70510 august 02 - zygology
TRANSCRIPT
Instruction Manual
70510 model
Hydro-Pneumatic Power Tool
7531
3
Contents
Safety Rules 4
SpecificationsSpecification for 70510 Type Tool 5Specification for 07530-02200 Intensifier 5
Intent of UseTool Capability 6
Putting into ServiceAir Supply 770510-01000 Bench Mounted Guard Assembly 8and Pneumatic Circuit70510-01000 Bench Mounted Guard Assembly 9Modular Head Bush Stops 10Cursor 11Loading and Reloading the Tool 11-12Operating Procedure 12Mandrel Follower Springs Identification 13and Orientation
Nose AssembliesNose Jaws 14Selecting a Nose Jaw 15Nose Jaw Selection - Imperial 16Nose Jaw Selection - Metric 17Mandrels and Mandrel Follower Springs 18Chobert® and Grovit® Selection - Imperial 18Chobert® and Grovit® Selection - Metric 19Briv® Selection - Imperial 20Briv® Selection - Metric 21Mandrel Head Types and 'P' Length 21Avlug®, Avsert®, Avtronic® and Rivscrew® 22Selection - ImperialAvlug®, Avsert®, Avtronic® and Rivscrew® 22Selection - Metric
Servicing the ToolDaily / Weekly 23Moly Lithium Grease EP 3735 Safety Data 23Service Kit 24
Bench Mounted Module and Guard Assembly 2570510-01000 (s)
MaintenanceDismantling the 70510 26
Hydraulic Module Assembly 70500-02000 - MaintenanceDismantling Module 70500-02000 27Dismantling Tail Jaws Assembly 27Dismantling Hydraulic Body Assembly 27Re-assembling Hydraulic Body Assembly 27Dismantling Barrel Assembly 27
Repetition Module Assembly 70500-02000(s)Exploded View 28Parts List 29
Bench Mounted C-Frame Guard 70500-03000(s)Assembly View 30Parts List 31
Intensifier 07531-02200 - MaintenanceDismantling Instructions 32
Intensifier 07531-02200 General Assembly 33Parts List 33
PrimingOil Details Hyspin VG 32 and AWS 32 Oil 34Safety DataPriming Procedure 34
Fault DiagnosisSymptom, Possible Cause & Remedy 35-36
Textron Fastening Systems policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.
WarrantyTextron Fastening Systems installation tools carry a 12 month warranty against defectscaused by faulty materials or workmanship, the warranty period commencing from thedate of delivery confirmed by invoice or delivery note.
The warranty applies to the user/purchaser when sold through an authorised outlet,and only when used for the intended purpose. The warranty is invalidated if theinstallation tool is not serviced, maintained and operated according to the instructionscontained in the Instruction and Service Manuals.
In the event of a defect or failure, and at its sole discretion, Textron Fastening Systemsundertakes only to repair or replace faulty components.
C O N T E N T S
4
1 Do not use outside the design intent.
2 Do not use equipment with this tool/machine other than that recommended and supplied by Textron Fastening Systems.
3 Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Textron
Fastening Systems or their representatives, shall be the customer’s entire responsibility. Textron Fastening Systems will be pleased to
advise upon any proposed modification.
4 The tool/machine must be maintained in a safe working condition at all times and examined at regular intervals for damage and function
by trained competent personnel. Any dismantling procedure shall be undertaken only by personnel trained in Textron Fastening Systems
procedures. Do not dismantle this tool/machine without prior reference to the maintenance instructions. Please contact Textron Fastening
Systems with your training requirements.
5 The tool/machine shall at all times be operated in accordance with relevant Health and Safety legislation. In the U.K. the “Health and
Safety at Work etc. Act 1974” applies. Any question regarding the correct operation of the tool/machine and operator safety should be
directed to Textron Fastening Systems.
6 The precautions to be observed when using this tool/machine must be explained by the customer to all operators.
7 Always disconnect the airline from the tool/machine inlet before attempting to adjust, fit or remove a nose assembly.
8 Do not operate a tool/machine that is directed towards any person(s) or the operator.
9 Always adopt a firm footing or a stable position before operating the tool/machine.
10 Ensure that vent holes do not become blocked or covered and that hoses are always in good condition.
11 The operating pressure shall not exceed 5 bar (72.5 lbf/in2).
12 The combination of fastener, mandrel, hole size and sheet thickness shall be in accordance with Textron Fastening Systems
Specifications.
13 Do not operate the tool if it is not fitted with a complete nose assembly unless specifically instructed otherwise.
14 Bench mounted tools must not be used without a 'Bench Mounted Guard' with the shield in position above the tool barrel and they should
not be operated if the guard is damaged in any way.
15 Do not contaminate the transparent shield with solvents or alkaline substances. These will reduce the strength of the shield.
16 When using the tool, the wearing of safety glasses is required both by the operator and others in the vicinity to protect against fastener
ejection, should a fastener be placed ‘in air’. We recommend wearing gloves if there are sharp edges or corners on the application.
17 Take care to avoid entanglement of loose clothes, ties, long hair, cleaning rags etc. in the moving parts of the tool which should be kept
dry and clean for best possible grip.
18 Excessive contact with hydraulic oil should be avoided. To minimize the possibility of rashes, care should be taken to wash thoroughly.
This instruction manual must be read with particular attention to the following safety rules, by any personinstalling, operating, or servicing this tool.
Safety Rules
I M P O R T A N T
While a small amount of wear and marking will naturally occur through normal and correct use of mandrels, theymust be regularly examined for excessive wear and marking, with particular attention to the head diameter, the tailjaw gripping area of the shank or heavy pitting of the shank and any mandrel distortion. Mandrels which fail duringuse could forcibly exit the tool. It is the customer's responsibility to ensure that mandrels are replaced before anyexcessive levels or wear and always before the maximum recommended number of placings. Contact your TextronFastening Systems representative who will let you know what that figure is by measuring the broach load of yourapplication with a calibrated test tool. These tools can also be purchased under Part Number 07900-09080,supplied with all necessary information for testing in this manual.
5
Specifications
S P E C I F I C AT I O N F O R 7 0 5 1 0 T Y P E T O O L
Air Pressure Minimum - Maximum 4-5 bar (60-72.5 lbf/in2)
Free Air Volume Required @ 5 bar /72.5 lbf/in2 2.6 litres (0.09 ft3)
Stroke Minimum 30.0 mm (1.18 in)
With 3 buffer stops as standard 21.0 mm (0.83 in)
Pull Force @ 5 bar /72.5 lbf/in2 3.0 kN (788 lbf)
Cycle time Approximately 1 second
Noise Level Less than 70 dB(A)
S P E C I F I C AT I O N F O R 0 7 5 3 0 - 0 2 2 0 0 I N T E N S I F I E R
Air Pressure Minimum - Maximum 4-5 bar (60-72.5 lbf/in2)
Intensification Ratio 32:1
6
Intent of Use
FASTENER NAME 2.5mm2.8mm
● ● ● ●
●
● ●
FASTENER SIZE
CHOBERT®
GROVIT®
AVLUG®
BRIV®
RIVSCREW®
AVTRONIC®
AVSERT®
● ● ● ● ●
● ● ● ●
● ●
● ● ● ●
3/32" 1/4"3/16"5/32"1/8"M3
6-32UNC
M2.54-40UNC
4mm3.5mm3mm 6mm
●
T O O L C A PA B I L I T Y
The pneumatic 70510 type tool is designed to place Avdel® speed fasteners (except 1/16" Avlug®) making it ideal for batch flow-line assemblyin a wide variety of applications throughout all industries.
Reference must be made to the nose equipment section of the manual when selecting compatible components for the type of fastener used inthe application (see pages 18-22). Nose jaw dimensions are shown on page 15 and stated on pages 16 and 17.
7
Putting into Service
A I R S U P P LY
7531
86
42
0
10121416
TAKE OFF POINTFROM MAIN SUPPLY
STOP COCK(USED DURING MAINTENANCE
OF FILTER/REGULATOR OR LUBRICATION UNITS)
MAIN SUPPLYDRAIN POINT
PRESSURE REGULATORAND FILTER
(DRAIN DAILY)
LUBRICATOR
3ME
TRES MAXIMUM
All tools are operated with compressed air at an optimum pressure of 5 bar. We recommend the use of pressure regulators and automaticoiling/filtering systems on the main air supply. To ensure maximum tool life and minimum tool maintenance, these should be fitted within3 metres of the air inlet point on the tool itself for the 70510 and Guard. See diagram below.
Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure in the system or 10 bar,whichever is the highest. Air hoses should be oil resistant, have an abrasive resistant exterior and should be armoured where operatingconditions may result in hoses being damaged. All air hoses MUST have a minimum bore of 6.4 millimetres or 1/4 inch.
Read daily servicing details on page 23.
8
Putting into Service
7 0 5 1 0 - 0 1 0 0 0 - B E N C H M O U N T E D G U A R D A S S E M B LY
4(A) 2(B)
5 3
1(P)
GUARD ASSEMBLY70510-03000
2
3 1
Ø 4 BLACK
Ø 6 BLACK
MODULE70500-02000
Ø 6 BLUE
NON-RETURNVALVE
INTENSIFIER VALVE
2 4
1
X
Y
Ø 4 GREEN
Ø 4 BLUE
1
3
2
FOOT PEDAL07007-01510
INTENSIFIER07531-02200
Refer to illustration opposite (page 9)
• From the C-Frame Guard, connect the Black 6mm pneumatic tube (Connected to the 5/2 Roller Valve on the upright section) to the fittingat the rear of the module (Tail Jaws On). This pipe comes through the side-wall of the main umbilical.
• From the C-Frame Guard, connect the Black 4mm pneumatic tube (Connected to the 5/2 Roller Valve on the upright section) to the fittingat the middle of the module (Tail Jaws Off). This pipe comes through the side-wall of the main umbilical.
• From the C-Frame Guard, connect the Blue 6mm pneumatic tube (Connected to the 5/2 Roller Valve on the upright section) to the lefthand fitting on the front face of the intensifier.
• From the C-Frame Guard, connect the Blue 4mm pneumatic tube (Connected to the 3/2 Roller Valve on the upright section) to the righthand fitting on the front face of the intensifier.
• From the C-Frame Guard, connect the Green 4mm pneumatic tube (Connected to the 3/2 Roller Valve on the upright section) to the footpedal.Note: Substitute item 56 (7005-1528 Attached to Bench Mounted Guard) banjo connector in place of existing fitting on the foot pedal.
• Fit a hose between the intensifier and the main air supply.
