· 75 78 introduction applications! power generation! burners and furnaces! glass and metal...

96
7 5 78 Introduction APPLICATIONS ! Power Generation ! Burners and Furnaces ! Glass and Metal Industries ! Chemical Industries ! Steel Industry ! Hydraulic, Steam and GasTurbines ! Boilers & Compressors ! Machine tools ! Railway braking systems ! Water treatment ! Sugar and Paper Mills ! Fire protection ! Surgical gas, Breweries, Milk industries ! Tyre Industry ! Natural Gas, LPG storage and transportation ! Storage temperature : Atmospheric temperature o o ! Operating ambient temperature : - 20 C to + 60 C ! ! Can be offered for higher temperatures with other capsule combinations ! Setpoint repeatability : 1 % of FSR ! Enclosure : Die cast aluminium to IP 66 ! Switch output : SPDT, DPDT, hermetically sealed, gold plated contacts ! Process connection : ¼ “BSP standard, other options like flanges, triclover clamps, diaphragm seals available. Media Temp.:- for rubber diaphragms 80 degree C max., higher with metal diaphragms ± PRODUCT SPECIFICATIONS: ! Robust ! Wide scale for easier setpoint (optional) ! Enclosure protection : IP 66 standard ! Reliable accurate microswitches for long life switching ! Customized arrangements for switching values on request ! Easy safe wiring options ! Filed adjustable ! Accuracy +/- 1 % FSR ! Warranty : 2 years FEATURES MD series pressure switches have been designed for applications that require robust, long lasting switches, coupled with a high accuracy and repeatability, in adverse conditions. By using appropriate capsules and wetted parts, MD series pressure switches can be used for thousands of applications. A wide choice of electrical elements including SPDT, DPDT, gold plated contacts make these switches ideal for a variety of critical applications. A wide scale, when opted for, offers ease of setting, given the smaller least counts. Bulletin No. KA121024 *Accuracy changes with switch configuration

Upload: others

Post on 30-Jul-2020

8 views

Category:

Documents


0 download

TRANSCRIPT

Page 1:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

75 78

Introduction

APPLICATIONS

! Power Generation

! Burners and Furnaces

! Glass and Metal Industries

! Chemical Industries

! Steel Industry

! Hydraulic, Steam and GasTurbines

! Boilers & Compressors

! Machine tools

! Railway braking systems

! Water treatment

! Sugar and Paper Mills

! Fire protection

! Surgical gas, Breweries, Milk industries

! Tyre Industry

! Natural Gas, LPG storage and transportation

! Storage temperature : Atmospheric temperatureo o

! Operating ambient temperature : - 20 C to + 60 C

!

! Can be offered for higher temperatures with other capsule combinations

! Setpoint repeatability : 1 % of FSR

! Enclosure : Die cast aluminium to IP 66

! Switch output : SPDT, DPDT, hermetically sealed, gold plated contacts

! Process connection : ¼ “BSP standard, other options like flanges, triclover clamps, diaphragm seals available.

Media Temp.:- for rubber diaphragms 80 degree C max., higher with metal diaphragms

±

PRODUCT SPECIFICATIONS:

! Robust

! Wide scale for easier setpoint (optional)

! Enclosure protection : IP 66 standard

! Reliable accurate microswitches for long life switching

! Customized arrangements for switching values on request

! Easy safe wiring options

! Filed adjustable

! Accuracy +/- 1 % FSR

! Warranty : 2 years

FEATURES

MD series pressure switches have been designed for applications that require robust, long lasting switches, coupled with a high accuracy and repeatability, in adverse conditions. By using appropriate capsules and wetted parts, MD series pressure switches can be used for thousands of applications. A wide choice of electrical elements including SPDT, DPDT, gold plated contacts make these switches ideal for a variety of critical applications. A wide scale, when opted for, offers ease of setting, given the smaller least counts.

Bulletin No. KA121024

*Accuracy changes with switch configuration

Page 2:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

SPECIFIER'S GUIDE FOR

PRESSURE SWITCHES

PRESSURE DIFFERENCE SWITCHES

VACUUM SWITCHES

TEMPERATURE SWITCHES

INDUSTRIAL SWITCHES

7579Bulletin No. KA121024

Page 3:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

This section helps you make a logical choice in selecting the best product for a particular application. It allows a user familiar with our product line to locate the exact page the product is listed on. For those not familiar with our products, a logical sequence is given to help the user pick the best product for their need.

By taking a few minutes to familiarise yourself with the catalogue organisation, you will find it very easy to locate the product / information you need.

1. The contents page lists the broad outline in which the catalogue is organised, and will help the user familiar with products to select the page on which the product or other useful information is listed.

2. Need Product Selection help ?

Product selection help will start with the “Pictorial Index” on Page 82 & 83, where the products are broadly classified. A brief description of each product group , a typical photo of the product within the group and the page number on which it is listed are given.

If the user is not familiar with the products, a product selection guide is provided on pages 88 through 94, where photos for each product and important specifications are given to help determine and select the best product for the application.

By evaluating and comparing these parameters, a logical selection can be made. Turn to the page on which the product information for the selected product is listed, for :

Capsule Construction details

Physical sizes

Special features

Ranges, hysterisis, electrical ratings etc.

Ordering information

Some applications

The organisation of each of these pages is demonstrated on pages 84 and 85, of this section “How to use this catalogue”.

In many cases, more than one product may work. For the most cost effective solution, compare prices and consider alternatives. Remember, the end cost includes initial product price, plus the installation, plus the service.

Using the section

75 80

3. Need the termin

for information on important accessories. These will give information on only important accessories, and information needed, when these are to be supplied with our products.

5. Need selection guidance? (see page

6. Need other products ? (see page )

Products other than those listed in this catalogue are referenced on these pages. Separate catalogues for these products are available.

ology explained? (see page 330)

Turn to page 330 for the definitions and terminology. This will help you familiarize with the terms used throughout the catalogue.

4. Need information on Accessories? (see page 322)

Turn to page 322

331)

A logical procedure on page 331 will help you to consider most of the important factors when selecting a pressure switch.

332

Bulletin No. KA121024

Page 4:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

Air RelaySwitches

Pneumaticoutput

Pressure, ÄP, Vacuum Ranges from 1.5 mbar to 200 bar

Please refer page no. 112 for Air Relay Switch details

81Bulletin No. KA121024

Page 5:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

Pictorial Index

PRESSURE SWITCHES

HIGH RANGE

7582

*Hydraulic ranges are ranges typically from 2 bar to 600 bar, used in oil applications.However, these switches can be used for other media depending on wetted parts compatibility.

Bulletin No. KA121024

PRESSURE SWITCHES

HIGH RANGE HIGH PROOFHIGH RANGE

Page No. 96 Page No. 100

ULTRA LOWRANGE

Page No. 148

HYDRAULICRANGE

Page No. 124

HYDRAULICDIAPHRAGM RANGE

Page No. 128

LOW RANGE

LOWRANGE

Page No. 120

HYDRAULIC RANGE*

HIGH RANGE

PRESSURE DIFFERENCE SWITCHES

HIGH RANGE HIGH PROOFHIGH RANGE

HIGH RANGEDP

LOWRANGE

Page No. 150

LOW ÄPHIGH PROOF

RANGE

Page No. 154Page No. 136 Page No. 144Page No. 140

LOW RANGE

DUAL SWITCHES

Page No. 132

AIR RELAYRANGE

Page No. 112

BELLOWS

Page No. 104

LARGE BOREHIGH RANGE

Page No. 108

FLANGEDRANGE

Page No. 116

Page 6:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

Pictorial Index

7583

*Hydraulic ranges are ranges typically from 2 bar to 600 bar, used in oil applications.However, these switches can be used for other media depending on wetted parts compatibility.

Bulletin No. KA121024

HIGHRANGE

LOWRANGE

Page No. 162 Page No. 166

LOW RANGE HIGH RANGE

VACUUM SWITCHESVACUUM

Page No. 158

COMPOUND SWITCHES

TEMPERATURE SWITCHES

Page No. 170

Page 7:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

HOW TO USE this section

Due to the variety in product types and their salient features, catalogue page formats may vary. But generally the following format is adhered to.

Elements appearing on each page will be:

1. Product family / series - A product family / series willappear on the outside page corner, depending on the left / right hand page, and will be in large bold type.

2. Product section - will appear immediately following the product family / series at top of the page and will be in bold type.

3. Features - will appear next to product description & willenlist only the major attributes.

4. Pressure capsule details - will show the construction of the pressure capsule and all it's internal parts. If the process / working medium is variable, the wetted parts will be mentioned in italics. If the wetted parts are unique, the material of construction (MOC) will be mentioned

alongside in brackets. Where the material of construction is not specified, it will vary and the options are to be selected by the user considering the compatibility of the process / working medium. Modifications can be made to suit any particular medium, if the answer for your needs is not in the standard MOC listed. Products for which process / working medium is predefined, pressure capsule details are not provided (e.g as in case of comparison test pump). Pressure capsule details of accessories are not given.

5. Installation drawing - will show the typical installation dimensions of products as they exist in their standard forms. The dimensions are mentioned in millimetres and also in inches to facilitate the user. The dimensions of accessories will have to be added to these to arrive at any particular general arrangement (GA) drawings. The dimensions are approximate and for precise dimensions, where mounting space is restricted, the user may contact the nearest sales office. Installation drawings of only fast moving accessories are given.

75 84Bulletin No. KA121024

1

3

2

67

4

5

10

1

3

2

67

4

5

10

Page 8:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

HOW TO USE this section

6. Photos - will appear on the relevant top of the page forproducts. If there are mounting variations / styles, all thestyles for standard products will appear for easyidentification. Options, if included in the photograph, are for demonstration only, and are not a part of the standardequipment. For accessories, the photos are not given due to the sheer variety and range available.

7. Logo - will appear on right hand top of page to identify the manufacturer.

8. Characteristics - Range tables and their relevant data,e.g the range covered, the differentials and maximumworking pressures will generally appear on the right hand page. Additional technical details will also be mentioned, wherever required, on the right hand side of the page.

9. Ordering guide - A guide as to how to order theparticular series' variations will appear on right hand bottom of the page. Only the variations available within a particular product family / series will appear here. Any additional accessories or modifications required for the product need to be mentioned in text by the user.

10. Some applications - will appear at the bottom left of the page. This is for easy understanding of the specific use of the switch.

11. Installation and operating instructions - This will include the principle of operation and mounting instructions and will appear on the right hand page

12. Numerous combinations are possible when pressure switches are provided with accessories like chemical seals, snubbers, remote seals, pipe mounting brackets, combination of switches mounted in a panel etc. Users are requested to provide the details of accessories required in text / drawings, as separate identification codes are provided for pressure switches fitted and supplied with accessories.

