted as an absolute value “LIM_HYS” interpreted as a percentage value depends on the range of values defined by the “HI_LIM” and “LO_LIM” parameters and is converted accordingly. The value of the hysteresis is mirrored to the “QLIM_HYS” output and influences the deactivation of the triggered limit monitoring messages: – Messages relating to an exceeded limit: these messages are deactivated

only after the limit minus the hysteresis has been reached. – Messages indicating that the value has fallen below a limit: these

messages are deactivated only after the limit plus the hysteresis has been reached.

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4.6.6 Enabling/disabling simulation

The “Simulation ON” mode can simulate the analog signal. This function is important, for example, if automatic functions are already to be tested during the configuration phase, but a process interface does not yet exist. Without simulating the feedbacks, many automatic functions (e.g., step sequences) cannot be successfully executed since the feedbacks are frequently requested in step enabling conditions or cause errors. Table 4-32

"Analogue" (FB 640) EN QdwState LOCK QOUT ERR_EXTERN QHI_LIM

LIOP_SEL QLO_LIM L_SIM QLIM_ULA_Enable L_RESET QLIM_ULA IN_MODE QLIM_ULW_Enable

BIPOLAR QLIM_ULW

IN_INT QLIM_LLW_Enable

IN QLIM_LLW

IN_SIM QLIM_LLA_Enable HI_LIM QLIM_LLA LO_LIM QLIM_HYS

LIM_ULA_Enable QALARM_UL

LIM_ULA QWARN_UL

LIM_ULW_Enable QWARN_LL

LIM_ULW QALARM_LL

LIM_LLW_Enable QSIM LIM_LLW QLOCK LIM_LLA_Enable QERR

LIM_LLA QERR_EXT

LIM_HYS_Set QERR_OVERRUN

LIM_HYS QERR_HIGHRANG

INSTANCE QERR_LOWRANG

RESTART QERR_WIRE

VISIBILITY QwAlarm

OPdwCmd ENO

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• “IN_SIM” When the simulation is enabled, the “IN_SIM” input is active, otherwise “IN_INT” or “IN” input is enabled, depending on the set mode (“IN_MODE”).

• “LIOP_SEL” If the “LIOP_SEL” input is set, the simulation is switched on or off via the “L_SIM” control input. If the “LIOP_SEL” input is not set, the simulation is turned on or off by the operator (“OPdwCmd” [bit 20 and 21]).

• “L_SIM” “LIOP_SEL“ = 1 AND “L_SIM” = 0 Simulation OFF “LIOP_SEL“ = 1 AND “L_SIM” = 1 Simulation ON

• “OPdwCmd” The operator commands of the “OPdwCmd” control word are only active if the “LIOP_SEL” input is not set. “LIOP_SEL“ = 0 AND “OPdwCmd [bit 20]“ = 1 Simulation OFF “LIOP_SEL“ = 0 AND “OPdwCmd [bit 21]“ = 1 Simulation ON

• “QSIM” The operating mode is indicated at the “QSIM” block output. “QSIM” = 0 Simulation OFF “QSIM” = 1 Simulation ON

• “QdwState” The current “Simulation” mode is indicated in the status word by means of bit 18. “QdwState [bit 18]” = 0 Simulation OFF “QdwState [bit 18]” = 1 Simulation ON

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4.6.7 Error reset

The following situations cause the block to go to the “Error” state and the “QOUT” output to take on the value of the “LO_LIM” lower limit: • Interlock (“LOCK” = 1) • External Error (“ERR_EXT” = 1) • Wire Break (“QERR_WIRE” = 1) The following situation causes the block to go to the “Error” state and the “QOUT” output to take on the value of the “HI_LIM” upper limit: • Overrun (“QERR_OVERRUN” = 1) If there is an error at the block (QERR = 1), it can be reset using the “L_RESET” input or by the “OPdwCmd” operator. This error status can only be reset if there are no other error is pending. Table 4-33

