7 1/4 inch dry cut ch op saw owner’s manual...t ch nual achine ting. failu result in se 137 op...

12
7 Read OPER rules 7 1/4 W d carefull RATION I and other INC H O WARNIN y and NSTRUCT basic safe H D R WNER NG: understand TIONS bef ety precaut 1 RY C U R’S MA d all M fore opera tions may U T C H ANUAL MACHINE ating. Failu result in se H OP L ADJUST ure to follo erious pers SA W TMENT A ow the sa sonal injury AND afety y .

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Page 1: 7 1/4 INCH DRY CUT CH OP SAW OWNER’S MANUAL...T CH NUAL ACHINE ting. Failu result in se 137 OP ADJUST re to follo rious pers SAW MENT A w the sa onal injury ND fety . Th co Sa m

7

ReadOPERrules

7 1/4

Wd carefullRATION Iand other

INCH

O

WARNINy and NSTRUCT

r basic safe

H DR

WNER

NG:

understandTIONS befety precaut

Item

1

RY CU

R’S MA

d all Mfore operations may

m# 46

UT CH

ANUAL

MACHINE ating. Failuresult in se

6137

HOP

L

ADJUSTure to folloerious pers

SAW

TMENT Aow the sasonal injury

AND afety y.

Page 2: 7 1/4 INCH DRY CUT CH OP SAW OWNER’S MANUAL...T CH NUAL ACHINE ting. Failu result in se 137 OP ADJUST re to follo rious pers SAW MENT A w the sa onal injury ND fety . Th co Sa m

Th

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Ironton 7 1/

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CHNICAL

Voltage

Power i

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ork area Keep work a

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USE

/4’’ Dry Cut

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ameter:

protection

SAFETY R

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afety plugs mus

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will reduce r

contact wit

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Chop Saw

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mend for cut

FICATION

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3800 R

7 1/4 in

13/16 i

should be

RULES

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tools in ex

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risk of electr

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2

an Ironton

Purchase

e instructions

product befo

tain applicamodification.application oa particular

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shock if your

or future re

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n using it.

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arious types

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Page 3: 7 1/4 INCH DRY CUT CH OP SAW OWNER’S MANUAL...T CH NUAL ACHINE ting. Failu result in se 137 OP ADJUST re to follo rious pers SAW MENT A w the sa onal injury ND fety . Th co Sa m

3

c) Do not expose power tools to rain or wet conditions. Water entering a power tool

will increase the risk of electric shock

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the

power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or

entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for

outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

3) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a

power tool. Do not use a power tool while you are tired or under the influence of

drugs, alcohol or medication. A moment of inattention while operating power tools may

result in serious personal injury

b) Use safety equipment. Always wear eye protection. Safety equipment such as dust

mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions

will reduce personal injuries. Do not wear gloves while operating this tool.

c) Avoid accidental starting. Ensure the switch is in the off position before plugging

in. Carrying power tools with your finger on the switch or plugging in power tools that have

the switch on invite accidents.

d) Remove any adjusting key or wrench before turning the power tool on.

A wrench or a key left attached to a rotating part of the power tool may result in personal

injury.

e) Do not overreach. Keep proper footing and balance at all times. This enables

better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing

and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in

moving parts.

g) If devices are provided for the connection of dust extraction and collection

facilities, ensure these are connected and properly used. Use of these devices can

reduce dust related hazards.

h) Not for use by children, or while under the influence of drugs or alcohol.

4) Power tool use and care a) Secure work. Use the integrated clamp to hold your work securely, freeing both hands

to control the tool.

b) Do not force the power tool. Use the correct power tool for your application. The

correct power tool will do the job better and safer at the rate for which it was designed.

c) Do not use the power tool If the switch does not turn It on and off. Any power tool

that cannot be controlled with the switch is dangerous and must be repaired.

d) Disconnect the plug from the power source and/or the battery pack from the

power tool before making any adjustments, changing accessories, or storing power

tools. Such preventive safety measures reduce the risk of starting the power tool

accidentally.