8

9

7585Bulletin No. KA121024

1

2

3

5

6 7

11

Page 9:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

Switch Construction

Large springsFor easy setting

RobustMicroswitchFor reliableSwitching

Bell crankLever for

MovementTransmission

Incast pinAs a robustFulcrum

BearingSurface ofLever forSmooth motion

Locking screwsFor drift proof

Settings

Unique scaleEnhancement

Mechanism forFine settingResolution

SeparateTerminal blockFor wiring

Extra largeScale withFiner leastCounts for

Easier setting

Choice ofConduit entriesFor variousCable sizes

Protective cap forTamperproof settings

Captive cover screws

EnvironmentProtectedSwitch withIp66 protection

ExternalMounting holes

For easyMounting/

Dismantling

75 86Bulletin No. KA121024

Page 10:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

Switch Construction

The versatile construction of MD switches allows configuration by selecting the following main subassemblies / components :

a) Main body casing :

This is aluminium pressure die cast, and has an IP 66 protection factor. This houses a lever mechanism , as also a scale enhancement mechanism, which is displayed on the page alongside. The cover has captive screws, and the scale, when provided, is clearly visible through a transparent window.

The cable entries in this casing can be of the following types :

Other cable glands to MIL standards can be fitted optionally on request.

b) The electrical element (s) :

Choice of electrical elements to suit end use are offered, like :

A1 : General purpose applications

A2 : Hermetically sealed for corrosive environments

A3 : gold plated contacts for low voltage applications

A4 : DPDT configuration

A5 : for high DC ratings

A7 : 2SPDT switching elements

It is possible to have more options of electrical elements not published here, to suit individual end use.

The deadband (or hysterisis / on-off differential) of the switches will change with the change of the electrical element (s). The approximate values for each range (for standard microswitches offered) are published in this catalogue

Several accessories like chemical seals, pipe mounting brackets etc can be supplied with these switches to suit the media to be sensed. All of these are not listed, though most popular ones can be found on pages 322 through 328.

Please do get in touch with us for any of your applications, not addressed in this catalogue. We would be glad to offer you a solution.

c) The pressure capsule :

To suit the setpoints , the working media and the function of the switch in the application:

*The pressure capsule can be modified to take high proof pressures [typically 100 bar for high and low pressureswitches, or pressure difference switches (from high pressure side)].

HydraulicPressure Ranges

(typically from 0.5 bargto 400 barg)

High Pressure Ranges(typically from 0.067 barg

to 25 barg)

High ProofHigh Pressure Ranges

(typically from 0.067 bargto 25 barg, Pmax = 70 bar)

Low Pressure Ranges(typically from 1.5 mbarg

to 350 mbarg)

High Range PressureDifference Switches

(typically from 0.1 bargto 25 barg)

High Proof High RangePD Switches

(typically from 0.1 bargto 25 barg, Pmax = 200 bar)

Low Range Pressure*Difference Switches

(typically from 1.5 mbargto 350 mbarg)

Vacuum Switches(typically from 760 mm Hgto atmospheric pressure)

! ½ “ NPT! ¾ “NPT ! M20 X 1.5

7587Bulletin No. KA121024

Page 11:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

Product Selection Guide

Accessories can be supplied with most of the switches. Please consult sales office.

SPDT Snap action switch A1 : General purpose rated at 15A, 250 VAC, 0.2 A, 250 VDC resistive.For other switching elements please contact sales office.

Nylon reinforced neoprene diaphragm protected by Teflon

Switching element

Temp. of workingmedium

WETTED

PARTS

Optional wettedparts throughchem. seal

Other Wetted Parts

Pressure housingStandardOptional

Sensing element

Standard

Optional

IP 66

Pressure die-cast aluminium

Switch type

EnclosureMaterial

EnclosureProtection

Range covered

Repeatability(% FSR)

SS 316L / Teflon

SS 316

Diaphragm Bellows

75 88

Page No. 96

± 1

0.067 barto bar25

High PressureRanges

SS 316 SS 316

SS316, Hastelloy, Inconel Alloy,

Monel, Nickel, Platinum, Tantalum, Titanium,

Zirconium, Silver, PTFE

0.067 barto 5 bar2

Page No. 100

± 2

High ProofHigh Pressure

Ranges

Page No. 104

± 2

High RangeBellows

0.1 barto 25 bar

SS316, Teflon

Bulletin No. KA121024

oFor non-metallic diaphragm: 80 C maximum.oFor metallic diaphragm: 150 C maximum

For higher temperature, please use impulse tubing/chemical seals.

Teflon, SS316L, Hastelloy C, Monel

Hastelloy C, Monel

Page 12:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

WETTED

PARTS

Switching element

Temp. of workingmedium

Optional wettedparts throughchem. seal

Other Wetted Parts

Pressure housingStandardOptional

Switch type

EnclosureMaterial

EnclosureProtection

Range covered

Repeatability(% FSR)

Sensing element

Standard

Optional

SPDT Snap action switch A1 : General purpose rated at 15A, 250 VAC, 0.2 A, 250 VDC resistive.For other switching elements please contact sales office.

Nylon reinforced neoprenediaphragm protected by Teflon

Nylon reinforced neoprenediaphragm protected by Teflon

Nylon reinforced neoprenediaphragm protected by Teflon

Pressure die-cast aluminium

Diaphragm DiaphragmDiaphragm

Page No. 108

± 2

Large BoreHigh Range

Teflon, SS316

0.1 barto 25 bar

SS316

SS316L, Teflon, Monel

Product Selection Guide

89Bulletin No. KA121024

Page No. 112

± 2

Air Relay

0.067 barto 25 bar

SS 316

Page No. 116

± 2

Flanged

Teflon

0.1 barto 200 bar

SS316L, Hastelloy C, Titanium, Monel, TantalumTeflon, SS316L

Hastelloy C, Titanium, Monel, TantalumSS316L

Monel

oFor non-metallic diaphragm: 80 C maximum.oFor metallic diaphragm: 150 C maximum

For higher temperature, please use impulse tubing/chemical seals.

IP66

Flange

Page 13:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

Product Selection Guide

Accessories can be supplied with most of the switches. Please consult sales office.* Higher ranges available on request

SPDT Snap action switch A1 : General purpose rated at 15A, 250 VAC, 0.2 A, 250 VDC resistive.For other switching elements please contact sales office.

Switching element

Temp. of workingmedium

WETTED

PARTS

Optional wettedparts throughchem. seal

Other Wetted Parts

Pressure housingStandardOptional

Sensing element

Standard

Optional

Pressure die-cast aluminium

Switch type

EnclosureMaterial

EnclosureProtection

Range covered

Repeatability(% FSR)

75 90Bulletin No. KA121024

Page No. 128

HydraulicDiaphragm

± 2

0.5 barto 400 bar

SS 316

Teflon

SS316L

DiaphragmNylon reinforced neoprene

diaphragm protected by Teflon

IP 66

Diaphragm

Page No. 120

Low PressureRanges

± 2

1.5 mbarto 350 mbar

Teflon

SS 316

M.S., SS, Nitrile, Al., Neoprene

SS 316L / Teflon

5 barto 400 bar

Page No. 124

± 1

HydraulicRanges

Piston

SS 316

SS

Viton, Teflon, SS

oFor non-metallic diaphragm: 80 C maximum.oFor metallic diaphragm: 150 C maximum

For higher temperature, please use impulse tubing/chemical seals.

M.S.

Page 14:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

WETTED

PARTS

Switching element

Temp. of workingmedium

Optional wettedparts throughchem. seal

Other Wetted Parts

Pressure housingStandardOptional

Switch type

EnclosureMaterial

EnclosureProtection

Range covered

Repeatability(% FSR)

Sensing element

Standard

Optional

SPDT Snap action switch A1 : General purpose rated at 15A, 250 VAC,0.2 A, 250 VDC resistive.

For other switching elements please contact sales office.

Product Selection Guide

Page No. 132

± 2

barto 200 bar0.067

DualHigh Range

SS 316

Teflon

Teflon

Nylon reinforced neoprene

Diaphragm

Teflon, SS316L

Nylon reinforced neoprene

Diaphragm

91Bulletin No. KA121024

Pressure die-cast aluminium

IP 66

Page No. 136

± 1

High RangePressure Difference

Switches

0.1 barto 3.6 bar*

AluminiumSS 316, Hastelloy C, Monel Hastelloy C, Monel

Teflon, SS316

Page No. 140

± 2

High ProofHigh Range

Pressure DifferenceSwitches

0.1 barto 3.6 bar*

SS 316

oFor non-metallic diaphragm: 80 C maximum.oFor metallic diaphragm: 150 C maximum

For higher temperature, please use impulse tubing/chemical seals.

SPDT Snap action switch A8 :General purpose rated at

5A, 250 VAC,

Page 15:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

Product Selection Guide

Accessories can be supplied with most of the switches. Please consult sales office.* Higher ranges available on request

SPDT Snap action switch A1 :General purpose rated at 15A, 250 VAC,

0.2 A, 250 VDC resistive. For otherswitching elements please contact sales office.

SPDT Snap action switch A1 :General purpose rated at 15A, 250 VAC,

0.2 A, 250 VDC resistive. For otherswitching elements please contact sales office.

Switching element

Temp. of workingmedium

WETTED

PARTS

Optional wettedparts throughchem. seal

Other Wetted Parts Teflon, SS316

Pressure housingStandardOptional

Sensing element

Standard

Optional

Gravity die-cast aluminiumPressure die-cast aluminium Pressure die-cast aluminium

Switch type

EnclosureMaterial

EnclosureProtection

Range covered

Repeatability(% FSR)

75 92Bulletin No. KA121024

Teflon

Nylon reinforced neopreneSilicone

DiaphragmNylon reinforced neoprene

diaphragm protected by Teflon

IP 66

Diaphragm Diaphragm

Page No. 144

High RangeDP

± 1

0.1 barto 25 bar

Teflon, SS316L

SS 316

20 Pato 4000 Pa

Page No. 148

± 1

Ultra LowRange

Aluminium

Maximum 1 A(0.4A)/250VAC

Page No. 150

± 2

. barto bar

1 5 m350 m

Low RangePressure Difference

Switches

SS 316

M.S., SS, Nitrile, Al., Neoprene

oFor non-metallic diaphragm: 80 C maximum.oFor metallic diaphragm: 150 C maximum

For higher temperature, please use impulse tubing/chemical seals.

Aluminium M.S.