"Analogue" (FB 640) EN QdwState LOCK QOUT

ERR_EXTERN QHI_LIM

LIOP_SEL QLO_LIM L_SIM QLIM_ULA_Enable L_RESET QLIM_ULA IN_MODE QLIM_ULW_Enable BIPOLAR QLIM_ULW

IN_INT QLIM_LLW_Enable

IN QLIM_LLW

IN_SIM QLIM_LLA_Enable

HI_LIM QLIM_LLA

LO_LIM QLIM_HYS

LIM_ULA_Enable QALARM_UL

LIM_ULA QWARN_UL

LIM_ULW_Enable QWARN_LL

LIM_ULW QALARM_LL

LIM_LLW_Enable QSIM

LIM_LLW QLOCK

LIM_LLA_Enable QERR LIM_LLA QERR_EXT LIM_HYS_Set QERR_OVERRUN

LIM_HYS QERR_HIGHRANG

INSTANCE QERR_LOWRANG

Restart QERR_WIRE

VISIBILITY QwAlarm

OPdwCmd ENO

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• “L_RESET” When setting the “LIOP_SEL“ input parameter and a positive edge on the “L_RESET“ input, the “QERR“ output is reset.

• “OPdwCmd” By pressing the “RESET” button in the faceplate window, bit 24 is set in “OPdwCmd” control word. The controller evaluates this bit and resets the “QERR” output. The “LIOP_SEL” input parameter must not be set when doing this.

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5 Configuration and Settings Here you will find out …

how the faceplate of this application is structured. This chapter is necessary if you wish to design the faceplate according to your needs.

Principle of layer technique The principle of layer technology was used for the faceplate of this application. The layer technology enables differentiated editing of the faceplate objects. The faceplate editor and the picture editor have 32 layers; however, the layers of the faceplate are only available within the faceplate editor. After adding a faceplate from the library into the picture editor (creating a faceplate instance) it can only be assigned a layer within the picture editor, just as any other picture object. However, the offset in depth within the faceplate remains.

Offset in depth structure Objects of “layer 0” are in the background of the pictures, objects of “layer 31” are in the front. The objects of a single layer are also arranged hierarchically. When creating a picture or a faceplate the first added object is placed at the back within the layer. Each further object is added one position further to the front. Within a layer you can also move the objects to the front and to the back.

Editing faceplates Changes at the faceplates can be performed at a central location. There are two options to change a faceplate and its instances: • Changing the faceplate via an instance (location of usage)

Select the faceplate in the workspace of the picture editor and select the “Edit faceplate” command via the context menu.

• Changing the faceplate in the library Open the project library and select the faceplate. Select the “Edit faceplate type” command via the context menu of the faceplate.

• After subsequent release of the faceplate, the changes made are updated in the instances and also in the project library.

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Working with layers One of the 32 layers is always active. When inserting objects into a picture or a faceplate they are assigned to the active layer by default. The enabled layer is selected with a pen icon in the "Layout > layer” task card. Figure 5-1

When opening a picture or a faceplate all 32 layers are always displayed. In the "Layout > Layers” task card you can hide all layers apart from the enabled layer. You then specifically edit the objects of the active layer.

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5.1 Configuring the faceplate window The faceplate window is divided into several layers. Since neither the layers of a faceplate nor the layers of a picture can be accessed during runtime, the application uses the “Visibility” animation type of each object. For this purpose, the “Visibility“ property is connected in the faceplates.

5.2 Layer 0 – frames “Layer 0” contains all important objects required for displaying the faceplate window. These objects represent the faceplate window frame. Figure 5-2

The following different display types exist: • Open • Close • Minimize • Maximize

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Opening and maximizing The display types “open” and “maximize” do not differ in “layer 0”, the full faceplate window is always displayed. When “opening”, “layer 1” (tab 1) is always additionally displayed, when “maximizing”, the tab last active (“layer 1”, “layer 2”, “layer 3”, “layer 4” or “layer 5”) is displayed. All objects of “layer 0”, apart from the title bar, have the following settings for visibility: Table 5-1

Tag State Area

Visibility Visible from 1 to 127

The following table shows the status of the “Visibility” tag when “opening” the faceplate window.