7 0 5 1 0 - 0 1 0 0 0 B E N C H M O U N T E D G U A R D - P N E U M AT I C C I R C U I T
9
Putting into Service
Mounting Hole Layout
4 off holes ø6mm
120m
m p
itch
300mm Guidance Information Only
100mm Guidance Information Only
4mm Blue Tube
6mm Blue Tube4mm Green Tube
Module
4mm Black Tube
Pneumatic HoseAssembly
6mm Black Tube
4mm Green TubeFoot Pedal
7531
7 0 5 1 0 - 0 1 0 0 0 B E N C H M O U N T E D G U A R D A S S E M B LY
Fastener Diameter 03 (3/32”, 2.5mm and 2.8mm) 04 (1/8”)Code
Fastener length code 04 06 08 10 12 14 16 18 20 22 04 06 08 10 12 14
Number of fill 3 3 2 2 1 0 0 0 0 0 3 2 2 2 1 1buffer stops
10
Putting into Service
M O D U L A R H E A D B U S H S T O P S
Each tool is supplied with three buffer stops already fitted. It may be necessary to remove one or more of these to match the length of thefasteners to be placed so that when in the fully back position, the mandrel head lies just inside the nose jaws. Use the table below to ascertainthe number of buffer stops recommended for your fastener. First find the relevant diameter and within that section select the correct lengthcode. These two digits are the last two of the fastener part number.
Read the corresponding number of buffer stops in the table below.
I M P O R T A N T
Bush stops are fitted to reduce the stroke length of the tool thus the tool cycle time and shock loads. Minimising shockloads will increase the efficiency of the tool and will prolong the life of the mandrel.
For extra buffer stops, 1/8” thick, order part number 70500-02016
Adjusting the number of Buffer Stops 48
• Ensure that the air supply to the tool is disconnected.
• Remove Modular Head Assembly from the mounting plate/Machine Top Plate.
• Hold Body 38 in a pair of soft vice jaws and unscrew Tail Jaw Housing 42. This exposes the Piston Nut 47 and Locknut 46.
• Add or remove, as applicable, Buffer Stops 48 in accordance with the table opposite.
• Refit Tail Jaw Housing 42, tightening it onto Body 38.
• Remove from vice and refit Modular Head Assembly into position.
Note: No oil loss will be expected during the above operation, therefore re-priming is not necessary.
Item numbers in bold refer to the general assembly drawing and parts list for 70500-02000 (pages 28-29).
Fastener Diameter 05 (5/32”) 06 (3/16”) 08 (1/4””, 6mm)Code
Fastener length code 05/06 07/08 09/10 11/12 13/14 15/16 07 09 11 13 15 17 09 11 13 15
Number of fill 3 3 3 1 1 0 3 2 1 1 0 0 2 1 0 0buffer stops
11
Putting into Service
While the cursor will be fitted the correct way round when the tool is supplied, we recommend that you check its orientation before fitting thenose equipment. The sprung loaded, slightly concave, end of the cursor should point towards the front of the tool as shown in the illustration.
When fitted the correct way round, the cursor will easily slide out of the barrel when a mandrel is pushed into its centre then pulled back.
To reverse the orientation of the cursor, follow these steps:
• Remove the Screw 3 and from the body 38.
• Remove barrel assembly from Body 38.
• Remove Grub Screw 2 from Barrel Nut 32.
Note: When replacing screw. Secure using Loctite Screwloc 222.
• Hold Barrel 33 securely and remove Barrel Nut 32. Exercise cautionas the Barrel Return Spring 36 is under compression.
• Insert a mandrel into the hole in the rear end of Barrel 33 until itprotrudes through the front of the barrel, then pull out the mandreland cursor together through the front.
• Reassemble components in reverse order.
• Insert Cursor Assembly 20 into the front of the barrel, correct way round.
When ordering a complete tool or system you will normally be supplied with all the nose equipment required for the fastener to be placed. To identify nose equipment components or to select the correct elements, read the nose equipment section, on pages 14-17.
If you have been supplied with a nose jaw, mandrels and mandrel follower springs proceed with loading the tool and fitting the nose equipment as shown overleaf.
NOSEJAWS
TOOLBARREL
CURSOR ASSEMBLY
SPRINGLOADED END
C U R S O R
IMPORTANT
If fitted incorrectly, the cursor will not allow feeding of the fasteners.
L O A D I N G A N D R E L O A D I N G T H E T O O L
IMPORTANT
The procedure for loading the tool and for fitting the nose equipment to the tool is integral.
Item numbers in bold refer to the general assembly drawing and parts list for 70500-02000 (pages 28-29).
12
Putting into Service
Loading the Tool
• Connect the air supply to the tool.
• Open tail jaws which grip the mandrel, by:70510-01000 Bench Mounted Guard: Push the guard away from the operator.
• Screw selected nose jaws onto barrel of the tool.
■ Insert a mandrel into the tail end of the fasteners through the paper pod.
• Slide the mandrel follower spring onto the mandrel ensuring correct orientation, as shown in the table on page 13.
• Gripping the tail end of the mandrel, tear off the paper pod from around the fasteners.
• Open the nose jaws either by rotating the outer ring on Cam operated jaws or by pushing outwards on the jaw ends, as illustrated belowleft.
• Insert the previously assembled mandrel, mandrel follower spring and fasteners into the nose jaws until the first fastener to be placed isprotruding from the nose jaw.
• Close the nose jaws and adjust so that the first fastener protrudes by 1.5mm - 3mm (1/16” to 1/8”), as shown in the illustration belowright.
• Close the tail jaws to ensure the mandrel is gripped, by:70510-01000 Bench Mounted Guard: Pull the guard towards the operator.
• Push the fastener, protruding from the nose jaws, fully into the application holes ensuring that the application is held square.
• Operate the foot pedal without releasing - the mandrel head is pulled through the fastener, forming the fastener into the application.
• Remove the application.
• Release the foot pedal. The next fastener will be automatically presented through the nose jaws, ready for placing.
Reloading the Tool
• Open tail jaws of tool.
• Open the nose jaws and pull the empty mandrel and mandrel follower spring out of the tool.
• Reload the tool by following the above instructions, starting at stage ■.
1.5mm - 3mm(1/16" - 1/8")
O P E R AT I N G P R O C E D U R E
IMPORTANT
You must check that the cursor orientation and the nose equipment are correct before attempting to operate the tool.
13
Putting into Service
3/16"
3/32"
3/32"
5/32"
5/32"
3/16"
3/16"
3mm
6 x 32UNC
2.5mm
4 x 40UNC
3/32"
3/32"
1/8"
1/4"
1/8"
2.8mm
2.5mm
2.8mm
3mm
3.5mm
4mm
2.8mm
CHOBERT®
AVLUG®
GROVIT®
CHOBERT®
GROVIT®
CHOBERT®
RIVSCREW®
BRIV®
AVSERT®
AVTRONIC®
MANDREL HEAD FERRULE
MANDREL FOLLOWER SPRING
SPRING
MANDRELSTANDARD TAPERED
ALL
ALL
ALL
ALL EXCEPTSTANDARD TAPERED,
LIMITED ACCESS
ALL EXCEPTLIMITED ACCESS
STANDARD TAPERED,LIMITED ACCESS
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
LIMITED ACCESS
5/32"
FASTENER
SIZENAMENOSE JAW
(SEE NOSE EQUIPMENT SECTION)
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL EXCEPT3rd
OVERSIZE
3rdOVERSIZE
ALL EXCEPT2nd
OVERSIZE
2ndOVERSIZE
ALL
ALL
ALL
ALL
ALL
ALL
ALL
MANDRELSIZE
MANDREL FOLLOWER SPRINGS IDENTIFICATION AND ORIENTATION
MANDREL/MANDREL FOLLOWER SPRINGAND FASTENER ASSEMBLY
LIMITED ACCESS &LIMITED ACCESS CAM OPERATED
STANDARDALL
EXCEPT 3rdOVERSIZE
6mm
ALL ALL
I M P O R T A N T
To avoid complete dismantling of the tool it is essential to check the orientation of the cursor before fittingthe nose equipment to the tool. See ‘CURSOR’ section on page 11.
It is essential that the correct nose equipment is fitted to the tool to ensure both effective placing of thefastener and SAFE operation of the tool. READ THE SAFETY INSTRUCTIONS page 4 carefully.
N O S E J A W S
14
Nose Assemblies
On speed fastening tools such as 70510, the nose equipment always consists of three elements: a Nose Jaw, a Mandrel and a MandrelFollower Spring. All three items are matched to the fastener being placed and to the hole size in the application.
To identify the correct combination of nose equipment to fit your tool first select a nose jaw by reading the section below then read the mandrelsection to select part numbers both for the mandrel itself and for the mandrel follower spring. Mandrels and mandrel follower springs areillustrated on page 13.
To fit the nose equipment, follow the ‘Loading and Reloading the Tool’ procedure page 11.
Nose Jaws can be categorised into four different basic shapes as illustrated on page 15. Even though internal dimensions will vary accordingto the intended fastener. Exact dimensions referring to the letters in the illustrations opposite are indicated in the ‘Nose Jaw Selection Tables’on pages 16-17.
For a particular shape, there may be several options of end form giving access benefits or fastener placing enhancement.
Flat
• Normal end form of all nose jaws.• Suitable on all applications with no access restrictions.
Universal
• Designed for use with universal head Chobert® fasteners.• Can also be used with Briv® fasteners to obtain the highest possible clench. Note this reduces the maximum grip range of the Briv®
fastener by approximately 0.4mm (0.015”).
Recessed
• For use with Briv® fasteners ONLY.• It gives a higher clench than a flat end form but less than a universal end form, with no reduction of the grip range of the fastener.
Tapered
• Available as shown in the ‘Nose Jaw Selection Tables’.• Allows greater accessibility than a flat end form and places the same range.
Head Forming
• For use with Rivscrew® fasteners ONLY.• Deforms the head of the fastener to achieve good clench.
I M P O R T A N T
The wrong nose jaw could result in an incorrectly placed fastener or unsatisfactory clench.
15
Nose Assemblies
S E L E C T I N G A N O S E J A W
Available in 4 different end forms to place all fasteners(except Rivscrew). Suitable on applications with no or littleaccess restriction.
• List the name, size and material of the fastener to be placed.
• Look for this fastener in the first column of the nose jaw selection tables on page 16 if using imperial measurements and on page 17if using metric units.
• Looking right across the table, take note of which nose jaws are available. ONLY those shown are available.
• Select which is most suitable for your application by referring to the respective nose jaw drawing. If your application has no accessrestriction, you should select the standard shape with a flat end form with or without cam.
Available as shown in NOSE JAW SELECTION TABLE.Allows access into very restrictive applications.
Available as shown in NOSE JAW SELECTION TABLE overleaf. Equivalent functions to the Standard and Limited Access abovewith the addition of a cam to ease and speed up the nose jaw opening thus the pod reloading procedure.