Page 16:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

WETTED

PARTS

Switching element

Temp. of workingmedium

Optional wettedparts throughchem. seal

Other Wetted Parts

Pressure housingStandardOptional

Switch type

EnclosureMaterial

EnclosureProtection

Range covered

Repeatability(% FSR)

Sensing element

Standard

Optional

SPDT Snap action switch A1 : General purpose rated at 15A, 250 VAC, 0.2 A, 250 VDC resistive.For other switching elements please contact sales office.

Product Selection Guide

Teflon

Nylon reinforced neoprene

Diaphragm

93Bulletin No. KA121024

Page No. 162

± 2

High RangeCompoundSwitches

-1 barto 3.6 bar

SS 316

IP 66

Pressure die-cast aluminium

Page No. 154

± 2

Low ÄP High ProofPressure Difference

Switches

5 mbarto 350 mbar

SS 316

Teflon, SS Teflon, SS316

Page No. 158

VacuumSwitches

to 760 mmHg100 mmHg

± 1

AluminiumSS 316

oFor non-metallic diaphragm: 80 C maximum.oFor metallic diaphragm: 150 C maximum

For higher temperature, please use impulse tubing/chemical seals.

Page 17:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

Product Selection Guide

Accessories can be supplied with most of the switches. Please consult sales office.* Higher ranges available on request

Switching element

Temp. of workingmedium

WETTED

PARTS

Optional wettedparts throughchem. seal

Other Wetted Parts

Pressure housingStandardOptional

Sensing element

Standard

Optional

Pressure die-cast aluminium

Switch type

EnclosureMaterial

EnclosureProtection

Range covered

Repeatability(% FSR)

75 94Bulletin No. KA121024

Nylon reinforced neoprenediaphragm protected by Teflon

Brass

IP 66

Diaphragm Bulb/Probe

Page No. 166

Low RangeCompoundSwitches

± 2

-150 mm wcto 250 mm wc

Teflon

SS 316

o25 Coto 215 C

Page No. 170

± 1

TemperatureSwitches

SS, Nitrile, Al., M.S.

SPDT Snap action switch A1 :General purpose rated at 15A, 250 VAC,

0.2 A, 250 VDC resistive. For otherswitching elements please contact sales office.

oFor non-metallic diaphragm: 80 C maximum.oFor metallic diaphragm: 150 C maximum

For higher temperature, please use impulse tubing/chemical seals.

Page 18:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

95Bulletin No. KA121024

Dual Switch

ÄP 400 KPa

Please refer page no. 148 for FP Switch details

Ranges from 20 KPa to

FP Ultra Low Range

Pressure

Please refer page no. 132 for Dual Switch details

Ranges from 0.067 bar to 200 bar

Page 19:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

HIGH PRESSURE RANGE SWITCHESMD

Fig. 2

Z 2 3

1

Approximate Weight : 0.700 Kg.

Large springsfor easy setting

Robustmicroswitchfor reliableswitching

Bell cranklever for

movementtransmission

Incast pinas a robustfulcrum

Bearingsurface oflever forsmooth motion

Locking screwsfor drift proof

settings

Unique scaleenhancement

mechanism forfine settingresolution

Separateterminal blockfor wiring

Extra largescale withfiner leastcounts for

easier setting

Choice ofconduit entriesfor variouscable sizes

Protective cap fortamperproof settings

Captive cover screws

Environmentprotectedswitch withIP66 protection

Externalmounting holes

for easymounting/

dismantling

75 96Bulletin No. KA121024

Some Applications : Used in non-hazardous areas. For any type of corrosive and non-corrosive gases and fluids.

ElectricalConnection :

Page 20:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

PRESSURE CAPSULE DETAILS

Note : wetted parts are mentioned in italics.

DescriptionPressure Housing

®Diaphragm (Teflon )

Plunger

Steel Ring (SS316)®O-Ring (Teflon )

Disc

No.1.

2.

3.

4.

5.

6.

2

1

3

4

5

6

INSTALLATION DRAWING

APPROX. DIMENSIONS INmm

inches

(5.78)

147

(0.7

8)

20

Mounting 2nos, Ø6.5 (0.25)

Holes

(5.11)

130

(4.43)

112.5

(2.7

9)

71

(4.4

8)

114

(1.45)

37

(2.44)

62

(1.18)

30

Set Screw Cap

Cable Entry

Pressure Port

1/4" BSP(F)

HIGH PRESSURE RANGE SWITCHES

7597Bulletin No. KA121024

Page 21:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

RANGE SELECTION TABLE

LP

LP5

H01

H02

H03

H04

H07

H10

H15

H30

0.067 - 0.213(0.97 - 3.09)

0.1 - 0.5(1.45 - 7.25)

0.1 - 1.0(1.45 - 14.50)

0.1 - 1.5(1.45 - 21.76)

0.2 - 2.6(2.90 - 37.71)

0.2 - 3.6(2.90 - 52.21)

0.5 - 7.0(7.25 - 101.50)

0.5 - 10.0(7.25 - 145.38)

1.0 - 15.0(14.5 - 217.56)

5.0 - 25.0(72.52 - 362.6)

†Differential bar (psi)

5(72.52)

5(72.52)

12(174.05)

12(174.05)

12(174.05)

12(174.05)

12(174.05)

25(362.6)

25(362.6)

35(507.63)

Range Code Range bar (psi) Maximum WorkingPressure bar (psi)

† Minimum differential increases with setpoint, values with neoprene diaphragm (Graphs available on request)

0.02(0.29)

0.08(1.16)

0.10(1.45)

0.12(1.74)

0.20(2.90)

0.20(2.90)

0.40(5.80)

0.40(5.80)

0.80(11.60)

0.80(11.60)

ApproximateMaximumfor "A1"

microswitch

MD

* Note :Microswitches A2 through A9 can be supplied in some ranges and differentials will vary with microswitch used.Please contact sales office for details. Please check availability of adjustable differential with sales office.

HIGH PRESSURE RANGE SWITCHES

75 98Bulletin No. KA121024

Page 22:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

HO

W T

O O

RD

ER

IN

DU

ST

RIA

L H

IGH

RA

NG

E P

RE

SS

UR

E S

WIT

CH

ES

No

n s

tan

da

rda

lloca

tion

Mo

de

lC

ab

le E

ntr

y S

ize

Sw

itch

Typ

eR

an

ge

Co

de

(va

lue

s in

ba

r)

Mic

rosw

itch

Typ

eD

iap

hra

gm

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

0 =

Ne

op

ren

e

1 =

Teflo

n

2 =

SS

31

6L

3 =

Ha

ste

lloy

C

4 =

Mo

ne

l

MD

=

Ind

ust

ria

l p

ress

ure

sw

itch

w

ith d

ieca

st

Alu

min

ium

e

ncl

osu

re to

IP

66

as

pe

r IS

21

47

1 =

½ “

NP

T th

rea

ds

2 =

¾”

NP

T th

rea

ds

3 =

M2

0 X

1.5

th

rea

ds

PF

1 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

out

scal

e

PF

2 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in b

ar

PF

3 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in p

si

*PA

1 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ithou

t sc

ale

*PA

2 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

bar

*PA

3 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

psi

*Ava

ilab

le w

ith A

9

(in

gro

up

6)

on

ly

LP

=

(0.0

67

- 0

.21

3)

LP

5=

(0.1

- 0

.5)

H0

1=

(0.1

- 1

.0)

H0

2

(0.1

- 1

.5)

H0

3=

(0.2

- 2

.6)

H0

4=

(0.2

- 3

.6)

H0

7=

(0.5

- 7

.0)

H1

0=

(0.5

- 1

0.0

)

H1

5=

(1.0

- 1

5.0

)

H3

0=

(5.0

-2

5.0

)

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

eg

. A h

igh

ra

ng

e w

ea

the

rpro

of sw

itch

with

½"

NP

T c

ab

le e

ntr

y in

alu

min

ium

ho

usi

ng

as

1S

PD

T p

ress

ure

sw

itch

, fix

ed

diff

ere

ntia

l with

ou

t sc

ale

, h

avi

ng

0.1

b

ar t

o 1

ba

r pre

ssu

re ra

ng

e, w

ith 1

5 A

mp

. mic

rosw

itch

, SS

31

6 p

ress

ure

ho

usi

ng

with

¼” B

SP

po

rt s

ize

& n

eo

pre

ne

dia

ph

rag

m s

ha

ll b

e s

pe

cifie

d b

y

Ple

ase

sp

ecify

fu

ll m

od

el n

um

be

r to

avo

id a

mb

igu

ity.

MD

1P

F1

H0

1A

10

S1

MD

Re

serv

ed

fo

r n

on

-sta

nd

ard

o

ptio

ns

no

t co

vere

d in

ca

talo

gu

e. W

ill

be

giv

en

by

ma

nu

fact

ure

r,

on

ly a

fte

r a

gre

em

en

t o

f su

pp

ly d

eta

ils

with

cu

sto

me

r.

A1

=G

ener

al

purp

ose

mic

rosw

itch

rate

d at

15

A; 2

50

VAC

Gen

eral

pu

rpos

e m

icro

switc

h ra

ted

at

5 A

; 250

VA

C

*A2

= H

erm

etic

ally

se

aled

for

corr

osiv

e en

viro

nmen

ts

*A3

= g

old

plat

ed

cont

acts

for

low

vo

ltage

app

licat

ions

*A4

= D

PD

T co

nfig

urat

ion

*A5

= f

or h

igh

DC

ra

tings

*A7

= 2

SP

DT

switc

hing

ele

men

ts

*A9

=

HIGH PRESSURE RANGE SWITCHES

7599Bulletin No. KA121024

Pre

ssu

re P

ort

M

ate

ria

l / S

ize

Ple

ase

refe

r pa

ge n

o.

226

& 2

27fo

r m

ore

pres

sure

por

t opt

ions

S1

=

SS

31

6 / ¼

" B

SP

(F)

S2

=

SS

31

6 / ¼

” N

PT

(F)

Ple

ase

refe

r pa

ge n

o. 2

30fo

r m

ore

mic

rosw

itch

optio

ns

* P

leas

e re

fer

note

und

erR

ange

Sel

ectio

n Ta

ble

Page 23:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

HIGH PROOF HIGH PRESSURE RANGE SWITCHESMD

Fig. 2

Z 2 3

1

Approximate Weight : 1.200 Kg.