e) Store idle power tools out of reach of children and do not allow persons

Page 4: 7 1/4 INCH DRY CUT CH OP SAW OWNER’S MANUAL...T CH NUAL ACHINE ting. Failu result in se 137 OP ADJUST re to follo rious pers SAW MENT A w the sa onal injury ND fety . Th co Sa m

unfam

tools a

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break

If dam

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g) K

cutting

h) U

instru

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Use the pow

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WARNIN

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the power t

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NG: Recomm

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SAV

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SE INSTR

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Page 5: 7 1/4 INCH DRY CUT CH OP SAW OWNER’S MANUAL...T CH NUAL ACHINE ting. Failu result in se 137 OP ADJUST re to follo rious pers SAW MENT A w the sa onal injury ND fety . Th co Sa m

5

Blade Instructions

1. Do not allow the blade to twist or bind.

2. Keep hands and body away from the rotating blade. Never reach around, under or across

blade. Do not wear loose clothing when using this tool.

3. Store blades with care. Do not drop them.

4. Make sure that all blade flanges and other mounting hardware are in good condition and

are always used properly. Defective or missing parts may cause damage to the blade.

Always use mounting flanges supplied with the tool.

5. Do not use dull or damaged blades. Unsharpened or improperly set blades produce

narrow kerfs, causing excessive friction, blade binding and kickback.

6. Before starting a cut, make a trial run. The blade should rotate freely and not contact the

table.

7. Never try to remove or clamp the workpiece to the tool while the blade is rotating.

8. Before installing a blade, always inspect it for damage. Replace damaged blades

immediately.

9. Always check maximum operating speed established for blade against machine speed.

Do not exceed the maximum operating speed that is marked on the blade.

10. Do not force a blade onto the machine or alter the size of the arbor hole. Don't use a

blade that fits the arbor too loosely. If the blade doesn't fit the machine, get one that does.

11. Do not use abrasive wheels.

Machine Instructions

1. Start cutting only after the motor has reached full speed.

2. Release switch immediately if the blade stops rotating or if the motor sounds like it is

straining.

3. Keep flammable and fragile objects away from this tool. Do not allow cut-off sparks to

contact the operator's hands, face or feet.

4. Place the tool securely on a flat, level surface.

5. Always use the tool with the proper voltage specified on the tool's nameplate.

6. Never touch a short cut-off piece until it cools.

7. Never attempt to cut material larger than the rated capacity.

8. Never stand in line with the blade while cutting. Always stand to the side.

9. Check guards before each use.

10. Always keep guards in place.

11. Do not defeat guards. The tool is shipped with both the upper and lower guard installed.

The lower guard should cover the blade when the saw head is up and it should open

automatically as the saw head is lowered into the workpiece. If the lower guard appears

loose or if it does not move to cover the blade when the saw head is up, take the saw to an

authorized service center for repairs.

12. Always start the cut gently. Do not bump or bang a blade to start a cut.

13. Never make any freehand cuts. Always place the workpiece between the vise and fence

when making cuts.

Page 6: 7 1/4 INCH DRY CUT CH OP SAW OWNER’S MANUAL...T CH NUAL ACHINE ting. Failu result in se 137 OP ADJUST re to follo rious pers SAW MENT A w the sa onal injury ND fety . Th co Sa m

REP

supply

1. Lo

2. Pus

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3. Hol

bolt by

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damag

5. Pla

finger

PLACING

CAUTION

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Once locke

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Before inst

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ge.

ace the uppe

tighten.

G BLADE

N:. Always e

talling or rem

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counterclock

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r burrs, whi

er flange, ca

Fig. 1

Fig.

nsure that th

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1

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d use the he

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ause uneve

exagonal bo

Fig

Fig.

witch off and

(fig. 1).

me time use

es locking th

ex key supp

e cable clam

n replace th

duly. (fig. 4).

