7-axis swiss-type cnc lathe sg-20
TRANSCRIPT
SG-20
CUBIC
7-axis Swiss-type CNC Lathe
• Simultaneous front/back machining • Built-in motor rotary guide bushing• 20mm bar capacity• Convertible to chucker mode in minutes• FANUC control
Impact. Delivered.
Impact. Delivered.
Simultaneous front/back machining
Perform highly complex front/back simultaneous machining
with dedicated back tool post and X2, Z2 axis on the back
spindle. In combination with the rapid feed rate, SG-20 has
substantially cut cycle times. No wonder SG-20 is acclaimed by
customers as a highly rigid, reliable and versatile machine.
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T01
T02T03
T04
T05
T06
T11
T12
T13
T14
T15
T16
T17
T41
T31
T21
T32T33
T34
T42T43T44
T03
T04
T05
T06
M23CW
M24CCW
M123 CW
M124 CCW
T31 T32 T33 T34
9 tools for OD4 tools for face ID 8 tools for back ID
SG-20 makes it possible to complete a wide variety of tooling jobs at one time.
t 4-spindle cross tool attachment is standard and with Y-axis can carry out complex operations, such as off-center drilling, off-center tapping, end milling, etc.
t Single or double-headed collet holder can be mounted at ID tool post (20mm bore), available for face, back ID working.
t Spindle speed synchronization is there for cut-off and transfer of workpiece. SG-20 goes further with spindle phase synchronization which allows control of spindle phase angle for features like R cut-off.
t High precision spindle can reach max. speed: 10,000 rpm. Geometric accuracy and surface finish are both much improved and with little noise even at high speed.
t Max. machining length: 6.7” (170 mm) per chucking.
21-tool capacity
Convert to chucker mode in minutes
With the increase in material cost in recent years, it’s great that SG-20
has chucker mode to reduce waste. In chucker mode, the machine
doesn’t require the space between the guide bushing and the collet
so there is less bar remnant. Chucker mode does not require the use
of ground bar stocks, so it is suitable for cold-drawn bar machining.
In addition, the powerful chucking force enables heavy cutting,
minimizes roughness and improves roundness. The user can choose
between guide bushing mode or chucker mode according to the
length of the part to be produced and be able to convert to chucker
mode in minutes.
Higher precision
t The rigidity of horizontally opposed gang tool posts at main
spindle side and the headstock linear guides are increased so
tooling accuracy is not influenced by cutting load variation.
t The main/sub headstocks, and X axes (X1, X2) are arranged in a
thermal symmetric way, reducing the heat-induced deformation
to a minimum. The small thermal displacement of the bed during
long periods of operation promotes high accuracy.
t High rigid cast machine bed, absorbing the vibration caused by
high-speed rotation and rapid traverse.
Reduced tooling idle time
t Rapid traverse: Max. 32 m/min (X1: 24 m/min).
t Tool span is only 28 mm, greatly reducing tool change time.
Direct C-axis indexing
Unlike conventional machines, direct C-axis indexing enables
deceleration to the chosen index position directly, without the need
to home return, reducing spindle indexing time.
Maximum high-speed control, reducing idle time.
t Two-path control. Programs can be specified at main and back
spindle side separately, and they are read and processed at the
same time.
t With X2 axis and independent back tool post, simultaneous
machining at main and back spindle side can be done.
t M and T codes, axis feed can be specified at the same command block.
t High-speed thread cutting function, reducing thread cutting time.
Easy access to tool zone
The operation panel is mounted close to the cutting zone. It
can swivel for easy to monitor tool and part program while
simultaneously viewing the machining process. The lift-to-full open
safety door offers expanded view of cutting zone and is convenient
for tool setup.
t The large capacity chip pan makes cleaning easy and extends the
interval between cleanings.Chips pan is put on coolant circulation
inlet, convenient for cleaning.
t There is chip filter before coolant flows into the tank, which
makes it convenient for cleaning.
Through tool coolant
The high-pressure coolant system can be hooked up for through-
tool coolant, producing great results even for small diameter drills.
Built-in motors are extremely compact and achieve maximum rigidity, a requirement for achieving maximum speeds and exact concentricity.
Built-in motor spindle on front and back spindles
They have high power up to high speed and maintain high precision
and low vibration all in one simple mechanical structure.
Built-in main and back spindle motors increase tooling accuracy.
Built-in motor rotary guide bushing
Servo rotary guide bushing enables high-speed and accurate
machining.
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Tooling Zone
Top ViewChucker Mode
Front ViewTop View
Top view - Chucker mode
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Tooling Zone
Top ViewChucker Mode
Front ViewTop View
Front view - Chucker mode
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Tooling Zone
Top ViewChucker Mode
Front ViewTop View
Top view - with guide bushing
MODEL SG-20
Controller FANUC 0i-TFNo. of controlled axes 7 (X1, Z1, Y1, X2, Z2, C1, C2)Spindles synchronized (speed & phase angle) S1 - S2 (Main spindle -Back spindle)Axes synchronized Z1 - Z2Axis composite control Z1 - Z2Axes simultaneously controlled Max. 4 axes / each pathLeast input increment 0.001mm(X in diameter)Max. programmable dimension ± 8 digitsRapid traverse rate 30/m / min (X1 24 /m/ min)Spindle / Feed rate override 0 ~150%, 10% incrementsAbsolute / incremental command X, Z, Y: Absolute / U, W, V IncrementalTool offset pairs ±6 digits / 64 pairsDisplay unit 10.4” color LCD
Standard NC Specification
Other NC function SG-20
C axis at main spindle standardC axis at back spindle standardCross tool spindle rigid tapping standardThreading, synchronous cutting standardManual handle feed standardMemory card I/O interface standardRS232C interface standardBackground editings standardRuntime and parts count display standardCustom macro standardConstant surface speed control standardSpindle synchronous control standardAxis synchronous control standardTool geometry/wear offset standardProgrammable data input standardR Chamfering/corner R standardTool nose radius compensation standardHRV control standardMultiple repetitive cycles standardExtended part program editing standardInch / metric conversion standardDirect drawing dimension programming standardCanned cycles for drilling standardRigid tapping (Main/back spindle) standardManual handle retrace standard
t Mirror image function is convenient for programming
for machines with opposed tool slide as SG-20. Also,
“mirror image ON” (G68) is built in the Cubic-made
opposed tool calling software, so without the need
to specify G68 or G69 with the tool called, preventing
tool crash due to mis-programming.