Table 5-2

Bit 7 6 5 4 3 2 1 0

Value 0 0 0 0 0 0 0 1

Note When clicking the faceplate icon, the “Visibility” tag is always loaded with value “1”. This results in the respective faceplate window being displayed with tab 1.

The following table shows the status of the “Visibility” tag when “maximizing” the faceplate window. Depending which tab was selected before “minimizing“, one of the bits will be set 0 to 4 when “maximizing” – “bit 7” must not be set.

Table 5-3

Bit 7 6 5 4 3 2 1 0

Value 0 0 0 x x x x x

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5 Configuration and Settings 5.2 Layer 0 – frames

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Minimizing The “minimize” display type only shows the title bar of the faceplate window and thus reveals the picture objects at the back. Figure 5-3

All objects of the title bar have the following settings for the visibility: Table 5-4

Tag State Area

Visibility hidden from 0 to 0

The following table shows the status of the “Visibility” tag when “minimizing” the faceplate window. If “bit 7” has been set, only the title bar of the faceplate window is displayed irrespective of the remaining status.

Table 5-5

Bit 7 6 5 4 3 2 1 0

Value 1 0 0 x x x x x

Close The display type “close” hides all objects of the picture window. The following table shows the status of the “Visibility” tag when “closing” the faceplate window.

Table 5-6

Bit 7 6 5 4 3 2 1 0

Value 0 0 0 0 0 0 0 0

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5 Configuration and Settings 5.3 Layer 1 – tab 1

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5.3 Layer 1 – tab 1 The following figure shows “layer 0” and “layer 1”. Figure 5-4

All “layer 1” objects have the following settings for the visibility: Table 5-7

Tag State Area

Visibility Visible from 1 to 1

The following table shows the status of the “Visibility” tag when displaying “layer 1” (tab 1) of the faceplate window.

Table 5-8

Bit 7 6 5 4 3 2 1 0

Value 0 0 0 0 0 0 0 1

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5 Configuration and Settings 5.4 Layer 2 – tab 2

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5.4 Layer 2 – tab 2 The following figure shows “layer 0” and “layer 2”. Figure 5-5

All “layer 2” objects have the following settings for the visibility: Table 5-9

Tag State Area

Visibility Visible from 2 to 2

The following table shows the status of the “Visibility” tag when displaying “layer 2” (tab 2) of the faceplate window.

Table 5-10

Bit 7 6 5 4 3 2 1 0

Value 0 0 0 0 0 0 1 0

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5 Configuration and Settings 5.5 Layer 3 – tab 3

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5.5 Layer 3 – tab 3 The following figure shows “layer 0” and “layer 3”. Figure 5-6

All “layer 3” objects have the following settings for the visibility: Table 5-11

Tag State Area

Visibility Visible from 4 to 4

The following table shows the status of the “Visibility” tag when displaying “layer 3” (tab 3) of the faceplate window.

Table 5-12

Bit 7 6 5 4 3 2 1 0

Value 0 0 0 0 0 1 0 0

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5 Configuration and Settings 5.6 Layer 4 – tab 4

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5.6 Layer 4 – tab 4 The following figure shows “layer 0” and “layer 4”. Figure 5-7

All “layer 4” objects have the following settings for the visibility: Table 5-13

Tag State Area

Visibility Visible from 8 to 8

The following table shows the status of the “Visibility” tag when displaying “layer 4” (tab 4) of the faceplate window.

Table 5-14

Bit 7 6 5 4 3 2 1 0

Value 0 0 0 0 1 0 0 0

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5 Configuration and Settings 5.7 Layer 5 – tab 5

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5.7 Layer 5 – tab 5 The following figure shows “layer 0” and “layer 5”. Figure 5-8

All “layer 5” objects have the following settings for the visibility: Table 5-15

Tag State Area

Visibility Visible from 16 to 16

The following table shows the status of the “Visibility” tag when displaying “layer 5” (tab 5) of the faceplate window.

