7 1/4 inch dry cut ch op saw owner’s manual...t ch nual achine ting. failu result in se 137 op...
TRANSCRIPT
7
ReadOPERrules
7 1/4
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INCH
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UT CH
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6137
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ave the rece
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ENDED U
Ironton 7 1/
errous meta
ned materia
machine is
e blade perf
CHNICAL
Voltage
Power i
Speed (
Disc dia
Arbor
Hearing
NERAL S
ork area Keep work a
Do not ope
mmable liq
mes.
Keep childre
e you to lose
ectrical saPower tool
se any ada
hing outlets w
Avoid body
erators. Th
ery much fo
owner’s rec
_________
eipt, warrant
come familia
e is designor issues ared and/or usny questionse first contacct.
questions p
USE
/4’’ Dry Cut
als, includin
als is not re
not recomm
formance.
L SPECIF
Item
nput
(no load)
ameter:
protection
SAFETY R
area clean a
rate power
uids, gases
en and bys
e control.
afety plugs mus
pter plugs w
will reduce r
contact wit
ere is an inc
or choosing
cord below:
_______
ty and these
ar with this p
ed for certising from m
sed for any as relative to cted the distr
please call 1-
Chop Saw
ng mild stee
commended
mend for cut
FICATION
110V
11 Am
3800 R
7 1/4 in
13/16 i
should be
RULES
and well lit.
tools in ex
s or dust. P
tanders aw
st match the
with earthe
risk of electr
th grounde
creased risk
2
an Ironton
Purchase
e instructions
product befo
tain applicamodification.application oa particular
ributor to de
-800-222-53
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ed (grounde
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product! F
e Date: ____
s. It is impor
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381.
ed to cut va
al members
may reduce b
or other so
Descript
n using cut
and dark are
mospheres
create spark
perating a p
ever modify
ed) power t
such as pip
shock if your
or future re
___________
rtant that you
n using it.
The distribly recommeat for which, DO NOT ucan or shou
arious types
s and steel
blade life an
ft materials.
tion
off saw.
eas invite ac
, such as i
ks, which ma
power tool.
y the plug
ools. Unmo
pes, radiato
r body is gro
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butor cannoend this mach it was desiguse the maculd be perfor
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ccidents.
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Distractions
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odified plugs
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ease
entire
ot be chine gned. chine rmed
and
utting
ance.
also
ence
dust
s can
y. Do
s and
and
3
c) Do not expose power tools to rain or wet conditions. Water entering a power tool
will increase the risk of electric shock
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
3) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use a power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention while operating power tools may
result in serious personal injury
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions
will reduce personal injuries. Do not wear gloves while operating this tool.
c) Avoid accidental starting. Ensure the switch is in the off position before plugging
in. Carrying power tools with your finger on the switch or plugging in power tools that have
the switch on invite accidents.
d) Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in personal
injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables
better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in
moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of these devices can
reduce dust related hazards.
h) Not for use by children, or while under the influence of drugs or alcohol.
4) Power tool use and care a) Secure work. Use the integrated clamp to hold your work securely, freeing both hands
to control the tool.
b) Do not force the power tool. Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which it was designed.
c) Do not use the power tool If the switch does not turn It on and off. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
d) Disconnect the plug from the power source and/or the battery pack from the
power tool before making any adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of starting the power tool
accidentally.
e) Store idle power tools out of reach of children and do not allow persons
unfam
tools a
f) M
break
If dam
poorly
g) K
cutting
h) U
instru
Into a
tool fo
5) Se a) H
replac
Circu
miliar with t
are dangero
Maintain pow
kage of part
maged, have
y maintained
Keep cuttin
g edges are
Use the pow
uctions and
account the
or operations
ervice Have your p
cement par
WARNIN
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SE INSTR
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nt or bindin
may affect t
use. Many a
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ld result in a
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rated 30 mA
RUCTION
rate the pow
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accidents ar
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ccordance w
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5
Blade Instructions
1. Do not allow the blade to twist or bind.
2. Keep hands and body away from the rotating blade. Never reach around, under or across
blade. Do not wear loose clothing when using this tool.