t Custom-made software is provided as a standard
accessory for easier operation such as tool life
management, tool interference check and on-screen
operation of options such as work conveyor, etc.
Machining capacity
Bar stock diameter 0.12~0.80 in. 3~20 mm
Max. work chucking diameter at back spindle side
0.8 in. 20 mm
Max. machining length • 6.70 in. (170 mm) ( Built-in motor guide bushing)
• 9.84 in. (250mm)( Fixed guide bushing)
• 1.77 in. (45mm) Chucker mode
Max. main spindle drilling / tapping diameter
ø 0.39 in. ø 10 mm/M8
Max. back spindle drilling / tapping diameter
ø 0.31 in. ø 8 mm/M6
Max. drilling /tapping dia. of cross toolspindle
ø 0.24 in. ø 6 mm/M5
Max. mountable slitting saw dia.1Nos. at cross toolpost
ø 1.18 in. ø 30 mm x2
Max. drilling / tapping diameter of back tool spindle
ø 0.24 in. ø 6 mm/M5
Main spindle 200~10,000 min-1 (*1)
Back spindle 200~12,000 min-1 (*2)
Cross tool spindle 200~5,000 min·1
Back tool spindle 5,000 min.1
OD turn tool (left) 2
OD turn tool (right) 3
Face fixed ID tool 4
Back fixed ID tool 4 mounted at face / back ID tool post) + 2 mounted at independent back tool post
Cross live tool 4
Back live tool 2
Tool size
OD turn tool shank 0.47x0.47x3.35 in.
12x12x85 mm
Boring tool shank (for face / back, back toolpost)
ø 0.80 in. 20 mm
Chuck for cross livetools ER11 x21 ER 16x 2
Chuck for back livetools ER16x2
Rapid traverse 30m/min (X: 24m/min)
Controlled axes 5(X1 ‘Y1 ‘Z1 ‘X2 ’Z2)
Motors
Main spindle motor 3/5 HP 2.2/3.7 KW
Back spindle motor 2/3 HP 1.5/2.2 KW
Axis motor 0.67 HP .5 KW
Cross tool spindle motor 0.67 HP .5 KW
Back tool spindle motor 0.67 HP .5 KW
Coolant pump motor 1 HP 0.75 KW
Lubrication pump motor 0.000254 HP 0.011 KW
Spindle cooling oil pump motor .25 HP 0.19 KW
Others
Net weight 3748 lbs. 1,700 Kg
Equipment capacity 11 KVA
Power source required ≧ 9 KVA
Air pressure ≧ 0.4 MPa (4Kg / cm2)
Airflow ≧ 1 cfm (30 NL/min)
Cutting coolant tank capacity 30 gallons 115 L
Machine size: LxWxH 65 x 43 x 67 in.
1,640 x 1,080 x 1,700 mm
SPECIFICATIONS
Program Aid
© 2018 Cubic Machinery, Inc. CUBIC, the CUBIC logo are trademarks and/or registered trademarks of Cubic Machinery, Inc. in the United States and other countries. All rights reserved. All company and/or product names are trademarks and/or registered trademarks of their respective manufacturers. Features, pricing, availability, and specifications are subject to change without notice.
CUBIC 13401 Benson Ave., Chino, CA, 91710Office: (909) 590-9995Email: [email protected]: www.cubicmachinery.com
Standard Accessories
t Main spindle collet sleeve (for round bar machining)
t Back spindle collet sleeve (for round bar machining)
t Built-in motor rotary guide bushing
t High-pressure coolant system
t 4-spindle cross tool attachment
t Back toolpost (with 2 fixed tools, 2 live tools)
t Spindle cooling unit
t Safety door interlock
t Coolant flow switch
t Work conveyor
t Parts catcher
t Chip conveyor and chips cart
t Standard tools
t Slide fixing blocks (for transit)
t Automatic power shut-off
t Face / back ID toolpost
t Cutting coolant nozzles
t 3-tiered warning lamp set
t LED work light
t Coolant pump (1 HP)
t Bar feeder interface
t RS232 interface
t Ethernet interface
t Software for tool-tip height compensation
t Tool life management
Optional Accessories
t Kit for chucker mode
t Fixed guide bushing
t Oil cooler (for coolant temperature control)
t Oil mist separator
t Tool setting block gauge
t Small bar kit (06-17, 1mm increment)
t ER11 drill collet holder (20mm shank, for face/ back, or back ID
tool post)
t ER16 drill collet holder (20mm shank, for face/ back or back ID
tool post)
t Double-headed ER11 drill collet holder (20mm shank, for face/
back ID tool post)
t Double-headed ER11/ER16 drill collet holder (20mm shank, for
face/back ID tool post)
t Bar feeder