Large springsfor easy setting

Robustmicroswitchfor reliableswitching

Bell cranklever for

movementtransmission

Incast pinas a robustfulcrum

Bearingsurface oflever forsmooth motion

Locking screwsfor drift proof

settings

Unique scaleenhancement

mechanism forfine settingresolution

Separateterminal blockfor wiring

Extra largescale withfiner leastcounts for

easier setting

Choice ofconduit entriesfor variouscable sizes

Protective cap fortamperproof settings

Captive cover screws

Environmentprotectedswitch withIP66 protection

Externalmounting holes

for easymounting/

dismantling

75 100Bulletin No. KA121024

Some Applications : High pressure gas handling systems, in non-hazardous areas where the maximum pressure is high and tripping value is low.

ElectricalConnection :

Page 24:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

PRESSURE CAPSULE DETAILS

Note : wetted parts are mentioned in italics.

APPROX. DIMENSIONS INmm

inches

DescriptionPressure Housing

Plunger®Diaphragm (Teflon )

Steel Ring (SS316 as per pr. hsg. material)®O-Ring (Teflon )

No.1.

2.

3.

4.

5.

MD

1

2

3

4

5

INSTALLATION DRAWING

(5.78)

147

(0.7

8)

20

Mounting 2nos, Ø6.5 (0.25)

Holes

(4.43)

112.5

(2.7

9)

71

(2.44)

62

(1.18)

30

(3.0

7)

78

(4.1

8)

10

6.2

(1.45)

37

Pressure Port

1/4" BSP(F)

(4.4

8)

114

Set Screw Cap

Cable Entry

HIGH PROOF HIGH PRESSURE RANGE SWITCHES

75101Bulletin No. KA121024

Page 25:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

RANGE SELECTION TABLE

PP

PP5

P01

P02

P03

P04

P07

P10

P15

P30

0.067 - 0.213(0.97 - 3.09)

0.1 - 0.5(1.45 - 7.25)

0.1 - 1.0(1.45 - 14.50)

0.1 - 1.5(1.45 - 21.76)

0.2 - 2.6(2.90 - 37.71)

0.2 - 3.6(2.90 - 52.21)

0.5 - 7.0(7.25 - 101.50)

0.5 - 10.0(7.25 - 145.04)

1.0 - 15.0(14.5 - 217.6)

5.0 - 25.0(72.52 - 362.5)

Differential* bar (psi)

70(1015.27)

70(1015.27)

70(1015.27)

70(1015.27)

70(1015.27)

70(1015.27)

70(1015.27)

70(1015.27)

70(1015.27)

70(1015.27)

Range Code Range bar (psi) Maximum WorkingPressure bar (psi)

*Minimum differential increases with setpoint (Graphs available on request)

* Note :Microswitches A2 through A9 can be supplied in some ranges and differentials will vary with microswitch used.Please contact sales office for details. Please check availability of adjustable differential with sales office.

, values with neoprene diaphragm

ApproximateMaximumfor "A1"

microswitch

MD HIGH PROOF HIGH PRESSURE RANGE SWITCHES

0.04(0.58)

0.15(2.176)

0.20(2.90)

0.20(2.90)

0.30(4.35)

0.40(5.80)

0.60(8.70)

0.80(11.60)

1.50(23.21)

2.00(29.00)

75 102Bulletin No. KA121024

Page 26:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

=

Ind

ust

ria

l p

ress

ure

sw

itch

w

ith d

ieca

st

Alu

min

ium

e

ncl

osu

re to

IP

66

as

pe

r IS

21

47

Re

serv

ed

fo

r n

on

-sta

nd

ard

o

ptio

ns

no

t co

vere

d in

ca

talo

gu

e. W

ill

be

giv

en

by

ma

nu

fact

ure

r,

on

ly a

fte

r a

gre

em

en

t o

f su

pp

ly d

eta

ils

with

cu

sto

me

r.

1 =

½ “

NP

T th

rea

ds

2 =

¾”

NP

T th

rea

ds

3 =

M2

0 X

1.5

th

rea

ds

HO

W T

O O

RD

ER

IN

DU

ST

RIA

L H

IGH

PR

OO

F H

IGH

RA

NG

E P

RE

SS

UR

E S

WIT

CH

ES

No

n s

tan

da

rda

lloca

tion

Mo

de

lC

ab

le E

ntr

y S

ize

Sw

itch

Typ

eR

an

ge

Co

de

(va

lue

s in

ba

r)

Mic

rosw

itch

Typ

eD

iap

hra

gm

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

PP

=

(0.0

67

- 0

.21

3)

PP

5=

(0.1

- 0

.5)

P0

1=

(0.1

- 1

.0)

P0

2

(0.1

- 1

.5)

P0

3=

(0.2

- 2

.6)

P0

4=

(0.2

- 3

.6)

P0

7=

(0.5

- 7

.0)

P1

0=

(0.5

- 1

0.0

)

P1

5=

(1.0

- 1

5.0

)

P3

0=

(5.0

-2

5.0

)

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

MD

1P

F1

P0

1A

10

S1

MDHIGH PROOF HIGH PRESSURE RANGE SWITCHES

Ple

ase

sp

ecify

fu

ll m

od

el n

um

be

r to

avo

id a

mb

igu

ity.

eg. A

hig

h pr

oof h

igh

rang

e w

eath

erpr

oof s

witc

h w

ith ½

" NP

T ca

ble

entr

y in

alu

min

ium

hou

sing

as

1SP

DT

pres

sure

sw

itch,

fixe

d di

ffere

ntia

l with

out s

cale

, hav

ing

0.1

bar t

o 1

bar p

ress

ure

rang

e, w

ith 1

5 A

mp.

mic

rosw

itch,

SS

316

pres

sure

hou

sing

with

¼” B

SP

por

t siz

e &

neo

pren

e di

aphr

agm

sha

ll be

spe

cifie

d by

0 =

Ne

op

ren

e

1 =

Teflo

n

2 =

SS

31

6L

75103

A1

=G

ener

al

purp

ose

mic

rosw

itch

rate

d at

15

A; 2

50

VAC

Gen

eral

pu

rpos

e m

icro

switc

h ra

ted

at

5 A

; 250

VA

C

*A2

= H

erm

etic

ally

se

aled

for

corr

osiv

e en

viro

nmen

ts

*A3

= g

old

plat

ed

cont

acts

for

low

vo

ltage

app

licat

ions

*A4

= D

PD

T co

nfig

urat

ion

*A5

= f

or h

igh

DC

ra

tings

*A7

= 2

SP

DT

switc

hing

ele

men

ts

*A9

=

Bulletin No. KA121024

Pre

ssu

re P

ort

M

ate

ria

l / S

ize

S1

=

SS

31

6 / ¼

" B

SP

(F)

S2

=

SS

31

6 / ¼

” N

PT

(F)

Ple

ase

refe

r pa

ge n

o.

226

& 2

27fo

r m

ore

pres

sure

por

t opt

ions

Ple

ase

refe

r pa

ge n

o. 2

30fo

r m

ore

mic

rosw

itch

optio

ns

* P

leas

e re

fer

note

und

erR

ange

Sel

ectio

n Ta

ble

PF

1 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

out

scal

e

PF

2 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in b

ar

PF

3 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in p

si

*PA

1 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ithou

t sc

ale

*PA

2 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

bar

*PA

3 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

psi

*Ava

ilab

le w

ith A

9

(in

gro

up

6)

on

ly

Page 27:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

HIGH BELLOWS RANGE SWITCHESMD

Fig. 2

Z 2 3

1

Approximate Weight : 0.700 Kg.

Large springsfor easy setting

Robustmicroswitchfor reliableswitching

Bell cranklever for

movementtransmission

Incast pinas a robustfulcrum

Bearingsurface oflever forsmooth motion

Locking screwsfor drift proof

settings

Unique scaleenhancement

mechanism forfine settingresolution

Separateterminal blockfor wiring

Extra largescale withfiner leastcounts for

easier setting

Choice ofconduit entriesfor variouscable sizes

Protective cap fortamperproof settings

Captive cover screws

Environmentprotectedswitch withIP66 protection

Externalmounting holes

for easymounting/

dismantling

75 104Bulletin No. KA121024

Some Applications : For cryogenic applications.

ElectricalConnection :

Page 28:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

75105Bulletin No. KA121024

HIGH BELLOWS RANGE SWITCHES

PRESSURE CAPSULE DETAILS

Note : wetted parts are mentioned in italics.

INSTALLATION DRAWING

APPROX. DIMENSIONS INmm

inches

(5.78)

147

(0.7

8)

20

Mounting 2nos, Ø6.5 (0.25)

Holes

(5.11)

130

(4.43)

112.5

(2.7

9)

71

(4.4

8)

114

(1.45)

37

(2.44)

62

(1.18)

30

Set Screw Cap

Cable Entry

Pressure Port

1/4" BSP(F)

2

1

DescriptionPressure Port

Metallic Bellow

No.1.

2.

Page 29:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

75 106Bulletin No. KA121024

HIGH BELLOWS RANGE SWITCHES

H01

H02

H03

H04

H07

H10

H15

H30

H4T

H1H

0.1 - 1.0(1.45 - 14.50)

0.1 - 1.5(1.45 - 21.76)

0.2 - 2.6(2.90 - 37.71)

0.2 - 3.6(2.90 - 52.21)

0.5 - 7.0(7.25 - 101.50)

0.5 - 10.0(7.25 - 145.03)

1.0 - 15.0(14.50 - 217.56)

5.0 - 25.0(72.52 - 362.59)

5.0 - 40.0(72.52 - 580.15)

10.0 - 100.0(145.03 - 1450.37)

†Differential bar (psi)

12(174.05)

12(174.05)

12(174.05)

12(174.05)

12(174.05)

25(362.6)

25(362.6)

35(507.63)

100(1450.37)

200(2900.76)

Range Code Range bar (psi) Maximum WorkingPressure bar (psi)

† Minimum differential increases with setpoint, (Graphs available on request)

0.10(1.45)

0.12(1.74)

0.17(2.46)

0.20(2.90)

0.40(5.80)

0.40(5.80)

0.80(11.60)

0.80(11.60)

5.0(72.52)

12(174.05)

ApproximateMaximumfor "A1"

microswitch

* Note :Microswitches A2 through A9 can be supplied in some ranges and differentials will vary with microswitch used.Please contact sales office for details. Please check availability of adjustable differential with sales office.