'D'
'E'
'B'
28.61.125
33.51.32
STANDARD
UNIVERSALFLAT RECESSED TAPERED FLAT
'D'
'E'
'B'
20.50.81
LIMITED ACCESS
41.41.63
'D'
'E'
'B'
28.61.25
341.34
STANDARD CAM OPERATED
FLAT HEAD FORMING (HF) FLAT
'D'
'E'
'B'
28.61.25
LIMITED ACCESS CAM OPERATED
37.11.46
16
Nose Assemblies
N O S E J A W S E L E C T I O N - I M P E R I A L
The ‘REF Nº’ column cross references with the ‘REF Nº’ columns in the mandrel section. It identifies both the mandrel and mandrel followerspring required for a particular nose jaw with a specific fastener.
# These nose jaws are suitable for placing Chobert® fasteners with a Universal Head Form. When used on the equivalent size of Briv®,the highest possible clench is achieved. Note that when using Briv® fasteners, the maximum grip is reduced by approximately 0.015”(0.4 mm).
8
9
10
10
11
12
13
14
STANDARD - TAPERED
LIMITED ACCESS
STANDARD - FLAT
STANDARD - TAPERED
STANDARD - FLAT
STANDARD - FLAT
STANDARD - FLAT
STANDARD - FLAT
07170-03103
07274-01000
07150-03004
07170-03104
07150-03005
07150-03005
07150-03006
07150-03006
.36
.22
.41
.41
.48
.48
.
.56
.56
1.30
1.07
1.18
1.19
1.30
1.30
1.18
1.18
.15
.16
.20
.20
.24
.24
.33
.33
3/32" BRIV®Brass only
1/8" BRIV®Al. Alloy,
Brass, Steel
5/32" BRIV®Al. Alloy,
Brass, Steel
5/32" BRIV®St.Steel only
3/16" BRIV®Al. Alloy,
Brass, Steel
3/16" BRIV®St.Steel only
9
-
10
-
11
12
13
14
LTD. ACCESS CAM OPERATED
-
STANDARD - RECESSED
-
STANDARD - RECESSED
STANDARD - RECESSED
STANDARD - RECESSED
STANDARD - RECESSED
07177-03003
-
07170-03004
-
07170-03005
07170-03005
07170-03006
07170-03006
.20
-
.41
-
.48
.48
.56
.56
1.18
-
1.20
-
1.32
1.32
1.20
1.20
.16
-
.30
-
.41
.41
.47
.47
FASTENER REF.Nº
1
1
2
4
4
5
5
6
6
7
STANDARD - FLAT
STD. CAM OPERATED - FLAT
STANDARD - TAPERED
STANDARD - FLAT
STANDARD - TAPERED
STANDARD - FLAT
STANDARD - TAPERED
STANDARD - FLAT
STANDARD - TAPERED
STANDARD - FLAT
07150-03003
07170-04500
07170-03103
07150-03004
07170-03104
07150-03005
07150-03105
07150-03006
07150-03106
07150-03008
.36
.36
.36
.41
.41
.48
.44
.56
.56
.64
1.30
1.30
1.30
1.18
1.19
1.30
1.30
1.18
1.18
1.18
.16
.16
.16
.20
.20
.24
.24
.33
.33
.39
PART Nº
NOSE JAWTYPE ANDEND FORM
DIMENSIONS'D' 'E''B'
3/32" CHOBERT®& GROVIT®
1/8" CHOBERT®& GROVIT®
5/32" CHOBERT®& GROVIT®
3/16" CHOBERT®& GROVIT®
1/4" CHOBERT®
REF.Nº
1
1
3
4
4
5
5
6
6
7
PART Nº
NOSE JAWTYPE ANDEND FORM
DIMENSIONS'D' 'E''B'
# STANDARD - UNIVERSAL
LTD. ACCESS CAM OPERATED
LIMITED ACCESS
# STANDARD - UNIVERSAL
STD. CAM OPERATED - FLAT
# STANDARD - UNIVERSAL
STD. CAM OPERATED - FLAT
# STANDARD - UNIVERSAL
STD. CAM OPERATED - FLAT
STD. CAM OPERATED - FLAT
07150-03203
07177-03003
07274-01000
07150-03204
07170-04600
07150-03205
07170-04700
07150-03206
07170-04800
07170-04900
.36
.20
.22
.41
.41
.48
.48
.56
.56
.64
1.33
1.18
1.07
1.22
1.18
1.35
1.30
1.24
1.18
1.18
.24
.16
.16
.32
.20
.41
.24
.47
.33
.39
15
16
16
17
17
18
19
21
22
23
24
STD. CAM OPERATED
STANDARD - FLAT
STD. CAM OPERATED - FLAT
STANDARD - FLAT
STD. CAM OPERATED - FLAT
STANDARD - FLAT
STANDARD - FLAT
STD. CAM OPERATED - HF
STD. CAM OPERATED - HF
STD. CAM OPERATED - HF
STD. CAM OPERATED - HF
07170-05600
07150-03003
07170-04500
07150-03004
07170-04600
07150-03003
07271-05600
07271-03000
07271-03000
07271-03500
07271-04000
.64
.36
.36
.41
.41
.36
.36
.41
.41
.41
.41
1.21
1.30
1.30
1.18
1.18
1.30
1.30
1.18
1.18
1.18
1.18
.52
.16
.16
.20
.20
.16
.16
.24
.24
.24
.25
6mm BRIV®Al. Alloy, Steel
3/32" AVLUG®
1/8" AVLUG®
2.5mm AVTRONIC®
2.8mm AVTRONIC®
2.8mm RIVSCREW®
3.0mm RIVSCREW®
3.5mm RIVSCREW®
4.0mm RIVSCREW®
15
16
-
17
-
18
20
-
-
-
-
STANDARD - FLAT
-
STANDARD - TAPERED
-
STANDARD - TAPERED
-
LTD. ACCESS CAM OPERATED
LTD. ACCESS CAM OPERATED
-
-
-
-
07170-05800
-
07150-03103
-
07170-03104
-
07271-08000
07271-08100
-
-
-
-
.64
-
.36
-
.41
-
.41
.40
-
-
-
-
1.21
-
1.30
-
1.19
-
1.18
1.18
-
-
-
-
.52
-
.16
-
.20
-
.16
.16
-
-
-
-
17
N O S E J A W S E L E C T I O N - M E T R I C
8
9
10
10
11
12
13
14
STANDARD - TAPERED
LIMITED ACCESS
STANDARD - FLAT
STANDARD - TAPERED
STANDARD - FLAT
STANDARD - FLAT
STANDARD - FLAT
STANDARD - FLAT
07170-03103
07274-01000
07150-03004
07170-03104
07150-03005
07150-03005
07150-03006
07150-03006
3/32" BRIV®Brass only
1/8" BRIV®Al. Alloy,
Brass, Steel
5/32" BRIV®Al. Alloy,
Brass, Steel
5/32" BRIV®St.Steel only
3/16" BRIV®Al. Alloy,
Brass, Steel
3/16" BRIV®St.Steel only
9
-
10
-
11
12
13
14
LTD. ACCESS CAM OPERATED
-
STANDARD - RECESSED
-
STANDARD - RECESSED
STANDARD - RECESSED
STANDARD - RECESSED
STANDARD - RECESSED
07177-03003
-
07170-03004
-
07170-03005
07170-03005
07170-03006
07170-03006
FASTENER REF.Nº
1
1
2
4
4
5
5
6
6
7
STANDARD - FLAT
STD. CAM OPERATED - FLAT
STANDARD - TAPERED
STANDARD - FLAT
STANDARD - TAPERED
STANDARD - FLAT
STANDARD - TAPERED
STANDARD - FLAT
STANDARD - TAPERED
STANDARD - FLAT
07150-03003
07170-04500
07170-03103
07150-03004
07170-03104
07150-03005
07150-03105
07150-03006
07150-03106
07150-03008
PART Nº
NOSE JAWTYPE ANDEND FORM
DIMENSIONS'D' 'E''B'
3/32" CHOBERT®& GROVIT®
1/8" CHOBERT®& GROVIT®
5/32" CHOBERT®& GROVIT®
3/16" CHOBERT®& GROVIT®
1/4" CHOBERT®
REF.Nº
1
1
3
4
4
5
5
6
6
7
PART Nº
NOSE JAWTYPE ANDEND FORM
DIMENSIONS'D' 'E''B'
# STANDARD - UNIVERSAL
LTD. ACCESS CAM OPERATED
LIMITED ACCESS
# STANDARD - UNIVERSAL
STD. CAM OPERATED - FLAT
# STANDARD - UNIVERSAL
STD. CAM OPERATED - FLAT
# STANDARD - UNIVERSAL
STD. CAM OPERATED - FLAT
STD. CAM OPERATED - FLAT
07150-03203
07177-03003
07274-01000
07150-03204
07170-04600
07150-03205
07170-04700
07150-03206
07170-04800
07170-04900
15
16
16
17
17
18
19
21
22
23
24
STD. CAM OPERATED
STANDARD - FLAT
STD. CAM OPERATED - FLAT
STANDARD - FLAT
STD. CAM OPERATED - FLAT
STANDARD - FLAT
STANDARD - FLAT
STD. CAM OPERATED - HF
STD. CAM OPERATED - HF
STD. CAM OPERATED - HF
STD. CAM OPERATED - HF
07170-05600
07150-03003
07170-04500
07150-03004
07170-04600
07150-03003
07271-05600
07271-03000
07271-03000
07271-03500
07271-04000
6mm BRIV®Al. Alloy, Steel
3/32" AVLUG®
1/8" AVLUG®
2.5mm AVTRONIC®
2.8mm AVTRONIC®
2.8mm RIVSCREW®
3.0mm RIVSCREW®
3.5mm RIVSCREW®
4.0mm RIVSCREW®
15
-
16
-
17
-
18
20
-
-
-
-
STANDARD - FLAT
-
STANDARD - TAPERED
-
STANDARD - TAPERED
-
LTD. ACCESS CAM OPERATED
LTD. ACCESS CAM OPERATED
-
-
-
-
07170-05800
-
07150-03103
-
07170-03104
-
07271-08000
07271-08100
-
-
-
-
9.14
5.59
10.41
10.41
12.19
12.19
14.22
14.22
16.33
33.02
27.18
29.97
30.23
33.02
33.02
29.97
29.97
30.65
9.14
9.14
9.14
10.41
10.41
12.19
11.18
14.22
14.22
16.26
33.02
33.02
33.02
29.97
30.23
33.02
33.02
29.97
29.97
29.97
4.06
4.06
5.08
6.10
6.10
8.38
8.38
9.91
3.81
4.06
5.08
5.08
6.10
6.10
8.38
8.38
4.06
4.06
13.14
4.06
4.06
5.08
5.08
4.06
4.06
6.10
6.10
6.10
6.35
9.14
9.14
10.41
10.41
9.14
9.14
10.41
10.41
10.41
10.41
33.02
33.02
29.97
29.97
33.02
33.02
29.97
29.97
29.97
29.97
9.14
5.08
5.59
10.41
10.41
12.19
12.19
14.22
14.22
16.26
5.08
-
10.41
-
12.19
12.19
14.22
14.22
16.33
9.14
-
10.41
-
10.41
10.16
-
-
-
33.78
29.97
27.18
30.99
29.97
34.29
33.02
31.50
29.97
29.97
29.97
-
30.48
-
33.53
33.53
30.48
30.48
30.65
33.02
-
29.97
-
29.97
29.97
-
-
-
6.10
4.06
4.06
8.13
5.08
10.41
6.10
11.94
8.38
9.91
4.06
-
7.62
10.41
10.41
11.94
11.94
13.14
4.06
-
5.08
-
4.06
4.06
-
-
-
Nose Assemblies
# These nose jaws are suitable for placing Chobert® fasteners with a Universal Head Form. When used on the equivalent size of Briv®, thehighest possible clench is achieved. Note that when using Briv® fasteners, the maximum grip is reduced by approximately 0.015” (0.4mm).