3. Store blades with care. Do not drop them.
4. Make sure that all blade flanges and other mounting hardware are in good condition and
are always used properly. Defective or missing parts may cause damage to the blade.
Always use mounting flanges supplied with the tool.
5. Do not use dull or damaged blades. Unsharpened or improperly set blades produce
narrow kerfs, causing excessive friction, blade binding and kickback.
6. Before starting a cut, make a trial run. The blade should rotate freely and not contact the
table.
7. Never try to remove or clamp the workpiece to the tool while the blade is rotating.
8. Before installing a blade, always inspect it for damage. Replace damaged blades
immediately.
9. Always check maximum operating speed established for blade against machine speed.
Do not exceed the maximum operating speed that is marked on the blade.
10. Do not force a blade onto the machine or alter the size of the arbor hole. Don't use a
blade that fits the arbor too loosely. If the blade doesn't fit the machine, get one that does.
11. Do not use abrasive wheels.
Machine Instructions
1. Start cutting only after the motor has reached full speed.
2. Release switch immediately if the blade stops rotating or if the motor sounds like it is
straining.
3. Keep flammable and fragile objects away from this tool. Do not allow cut-off sparks to
contact the operator's hands, face or feet.
4. Place the tool securely on a flat, level surface.
5. Always use the tool with the proper voltage specified on the tool's nameplate.
6. Never touch a short cut-off piece until it cools.
7. Never attempt to cut material larger than the rated capacity.
8. Never stand in line with the blade while cutting. Always stand to the side.
9. Check guards before each use.
10. Always keep guards in place.
11. Do not defeat guards. The tool is shipped with both the upper and lower guard installed.
The lower guard should cover the blade when the saw head is up and it should open
automatically as the saw head is lowered into the workpiece. If the lower guard appears
loose or if it does not move to cover the blade when the saw head is up, take the saw to an
authorized service center for repairs.
12. Always start the cut gently. Do not bump or bang a blade to start a cut.
13. Never make any freehand cuts. Always place the workpiece between the vise and fence
when making cuts.
REP
supply
1. Lo
2. Pus
to rota
Note:
3. Hol
bolt by
4. Rai
ensur
Note:
Remo
damag
5. Pla
finger
PLACING
CAUTION
y before inst
oosen and re
sh in the spi
ate the blade
Once locke
ld the spindl
y turning it c
ise the movi
ing that it ro
Before inst
ove nicks or
ge.
ace the uppe
tighten.
G BLADE
N:. Always e
talling or rem
emove the s
ndle lock lev
e until the sp
ed, the whee
le lock lever
counterclock
ng cover at
otates fully a
talling the bl
r burrs, whi
er flange, ca
Fig. 1
Fig.
nsure that th
moving a dis
screws for s
ver (fig 2) an
pindle lock le
el will not rot
r in place an
kwise. Then,
its highest p
nd does not
lade, check
ch could ca
able clam, h
1
3
6
he saw is sw
sc.
hield guard
nd at the sam
ever engage
tate.
d use the he
, remove the
position, the
t wobble und
the blade fl
ause uneve
exagonal bo
Fig
Fig.
witch off and
(fig. 1).
me time use
es locking th
ex key supp
e cable clam
n replace th
duly. (fig. 4).
lange to be
n cutting pr
olt through t
g. 2
4
d unplugged
the hex key
he blade in p
plied, remove
m, upper flan
e blade, and
.
sure it is in
ressure and
the threaded
d from the po
y supplied (fi
place.
e the Hexag
nge.
d turn it by h
good cond
d result in b
d arbor hole
ower
ig. 3)
gonal
hand,
ition.
blade
e and
6. Pus
Note:
MAC
Carry
Unloc
motor
Adjus
Use th
adjust
during
be inc
1. To
hexag
2. To
then t
Supp
vise:
The w
Saw. T
(fig. 8
(1) A q
and ro
(2) A m
handle
When
positio
sh in the spi
Do not ove
CHINE AD
y the cut-off
ck the cut-o
r arm release
st the depth
he depth adj
tment bolt p
g cutting. Cu
creased.
raise the de
gonal nut in
reduce the d
ighten the h
ort the wor
work vise is l
The vise is m
)
quick adjust
otated from
movable cla
e and a quic
n adjusting, t
oned so the
ndle lock lev
r-tighten the
DJUSTM
f saw: Fold
off saw: To
e. The moto
h of cut: (fig
justment to
revents the
ut-off wheels
epth of cut, lo
clockwise d
depth of cut
hexagon bolt
rkpiece and
ocated on th
made up of
t fence whic
90° to 45° a
amp with an
ck lock/ relea
the clamp an
centerline o
Fi
ver while tig
e bolt, this m
MENT
down arm to
unlock too
or arm will th
g .6)
change the
cut-off whee
s wear down
oosen the he
irection.