Table 5-16

Bit 7 6 5 4 3 2 1 0

Value 0 0 0 1 0 0 0 0

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6 Startup of the Application 5.7 Layer 5 – tab 5

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6 Startup of the Application Here you will find out …

how to integrate the “ANALOGUE” STEP 7 block (FB 640) and the respective WinCC Advanced faceplate into an empty or existing project. This example uses the STEP 7 block that is not interconnected, the “AnalogueIcon” faceplate icon and the “Analogue” faceplate window.

Note The application provides an executable project. You only need to perform the steps explained in this chapter if you wish to integrate the blocks into your own project.

If you only want to visualize the functionality of this application it suffices to unzip the “Faceplates_WinCC_Advanced_Blocks_Code.zip” file and to open it in the TIA Portal.

Transfer the blocks to a S7 controller of your choice and start the HMI station (WinCC Advanced RT) integrated in the project on a connected PC.

NOTICE The process connection was configured for Industrial Ethernet. Adjust the settings for CPU, “HMI station” and “PG/PC interface” on demand.

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6 Startup of the Application 6.1 Configuring the STEP 7 block

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6.1 Configuring the STEP 7 block Table 6-1

Step Description

1. Creating a new project • Create a new project with an S7 controller and an HMI station (WinCC

Advanced), or open an existing project. • If you are using an existing project, it is advisable to create a backup

before performing the following steps. 2. Inserting blocks

• Open the project of this application with the TIA Portal. • Copy the FB640 block to the respective directory of the S7 program. • If you are using a new project, also insert the calling block OB1 and the

DB620 instance data block into your project. 3. Calling the blocks

• When using an existing project you must integrate the FB640 block into the cycle of the PLC. The necessary instance data block is then automatically generated.

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6 Startup of the Application 6.2 Configuring the WinCC Advanced faceplates

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6.2 Configuring the WinCC Advanced faceplates Table 6-2

Steps Procedure

1. Opening object • Open the TIA Portal project.

2. Selecting the library • Open the “Libraries > Project library” task card

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6 Startup of the Application 6.2 Configuring the WinCC Advanced faceplates

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Steps Procedure

3. Creating new library • Select the dialog to create a global library via the “New library” context menu.

4. Creating a global library

• Create a new global library in a folder of your choice. Note A global file library can be accessed from several configuration computers. It is thus advisable to store the library on a network drive with shared access.

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Steps Procedure

5. Integrating the global file library • Open the “Libraries > Global libraries” task card • Select the dialog to create a global library via the “Open library” context menu.

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Steps Procedure

6. Creating the project library • Open the previously created global library in your project.

7. Integrating the faceplates

• Within the library, select the “Types > ANALOGUE” category. • Move the faceplate objects included in this category to your project using drag & drop.

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Steps Procedure

8. Integrating the messages and tags • Within the library, select the “Master copies > ANALOGUE” category. • Using drag & drop, move the “AnalogueTags” to the “HMI tags” folder and the

“AnalogueAlarms” messages to the “HMI messages” folder. Notice: The message numbers of this application occupy the number range starting at 10001. Check your existing project before integrating the messages and enable this area if necessary. Furthermore, check the symbolic connection of the tags and restore it, if necessary.

9. Interconnecting the faceplates

• Interconnect the dynamic properties of the faceplate window. More information on this matter can be found in Dynamic properties of the faceplate window.

• Interconnect the static properties of the faceplate window. More information on this matter can be found in Static properties of the faceplate window.

• Interconnect the dynamic properties of the faceplate icon. Further information is available in Interfaces of the faceplate symbol.

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7 Operating the Application 7.1 Faceplate icon

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7 Operating the Application Here you will find out …

how to operate the faceplates in WinCC Advanced and which options the blocks provide to engage in the process.