18
Nose Assemblies
M A N D R E L S A N D M A N D R E L F O L L O W E R S P R I N G S
Mandrels and mandrel follower springs, illustrated on page 13 need to be selected to suit the fastener type and size as well as the size of thehole in the application. Use of the wrong mandrel could increase the risk of breakage and the wear of the mandrel head.Feeding problems could occur if the wrong mandrel follower spring is used.
For mandrel or mandrel follower spring selection, follow instructions above.
I M P O R T A N T
READ THE SAFETY INSTRUCTIONS page 4 carefully.While a small amount of wear and marking will naturally occur through normal and correct use of mandrels, theymust be regularly examined for excessive wear and marking, with particular attention to the head diameter, thetail jaw gripping area of the shank or heavy pitting of the shank and any mandrel distortion. Mandrels which failduring use could forcibly exit the tool. It is the customer’s responsibility to ensure that mandrels are replaced
before any excessive levels of wear and always before the maximum recommended number of placings. Contactyour Textron Fastening Systems representative who will let you know what that figure is by measuring the broach
load of your application with our calibrated measuring tool. These tools can also be purchased under part number07900-09080, supplied with all necessary information for testing.
C H O B E R T ® A N D G R O V I T ® - I M P E R I A L
FASTENER
1
1
2
2
3
3
4
5
6
7
PMAX.
SPRINGPART Nº
STANDARD MANDREL - GREENHOLESIZE
1ST OVERSIZE MANDREL - YELLOW
3/32" CHOBERT®& GROVIT®
.166
-
.166
-
.166
-
.216
.244
.247
.268
PMAX..071
-
.071
-
.071
-
.090
.100
.102
.110
MANDRELPART Nº
07150-07003
-
07150-07003
-
07150-07003
-
07150-07004
07150-07005
07150-07006
07150-07008
# S/R MANDRELPART Nº
07150-09003
-
07150-09003
-
07150-09003
-
07150-09004
07150-09005
07150-09006
07150-09008
AS REC.
-
AS REC.
-
AS REC.
-
AS REC.
AS REC.
AS REC.
AS REC.
HEADØ
.0725
-
.0725
-
.0725
-
.088
.107
.132
.184
PMAX.
HOLESIZE
-
-
-
-
-
-
.237
.284
.320
.330
PMAX.
-
.078
-
.078
-
.078
.098
.116
.130
.134
MANDRELPART Nº
-
-
-
-
-
-
07150-07104
07150-07105
07150-07106
07150-07108
# S/R MANDRELPART Nº
-
07150-09103
-
07150-09103
-
07150-09103
07150-09104
07150-09105
07150-09106
07150-09108
-
+.0035
-
+.0035
-
+.0035
+.004
+.008
+.014
+.012
HEADØ-
.076
-
.076
-
.076
.092
.115
.146
.196
07150-06803
07150-06803
07170-06873
07170-06873
07170-06903
07170-06903
07150-06804
07170-06875
07170-06876
07150-06808
FASTENER
1
2
3
4
5
5
6
PMAX.
SPRINGPART Nº
2ND OVERSIZE MANDREL - BLUEHOLESIZE
3RD OVERSIZE MANDREL - RED
3/32" CHOBERT®& GROVIT®
.185
.185
.185
.268
.320
-
.372
PMAX.
-
-
-
.110
.130
-
.150
MANDRELPART Nº
07150-07103
07150-07103
07150-07103
07150-07204
07150-07205
-
07150-07206
# S/R MANDRELPART Nº
-
-
-
07150-09204
07150-09205
-
07150-09206
+.0035
+.0035
+.0035
+.010
+.015
-
+.024
HEADØ
.076
.076
.076
.098
.122
-
.156
PMAX.
HOLESIZE
-
-
-
2.88
-
.372
-
PMAX.
-
-
-
.118
-
.150
-
MANDRELPART Nº
-
-
-
07150-07304
-
07150-07305
-
# S/R MANDRELPART Nº
-
-
-
07150-09304
-
07150-09305
-
-
-
-
+.014
-
+.025
-
HEADØ-
-
-
.102
-
.132
-
07150-06803
07170-06873
07170-06903
07150-06804
07170-06875
07150-06805
07150-06806
REF.Nº
REF.Nº
1/8" CHOBERT®& GROVIT®
5/32" CHOBERT®& GROVIT®
3/16" CHOBERT®& GROVIT®
1/4" CHOBERT®& GROVIT®
1/8" CHOBERT®& GROVIT®
5/32" CHOBERT®& GROVIT®
3/16" CHOBERT®& GROVIT®
19
Nose Assemblies
C H O B E R T ® A N D G R O V I T ® - M E T R I C
The tables on pages 18-22 list the part numbers of all mandrels and mandrel follower springs per fastener group of fasteners, i.e. for Chobert® andGrovit®.
While fastener sizes are always shown in their specified units, each table has been produced twice to offer dimensions in imperial and metric. These‘Mandrel Selection’ tables cross-reference with the ‘Nose Jaw Selection’ tables on pages 16 and 17 through the ‘Ref. No.’ column.
It is the diameter of the head at the end of a mandrel which when pulled through controls the expansion of the fastener body.
While there are different head shapes to suit different type of fasteners (see illustration on page 21), progressive head sizes are needed to reflectmanufacturing tolerances on the diameter of the hole in your application so that the fastener always expands sufficiently to fill the hole.
Too large a mandrel head would over stress the mandrel and mandrels that fail during use could forcibly exit the tool. Selection tables are arrangedinto four ‘mandrel size’ sections, ranging from ‘standard’ to ‘3rd oversize’, each being colour coded as per the end of the mandrel headsthemselves.
FASTENER
1
1
2
2
3
3
4
5
6
7
PMAX.
SPRINGPART Nº
STANDARD MANDREL - GREENHOLESIZE
1ST OVERSIZE MANDREL - YELLOW
3/32" CHOBERT®& GROVIT®
4.22
-
4.22
-
4.22
-
5.49
6.20
6.27
6.81
PMAX.1.80
-
1.80
-
1.80
-
2.29
2.54
2.59
2.79
MANDRELPART Nº
07150-07003
-
07150-07003
-
07150-07003
-
07150-07004
07150-07005
07150-07006
07150-07008
# S/R MANDRELPART Nº
07150-09003
-
07150-09003
-
07150-09003
-
07150-09004
07150-09005
07150-09006
07150-09008
AS REC.
-
AS REC.
-
AS REC.
-
AS REC.
AS REC.
AS REC.
AS REC.
HEADØ
1.84
-
1.84
-
1.84
-
2.24
2.72
3.35
4.67
PMAX.
HOLESIZE
-
-
-
-
-
-
6.02
7.21
8.13
8.38
PMAX.
-
1.98
-
1.98
-
1.98
2.49
2.95
3.30
3.40
MANDRELPART Nº
-
-
-
-
-
-
07150-07104
07150-07105
07150-07106
07150-07108
# S/R MANDRELPART Nº
-
07150-09103
-
07150-09103
-
07150-09103
07150-09104
07150-09105
07150-09106
07150-09108
-
+.09
-
+.09
-
+.09
+.10
+.20
+.35
+.30
HEADØ-
1.93
-
1.93
-
1.93
2.34
2.92
3.71
4.98
07150-06803
07150-06803
07170-06873
07170-06873
07170-06903
07170-06903
07150-06804
07170-06875
07170-06876
07150-06808
FASTENER
1
2
3
4
5
5
6
PMAX.
SPRINGPART Nº
2ND OVERSIZE MANDREL - BLUEHOLESIZE
3RD OVERSIZE MANDREL - RED
3/32" CHOBERT®& GROVIT®
4.70
4.70
4.70
6.81
8.13
-
9.45
PMAX.
-
-
-
2.79
3.30
-
3.81
MANDRELPART Nº
07150-07103
07150-07103
07150-07103
07150-07204
07150-07205
-
07150-07206
# S/R MANDRELPART Nº
-
-
-
07150-09204
07150-09205
-
07150-09206
+.09
+.09
+.09
+.25
+.38
-
+.60
HEADØ
1.93
1.93
1.93
2.49
3.10
-
3.96
PMAX.
HOLESIZE
-
-
-
7.32
-
9.45
-
PMAX.
-
-
-
3.00
-
3.81
-
MANDRELPART Nº
-
-
-
07150-07304
-
07150-07305
-
# S/R MANDRELPART Nº
-
-
-
07150-09304
-
07150-09305
-
-
-
-
+.35
-
+.63
-
HEADØ-
-
-
2.59
-
3.35
-
07150-06803
07170-06873
07170-06903
07150-06804
07170-06875
07150-06805
07150-06806
REF.Nº
REF.Nº
1/8" CHOBERT®& GROVIT®
5/32" CHOBERT®& GROVIT®
3/16" CHOBERT®& GROVIT®
1/4" CHOBERT®& GROVIT®
1/8" CHOBERT®& GROVIT®
5/32" CHOBERT®& GROVIT®
3/16" CHOBERT®& GROVIT®
20
Nose Assemblies
B R I V ® - I M P E R I A L
For mandrel or mandrel follower spring selection, follow instructions on page 18.
To find the correct part number of a mandrel for a particular application, read the instructions below after you have gathered the following information as per example alongside. Answers for the example are shown in grey italic.
FASTENER NAME example Chobert®
FASTENER SIZE 1/8”DATASHEET Series 1125APPLICATION HOLE SIZE 0.1335”CLEARANCE BEHIND APPLICATION Infinite‘REF.Nº’ FROM NOSE JAW SELECTION TABLE 5 (standard flat)
• Subtract the minimum hole size recommended (AS REC.) in the fastener datasheet from the actual application hole size. -example: 0.005.• Turn to the page with the ‘Mandrel Selection’ table for your fastener, selecting either the imperial or the metric dimensions table
(pages 18 to 20). -example: page 18.• Staring with the ‘Standard Mandrel - Green’ section, find your fastener size in the left-hand column. -example 1/8” Chobert® & Grovit®.• If you selected a nose jaw with which to place your fastener, you should now be able to find a line within your fastener section with the
same ‘Ref No.’ as that from the ‘Nose Jaw Selection’ table. -example: 5. This is your line ‘Ref. No.’ in which you will find both your mandreland mandrel follower spring part number. This line continues into the second half of the table for the ‘2nd’ and ‘3rd’ oversize mandrels.