RANGE SELECTION TABLE

Page 30:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

75107Bulletin No. KA121024

HIGH BELLOWS RANGE SWITCHESH

OW

TO

OR

DE

R IN

DU

ST

RIA

L H

IGH

RA

NG

E B

EL

LO

WS

PR

ES

SU

RE

SW

ITC

HE

S

No

n s

tan

da

rda

lloca

tion

Mo

de

lC

ab

le E

ntr

y S

ize

Sw

itch

Typ

eR

an

ge

Co

de

(va

lue

s in

ba

r)

Mic

rosw

itch

Typ

eB

ello

ws

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

2 =

SS

31

6L

MD

=

Ind

ust

ria

l p

ress

ure

sw

itch

w

ith d

ieca

st

Alu

min

ium

e

ncl

osu

re to

IP

66

as

pe

r IS

21

47

1 =

½ “

NP

T th

rea

ds

2 =

¾”

NP

T th

rea

ds

3 =

M2

0 X

1.5

th

rea

ds

H0

1=

(0.1

- 1

.0)

H0

2

(0.1

- 1

.5)

H0

3=

(0.2

- 2

.6)

H0

4=

(0.2

- 3

.6)

H0

7=

(0.5

- 7

.0)

H1

0=

(0.5

- 1

0.0

)

H1

5=

(1.0

- 1

5.0

)

H3

0=

(5.0

-2

5.0

)

H4

T=

(5.0

-4

0.0

)

H1

H=

(10

.0 -

10

0.0

)

B1

=

Be

llow

s /

¼"

BS

P(F

)

B2

=

Be

llow

s /

¼”

NP

T(F

)

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

eg

. A

hig

h r

an

ge

we

ath

erp

roo

f b

ello

ws

switc

h w

ith ½

" N

PT

ca

ble

en

try

in a

lum

iniu

m h

ou

sin

g a

s 1

SP

DT

pre

ssu

re s

witc

h,

fixe

d d

iffe

ren

tial w

itho

ut

sca

le,

ha

vin

g 0

.1 b

ar t

o 1

ba

r pre

ssu

re ra

ng

e, w

ith 1

5 A

mp

. mic

rosw

itch

, SS

31

6 p

ress

ure

ho

usi

ng

with

¼” B

SP

po

rt s

ize

& S

S3

16

L b

ello

ws

sha

ll b

e s

pe

cifie

d b

y

Ple

ase

sp

ecify

fu

ll m

od

el n

um

be

r to

avo

id a

mb

igu

ity.

MD

1P

F1

H0

1A

12

B1

Re

serv

ed

fo

r n

on

-sta

nd

ard

o

ptio

ns

no

t co

vere

d in

ca

talo

gu

e. W

ill

be

giv

en

by

ma

nu

fact

ure

r,

on

ly a

fte

r a

gre

em

en

t o

f su

pp

ly d

eta

ils

with

cu

sto

me

r.

A1

=G

ener

al

purp

ose

mic

rosw

itch

rate

d at

15

A; 2

50

VAC

Gen

eral

pu

rpos

e m

icro

switc

h ra

ted

at

5 A

; 250

VA

C

*A2

= H

erm

etic

ally

se

aled

for

corr

osiv

e en

viro

nmen

ts

*A3

= g

old

plat

ed

cont

acts

for

low

vo

ltage

app

licat

ions

*A4

= D

PD

T co

nfig

urat

ion

*A5

= f

or h

igh

DC

ra

tings

*A7

= 2

SP

DT

switc

hing

ele

men

ts

*A9

=

Pre

ssu

re P

ort

M

ate

ria

l / S

ize

Ple

ase

refe

r pa

ge n

o. 2

30fo

r m

ore

mic

rosw

itch

optio

ns

* P

leas

e re

fer

note

und

erR

ange

Sel

ectio

n Ta

ble

PF

1 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

out

scal

e

PF

2 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in b

ar

PF

3 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in p

si

*PA

1 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ithou

t sc

ale

*PA

2 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

bar

*PA

3 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

psi

*Ava

ilab

le w

ith A

9

(in

gro

up

6)

on

ly

Page 31:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

LARGE BORE HIGH RANGE PRESSURE SWITCHESMD

Fig. 2

Z 2 3

1

Approximate Weight : 1.500 Kg.

Large springsfor easy setting

Robustmicroswitchfor reliableswitching

Bell cranklever for

movementtransmission

Incast pinas a robustfulcrum

Bearingsurface oflever forsmooth motion

Locking screwsfor drift proof

settings

Unique scaleenhancement

mechanism forfine settingresolution

Separateterminal blockfor wiring

Extra largescale withfiner leastcounts for

easier setting

Choice ofconduit entriesfor variouscable sizes

Protective cap fortamperproof settings

Captive cover screws

Environmentprotectedswitch withIP66 protection

Externalmounting holes

for easymounting/

dismantling

75 108Bulletin No. KA121024

Some Applications : Water treatment plants, reverse osmosis plants, etc.

ElectricalConnection :

Page 32:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

75109Bulletin No. KA121024

PRESSURE CAPSULE DETAILS

Note : wetted parts are mentioned in italics.

INSTALLATION DRAWING

APPROX. DIMENSIONS INmm

inches

LARGE BORE HIGH RANGE PRESSURE SWITCHES

SET SCREW CAP

1475.78

2 NOS, Ø6.5

1305.11

112.54.43

MOUNTINGHOLES

371.45

PRESSURE HOUSING

1" BSP (M)

CABLE ENTRY

78

3.0

7

71

2.7

9

20 0.78

622.44 30

1.18

13

75

.4

DescriptionPressure Housing (SS316)

®Diaphragm (Teflon )

Plunger

Steel Ring (SS316)®O-Ring (Teflon )

No.1.

2.

3.

4.

5.2

53

4

1

Page 33:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

75 110Bulletin No. KA121024

RANGE SELECTION TABLE

LARGE BORE HIGH RANGE PRESSURE SWITCHES

*Minimum differential increases with setpoint (Graphs available on request), results for neoprene diaphragm.

H01

H02

H03

H04

H07

H10

H15

H30

0.1 - 1.0(1.45 - 14.50)

0.1 - 1.5(1.45 - 21.76)

0.2 - 2.6(2.90 - 37.71)

0.2 - 3.6(2.90 - 52.21)

0.5 - 7.0(7.25 - 101.50)

0.5 - 10.0(7.25 - 145.03)

1.0 - 15.0(14.50 - 217.56)

5.0 - 25.0(72.52 - 362.6)

Differential* bar (psi)

12(174.05)

12(174.05)

12(174.05)

12(174.05)

12(174.05)

25(362.6)

25(362.6)

35(507.63)

Range Code Range bar (psi) Maximum WorkingPressure bar (psi)

0.10(1.45)

0.20(2.90)

0.20(2.90)

0.20(2.90)

0.40(5.80)

0.60(8.70)

0.60(8.70)

0.80(11.60)

ApproximateMaximumfor "A8"

microswitch

Note: Welded diaphragm also available as shown

Page 34:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

75111Bulletin No. KA121024

LARGE BORE HIGH RANGE PRESSURE SWITCHESH

OW

TO

OR

DE

R IN

DU

ST

RIA

L L

AR

GE

BO

RE

HIG

H R

AN

GE

PR

ES

SU

RE

SW

ITC

HE

S

No

n s

tan

da

rda

lloca

tion

Mo

de

lC

ab

le E

ntr

y S

ize

S

witc

h T

ype

Ra

ng

e C

od

e(v

alu

es

in b

ar)

M

icro

switc

hTyp

eD

iap

hra

gm

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

0 =

Ne

op

ren

e

1 =

Teflo

n

2 =

SS

31

6L

4 =

Mo

ne

l

MD

=

Ind

ust

ria

l p

ress

ure

sw

itch

w

ith d

ieca

st

Alu

min

ium

e

ncl

osu

re to

IP

66

as

pe

r IS

21

47

1 =

½ “

NP

T th

rea

ds

2 =

¾”

NP

T th

rea

ds

3 =

M2

0 X

1.5

th

rea

ds

H0

1=

(0.1

- 1

.0)

H0

2

(0.1

- 1

.5)

H0

3=

(0.2

- 2

.6)

H0

4=

(0.2

- 3

.6)

H0

7=

(0.5

- 7

.0)

H1

0=

(0.5

- 1

0.0

)

H1

5=

(1.0

- 1

5.0

)

H3

0=

(5.0

-2

5.0

)

A1

=G

ener

al p

urpo

se

mic

rosw

itch

rate

d at

15

A; 2

50 V

AC

A8

=G

en

era

l p

urp

ose

m

icro

switc

h r

ate

d

at 5

A; 2

50

VA

C

Gen

eral

pu

rpos

e m

icro

switc

h ra

ted

at

5 A

; 250

VA

C

*A2

= H

erm

etic

ally

se

aled

for

corr

osiv

e en

viro

nmen

ts

*A3

= g

old

plat

ed

cont

acts

for

low

vol

tage

ap

plic

atio

ns

*A4

= D

PD

T co

nfig

urat

ion

*A5

= f

or h

igh

DC

ra

tings

*A7

= 2

SP

DT

switc

hing

ele

men

ts

*A9

=

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

eg

. An

Ind

ust

ria

l la

rge

bo

re p

ress

ure

sw

itch

with

fixe

d d

iffe

ren

tial h

avi

ng

0.1

ba

r to

1 b

ar p

ress

ure

ra

ng

e, w

ith 5

Am

p. m

icro

switc

h, S

S3

16

pre

ssu

re h

ou

sin

g

with

1” B

SP

M p

ort

siz

e &

ne

op

ren

e d

iap

hra

gm

sh

all

be

sp

eci

fied

by

Ple

ase

sp

eci

fy fu

ll m

od

el n

um

be

r to

avo

id a

mb

igu

ity.

MD

3P

F2

H0

1A

80

S3

Re

serv

ed

fo

r n

on

-sta

nd

ard

o

ptio

ns

no

t co

vere

d in

ca

talo

gu

e. W

ill

be

giv

en

by

ma

nu

fact

ure

r,

on

ly a

fte

r a

gre

em

en

t o

f su

pp

ly d

eta

ils

with

cu

sto

me

r.

S3

=

SS

31

6 /

1”

BS

P(M

)

N3

=

Mo

ne

l /

1"

BS

P(M

)

Pre

ssu

re P

ort

M

ate

ria

l / S

ize

Not

e: W

elde

d di

aphr

agm

also

ava

ilabl

e

Ple

ase

refe

r pa

ge n

o. 2

30fo

r m

ore

mic

rosw

itch

optio

ns

* P

leas

e re

fer

note

und

erR

ange

Sel

ectio

n Ta

ble

PF

1 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

out

scal

e

PF

2 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in b

ar

PF

3 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in p

si

*PA

1 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ithou

t sc

ale

*PA

2 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

bar

*PA

3 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

psi

*Ava

ilab

le w

ith A

9

(in

gro

up

6)

on

ly

Page 35:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

Large springsfor easy setting

Bell cranklever for

movementtransmission

Incast pinas a robustfulcrum

Bearingsurface oflever forsmooth motion

Locking screwsfor drift proof

settings

Unique scaleenhancement

mechanism forfine settingresolution

Extra largescale withfiner leastcounts for

easier setting

Protective cap fortamperproof settings

Captive cover screws

Environmentprotectedswitch withIP66 protection

Externalmounting holes

for easymounting/

dismantling

MD

Valve Schematic :Approximate Weight :Varies with capsule size. Please consult sales office.

