7197 bahn shift linkage cover, touring — chrome · 2015-06-11 · 7197-13hd-0415 . step 2 refer...

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MAKE SURE THE FOLLOWING PARTS HAVE BEEN INCLUDED IN THE KIT: 1 BAHN Shift Rod Cover 1 Hardware Kit containing: 1 Screw Plate 4 #6-32 X 1/4” Socket Head Cap Screws 4 #6 Flat Washer 1 Installation Instructions YOU WILL ALSO NEED: Set combination wrenches, set of hex wrenches STEP 1 Read and understand all steps in the instructions before starting the installation. Park the motorcycle on a hard, level surface and turn IGN OFF. Allow the engine and exhaust system to cool. REMOVE THE MAIN FUSE. 7197 BAHN SHIFT LINKAGE COVER, TOURING — CHROME This indication alerts you to the fact that ignoring the con- tents described herein may negatively affect product per- formance and functionality or damage the product itself or the product to which it is being attached. THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING THE CONTENTS DESCRIBED HEREIN CAN RESULT IN POTEN- TIAL DEATH OR SERIOUS INJURY. THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING THE CONTENTS DESCRIBED HEREIN CAN RESULT IN MINOR OR MODERATE POTENTIAL INJURY. These installation instructions contain important informa- tion. Ensure that the end user receives this copy and is aware of its importance for future reference. ACCIDENTAL VEHICLE START-UP COULD CAUSE DEATH OR SERIOUS INJURY, REMOVE THE MAIN FUSE BEFORE -cont.- It is the end user’s responsibility to ensure that all of the fasteners (including pre-assembled) are tightened before op- eration of the motorcycle. Küryakyn will not provide warranty coverage on products or components lost due to improper installation or lack of maintenance. Periodic inspection and maintenance are required on all fasteners. 7197-13HD-0415

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Page 1: 7197 BAHN SHIFT LINKAGE COVER, TOURING — CHROME · 2015-06-11 · 7197-13HD-0415 . STEP 2 Refer to PIC 1. Remove the nut, lock washer and flat washer from the backside of the front

MAKE SURE THE FOLLOWING PARTS HAVE BEEN INCLUDED IN THE KIT:

1 BAHN Shift Rod Cover 1 Hardware Kit containing: 1 Screw Plate 4 #6-32 X 1/4” Socket Head Cap Screws 4 #6 Flat Washer 1 Installation Instructions

YOU WILL ALSO NEED:

Set combination wrenches, set of hex wrenches

STEP 1 Read and understand all steps in the instructions before starting the installation. Park the motorcycle on

a hard, level surface and turn IGN OFF. Allow the engine and exhaust system to cool. REMOVE THE

MAIN FUSE.

7197 BAHN SHIFT LINKAGE COVER, TOURING — CHROME

This indicat ion a ler ts you to the fact that ignor ing the con-tents descr ibed here in may negat ive ly af fect product per-formance and funct ional i ty or damage the product i tse l f or the product to w hich i t is being at tached.

THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING THE CONTENTS DESCRIBED HEREIN CAN RESULT IN POTEN-TIAL DEATH OR SERIOUS INJURY.

THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING THE CONTENTS DESCRIBED HEREIN CAN RESULT IN MINOR OR MODERATE POTENTIAL INJURY.

These insta l la t ion instruct ions conta in important in forma-t ion. Ensure that the end user receives th is copy and is aw are of i ts importance for future reference.

ACCIDENTAL VEHICLE START-UP COULD CAUSE DEATH OR SERIOUS INJURY, REMOVE THE MAIN FUSE BEFORE

-cont.-

I t is the end user ’s responsibi l i ty to ensure that a l l o f the fasteners ( inc luding pre-assembled) are t ightened before op-erat ion of the motorcycle . Küryakyn w i l l not provide w arranty coverage on products or components lost due to improper insta l lat ion or lack of maintenance. Per iodic inspect ion and maintenance are required on al l fasteners .

7197-13HD-0415

Page 2: 7197 BAHN SHIFT LINKAGE COVER, TOURING — CHROME · 2015-06-11 · 7197-13HD-0415 . STEP 2 Refer to PIC 1. Remove the nut, lock washer and flat washer from the backside of the front

STEP 2 Refer to PIC 1. Remove the nut, lock washer and flat

washer from the backside of the front shift arm; remove

the front end of the shift rod from the shift arm. Save the

hardware for later, it will be reused.

NOTE: The front Heim joint stud is longer than

the rear Heim joint stud.

STEP 3 Remove the rear Heim joint stud from the rear shift arm.

STEP 4 Refer to PIC 2. Lay the shift rod in the BAHN Shift Linkage Cover. Slide

the shift rod to the front end of the cover. Ensure that the jam nuts on

the shift rod fit all the way in the groove in the cover.

It may be necessary to loosen one of the jam nuts, adjust the Heim joint

until the jam nut fits in the groove, then tighten the jam nut.

STEP 5 Remove the adhesive backing from the included Screw Plate. Refer to

PIC 3. Place the Plate over the recess in the back of the BAHN Cover;

secure the Plate to the Cover with the included #6-32 Screws and #6

Washers. Leave the Screws loose until all four have been started in

their threads; tighten the screws.

STEP 6 Refer to PIC 4. Carefully reinstall the shift rod in the reverse order it

was removed. Take care to not scratch the BAHN Cover when tighten-

ing the fasteners.

STEP 7 Reinstall main fuse. Ensure proper function of all shifting functions BE-

FORE motorcycle start-up.

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Avoid damage to the motorcycle . Protect pa inted surfaces w ith a sof t c loth or b lanket .

7197 BAHN SHIFT LINKAGE COVER, TOURING — CHROME

FRONT

PIC 1

REMOVE THE FRONT END FIRST, THEN THE REAR END

PIC 2

SLIDE SHIFT ROD TO FRONT END OF

REAR END HAS CUT-AWAY TO ALLOW FOR

PIC 3

SECURE SCREW PLATE TO COVER WITH FOUR SCREWS AND WASHERS