• Scan along the line to the ‘hole size’ columns and select which ever is the nearest or equal to the figure calculated in step one. You maynow read the mandrel part number next to the ‘hole size’. -example: 07150-06104
• For Chobert® and Grovit® only, most mandrels are also available in a ‘short reach’ version (see illustration on page 21). Short reachmandrels are used to minimise the possibility of the mandrel head contacting a read obstruction. This would result in the underside of thefastener head not seating properly on the application surface, causing a lack on clench in the joint.
• Whichever size mandrel you settle on, you will also need to check the ‘P’ figure against that mandrel is adequate. ‘P’ is the clearancerequired for the mandrel head at the back of the application IN ADDITION to the length of the fastener protruding through the application, asshown in the illustration on page 21.
• You may now read the corresponding mandrel follower spring part number in the right-hand column of the table. -example: 07150-06804.In all cases, satisfactory clenching of the joint should be assessed particularly if the size of the hole in your application is very close to thenext oversize hole condition, when it will be safe to select the greater size of mandrel to obtain a higher clench. REMEMBER that this willincrease the broach load and reduce the mandrel life.
FASTENER PMAX.
SPRINGPART Nº
STANDARD MANDREL - GREENHOLESIZE
1ST OVERSIZE MANDREL - YELLOW
1/8" BRIV®Al. Alloy, Brass, Steel
MANDRELPART Nº
HEADØ
PMAX.
HOLESIZE
.123
.123
.126
.142
.132
.164
.156
.171
MANDRELPART Nº
07150-07113
07150-07113
07271-07514
07150-07115
07170-07825
07150-07116
07170-07826
07150-07118
+.004
+.004
+.005
+.005
+.005
+.005
+.005
+.005
HEADØ
.076
.076
.097
.115
.125
.146
.158
.184
07170-06873
07170-06903
07150-06814
07170-06875
07170-06875
07170-06876
07170-06876
07150-07846
FASTENER
8
9
10
11
13
15
PMAX.
SPRINGPART Nº
2ND OVERSIZE MANDREL - BLUEHOLESIZE
3RD OVERSIZE MANDREL - RED
.126
.126
.133
.149
.170
.177
MANDRELPART Nº
07150-07213
07150-07213
07271-07614
07150-07215
07150-07216
07150-07218
+.008
+.008
+.010
+.010-
+.010
+.010
HEADØ
.079
.079
.102
.120
.151
.189
PMAX.
HOLESIZE
-
-
-
-
.173
-
MANDRELPART Nº
-
-
-
-
07150-07316
-
-
-
-
-
+.012
-
HEADØ
-
-
-
-
.153
-
07170-06873
07170-06903
07150-06814
07170-06875
07170-06876
07150-07846
REF.Nº
REF.Nº
5/32" BRIV®Al. Alloy, Brass, Steel
5/32" BRIV®St.Steel only3/16" BRIV®
Al. Alloy, Brass, Steel3/16" BRIV®St.Steel only6mm BRIV®
Al. Alloy, Steel
1/8" BRIV®Al. Alloy, Brass, Steel
5/32" BRIV®Al. Alloy, Brass, Steel
3/16" BRIV®Al. Alloy, Brass, Steel
6mm BRIV®Al. Alloy, Steel
3/32" BRIV®Brass only
8
9
10
11
12
13
14
15
.119
.119
.120
.136
.126
.157
.150
.165
07150-07013
07150-07013
07271-07414
07150-07015
07170-07805
07150-07016
07170-07806
07150-07018
AS REC.
AS REC.
AS REC.
AS REC.
AS REC.
AS REC.
AS REC.
AS REC.
.072
.072
.092
.110
.120
.141
.153
.179
3/32" BRIV®Brass only
21
Nose Assemblies
M A N D R E L H E A D T Y P E S A N D ' P ' L E N G T H
Mandrels for stainless steel Briv® are easily identifiable by a ‘V’ cut in the end of the mandrel heads.
When using curved nose jaws, mandrels have to be bent by hand to match the curvature of the nose jaw, thus ensuring good feed of fasteners.
B R I V ® - M E T R I C
CHOBERT®, GROVIT®,AVSERT®, AVTRONIC®
RIVSCREW®
SHORT REACH(CHOBERT® &
GROVIT® ONLY)
BRIV®
P P
BRIV®(STAINLESS STEEL)
AVLUG®
P P
PP
FASTENER PMAX.
SPRINGPART Nº
STANDARD MANDREL - GREENHOLESIZE
1ST OVERSIZE MANDREL - YELLOW
1/8" BRIV®Al. Alloy, Brass, Steel
MANDRELPART Nº
HEADØ
PMAX.
HOLESIZE MANDREL
PART Nº07150-07113
07150-07113
07271-07514
07150-07115
07170-07825
07150-07116
07170-07826
07150-07118
HEADØ
07170-06873
07170-06903
07150-06814
07170-06875
07170-06875
07170-06876
07170-06876
07150-07846
FASTENER
8
9
10
11
13
15
PMAX.
SPRINGPART Nº
2ND OVERSIZE MANDREL - BLUEHOLESIZE
3RD OVERSIZE MANDREL - REDMANDRELPART Nº
07150-07213
07150-07213
07271-07614
07150-07215
07150-07216
07150-07218
HEADØ
PMAX.
HOLESIZE MANDREL
PART Nº
-
-
-
-
07150-07316
-
HEADØ
07170-06873
07170-06903
07150-06814
07170-06875
07170-06876
07150-07846
REF.Nº
REF.Nº
5/32" BRIV®Al. Alloy, Brass, Steel
5/32" BRIV®St.Steel only
3/16" BRIV®Al. Alloy, Brass, Steel
3/16" BRIV®St.Steel only6mm BRIV®
Al. Alloy, Steel
1/8" BRIV®Al. Alloy, Brass, Steel
5/32" BRIV®Al. Alloy, Brass, Steel
3/16" BRIV®Al. Alloy, Brass, Steel
6mm BRIV®Al. Alloy, Steel
3/32" BRIV®Brass only
8
9
10
11
12
13
14
15
07150-07013
07150-07013
07271-07414
07150-07015
07170-07805
07150-07016
07170-07806
07150-07018
AS REC.
AS REC.
AS REC.
AS REC.
AS REC.
AS REC.
AS REC.
AS REC.
3/32" BRIV®Brass only
3.20
3.20
3.38
3.78
4.32
4.49
+.20
+.20
+.25
+.25-
+.25
+.25
2.01
2.01
2.59
3.05
3.84
4.79
-
-
-
-
4.39
-
-
-
-
-
+.30
-
-
-
-
-
3.85
-
3.02
3.02
3.05
3.45
3.20
3.99
3.81
4.18
1.83
1.83
2.34
2.79
3.05
3.58
3.89
4.54
3.12
3.12
3.20
3.61
3.35
4.17
3.96
4.34
+.10
+.10
+.13
+.13
+.13
+.13
+.13
+.13
1.93
1.93
2.46
2.92
3.18
3.71
4.01
4.67
22
Nose Assemblies
A V L U G ® , A V S E R T ® , A V T R O N I C ® & R I V S C R E W ® - I M P E R I A L
For mandrel or mandrel follower spring selection, follow instructions on page 18.
FASTENER
16
17
18
19
20
21
22
23
24
PMAX.
SPRINGPART Nº
STANDARD MANDREL - GREENHOLESIZE
1ST OVERSIZE MANDREL - YELLOW
3/32" AVLUG®
1/8" AVLUG®
2.5mm AVTRONIC®
2.8mm AVTRONIC®
2.8mm RIVSCREW®
3.0mm RIVSCREW®
3.5mm RIVSCREW®
4.0mm RIVSCREW®
MANDRELPART Nº
07150-07603
07150-07604
07170-07025
07170-07028
07170-07028
07271-07030
07271-07030
07271-07035
07271-07140
AS REC.
AS REC.
AS REC.
AS REC.
AS REC.
AS REC.
AS REC.
AS REC.
AS REC.
HEADØ
PMAX.
HOLESIZE MANDREL
PART Nº07150-07703
-
07170-07125
07170-07128
07170-07128
-
-
-
-
HEADØ
07150-06803
07150-06804
07150-06803
07170-06528
07170-06528
07271-06630
07271-06630
07271-06635
07271-06640
FASTENER
18
19
20
PMAX.
SPRINGPART Nº
2ND OVERSIZE MANDREL - BLUEHOLESIZE
3RD OVERSIZE MANDREL - RED
2.5mm AVTRONIC®
2.8mm AVTRONIC®
MANDRELPART Nº
07170-07225
07170-07728
07170-07228
HEADØ
PMAX.
HOLESIZE
-
-
-
MANDRELPART Nº
-
-
-
-
-
-
HEADØ-
-
-
07150-06803
07170-06528
07170-06528
* These Dimensions are Across Flats
LINENº
LINENº
.076
.098
.070
.070
.079
* .065
* .065
* .0825
* .103
.353
.593
.140
.150
.150
.127
.127
.132
.150
.140
.150
.150
+.006
+.006
+.006
.076
.085
.085
.368
-
.140
.150
.150
-
-
-
-
+.003
-
+.003
+.003
+.003
-
-
-
-
.079
-
.073
.082
.082
-
-
-
-
A V L U G ® , A V S E R T ® , A V T R O N I C ® & R I V S C R E W ® - M E T R I C
FASTENER
16
17
18
19
20
21
22
23
24
PMAX.
SPRINGPART Nº
STANDARD MANDREL - GREENHOLESIZE
1ST OVERSIZE MANDREL - YELLOW
3/32" AVLUG®
1/8" AVLUG®
2.5mm AVTRONIC®
2.8mm AVTRONIC®
2.8mm RIVSCREW®
3.0mm RIVSCREW®
3.5mm RIVSCREW®
4.0mm RIVSCREW®
8.97
15.06
3.56
3.81
3.81
3.23
3.23
3.35
3.81
MANDRELPART Nº
07150-07603
07150-07604
07170-07025
07170-07028
07170-07028
07271-07030
07271-07030
07271-07035
07271-07140
AS REC.
AS REC.
AS REC.
AS REC.
AS REC.
AS REC.
AS REC.
AS REC.
AS REC.
HEADØ
1.93
2.49
1.78
2.01
2.01
*1.65
*1.65
*2.10
*2.62
PMAX.