, rotate the
t (clockwise)
adjust the
he base of t
two parts:
h can be loo
and a fence l
adjustable p
ase lever.
nd fence sho
of the wheel
g. 5
7
htening the
may damage
o base and
l and raise
hen pivot upw
depth of cut
el from cont
n as they are
exagon bolt
hexagonal n
).
work
he Cut-off
osened
lock lever.
pivoting
ould be
hub is in
Fig
Hexagonal
the blade, t
push in the
arm, depres
ward. (fig. 5
t. When adju
acting the s
e used and t
(counterclo
nut in counte
g. 6
Fig. 7
bolt in a cloc
the flanges,
arm release
ss arm sligh
)
usted prope
urface unde
he depth of
ckwise), and
erclockwise
ckwise direc
and cable c
e to lock. (fig
htly and pul
erly, the dept
er the base
cut may nee
d then rotate
direction firs
ction.
clam.
g. 5).
l out
th
ed to
e the
st,
line w
(fig. 7
To ad
1. Rele
full tur
2. Lift
3. Pul
positio
4. Adj
5. Adj
workp
6. Pus
7. Tur
OPE
1. Do
2. Sel
3. Pla
workp
workp
4. Plu
click t
5. Allo
Fig.
a
with or behind
). The workp
djust the wo
ease the ten
rn.
the quick loc
ling up the h
on. Releasin
ust the fenc
ust the mov
piece.
sh the quick l
n the screw
ERATION
not plug in t
ect a cutting
ce the work
piece facing
piece firmly i
g in the tool
he safety bo
ow the moto
8
d the center
piece should
ork vise for
nsion on the s
ck lever up a
handle to dis
ng the handl
ce to the des
vable clamp
lock lever do
clamp clockw
N
the tool unti
g angle and
kpiece flat on
up. Turn the
n place.
l, stand out o
ottom. (fig. 9
r to reach fu
rline of the w
d be resting
a particula
screw clamp
nd pull back
sengages th
e reengage
sired angle(f
by moving t
own into relea
wise to secur
l you are rea
position the
n top of the m
e pivoting ha
of the line of
9)
ull speed. Sl
8
workpiece, to
flush with th
ar workpiece
p by turning t
k the screw c
he screw, the
s the screw
from 90° to 4
the pivoting
ase mechan
rely tighten t
ady to work.
e fence and
machine ba
andle clockw
f the blade a
owly lower t
oward the re
he base of th
e: (fig. 8,a,b
he handle co
lamp handle
en adjust the
for loosenin
45°) and tigh
handle in or
ism.
the workpiec
.
clamp syste
se. Position
wise until the
and squeeze
the wheel in
b
ear of the too
he cut-off m
b,c)
ounterclockw
sliding the v
e handle to t
ng (counterc
hten the fen
r out as need
e in the vise
em as neede
the thinnes
e clamp asse
e the trigger
to the workp
c
ol
machine.
wise for 1/2 to
vise open.
the desired
clockwise).
ce lock leve
ded to fit the
.
ed.
st section of
embly holds
r switch, sing
piece.
o 1
er.
e
the
s the
gle
NOTE
For th
line w
To ma
6. Wh
releas
7. Res
back t
8. If th
cause
stalls
MAI
removmaint
CLE
1 .Kee
2. Rem
3. Re-
4. Nev
5. Rem
6. Do
damp
7. Reg
E: Always st
he safest and
with, or behin
aximize whe
hen the cut is
sing the trigg
starting in m
the wheel ou
he blade sta
e stalling. Re
and remove
NTENAN
WARNINved from thtenance pro
EANING A
ep the tool's
move dust a
-lubricate all
ver use caus
move the m
not use clea
cloth is reco
gularly chec
art the cut g
d most effici
nd, the cente
eel life, incre
s complete,
ger switch a
mid-cut. If yo
ut of the cut
lls, do not p
elease the tr
e the blade f
NCE
NG: Always he power ouocedures.