75 112

AIR RELAY SWITCHES

2(A) 2(A)

1(P) 1(P) 3(R)

Bulletin No. KA121024

Some Applications : For operating pneumatic circuits in coal mines, oil mines & pneumatic systems.

Page 36:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

PRESSURE CAPSULE DETAILS

Note : wetted parts are mentioned in italics.

INSTALLATION DRAWING

APPROX. DIMENSIONS INmm

inches

DescriptionPressure Housing (SS316)

Diaphragm (Teflon®)

Plunger

Steel Ring (SS316)

O-Ring (Teflon®)

No.1.

2.

3.

4.

5.

PRESSURE PORT

1/4" BSP (F)

Ø6.52NOS

147.0

(5.78) 130.0

(5.11)112.5

(4.43)

SET SCREW CAP

114

.0

(4.4

8)

MOUNTING

HOLES

0.25

37.0

(1.45)

20.0

(0.7

8)7

1.0

(2.7

9)

10

1.0

(3.9

7)

10

1.5

(3.9

9)

AIR OUTLET 30.0

(1.18)

SUPPLY

INLET

62.0

(2.44)

1

2

3

4

5

MD

75113

AIR RELAY SWITCHES

Bulletin No. KA121024

Page 37:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

75 114

AIR RELAY SWITCHES

RANGE SELECTION TABLE

LP

LP5

H01

H02

H03

H04

H07

H10

H15

H30

0.067 - 0.213(0.97 - 3.09)

0.1 - 0.5(1.45 - 7.25)

0.1 - 1.0(1.45 - 14.50)

0.1 - 1.5(1.45 - 21.76)

0.2 - 2.6(2.90 - 37.71)

0.2 - 3.6(2.90 - 52.21)

0.5 - 7.0(7.25 - 101.50)

0.5 - 10.0(7.25 - 145.04)

1.0 - 15.0(14.5 - 217.56)

5.0 - 25.0(72.52 - 362.6)

†Differential bar (psi)

5(72.52)

5(72.52)

12(174.05)

12(174.05)

12(174.05)

12(174.05)

12(174.05)

25(362.6)

25(362.6)

35(507.63)

Range Code Range bar (psi) Maximum WorkingPressure bar (psi)

0.02(0.29)

0.08(1.16)

0.10(1.45)

0.12(1.74)

0.17(2.46)

0.20(2.90)

0.40(5.80)

0.40(5.80)

0.80(11.60)

0.80(11.60)

ApproximateMaximumfor "A1"

microswitch

Pneumatic valve specifications

NO valve (P2) = air flows when process pressure < set pointNC valve (P1) = air flows when process pressure > set point

Supply pressure of air/inert gas = 7 bar max

*Other ranges from 1.5 mbar upto 400 bar too available. Also various pressure capsules for vacuum, pressure difference in a variety of wetted parts too can be supplied. Please contact sales office.

2(A) 2(A)

1(P) 1(P) 3(R)

Bulletin No. KA121024

Page 38:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

75115

AIR RELAY SWITCHESH

OW

TO

OR

DE

R IN

DU

ST

RIA

L A

IR R

EL

AY

PR

ES

SU

RE

SW

ITC

HE

S

No

n s

tan

da

rda

lloca

tion

Mo

de

lC

ab

le E

ntr

y S

ize

Sw

itch

Typ

eR

an

ge

Co

de

(va

lue

s in

ba

r)

Mic

rosw

itch

Typ

eD

iap

hra

gm

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

0 =

Ne

op

ren

e

1 =

Teflo

n

2 =

SS

31

6L

MD

=

Ind

ust

ria

l p

ress

ure

sw

itch

w

ith d

ieca

st

Alu

min

ium

e

ncl

osu

re to

IP

66

as

pe

r IS

21

47

7 =

1/8

“ B

SP

F a

ir

inle

t &

ou

tlet

pre

ssu

re s

up

ply

=

7 b

ar

ma

x

LP

=

(0.0

67

- 0

.21

3)

LP

5=

(0.1

- 0

.5)

H0

1=

(0.1

- 1

.0)

H0

2

(0.1

- 1

.5)

H0

3=

(0.2

- 2

.6)

H0

4=

(0.2

- 3

.6)

H0

7=

(0.5

- 7

.0)

H1

0=

(0.5

- 1

0.0

)

H1

5=

(1.0

- 1

5.0

)

H3

0=

(5.0

-2

5.0

)

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

eg

. A h

igh

ra

ng

e w

ea

the

rpro

of s

witc

h w

ith 1

/8" B

SP

F a

ir in

let &

ou

tlet p

art

s in

alu

min

ium

ho

usi

ng

as

a p

ress

ure

sw

itch

, fix

ed

diff

ere

ntia

l with

ou

t sca

le, h

avi

ng

0

.1 b

ar t

o 1

ba

r pre

ssu

re ra

ng

e, N

C v

alv

e, S

S3

16

pre

ssu

re h

ou

sin

g w

ith ¼

” BS

P p

ort

siz

e &

ne

op

ren

e d

iap

hra

gm

sh

all

be

sp

eci

fied

by

Ple

ase

sp

ecify

fu

ll m

od

el n

um

be

r to

avo

id a

mb

igu

ity.

MD

7P

F1

H0

1P

10

S1

Re

serv

ed

fo

r n

on

-sta

nd

ard

o

ptio

ns

no

t co

vere

d in

ca

talo

gu

e. W

ill

be

giv

en

by

ma

nu

fact

ure

r,

on

ly a

fte

r a

gre

em

en

t o

f su

pp

ly d

eta

ils

with

cu

sto

me

r.

P1

=N

C v

alve

P2

= N

O v

alv

e

* P

leas

e re

fer

note

und

erR

ange

Sel

ectio

n Ta

ble

Bulletin No. KA121024

Pre

ssu

re P

ort

M

ate

ria

l / S

ize

S1

=

SS

31

6 / ¼

" B

SP

(F)

S2

=

SS

31

6 / ¼

” N

PT

(F)

PF

1 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

out

scal

e

PF

2 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in b

ar

PF

3 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in p

si

*PA

1 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ithou

t sc

ale

*PA

2 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

bar

*PA

3 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

psi

*Ava

ilab

le w

ith A

9

(in

gro

up

6)

on

ly

Page 39:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

ElectricalConnection :

Fig. 2

Z 2 3

1

Approximate Weight : Varies with flange size. Please consult sales office.

75 116

FLANGED PRESSURE SWITCHES

Large springs for easy setting

Robustmicroswitchfor reliableswitching

Bell cranklever for

movementtransmission

Incast pinas a robustfulcrum

Bearingsurface oflever forsmooth motion

Locking screwsfor drift proof

settings

Unique scaleenhancement

mechanism forfine settingresolution

Separateterminal blockfor wiring

Extra largescale withfiner leastcounts for

easier setting

Choice ofconduit entriesfor variouscable sizes

Protective capfor tamperproofsettings

Captivecover screws

Environmentprotectedswitch withIP66 protection

Externalmounting holes

for easymounting/

dismantling

Bulletin No. KA121024

Some Applications :In non-hazardous areas for slurry, colloidal solutions, corrosive & non-corrosive working media (unclean working media), etc.

Page 40:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

75117

FLANGED PRESSURE SWITCHES

INSTALLATION DRAWING

APPROX. DIMENSIONS INmm

inches

PRESSURE CAPSULE DETAILS

Note : wetted parts are mentioned in italics.

DescriptionANSI 600 Flange

Teflon® O-Ring

Diaphragm

Conical Plunger

No.1.

2.

3.

4.

1

2

3

4

146.4

(5.78)

MOUNTING

HOLES

Ø6.52NOS

0.25

15

6.3

(10

.75

)

130.0

(5.11)112.5

(4.43)

SET SCREW

CAP

20.0

(0.7

8)7

1.0

(2.7

9)

78

.0

(3.0

7)

14

6.0

(10

.00

)

ANSI 600 RF FLANGE

61.2

(146.4)

29.6

(146.4)

Bulletin No. KA121024

Page 41:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

75 118

FLANGED PRESSURE SWITCHES

RANGE SELECTION TABLE

H01

H02

H03

H04

H07

H10

H15

H30

H4T

H1H

H2H

0.1 - 1.0(1.45 - 14.50)

0.1 - 1.5(1.45 - 21.76)

0.2 - 2.6(2.90 - 37.71)

0.2 - 3.6(2.90 - 52.21)

0.5 - 7.0(7.25 - 101.50)

0.5 - 10.0(7.25 - 145.04)

1.0 - 15.0(14.50 - 217.56)

5.0 - 25.0(72.52 - 362.6)

5 - 40(72.52 - 580.15)

10 - 100(145.04 - 1450.38)

7 - 200(101.53 - 2900.76)

Differential* bar (psi)Range Code Range bar (psi) Maximum WorkingPressure bar (psi)

0.10(1.45)

0.12(1.74)

0.15(2.17)

0.20(2.90)

0.40(5.80)

0.40(5.80)

0.80(11.60)

0.80(11.60)

5(72.52)

12(174.05)

24(348.09)

Approximate Maximumfor "A1" microswitch

* Minimum differential increases with setpoint (Graphs available on request)* Differentials of miroswitches A2 through A9 will vary. Differentials for A7 are typically twice that for A1 microswitch.Please indicate specifically the differential value in enquiry/order, when it is critical in your application.

As per theclass of flange

Please consultSales Office

in case you needclarification on availability

of maximum workingpressure for a

particular range.