HOLESIZE
9.35
-
3.56
3.81
3.81
-
-
-
-
MANDRELPART Nº
07150-07703
-
07170-07125
07170-07128
07170-07128
-
-
-
-
+.10
-
+.07
+.07
+.07
-
-
-
-
HEADØ
2.01
-
1.85
2.08
2.08
-
-
-
-
07150-06803
07150-06804
07150-06803
07170-06528
07170-06528
07271-06630
07271-06630
07271-06635
07271-06640
FASTENER
18
19
20
PMAX.
SPRINGPART Nº
2ND OVERSIZE MANDREL - BLUEHOLESIZE
3RD OVERSIZE MANDREL - RED
2.5mm AVTRONIC®
2.8mm AVTRONIC®
3.56
3.81
3.81
MANDRELPART Nº
07170-07225
07170-07228
07170-07228
+.15
+.15
+.15
HEADØ
1.93
2.16
2.16
PMAX.
HOLESIZE
-
-
-
MANDRELPART Nº
-
-
-
-
-
-
HEADØ-
-
-
07150-06803
07170-06528
07170-06528
* These Dimensions are Across Flats
LINENº
LINENº
23
Servicing the Tool
D A I LY
I M P O R T A N T
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.The operator should not be involved in maintenance or repair of the tool unless properly trained.
W E E K LY
M O LY L I T H I U M G R E A S E E P 3 7 5 3 S A F E T Y D ATA
Grease can be ordered as a single item, the part number is shown in the service kit page 24.
First Aid
SKIN:
As the grease is completely water resistant it is best removed with an approved emulsifying skin cleaner.
INGESTION:
Ensure the individual drinks 30ml Milk of Magnesia, preferably in a cup of milk.
EYES:
Irritant but not harmful. Irrigate with water and seek medical attention.
Fire
FLASH POINT: Above 220°C.
Not classified as flammable.
Suitable extinguishing media: CO2, Halon or water spray if applied by an experienced operator.
Environment
Scrape up for burning or disposal on approved site.
Handling
Use barrier cream or oil resistant gloves
Storage
Away from heat and oxidising agent.
Regular servicing should be carried out and a comprehensive inspection performed annually or every 500,000 cycles, whichever is sooner.
• Daily, before use or when first putting the tool into service. Pour a few drops of clean lubricating oil into the air inlet of the intensifier if nolubricator is fitted on air supply. If the tool is in continuous use, the air hose should be disconnected from the main air supply and the toollubricated every two to three hours.
• Check for air and oil leaks. If damaged, hoses and couplings should be replaced.• If there is no filter on the pressure regulator, bleed the airline to clear it of accumulated dirt or water before connecting the air hose to the
intensifier. If there is a filter, drain it.• Check that the nose equipment is correct.• Check mandrels regularly for signs of wear or damage monitoring the number of placings (read the Safety Instructions on page 4).• Ensure the guard is undamaged and functions correctly.• Ensure the stroke of the modular head is sufficient for the fastener being placed. Re-prime if necessary.
• Conduct the full “Daily” procedures as described above.• Remove, inspect, clean and grease the Tail Jaws (refer to “Dismantling Tail Jaws” page 27).• Check oil level in the intensifier Unit reservoir is approximately 12mm (1/2”) below the transparent cover plate, top up if necessary.
24
Servicing the Tool
For all servicing we recommend the use of the service kit (part number 07900-04750(S)).
ITEM PART Nº DESCRIPTION Nº OFF
07900-00002 SPANNER ASSEMBLY 107900-00006 SPATULA 107900-00008 7/16in X 1/2in A/F SPANNER 107900-00012 9/16 X 5/8 A/F SPANNER (1/18in thick) 107900-00013 HEXAGON WRENCH 1/8" A/F 107900-00194 JAW HOUSING KEY 107900-00201 HEXAGON WRENCH 0.050in A/F 107900-00224 HEXAGON WRENCH 4mm A/F 107900-00225 HEXAGON WRENCH 5mm A/F 107900-00226 HEXAGON WRENCH 6mm A/F 107900-00237 3/8 B.S.W SPANNER 107900-00351 HEXAGON WRENCH 3mm A/F 107900-00392 8mm A/F SPANNER 107900-00393 15mm x 14mm A/F SPANNER 107900-00394 17mm A/F SPANNER 107900-00409 12mm x 13mm A/F SPANNER 1
SERVICE KITITEM PART Nº DESCRIPTION Nº OFF
07900-00429 ASSEMBLY SPANNER FOR HEAD PISTON 107900-00433 SPANNER 24 & 26mm OPEN ENDED 107900-00434 SPANNER 32 & 30mm OPEN ENDED 107900-00446 EXTRACTOR 107900-00488 SPANNER ASSEMBLY 107900-00496 HEXAGONAL WRENCH 2.5mm A/F 107900-00520 3/8 DIAMETER ROD 107900-00521 1/4in DIAMETER ROD 107900-00522 ASSEMBLY SPANNER FOR HEAD PISTON 207900-00576 ASSSEMBLY BULLET 107900-00577 PISTON ASSEMBLY ROD 107900-00593 SLEEVE 107900-00594 PUSH ROD 107900-00669 ASSEMBLY BULLET (PISTON) 107992-00020 80gm MOLYLITHIUM GREASE E.P.3753 1 tin
S E R V I C E K I T
Note: Spanner sizes are measured 'across flats' unless otherwise specified.
25
Bench Mounted Module & Guard Assembly 70510-01000(S)
9
7531
10
12
5 7
6 4
ITEM DESCRIPTION QTY
1 07003-00037 DOWTY SEAL 2 2 07005-00824 HYDRAULIC ADAPTOR 13 NOT USED4 07007-01510 FOOT PEDAL 15 07008-00433 HYDRAULIC HOSE ASSEMBLY 16 07220-00217 LABEL (FOOT PEDAL) 17 07531-02200 INTENSIFIER 18 07900-00824 MANUAL (NOT SHOWN) 19 70500-02000 MODULE 110 70510-03000 GUARD ASSEMBLY 1
PART Nº
26
Maintenance
Every 500,000 cycles the tool should be completely dismantled and components should be replaced where worn, damaged or whenrecommended. All ‘O’ rings and seals should be renewed and lubricated with Moly Lithium grease EP 3753 before assembling.
I M P O R T A N T
Safety Instructions appear on page 4.The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.
The operator should not be involved in maintenance or repair of the tool unless properly trained.
D I S M A N T L I N G T H E 7 0 5 1 0
The airline must be disconnected before any servicing or dismantling is attempted, unless specifically instructed otherwise.
It is recommended that any dismantling operation be carried out in clean conditions.
Separating the Module from the Assembly
• Remove the nose jaw equipment from theModular Head Assembly
• Remove the Modular Head Assembly & ToolMounting Block from the guard, by using theappropriate Allen Key*.
• Remove the Mounting Block from the Module byusing the appropriate Spanner*.
• Disconnect nipple from self-closing coupling atthe intensifier
• Remove the 6mm Tube by depressing the collaron the swivel elbow fitting. Using a Spanner*remove swivel elbow from module.
• Remove the 4mm Tube by depressing the collaron the swivel elbow fitting. Using a Spanner*remove swivel elbow from module.
• Using a spanner* remove the hydraulic hoseassembly, compact elbow , hydraulic adaptorand dowty seals from the module
* Refers to items included in the service kit, see page 24.
Modular HeadAssembly
Swivel Elbow& 4mm Tube
Pneumatic HoseAssembly
Swivel Elbow& 6mm Tube
Nipple & SelfClosing Coupling
7531
Hydraulic HoseAssembly
Compact ElbowHydraulic AdaptorDowty Seals
Bench Mounted Guard Assembly
27
Hydraulic Module Assembly 70500-02000 - Maintenance
* Refers to items included in the service kit, see page 24.Item numbers in bold refer to the general assembly and parts list on pages 28-29.
D I S M A N T L I N G B A R R E L A S S E M B LY
R E - A S S E M B L I N G H Y D R A U L I C B O D Y
D I S M A N T L I N G H Y D R A U L I C B O D Y A S S E M B LY
D I S M A N T L I N G TA I L J A W S A S S E M B LY
• Remove Adaptor 24 and Tail Jaws Assembly.• Remove Adaptor 24 from Front Cylinder 44 using Spanner*. Remove Banjo 43 and 'O' Rings 9.• With the aid of Spanners* remove Turret 22 from Front Piston Rod 49.• With the aid of Spanners* remove Front Cylinder 44 from Rear Cylinder 28. Remove Front Piston Rod 49 and Piston 26. Remove Circlip
16 and remove Piston 26 from Piston Rod 27. Remove 'O' Ring 4 from Front Cylinder 44. Note: Removal of 'O' Rings from internal recesses requires the use of a pointed probe. Care must be taken not to damage sealing
surfaces. Remove 'O' Ring 8 from Piston. Remove 'O' Ring 10 from Piston using Spatula *.• Remove Seal Retainer 30, with the aid of spanner* remove Front Rear Cylinder 28 from Back Rear Cylinder 28. Remove Piston Rod 27,
Circlip 16, Piston 26, and 'O' Ring Seals as described.• Remove Seal Retainer 30. With the aid of spanner * remove Back Rear Cylinder 28 from Rear Plug 29. Remove Seal Retainer 30.
Remove Piston Rod, Circlip, Piston and 'O' Ring Seals as described.• Replace worn or damaged parts as required. Clean all parts thoroughly, lubricate Seals and Cylinder Bores with Molylithium grease. Re-
assemble in reverse order.
• Using Hexagon Wrench* remove Button Head Bleed Screws 1 and Seals 6 from Body 38. Allow hydraulic fluid to drain from Cylinder Body.• Using Hexagon Wrench* remove Barrel Assembly 2, 11, 13, 20, 21, 23, 25, 31, 32, 33, 34, 35, 36, 37.• Using spanners* to prevent the Body 38 rotating, and with the aid of spanners* remove the Tail Jaw Housing 42 and Tail Jaw Assembly.• With the aid of spanners* remove Locknut 46 and Piston Nut 47. Remove Buffer Stops 48.
Note: It is important that the same number of Buffer Stops removed, are replaced on re-assembly.• Remove Piston 41. Remove Hydraulic Seal 15 and Piston Guidance Tape 39, clean all parts thoroughly, inspect for damage and replace if
necessary.• Remove Hydraulic Seal 14 and Piston Guidance Tape 40 from Body 38, clean and inspect for damage and replace if necessary.
Note: Extreme care must be taken when removing Seals, to avoid damage to sealing surfaces.• Inspect Piston diameters, and Body Cylinder bore, for wear and damage. Replace Hydraulic Seals and Piston Guidance Tape in the correct
relative positions. For Hydraulic Seals 14 use assembly tools*. Insert Seal in tapered end of Sleeve*. Ensure seal is orientated correctly.Insert sleeve into bore of Body 38. Using Push Rod*, push Seal out of sleeve into body groove. Lubricate Seals and Cylinder Bores withMolylithium grease.