7.1 Faceplate icon Figure 7-1

The faceplate icon has the following properties: • simplified status display • opens the respective faceplate via mouse-click • contains no language-dependent objects

The faceplate icon offers the following functionality: • Displayed operating states:

– Actual value – Limit violation (warning/alarm) – Simulation feedback – Interlock

• Displayed errors: – General error

• Operation:

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The following table shows the possible operating modes: Table 7-1

Operating mode

QdwState Icon Blinking

Normal Bit 24 = 0

No

Error Bit 24 = 1

Yes

The following table shows the possible status displays: Table 7-2

State Symbol

Interlock OFF Interlock triggered Alarm limit OFF Alarm limit ON

Warning limit OFF Warning limit ON Simulation OFF Simulation ON

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7 Operating the Application 7.2 Faceplate window

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7.2 Faceplate window The faceplate window has the following properties: • tab selection (also via the controller) • open, close, minimize, maximize (also via the controller) • detailed status display • provides the option of engaging in the process • contains language-dependent objects (German/English) • shows relevant messages (filtered) • enables changes for service staff (protected call)

Overview Figure 7-2

In this view you can perform the following actions: • Select an analog value (only in simulation mode). • Select limits (only in simulation mode). • Reset error states.

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The following table shows the possible operating modes: Table 7-3

Operating mode QdwState Icon Blinking

Normal Bit 8 = 0 and Bit 9 = 0

No

Warning (limit violated)

Bit 8 = 1

No

Alarm (limit violated)

Bit 9 = 1

No

The following table shows the possible status displays: Table 7-4

State Icon Off

Icon On

Blinking

Simulation Yes

Overrun No

High Limit No

Low Limit No

Wire Break No

External Error No

Interlock No

General error No

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Messages Figure 7-3

In this view you can perform the following actions: • Display of block-related alarms and messages. • Acknowledgement of alarms.

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Trends Figure 7-4

In this view you can perform the following actions: • Display limits • Display the analog value

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Limits Figure 7-5

In this view you can perform the following actions: • Enable / disable the limit messages • Define the limits • Define the hysteresis for deactivating the limit messages

Note • Write access to the values of this tab is possible only in simulation mode. • The hysteresis can be entered as either an absolute value or as a percentage value.

For the respective settings, please go to the “Service” tab.

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Service Figure 7-6

NOTICE The “Service” tab is protected and requires the authorization of the “Service” group for the selection.

The default user is “admin” and the default password “100”.

If you create a new instance of the faceplate window and do not interconnect the “Service” property, the “Service” tab has no access protection.

In this view you can perform the following actions: • Toggle S7 Periphery / Real Value.

– An analog value is scaled depending on the limits in the “Overview” tab. – The scaling of an analog value can be both unipolar and bipolar.

• Hysteresis changeover: Percental/Absolute • switchover between simulation / real process mode.

Note The hysteresis only influences the deactivation of the limit messages.

It does not influence the scaling of the analog value or the triggering of a limit warning.

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The following table shows the possible status displays: Table 7-5

State Icon Off Icon On

Process input (real value)

Hysteresis entry as an absolute value

Simulation

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8 7BBlock Connectors

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8 Block Connectors 8.1 Input parameters

Table 8-1

Parameter Data type Default setting Description

EN BOOL FALSE Enable LOCK BOOL FALSE 1 = Interlock pending ERR_EXTERN BOOL FALSE 1 = External error LIOP_SEL BOOL FALSE 0= Operator, 1= Interconnection L_SIM BOOL FALSE 0 = Process, 1 = Simulation L_RESET BOOL FALSE Error reset (positive edge) IN_MODE BOOL FALSE 0= S7 periphery, 1= real value BIPOLAR BOOL FALSE 1= scaling bipolar IN_INT INT 0 Periphery value IN REAL 55.0 Real value IN_SIM REAL 55.0 Simulation value (real value) HI_LIM REAL 100.0 High scaling limit LO_LIM REAL 0.0 Low scaling limit LIM_ULA_Enable BOOL FALSE 1= upper alarm limit active LIM_ULA REAL 90.0 Upper alarm limit LIM_ULW_Enable BOOL FALSE 1= upper warning limit active LIM_ULW REAL 80.0 Upper warning limit LIM_LLW_Enable BOOL FALSE 1= lower warning limit active LIM_LLW REAL 20.0 Lower warning limit LIM_LLA_Enable BOOL FALSE 1= lower alarm limit active LIM_LLA REAL 10.0 Lower alarm limit LIM_HYS_Set BOOL FALSE 0= percentage, 1= absolute LIM_HYS REAL 0.0 Hysteresis (message limits) INSTANCE STRING[16] Analogue_001 Filter attribute for messages,

labeling of title bar Restart BOOL FALSE Initializing at restart VISIBILITY BYTE 0 Representation of

faceplate window OPdwCmd DWORD 0 Control tag (HMI)