FLANGE CODE TABLE (Please refer page no. 228 & 229 for more options)

1" NB

2" NB

1" NB

2" NB

1" NB

2" NB

150 #

300#

2500#

*RF*FF

= Raised Face= Flat Face

SS316L Hastelloy C276 Monel Titanium Tantalum

FF*

IE

IH

IK

IN

JO

JR

RF*

AC

AF

AI

AL

BM

BP

FF*

BS

BV

BY

CB

DC

DF

RF*

DI

DL

DO

DR

ES

EV

FF*

EY

FB

FE

FH

GI

GL

RF*

GO

GR

GU

GX

HY

IB

FF*

LK

LN

LQ

LT

MU

MX

RF*

JU

JX

KA

KD

LE

LH

FF*

OQ

OT

OW

OZ

QA

QD

RF*

NA

ND

NG

NJ

OK

ON

1" NB

2" NB

RANGE AVAILABILITY AS PER BORE SIZES

H2T to H2H

Yes

Yes

H01 to H04

NA

Yes

H07

Yes

Yes

H10

Yes

Yes

H15

Yes

Yes

H30

Yes

Yes

Bulletin No. KA121024

Page 42:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

75119

FLANGED PRESSURE SWITCHESH

OW

TO

OR

DE

R IN

DU

ST

RIA

L F

LA

NG

ED

PR

ES

SU

RE

SW

ITC

HE

S

No

n s

tan

da

rda

lloca

tion

Mo

de

lC

ab

le E

ntr

y S

ize

Sw

itch

Typ

eA

NS

I fla

ng

ed

Ra

ng

e C

od

e(v

alu

es

in b

ar)

M

icro

switc

hTyp

eD

iap

hra

gm

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

Fla

ng

e S

ize

an

d M

ate

ria

l

MD

=

Ind

ust

ria

l p

ress

ure

sw

itch

w

ith d

ieca

st

Alu

min

ium

e

ncl

osu

re to

IP

66

as

pe

r IS

21

47

1 =

½ “

NP

T th

rea

ds

2 =

¾”

NP

T th

rea

ds

3 =

M2

0 X

1.5

th

rea

ds

AF

1 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

out

scal

e

AF

2 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in b

ar

AF

3 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in p

si

*AA

1 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ithou

t sc

ale

*AA

2 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

bar

*AA

3 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

psi

*Ava

ilab

le w

ith A

9

(in

gro

up

6)

on

ly

H0

1 =

0.1

- 1

.0

H0

2 =

0.1

- 1

.5

H0

3 =

0.2

- 2

.6

H0

4 =

0.2

- 3

.6

H0

7 =

0.5

- 7

.0

H1

0 =

0.5

- 1

0.0

H1

5 =

1.0

- 1

5.0

H3

0 =

5.0

- 2

5.0

H4

T =

5 -

40

H1

H =

10

- 1

00

H2

H =

7 -

20

0

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

eg

. A h

igh

ra

ng

e In

du

stria

l AN

SI f

lan

ge

d p

ress

ure

sw

itch

with

½" N

PT

ca

ble

en

try

with

fixe

d d

iffe

ren

tial w

itho

ut s

cale

, ha

vin

g 0

.1 b

ar to

1 b

ar p

ress

ure

ra

ng

e,

with

15

Am

p. m

icro

switc

h, a

nd

2" 1

50

# R

F S

S3

16

L fl

an

ge

& S

S3

16

L d

iap

hra

gm

sh

all

be

sp

eci

fied

by

Ple

ase

sp

ecify

fu

ll m

od

el n

um

be

r to

avo

id a

mb

igu

ity.

MD

1A

F1

H0

1A

12

AF

Re

serv

ed

fo

r n

on

-sta

nd

ard

o

ptio

ns

no

t co

vere

d in

ca

talo

gu

e. W

ill

be

giv

en

by

ma

nu

fact

ure

r,

on

ly a

fte

r a

gre

em

en

t o

f su

pp

ly d

eta

ils

with

cu

sto

me

r.

A1

=G

ener

al

purp

ose

mic

rosw

itch

rate

d at

15

A; 2

50

VAC

Gen

eral

pu

rpos

e m

icro

switc

h ra

ted

at

5 A

; 250

VA

C

*A2

= H

erm

etic

ally

se

aled

for

corr

osiv

e en

viro

nmen

ts

*A3

= g

old

plat

ed

cont

acts

for

low

vo

ltage

app

licat

ions

*A4

= D

PD

T co

nfig

urat

ion

*A5

= f

or h

igh

DC

ra

tings

*A7

= 2

SP

DT

switc

hing

ele

men

ts

*A9

=

0 =

Ne

op

ren

e

1 =

Te

flon

2 =

SS

31

6L

3 =

Ha

ste

lloy

C

4 =

Mo

ne

l 40

0

5 =

Tita

niu

m

6 =

Ta

nta

lum

Bulletin No. KA121024

Ple

ase

se

lect

as

pe

r F

lan

ge

Co

de

Ta

ble

Fo

r o

the

r cl

ass

es

an

d s

ize

s p

lea

se

refe

r p

ag

e n

o.

22

8 &

22

9

Ple

ase

refe

r pa

ge n

o. 2

30fo

r m

ore

mic

rosw

itch

optio

ns

* P

leas

e re

fer

note

und

erR

ange

Sel

ectio

n Ta

ble

Page 43:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

LOW PRESSURE RANGE SWITCHESMD

Fig. 2

Z 2 3

1

Approximate Weight : 1.500 Kg.

Large springsfor easy setting

Robustmicroswitchfor reliableswitching

Bell cranklever for

movementtransmission

Incast pinas a robustfulcrum

Bearingsurface oflever forsmooth motion

Locking screwsfor drift proof

settings

Unique scaleenhancement

mechanism forfine settingresolution

Separateterminal blockfor wiring

Extra largescale withfiner leastcounts for

easier setting

Choice ofconduit entriesfor variouscable sizes

Protective cap fortamperproof settings

Captive cover screws

Environmentprotectedswitch withIP66 protectionExternal

mounting holesfor easy

mounting/dismantling

75 120Bulletin No. KA121024

ElectricalConnection :

Some Applications : For clean rooms, air duct systems, ventilation systems, etc.

Page 44:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

INSTALLATION DRAWING

APPROX. DIMENSIONS INmm

inches

PRESSURE CAPSULE DETAILS

Note : wetted parts are mentioned in italics.

MD

1

2

3

4

5

6

7

8

10

11

9

DescriptionPressure port (M.S.)*

Support spring (S.S.)

Bottom flange (M.S.)

Support plate (Aluminium)

Diaphragm (Neoprene)

Gasket (Nitrile)

Top plate (Aluminium)

Top flange (M.S.)

Plunger

Top flange screw (M.S.)

Sealing 'O' ring (Nitrile)

No.1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

*Pressure port is brazed with flange

158

(6.22)130

(5.11) 112.5

(4.43)

65

(2.55)3/4"BSP(M)

Mounting Nut

20

(0.7

8)71

(2.7

9)14

2.5

(5.6

0)

62

(2.44)

130

(5.11)

Cable

Entry

Pressure Port

1/4" BSP (F)

LOW PRESSURE RANGE SWITCHES

75121Bulletin No. KA121024

Page 45:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

RANGE SELECTION TABLE

L02

L03

L05

L10

L15

L25

L35

1.5 - 15.0(0.602 - 6.021)

5.0 - 25.0(2.007 - 10.037)

10.0 - 50.0(4.015 - 20.073)

10.0 - 100.0(4.015 - 40.146)

10.0 - 150.0(4.015 - 60.22)

20.0 - 250.0(8.029 - 100.36)

50.0 - 350.0(20.073 - 140.52)

Differential* mbar ("wc)

2(29.00)

2(29.00)

2(29.00)

2(29.00)

2(29.00)

2(29.00)

2(29.00)

Range Code Rangembar ("wc)

Maximum WorkingPressure bar (psi)

*Minimum differential increases with setpoint (Graphs available on request)

* Note :Microswitches A2 through A9 can be supplied in some ranges and differentials will vary with microswitch used.Please contact sales office for details. Please check availability of adjustable differential with sales office.

3(1.204)

5(2.007)

5(2.007)

10(4.015)

10(4.015)

15(6.021)

25(10.036)

ApproximateMaximumfor "A1"

microswitch

MD LOW PRESSURE RANGE SWITCHES

75 122Bulletin No. KA121024

Page 46:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

HO

W T

O O

RD

ER

IN

DU

ST

RIA

L L

OW

RA

NG

E P

RE

SS

UR

E S

WIT

CH

ES

No

n s

tan

da

rda

lloca

tion

Mo

de

lC

ab

le E

ntr

y S

ize

Sw

itch

Typ

eR

an

ge

Co

de

(va

lue

s in

mb

ar)

M

icro

switc

hTyp

eD

iap

hra

gm

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

0 =

Ne

op

ren

e

1 =

Teflo

n

2 =

SS

31

6L

L0

2 =

(1.5

- 1

5)

L0

3 =

(5 -

25

)

L0

5 =

(10

- 5

0)

L1

0 =

(10

- 1

00

)

L1

5 =

(10

- 1

50

)

L2

5 =

(20

- 2

50

)

L3

5 =

(50

- 3

50

)

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

MD

1P

F1

L0

3A

10

S1

MD

MD

=

Ind

ust

ria

l p

ress

ure

sw

itch

w

ith d

ieca

st

Alu

min

ium

e

ncl

osu

re to

IP

66

as

pe

r IS

21

47

Re

serv

ed

fo

r n

on

-sta

nd

ard

o

ptio

ns

no

t co

vere

d in

ca

talo

gu

e. W

ill

be

giv

en

by

ma

nu

fact

ure

r,

on

ly a

fte

r a

gre

em

en

t o

f su

pp

ly d

eta

ils

with

cu

sto

me

r.

1 =

½ “

NP

T th

rea

ds

2 =

¾”

NP

T th

rea

ds

3 =

M2

0 X

1.5

th

rea

ds

LOW PRESSURE RANGE SWITCHES

Ple

ase

sp

ecify

fu

ll m

od

el n

um

be

r to

avo

id a

mb

igu

ity.

eg

. A lo

w r

an

ge

we

ath

erp

roo

f sw

itch

, w

ith ½

" N

PT

ca

ble

en

try

in a

lum

iniu

m h

ou

sin

g a

s 1

SP

DT

pre

ssu

re s

witc

h, fix

ed

diff

ere

ntia

l with

ou

t sc

ale

, h

avi

ng

5

mb

ar t

o 2

5 m

ba

r pre

ssu

re ra

ng

e, w

ith 1

5 A

mp

. mic

rosw

itch

, SS

31

6 p

ress

ure

ho

usi

ng

with

¼” B

SP

po

rt s

ize

& n

eo

pre

ne

dia

ph

rag

m s

ha

ll b

e s

pe

cifie

d b

y

75123

A1

=G

ener

al

purp

ose

mic

rosw

itch

rate

d at

15

A; 2

50

VAC

Gen

eral

pu

rpos

e m

icro

switc

h ra

ted

at

5 A

; 250

VA

C

*A2

= H

erm

etic

ally

se

aled

for

corr

osiv

e en

viro

nmen

ts

*A3

= g

old

plat

ed

cont

acts

for

low

vo

ltage

app

licat

ions

*A4

= D

PD

T co

nfig

urat

ion

*A5

= f

or h

igh

DC

ra

tings

*A7

= 2

SP

DT

switc

hing

ele

men

ts

*A9

=

Bulletin No. KA121024

M1

=

M.S

. pow

der

coat

ed /

¼"

BS

P(F

)

M2

=

M.S

. pow

der

coat

ed /

¼

” N

PT

(F)

S1

=

SS

31

6 /

¼"

BS

P(F

)

S2

=

SS

31

6 /

¼”

NP

T(F

)

Pre

ssu

re P

ort

M

ate

ria

l / S

ize

Ple

ase

refe

r pa

ge n

o.