• Using Assembly Bullet*, positioned on the thread of Piston 41 and with the aid of Piston Assembly Rod*, push the piston through thebore of the Body 38 until it reaches the shoulder of the Body, remove the Assembly Bullet*.
• Assemble Buffer Stops 48, ensure the same number are assembled as were removed.• Screw Piston Nut 47 and Lock Nut 46 onto the Thread of the Piston 41. Using Spanners*, lock the Nuts together, ensuring that the front
face of Locknut 46 is flush with the front face of Piston 41.• Fit Barrel Assembly 2, 11, 13, 20, 21, 23, 25, 31, 32, 33, 34, 35, 36, 37 to Body 38. Secure using Screw 3, lock screw using
Hexagon Wrench*.• Fit Tail Jaw Housing 42 and Tail Jaw Assembly to Body 38 and tighten using Spanners*.
• Using hexagon Wrench*, remove Button Head Bleed Screws 1 and Seals 6 from Body 38.• Remove Barrel Assembly from Body 38.• Using Hexagon Wrench*, remove Screw 2 from Barrel Nut 32. Replace “O” Ring 25.
Note: When Replacing Screw, secure using Locktite Screwloc 222.• With the aid of Spanners* hold Barrel 33 and remove Barrel Nut 32 using Spanners*.• Remove Barrel Spring 36, Barrel Spring Retainer 35. Remove Spring Guide 21, remove Spacer 37 and remove Seal Spring Guide 34.
Remove “O” Rings 11 and 13.• Clean and inspect all parts. Replace if damaged or worn. Assemble in reverse order.
• With the aid of Spanners*, remove Adaptor 24 and “Tail Jaw Assembly” from Tail Jaw Housing 42. The Turret 22 and the Turret Jaws 19will be exposed. Care should be taken not to misplace the Jaws.
• Clean and inspect Jaw Housing 45. It will be necessary to remove the Jaw Housing only if damaged. To remove the Jaw Housing 45 useJaw Housing Key* and Spanners.
• Clean all items, clean and replace as necessary. Regrease using Molylithium based grease.
D I S M A N T L I N G T H E TA I L J A W S
28
Repetition Module Assembly 70500-02000(s)
37
11
47
5
36
2331
32
25
39
41
14
24
15
38
52
6
6
48
4018
1
1
2
20
33
7
34
13
3521
3
12
7
9
39
9
4
44
46
42
45
19
22
49
28
27
810
26
16
8
12
30
28
29
30
12
16
26
10
8
27
30
12
8
16
26
10
8
29
Parts List for Repetition Module Assembly 70500-02000(S)
ITEM PART Nº DESCRIPTION QTY
70500-02000(s) PARTS LIST
1 07001-00114 10-24 UNC BUTTON HEAD SCREW 22 07001-00243 GRUB SCREW 13 07001-00250 M8 SOCKET HEAD CAP SCREW 14 07003-00248 'O' RING SEAL 15 07003-00028 'O' RING SEAL 16 07003-00033 BONDED SEAL 27 07003-00264 'O' RING SEAL 28 07003-00042 'O' RING SEAL 59 07003-00067 'O' RING SEAL 210 07003-00100 'O' RING SEAL 311 07003-00147 'O' RING SEAL 112 07003-00153 'O' RING SEAL 413 07003-00178 'O' RING SEAL 114 07003-00242 HYDRAULIC SEAL 115 07003-00243 HYDRAULIC SEAL 116 07004-00057 CIRCLIP 317 07007-00017 DUST CAP 118 07007-00353 PROTECTIVE PLUG 119 07151-00403 TURRET JAW 220 07271-01100 CURSOR ASSEMBLY 121 07650-00218 SPRING GUIDE 222 07650-00303 TURRET 123 07650-00501 BARREL LOCK NUT 224 07657-00302 ADAPTOR 125 07003-00036 'O' RING SEAL 126 07657-00305 PISTON 327 07657-00306 PISTON ROD 228 07657-00307 FRONT/REAR CYLINDER 229 07657-00308 REAR PLUG 130 07657-00309 SEAL RETAINER 331 07660-00202 BARREL WASHER 232 07667-00207 BARREL NUT 133 70500-02001 BARREL 134 70500-02002 SEAL SPRING GUIDE 135 70500-02003 BARREL SPRING RETAINER 136 70500-02004 BARREL SPRING 137 70500-02005 SPACER 138 70500-02006 BODY 139 70500-02007 PISTON GUIDANCE TAPE-LONG 140 70500-02008 PISTON GUIDANCE TAPE-SHORT 141 70500-02009 PISTON 142 70500-02010 TAIL JAW HOUSING 143 70500-02011 BANJO 144 70500-02012 FRONT CYLINDER 145 70500-02013 JAW HOUSING 146 70500-02014 LOCKNUT 147 70500-02015 PISTON NUT 148 70500-02016 BUFFER STOP 349 70500-02017 FRONT PISTON ROD 150 07273-00203 SAFETY LABEL 1*51 07007-01503 'BOOK SYMBOL' LABEL 1*52 07001-00481 GRUB SCREW M5 CUP 1
* Not shown
30
Bench Mounted C-Frame Guard - Assembly View
3839 59 14 24 2050mm
56 25
25REF
4000mm
Umbilical
3000mm22
57 Umbilical
3000mm
21
58
Umbilical
Umbilical
20
19
3000mm
3000mm
6mm blue
4mm black
4mm green
4mm blue
6mm black
6
VIEW ON ARROW Y
PART SECTION Z-ZAT BASE OF PILLAR
Z
Z
3028 5
3 4433
31 12 17 27
51
55
SIDE VIEW OF VALVE ASSEMBLY
FOR CLARITY
54
16
7
11 15
38
23
4mm blue
4mm green6mm blue
6mm black
4mm black
Y46 295342
28 6
13 37 36
39
38
28 5 52
32414828 4 50
49 2 343538
39Umbilical
1 34
43
15
9
8 10
31
Bench Mounted C-Frame Guard - Parts List
ITEM PART Nº DESCRIPTION QTY
70500-03000(s) PARTS LIST
1 07001-00215 CAP HEAD SCREW M5 X 45 42 07001-00256 CAP HEAD SCREW M5 X 40 23 07001-00262 CAP HEAD SCREW M4 X 22 14 07001-00359 CAP HEAD SCREW M6 X 35 15 07001-00379 CSK HEAD SCREW M6 X 12 26 07001-00381 CAP HEAD SCREW M6 X 12 37 07001-00418 CAP HEAD SCREW M4 X 5 28 07001-00420 BUTTON HEAD SCREW M4 X 8 19 07001-00452 CAP HEAD SCREW M3 X 12 410 07001-00494 BUTTON HEAD SCREW M4 X 10 111 07001-00538 CAP HEAD SCREW M3 X 22 212 07001-00557 CSK HEAD SCREW M8 X 16 213 07001-00600 BUTTON HEAD SCREW M6 X 30 314 07001-00481 GRUB SCREW M5 X 5 215 07002-00084 PLAIN WASHER M3 616 07002-00129 NYLOC NUT M3 217 07002-00136 SHAKEPROOF WASHER M8 218 NOT USED19 07005-01083 Ø4 HOSE - BLUE A/R20 07005-01085 Ø6 HOSE - BLUE A/R21 07005-01352 Ø4 HOSE - BLACK A/R22 07005-01417 Ø6 HOSE - BLACK A/R23 07005-01728 VALVE ROLLER LEVER 124 07005-10032 Ø6 NON-RETURN VALVE 125 07005-10033 Ø4 HOSE - GREEN A/R26 NOT USED27 07007-01305 TEE NUT M8 128 07007-01306 TEE NUT M6 429 07007-01310 CAP 130 07007-01311 COVER PROFILE 8 A/R31 07007-01317 BRACKET RIGHT - ANGLE 132 07007-01323 COVER PROFILE 5 A/R33 07007-01324 CAP 234 07007-01326 TEE NUT M5 635 07007-01400 PROFILE END CAP (80 X 40) 236 07007-01424 CABLE TIE 337 07007-01696 CABLE CRADLE 338 07007-01990 GLAND 439 07007-01991 UMBILICAL 240 NOT USED41 07273-00101 SAFETY LABEL 142 07273-01003 GUARD 143 07273-02802 GUARD PLATE 144 07273-02806 SPACER 145 NOT USED46 07475-03300 BEARING BRACKET ASSEMBLY 147 NOT USED48 70510-03001 BASE PLATE 149 70510-03002 BASE PLATE END STOP 150 70510-03003 TOOL MOUNTING BLOCK 151 70510-03004 PILLAR 152 70510-03005 SUPPORT BRACKET 153 70510-03006 GUARD ROD 154 70510-03007 VALVE MOUNTING PLATE 155 70510-03008 VALVE COVER PLATE 156 07005-01528 BANJO CONNECTOR 157 07005-01527 BANJO CONNECTOR - Ø6mm PIPE 158 07005-01526 BANJO CONNECTOR - Ø4mm PIPE 159 70510-03009 INTENSIFIER BRACKET 2
32
Intensifier 07531-02200 - Maintenance
D I S M A N T L I N G I N S T R U C T I O N S
* Refers to items included in the service kit, see page 24.Item numbers in bold refer to the illustration and parts list opposite.
I M P O R T A N T
Priming is ALWAYS necessary after the tool has been dismantled and prior to operating.
• When dismantling the intensifier assembly, first disconnect the air supply hose to intensifier inlet Connector 22.• Using an Allen Key* undo four Screws 27 and remove Protection Plate 24.• Disconnect the trigger hose from the Intensifier Valve 48 by depressing the Bulkhead Connector 44 and withdrawing the hose.• Remove Cover Plate 4 and Gasket 35 by removing Screws 37 and Washers 36 using Allen Key*.• Ensure that gasket is not damaged to ensure a proper seal on assembly.• Invert intensifier assembly and drain oil from reservoir into a suitable container.• Remove Quick Release Connector 32 together with Connector 31 and Seals 33 with suitable spanner*.• Remove Intensifier Valve 48 by removing the fixing screws with a suitable spanner taking care to retain ‘O’ Ring 21 located in the
Intensifier Body Casting.• Remove Screw 19 using a suitable Allen Key* and remove Silencer Cover 16, Foam Silencer 15, Spacer 18 and Retaining Plate 20.• Pull off the 6mm Plastic Tube 41 from Vacuum Connectors 42.• From the base of the intensifier insert a 3mm Allen Key * through the two holes and unscrew the Vacuum Connectors 42. Note:
• Care must be taken as the vacuum connectors are locked and sealed in place using Loctite 574.• If difficult to remove, the vacuum connectors can be drilled out using a 3/16” or 4.7mm diameter drill.