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g. 2

4

d unplugged

the hex key

he blade in p

plied, remove

m, upper flan

e blade, and

.

sure it is in

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d turn it by h

good cond

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gonal

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Page 7: 7 1/4 INCH DRY CUT CH OP SAW OWNER’S MANUAL...T CH NUAL ACHINE ting. Failu result in se 137 OP ADJUST re to follo rious pers SAW MENT A w the sa onal injury ND fety . Th co Sa m

6. Pus

Note:

MAC

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Use th

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(fig. 8

(1) A q

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When

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CHINE AD

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ndle lock lev

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off saw: To

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justment to

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epth of cut, lo

clockwise d

depth of cut

hexagon bolt

rkpiece and

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made up of

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down arm to

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adjust the

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and a fence l

adjustable p

ase lever.

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of the wheel

g. 5

7

htening the

may damage

o base and

l and raise

hen pivot upw

depth of cut

el from cont

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exagon bolt

hexagonal n

).

work

he Cut-off

osened

lock lever.

pivoting

ould be

hub is in

Fig

Hexagonal

the blade, t

push in the

arm, depres

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t. When adju

acting the s

e used and t

(counterclo

nut in counte

g. 6

Fig. 7

bolt in a cloc

the flanges,

arm release

ss arm sligh

)

usted prope

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e to lock. (fig

htly and pul

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d then rotate

direction firs

ction.

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l out

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e the

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Page 8: 7 1/4 INCH DRY CUT CH OP SAW OWNER’S MANUAL...T CH NUAL ACHINE ting. Failu result in se 137 OP ADJUST re to follo rious pers SAW MENT A w the sa onal injury ND fety . Th co Sa m

line w

(fig. 7

To ad

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workp

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sh the quick l

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ERATION

not plug in t

ect a cutting

ce the work

piece facing

piece firmly i

g in the tool

he safety bo

ow the moto

8

d the center

piece should

ork vise for

nsion on the s

ck lever up a

handle to dis

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lock lever do

clamp clockw

N

the tool unti

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r to reach fu

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sengages th

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by moving t

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position the

n top of the m

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9)

ull speed. Sl

8

workpiece, to

flush with th

ar workpiece

p by turning t

k the screw c

he screw, the

s the screw

from 90° to 4

the pivoting

ase mechan

rely tighten t

ady to work.

e fence and

machine ba

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f the blade a

owly lower t

oward the re

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e: (fig. 8,a,b

he handle co

lamp handle

en adjust the

for loosenin

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.

clamp syste

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wise until the

and squeeze

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ounterclockw

sliding the v

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em as neede

the thinnes

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c

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machine.

wise for 1/2 to

vise open.

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Page 9: 7 1/4 INCH DRY CUT CH OP SAW OWNER’S MANUAL...T CH NUAL ACHINE ting. Failu result in se 137 OP ADJUST re to follo rious pers SAW MENT A w the sa onal injury ND fety . Th co Sa m

NOTE

For th

line w

To ma

6. Wh

releas

7. Res

back t

8. If th

cause

stalls

MAI

removmaint

CLE

1 .Kee

2. Rem

3. Re-

4. Nev

5. Rem

6. Do

damp

7. Reg

E: Always st

he safest and

with, or behin

aximize whe

hen the cut is

sing the trigg

starting in m

the wheel ou

he blade sta

e stalling. Re

and remove

NTENAN

WARNINved from thtenance pro

EANING A

ep the tool's

move dust a

-lubricate all

ver use caus

move the m

not use clea

cloth is reco

gularly chec

art the cut g

d most effici

nd, the cente

eel life, incre

s complete,

ger switch a

mid-cut. If yo

ut of the cut

lls, do not p

elease the tr

e the blade f

NCE

NG: Always he power ouocedures.

AND INS

s air vents un

and dirt regu

l moving par

stic agents t

etal that ma

aning agent

ommended.

ck that all the

gently; do no

ent cutting,

erline of the

ease force on

raise the wh

nd allowing

u stop the m

. Then resta

ull the trigge

rigger switch

from the cut.

ensure thautlet before

PECTION

nclogged an

ularly. Cleani

rts at regula

to clean plas

ay have built

s to clean th

e fastening s

9

ot bang or bu

make sure t

workpiece,

n handle un

heel comple

the motor to

machine in m

art the mach

er switch. A

h immediate

.

at the tool ise making an

N

nd clean at a

ing is best d

ar intervals.