AND INS
s air vents un
and dirt regu
l moving par
stic agents t
etal that ma
aning agent
ommended.
ck that all the
gently; do no
ent cutting,
erline of the
ease force on
raise the wh
nd allowing
u stop the m
. Then resta
ull the trigge
rigger switch
from the cut.
ensure thautlet before
PECTION
nclogged an
ularly. Cleani
rts at regula
to clean plas
ay have built
s to clean th
e fastening s
9
ot bang or bu
make sure t
workpiece,
n handle un
heel comple
the motor to
machine in m
art the mach
er switch. A
h immediate
.
at the tool ise making an
N
nd clean at a
ing is best d
ar intervals.
stic parts.
t up around t
he plastic pa
screws are t
ump a blade
that the cen
toward the r
til sparks su
etely from the
o stop.
mid-cut, allow
hine.
dull wheel o
ly if the whe
s switched nd adjustme
all times.
done with a s
the guard an
arts of the gr
tight. They m
e when start
terline of the
rear of the to
ubside.
e workpiece
w the wheel
or excess pr
eel binds or t
off and the ents or
soft brush o
nd spark def
rinder. A mild
may vibrate l
ting the cut.
e blade hub
ool (fig.7).
e before
to stop, the
ressure may
the machine
e plug is
r a rag.
flector.
d detergent
loose over t
is in
en
y
e
on a
time.
DIAG
GRAM AAND PARTTS LIST
10
11
Part No. Description QTY Part No. Description QTY1 Screw ST 4.2x12 4 46 Hex bolt M6x16 12 Rear housing 1 47 Dust-sheet 13 Housing 1 48 Clasp 15 14 Brush holder 2 49 Big gear 15 Carbon brush 2 50 Spindle deflector 6202 16 Brush cover 0.33 uF 2 51 Front housing 17 Bolt M5x25 4 52 Output spindle 18 Washer 5 4 53 Wonderful key 3 19 Washer 5 6 54 Fasten covet 1
10 Stator 1 55 Rubber plug 211 Screw St 5x65 2 56 Bolt M5x16 612 Bearing 608 2 57 Washer 5 613 Rotor 1 58 Hex bolt M6x7 214 Screw ST 4.2x16 8 59 Wheel cover 115 Bearing 6001 1 60 Hex bolt M8x20 116 Washer 4 2 61 Small board 117 Screw ST 4.2x35 2 62 Wheel board 218 Handle cover 1 63 Wheel 119 Nut M5x20 2 64 Clasp 40 120 Cable fixer 1 65 Active wheel cover 121 Plug 1 66 Plastic washer 122 Cable guard 1 67 Retractable guard spring 123 Right handle 1 68 Retractable guard rod 124 Capacitor 0.33uF 1 69 Connecting rob bolt 125 Conductor 2 70 Pivot screw 126 Handle cover 1 71 Rocker handle 127 Switch 1 72 Spring pin 5x23 128 Rocker arm 1 73 Release lever 129 Self-locking spring 2 74 Rivet 130 Self-locking pin 1 75 Screw thread 131 Left handle 1 76 Washer 6 1532 Torsion spring 1 77 Active pin 133 Hex nut M6x10 1 78 Split pin 2x20 134 Fixed bearing 1 79 Steel cover 135 Fixed pin 1 80 Bolt M5x35 136 Steel cover 1 81 Plastic knob 137 O circle 8x1.2 1 82 Fast fastening bolt M10x20 138 Fixed bracket 1 83 Scale plate 139 Hex screw M6 2 84 Clamping plate 140 Hex bolt Mx20 5 85 Steel base 141 Hex bolt M6x25 4 86 Rubber foot 442 Spring washer 6 10 87 Bolt M6x25 443 Hex bolt M8x40 1 88 Screw base 144 Screw 1 89 Washer 845 Rod bracket 1 90
For replacement parts and technical questions, please call 1-800-222-5381.
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