• To reassemble the Vacuum Connectors 42, the following procedure must be followed: -• Soak the vacuum connectors in a suitable primer, i.e. Perma Bond A905• Place a drop of Loctite 574 in the intensifier threaded hole.• From the base of the intensifier insert the Allen Key * through the hole. Ensure that the Allen Key * is free from Loctite 574 before
inserting into the vacuum connector.• Rotate the Allen Key while applying Loctite 574 to the base of the vacuum connector.• Screw the Vacuum connector into the intensifier, ensuring that there is sufficient Loctite 574 at the base of the fitting such the thread
is not visible. • Using a screwdriver, carefully remove internal Retaining Ring 14. Clean and inspect groove for sign of damage.• Using Extractor*, insert male threaded end into End Cover 12 and withdraw it along with intensifier Sleeve 28 and ‘O’ Rings 10 and 13.• Insert Rod* through the connector orifice at the front of the intensifier body and tap out Piston Rod 9 and Piston Assembly.• Using a suitable Allen Key*, unscrew two Screws 25 and remove End Cover 12 from intensifier Sleeve 28.• Remove Seal Plug 7 with spanner*.• Insert rod* through connector orifice at the front of the intensifier body and push out Seal Housing 5 and associated ‘O’ rings and lip
seals.• Remove Valve Housing Assembly 34 from the main body with a suitable spanner*. Clean by blowing through with a low-pressure air jet.• Remove Piston Rod 9 from intensifier Air Piston 11 by gripping the first 20 mm (3/4”) of the rod in a vice fitted with soft jaws, taking care
not to damage or mark the working surface.• Unscrew locking Nut 17 with a suitable spanner*.• Assemble in the reverse order of dismantling, observing the following:• Clean all parts and renew all ‘O’ rings.• Lubricate all seals using Moly Lithium grease.• Valve Housing Assembly 34 must be refitted using a thread sealing adhesive.• Assemble the Piston Assembly using a new Nut 17.• End Cover 12 must be fitted correctly inside Retaining Ring 14. The tool must not be operated if the end cover has been omitted.
33
Intensifier 07531-02200
31
33
34
6
30
35
36
1 23
45 7
89 11
1213
1415
16
17
19
18
20
21
37
39
41
42
22
232427
32
2829
10
38
2526
54
VIEW ON ARROW 'A'
VIEW ON ARROW 'B'
'B'
'A'
6
484645
53 52 51
47
49
50
44
40
VIEW ILLUSTRATING FESTO VALVE
NoteSome units will notinclude these items(The required link isachieved via internal porting)
*
*
*
07531-02200 PARTS LISTITEM PART Nº DESCRIPTION QTY SPARESITEM PART Nº DESCRIPTION QTY SPARES
1 07003-00037 SEAL 1 12 07240-00211 FILLER SCREW 1 -3 07001-00418 BLEED SCREW 1 14 07240-00210 COVER PLATE 1 -5 71420-02006 SEAL HOUSING 1 -6 07003-00153 'O' RING 2 -7 71420-02007 SEAL PLUG 1 -8 71420-02300 BODY ASSEMBLY 1 -9 71420-02008 PISTON ROD 1 -10 07003-00182 'O' RING 1 111 07531-00202 AIR PISTON 1 -12 07531-00204 END COVER 1 -13 07003-00183 'O' RING 1 114 07004-00069 RETAINING RING 1 115 07240-00213 FOAM SILENCER 1 116 07240-00214 SILENCER COVER 1 -17 07002-00017 NUT 1 118 07240-00215 SPACER 1 -19 07001-00417 SCREW 1 120 07240-00216 RETAINING PLATE 1 -21 07003-00042 'O' RING 1 122 07005-00041 CONNECTOR 1 -23 07003-00065 WASHER 1 -24 07240-00220 PROTECTION PLATE 1 -25 07001-00375 SCREW 2 -26 07003-00238 'O' RING 1 127 07001-00396 SCREW 4 -
28 07531-00201 SLEEVE 1 -29 07003-00337 LIP SEAL 1 130 07003-00336 LIP SEAL 2 2
31 07005-00406 CONNECTOR 1 -32 07005-00759 QUICK RELEASE CONNECTOR 1 -33 07003-00142 SEAL 2 134 07240-00400 VALVE HOUSING ASSEMBLY 1 -35 07240-00209 GASKET 1 136 07002-00073 WASHER 4 137 07001-00554 SCREW 4 138 07007-01504 LABEL 1 -39 07240-00217 LABEL 1 -40 07531-00205 LABEL 2 -41 07005-00596 * 6mm PLASTIC TUBE - -42 07245-00103 * VACUUM CONNECTOR 2 -
44 07005-01431 BULKHEAD CONNECTOR 1 145 07005-00668 M5 PLUG 1 -46 07005-00670 M5 SEALING RING 1 -47 07005-01084 4mm PLASTIC TUBE (150mm) - -48 07005-01524 FESTO VALVE 1 -49 07001-00176 SCREW 3 -50 07007-00292 1/4" BSP REDCAP 1 -51 07005-00647 CONNECTOR 1 -52 07005-01085 6mm PLASTIC TUBE (150mm) - -53 07005-00855 BULKHEAD UNION 1 -54 07007-01503 LABEL 1 -
34
Priming
P R I M I N G P R O C E D U R E
Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full strokeafter considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger.
I M P O R T A N T
DO NOT OPERATE THE FOOT PEDAL WHILE THE BLEED SCREW IS REMOVEDAll operations should be carried out on a clean bench, with clean hands in a clean area.
Ensure that the new oil is perfectly clean and free from air bubbles.Care MUST be taken at all times, to ensure that no foreign matter enters the tool, or serious damage may result.
* Refers to items included in the service kit, see page 24.
• Connect Air Inlet point of Air Regulator Unit.• Fill Oil Reservoir of Intensifier Unit by unscrewing Filler Screw (item 2 page 31) and pouring in Hyspin VG.32 Priming Oil (see page above
for details). Replace Filler Screw (item 2 page 31) ensuring Bleed Screw (item 3 page 31) has first been removed.• Using Allen Key *, remove Button Head Screw and Bonded Seal (items 1 and 6 on Modular Head Assembly details pages 28 and 29) from
the side of the Modular Head Assembly.• With the Modular Head Assembly held below the level of the Intensifier Reservoir and a suitable receptacle positioned to receive the
Priming Fluid, allow the oil to run from the Bleed Orifice until non-aerated oil is emitted• When clear Priming Fluid runs freely from the Bleed Orifice, replace Bonded Seal and Button Head Screw into the Modular Head Assembly.• DO NOT activate the Foot Pedal until the above instructions are completed.
Note: Never re-prime tool using oil previously used during re-priming.
O I L D E TA I L S
The recommended oil for priming is Hyspin VG 32 and AWS 32 available in 0.5l (part number 07992-00002) or one gallon containers (partnumber 07992-00006). Please see safety data below.
First AidSKIN:Wash thoroughly with soap and water as soon as possible. Casual contact requires no immediate attention. Short term contact requires noimmediate attention.INGESTION:Seek medical attention immediately. DO NOT induce vomiting.EYES:Irrigate immediately with water for several minutes. Although NOT a primary irritant, minor irritation may occur following contact.
FireSuitable extinguishing media: CO2, dry powder, foam or water fog. DO NOT use water jets.
EnvironmentWASTE DISPOSAL: Through authorised contractor to a licensed site. May be incinerated. Used product may be sent for reclamation.SPILLAGE: Prevent entry into drains, sewers and water courses. Soak up with absorbent material.
HandlingWear eye protection, impervious gloves (e.g. of PVC) and a plastic apron. Use in well ventilated area.
StorageNo special precautions.
H Y S P I N V G 3 2 A N D A W S 3 2 O I L S A F E T Y D ATA
35
Fault Diagnosis
SYMPTOM POSSIBLE CAUSE REMEDY PAGE REF
Feeding More Than Check as for Mandrel slip below. 4
One Fastener Ensure correct Nose Equipment is
fitted and has been fitted the correct way
round. Refer to either ‘Nose Equipment
Manual NE/CHOB.’ or “NE/BRV.” as
appropriate.
Ensure the correct gap is left between 12
the head of the rivet and
the Front Nose Jaws when loading a
new Mandrel (0.062/0.125in).
Mandrel Slipping in Check to ensure sufficient volume and 5
Tail Jaws correct air pressure is available.
Ensure there are no air leaks to the Tail
Jaws.
Check for worn Tail Jaws.
Check for wear on tail end of Mandrel.
Ensure Tail Jaws Switch is functioning
and that no air leaks are evident from
connections.
Excessive Tail Jaw Ensure correct Nose Equipment has
Wear been selected for rivet/hole size
combination.
Ensure correct fastener has been
selected for grip range being fastened.
Ensure correct air pressure/volume is 5, 23
available and no fluctuations are evident
Check for air leaks.
Ensure the correct number of Buffer 27
Stops are fitted to Modular Head Assembly
Not Feeding Fastener Ensure the correct gap is left between 12
the head of the fastener and the Front
Nose Jaws when loading a new Mandrel
(0.062/0.125in).
Ensure Cursor is fitted the correct way 11
round. (sprung loaded ring to face
Front Nose Jaws).
Clean and oil Cursor Assembly.
Ensure correct Nose Equipment has been
fitted.
Weak spring on outside of cursor Assembly
Other symptoms or failures should be reported to your local TFS authorised distributor or repair centre.
36
Fault Diagnosis
SYMPTOM POSSIBLE CAUSE REMEDY PAGE REF
Incomplete or no Check oil in Intensifier Unit. Refill
stroke of Modular Intensifier and check for oil leaks.
Head Modular Head Assembly needs re-priming 32
Ensure Bleed Screw (item 3 on
Intensifier Unit) has been removed 31
Insufficient air pressure or volume 5
Other symptoms or failures should be reported to your local TFS authorised distributor or repair centre.
37
Notes
38
Notes
Declarat ion o f Conformi ty
We, Textron Fastening Systems Limited, Mundells, Welwyn Garden City, Herts, AL7 1EZ
declare under our sole responsibility that the product:
Model 70510
Serial No. ................................................
to which this declaration relates is in conformity with the following standards:
EN292 part 1 and part 2
ISO 8662 part 1 EN 60742/0695
ISO 3744 EN 50081-1
ISO PREN792 part 14 EN 55014
following the provisions of the Machine Directive 89/392/EEC
(as amended by Directive 91/368/EEC, 93/44/EEC) and 93/68/EEC
Welwyn Garden City - date of issue
A R Dear - Design & Development Manager
This box contains a power tool which is inconformity with Machines Directive89/392/EEC. The ‘Declaration of Conformity’is contained within.
Manual No. Issue Change Note No. Date
AA 02/262 04-09-02
© T
EX
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2
AUSTRALIA
Textron Fastening Systems Pty Ltd
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Victoria 3178
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