stic parts.

t up around t

he plastic pa

screws are t

ump a blade

that the cen

toward the r

til sparks su

etely from the

o stop.

mid-cut, allow

hine.

dull wheel o

ly if the whe

s switched nd adjustme

all times.

done with a s

the guard an

arts of the gr

tight. They m

e when start

terline of the

rear of the to

ubside.

e workpiece

w the wheel

or excess pr

eel binds or t

off and the ents or

soft brush o

nd spark def

rinder. A mild

may vibrate l

ting the cut.

e blade hub

ool (fig.7).

e before

to stop, the

ressure may

the machine

e plug is

r a rag.

flector.

d detergent

loose over t

is in

en

y

e

on a

time.

Page 10: 7 1/4 INCH DRY CUT CH OP SAW OWNER’S MANUAL...T CH NUAL ACHINE ting. Failu result in se 137 OP ADJUST re to follo rious pers SAW MENT A w the sa onal injury ND fety . Th co Sa m

DIAG

GRAM AAND PARTTS LIST

10

Page 11: 7 1/4 INCH DRY CUT CH OP SAW OWNER’S MANUAL...T CH NUAL ACHINE ting. Failu result in se 137 OP ADJUST re to follo rious pers SAW MENT A w the sa onal injury ND fety . Th co Sa m

11

Part No. Description QTY Part No. Description QTY1 Screw ST 4.2x12 4 46 Hex bolt M6x16 12 Rear housing 1 47 Dust-sheet 13 Housing 1 48 Clasp 15 14 Brush holder 2 49 Big gear 15 Carbon brush 2 50 Spindle deflector 6202 16 Brush cover 0.33 uF 2 51 Front housing 17 Bolt M5x25 4 52 Output spindle 18 Washer 5 4 53 Wonderful key 3 19 Washer 5 6 54 Fasten covet 1

10 Stator 1 55 Rubber plug 211 Screw St 5x65 2 56 Bolt M5x16 612 Bearing 608 2 57 Washer 5 613 Rotor 1 58 Hex bolt M6x7 214 Screw ST 4.2x16 8 59 Wheel cover 115 Bearing 6001 1 60 Hex bolt M8x20 116 Washer 4 2 61 Small board 117 Screw ST 4.2x35 2 62 Wheel board 218 Handle cover 1 63 Wheel 119 Nut M5x20 2 64 Clasp 40 120 Cable fixer 1 65 Active wheel cover 121 Plug 1 66 Plastic washer 122 Cable guard 1 67 Retractable guard spring 123 Right handle 1 68 Retractable guard rod 124 Capacitor 0.33uF 1 69 Connecting rob bolt 125 Conductor 2 70 Pivot screw 126 Handle cover 1 71 Rocker handle 127 Switch 1 72 Spring pin 5x23 128 Rocker arm 1 73 Release lever 129 Self-locking spring 2 74 Rivet 130 Self-locking pin 1 75 Screw thread 131 Left handle 1 76 Washer 6 1532 Torsion spring 1 77 Active pin 133 Hex nut M6x10 1 78 Split pin 2x20 134 Fixed bearing 1 79 Steel cover 135 Fixed pin 1 80 Bolt M5x35 136 Steel cover 1 81 Plastic knob 137 O circle 8x1.2 1 82 Fast fastening bolt M10x20 138 Fixed bracket 1 83 Scale plate 139 Hex screw M6 2 84 Clamping plate 140 Hex bolt Mx20 5 85 Steel base 141 Hex bolt M6x25 4 86 Rubber foot 442 Spring washer 6 10 87 Bolt M6x25 443 Hex bolt M8x40 1 88 Screw base 144 Screw 1 89 Washer 845 Rod bracket 1 90

For replacement parts and technical questions, please call 1-800-222-5381.

Page 12: 7 1/4 INCH DRY CUT CH OP SAW OWNER’S MANUAL...T CH NUAL ACHINE ting. Failu result in se 137 OP ADJUST re to follo rious pers SAW MENT A w the sa onal injury ND fety . Th co Sa m

WAR

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