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8.2 Output parameters Table 8-2

Parameter Data type Default setting Description

QdwState DWORD DW#16#0 Status tag (HMI) QOUT REAL 0.0 Analog value QHI_LIM REAL 100.0 High scaling limit QLO_LIM REAL 0.0 Low scaling limit QLIM_ULA_Enable BOOL FALSE 1= upper alarm limit active QLIM_ULA REAL 90.0 Upper alarm limit QLIM_ULW_Enable BOOL FALSE 1= upper warning limit active QLIM_ULW REAL 80.0 Upper warning limit QLIM_LLW_Enable BOOL FALSE 1= lower warning limit active QLIM_LLW REAL 20.0 Lower warning limit QLIM_LLA_Enable BOOL FALSE 1= lower alarm limit active QLIM_LLA REAL 10.0 Lower alarm limit QLIM_HYS REAL 0.0 Hysteresis (message limits) QALARM_UL BOOL FALSE 1= alarm for upper limit

pending QWARN_UL BOOL FALSE 1= warning for upper limit

pending QWARN_LL BOOL FALSE 1= warning for lower limit

pending QALARM_LL BOOL FALSE 1= alarm for lower limit

pending QSIM BOOL FALSE 0 = Process, 1 = Simulation QLOCK BOOL FALSE 1= Interlock error QERR BOOL FALSE 1 = Error QERR_EXT BOOL FALSE 1 = External error QERR_OVERRUN BOOL FALSE 1= overrun error QERR_HIGHRANGE BOOL FALSE 1= high range error QERR_LOWRANGE BOOL FALSE 1= low range error QERR_WIRE BOOL FALSE 1= wire break (underrun) QwAlarm WORD W#16#0 Alarm tag ENO BOOL FALSE Enable

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9 Further Notes Further blocks for this application

This document is part of an application which describes further technological blocks. Within the framework of this application, the number of technology blocks is successively expanded. The following table shows the roadmap: Table 9-1

Block Description

MOTOR Visualization and operator control of a motor with fixed speed and rotational direction

VALVE Visualization and operator control of a binary valve DIGITAL Visualization and operation of digital signals.

ANALOGUE Visualization and operation of analog signals. PIDCTRL Visualization and operator control of a software-implemented PID

controller for regulating technical parameters with continuous input and output values.

SIMODIR Visualization and control of the SIMOCODE pro motor management system as a direct starter.

SIMOREV Visualization and control of the SIMOCODE pro motor management system as a reversing starter.

SINAG120 Visualization and control of the SINAMICS G120 frequency converter.

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10 9BLiterature

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10 Literature The following list is by no means complete and only provides a selection of appropriate sources.

10.1 Bibliographic References Tabelle 10-1

Topic Title

/1/ STEP7 SIMATIC S7-1200

Automating with SIMATIC S7-1200 Author: Hans Berger Publicis Publishing ISBN: 978-3-89578-355-5

10.2 Internet Links Table 10-2

Title Link

\1\ Faceplates for Step 7 V11 and WinCC Runtime Advanced V11

http://support.automation.siemens.com/WW/view/en/66839614

\2\ Configuration instruction to create faceplates for Comfort Panels and WinCC Runtime Advanced

http://support.automation.siemens.com/WW/view/en/68014632

\3\ SENTRON PAC faceplates for WinCC Runtime Professional

http://support.automation.siemens.com/WW/view/en/67318600

\4\ Sample Blocks for STEP7 V5 and WinCC V7 http://support.automation.siemens.com/WW/view/en/31624179

\5\ Sample Blocks for STEP 7 V5 and WinCC flexible 2008

http://support.automation.siemens.com/WW/view/en/36435784

\6\ Siemens Industry Online Support http://support.automation.siemens.com

11 History Table 10-3

Version Date Modifications

V1.0 03/2013 First version