226

& 2

27 fo

r m

ore

pres

sure

por

t opt

ions

Ple

ase

refe

r pa

ge n

o. 2

30fo

r m

ore

mic

rosw

itch

optio

ns

* P

leas

e re

fer

note

und

erR

ange

Sel

ectio

n Ta

ble

PF

1 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

out

scal

e

PF

2 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in m

bar

PF

3 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in "

wc

*PA

1 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ithou

t sc

ale

*PA

2 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

mba

r

*PA

3 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

"w

c*A

vaila

ble

with

A9

(in

gro

up

6)

on

ly

Page 47:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

HYDRAULIC RANGE PRESSURE SWITCHESMD

Fig. 2

Z 2 3

1

Approximate Weight : 0.850 Kg.

Large springsfor easy setting

Robustmicroswitchfor reliableswitching

Bell cranklever for

movementtransmission

Incast pinas a robustfulcrum

Bearingsurface oflever forsmooth motion

Locking screwsfor drift proof

settings

Unique scaleenhancement

mechanism forfine settingresolution

Separateterminal blockfor wiring

Extra largescale withfiner leastcounts for

easier setting

Choice ofconduit entriesfor variouscable sizes

Protective cap fortamperproof settings

Captive cover screws

Environmentprotectedswitch withIP66 protection

Externalmounting holes

for easymounting/

dismantling

75 124Bulletin No. KA121024

ElectricalConnection :

Some Applications : Used where oil is a working medium.

Page 48:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

INSTALLATION DRAWING

APPROX. DIMENSIONS INmm

inches

PRESSURE CAPSULE DETAILS

Note : wetted parts are mentioned in italics.

MD

1

2

3

4

5 DescriptionPressure housing

Surge arrestor

Surge reducer

Piston

O ring

No.1.

2.

3.

4.

5.

Pressure Port

1/4" BSP Female

147

(5.78)130

(5.11)112.5

(4.43)

62

(2.44)

14

4

(5.6

6)

50

.5

(1.9

8)

37

(1.45)

HEX A/F 22

Cable Entry

30

(1.18)

71

(2.7

9)

HYDRAULIC RANGE PRESSURE SWITCHES

Set Screw Cap

Mounting Holes

2 os,

N Ø6.5

0.25

125Bulletin No. KA121024

Page 49:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

RANGE SELECTION TABLE

040

100

200

350

400

5 - 40(72.52 - 580.15)

10 - 100(145.04 - 1450.38)

7 - 200(101.53 - 2900.76)

35 - 350(507.63 - 5076.33)

100 - 400(1450.38 - 5801.52)

Differential* bar (psi)

80(1160.30)

120(1740.45)

200(2900.76)

500(7251.9)

400(5801.52)

Range Code Rangebar (psi)

MaximumWorking Pressure

bar (psi)

*Minimum differential increases with setpoint (Graphs available on request)

* Note :Microswitches A2 through A7 can be supplied in some ranges and differentials will vary with microswitch used.Please contact sales office for details. Please check availability of adjustable differential with sales office.

5(72.52)

12(174.05)

24(348.09)

30(435.11)

30(435.11)

ApproximateMaximumfor "A1"

microswitch

MD HYDRAULIC RANGE PRESSURE SWITCHES

75 126Bulletin No. KA121024

Page 50:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MDH

OW

TO

OR

DE

R IN

DU

ST

RIA

L H

YD

RA

UL

IC R

AN

GE

PR

ES

SU

RE

SW

ITC

HE

S

No

n s

tan

da

rda

lloca

tion

Mo

de

lC

ab

le E

ntr

y S

ize

S

witc

h T

ype

Ra

ng

e C

od

e(v

alu

es

in b

ar)

M

icro

switc

hTyp

eP

isto

n

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

04

0 =

(5 -

40

)

10

0 =

(10

- 1

00

)

20

0 =

(7 -

20

0)

35

0 =

(35

- 3

50

)

40

0 =

(10

0 -

40

0)

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

MD

1P

F1

04

0A

1-

S1

MD

=

Ind

ust

ria

l p

ress

ure

sw

itch

w

ith d

ieca

st

Alu

min

ium

e

ncl

osu

re to

IP

66

as

pe

r IS

21

47

Re

serv

ed

fo

r n

on

-sta

nd

ard

o

ptio

ns

no

t co

vere

d in

ca

talo

gu

e. W

ill

be

giv

en

by

ma

nu

fact

ure

r,

on

ly a

fte

r a

gre

em

en

t o

f su

pp

ly d

eta

ils

with

cu

sto

me

r.

1 =

½ “

NP

T th

rea

ds

2 =

¾”

NP

T th

rea

ds

3 =

M2

0 X

1.5

th

rea

ds

HYDRAULIC RANGE PRESSURE SWITCHES

Ple

ase

sp

ecify

fu

ll m

od

el n

um

be

r to

avo

id a

mb

igu

ity.

eg

. A h

ydra

ulic

we

ath

erp

roo

f sw

itch

, with

½"

NP

T c

ab

le e

ntr

y in

alu

min

ium

ho

usi

ng

as

1S

PD

T p

ress

ure

sw

itch

, fix

ed

diff

ere

ntia

l with

ou

t sca

le, h

avi

ng

5 b

ar

to 4

0 b

ar p

ress

ure

ran

ge

, with

15

Am

p. m

icro

switc

h, S

S3

16

pre

ssu

re h

ou

sin

g w

ith ¼

” BS

P p

ort

siz

e s

ha

ll b

e s

pe

cifie

d b

y

127

A1

=G

ener

al

purp

ose

mic

rosw

itch

rate

d at

15

A; 2

50

VAC

Gen

eral

pu

rpos

e m

icro

switc

h ra

ted

at

5 A

; 250

VA

C

*A2

= H

erm

etic

ally

se

aled

for

corr

osiv

e en

viro

nmen

ts

*A3

= g

old

plat

ed

cont

acts

for

low

vo

ltage

app

licat

ions

*A4

= D

PD

T co

nfig

urat

ion

*A5

= f

or h

igh

DC

ra

tings

*A7

= 2

SP

DT

switc

hing

ele

men

ts

*A9

=

Bulletin No. KA121024

Pre

ssu

re P

ort

M

ate

ria

l / S

ize

S1

=

SS

31

6 / ¼

" B

SP

(F)

S2

=

SS

31

6 / ¼

” N

PT

(F)

Ple

ase

refe

r pa

ge n

o. 2

30fo

r m

ore

mic

rosw

itch

optio

ns

* P

leas

e re

fer

note

und

erR

ange

Sel

ectio

n Ta

ble

Ple

ase

refe

r pa

ge n

o.

226

& 2

27fo

r m

ore

pres

sure

por

t opt

ions

2 =

SS

PF

1 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

out

scal

e

PF

2 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in b

ar

PF

3 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in p

si

*PA

1 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ithou

t sc

ale

*PA

2 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

bar

*PA

3 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

psi

*Ava

ilab

le w

ith A

9

(in

gro

up

6)

on

ly

Page 51:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

Fig. 2

Z 2 3

1

Approximate Weight : 1.2 Kg.

Large springsfor easy setting

Robustmicroswitchfor reliableswitching

Bell cranklever for

movementtransmission

Incast pinas a robustfulcrum

Bearingsurface oflever forsmooth motion

Locking screwsfor drift proof

settings

Unique scaleenhancement

mechanism forfine settingresolution

Separateterminal blockfor wiring

Extra largescale withfiner leastcounts for

easier setting

Choice ofconduit entriesfor variouscable sizes

Protective cap fortamperproof settings

Captive cover screws

Environmentprotectedswitch withIP66 protection

Externalmounting holes

for easymounting/

dismantling

75 128

HYDRAULIC DIAPHRAGM SWITCH

Bulletin No. KA121024

ElectricalConnection :

Some Applications : Used for high pressure compressor systems, mainly used for gaseous media.

Page 52:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

129

HYDRAULIC DIAPHRAGM SWITCH

PRESSURE CAPSULE DETAILS

Note : wetted parts are mentioned in italics.

INSTALLATION DRAWING

APPROX. DIMENSIONS INmm

inches

DescriptionPressure Housing

Teflon® O-Ring

Diaphragm

Plunger

No.1.

2.

3.

4.

1

23

4

MOUNTING HOLES

2NOS

1/4" BSPF

13

4.0

(5.2

7)

147.0

(5.78)

130.0

(5.11)

112.5

(4.43)

Ø6.5

(0.25)

8.2

(0.32)

45.7

(1.79)

40

.5

(1.5

9) CABLE ENTRY

PRESSURE PORT

20

.0

(0.7

8)

70

.0

(2.7

5)

77

.0

(3.0

3)

12

3.0

(4.8

4)

62.0

(2.44)

30.0

(1.18)

Hex A/F 19.0

(0.74)

SET SCREW CAP

21.9

(0.86)

Bulletin No. KA121024

Page 53:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

75 130

H1T

H2T

H4T

H1H

H2H

H4H

0.5 - 10(7.25 - 145.04)

2 - 20(29.00 - 290.07)

5 - 40(72.52 - 580.15)

10 - 100(145.04 - 1450.38)

7 - 200(101.53 - 2900.76)

40 - 400(580.15 - 5801.52)

Differential* bar (psi)

150(2175.57)

200(2900.76)

200(2900.76)

200(2900.76)

400(5801.52)

500(7251.9)

Range Code Rangebar (psi)

MaximumWorking Pressure

bar (psi)

0.5(7.25)

2(29.00)

5(72.52)

12(174.05)

24(348.09)

70(1015.27)

ApproximateMaximumfor "A1"

microswitch

* Minimum differential increases with setpoint (Graphs available on request)* Differentials of miroswitches A2 through A9 will vary. Differentials for A7 are typically twice that for A1 microswitch.Please indicate specifically the differential value in enquiry/order, when it is critical in your application.

RANGE SELECTION TABLE

HYDRAULIC DIAPHRAGM SWITCH

Bulletin No. KA121024

Page 54:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

131

HYDRAULIC DIAPHRAGM SWITCHH

OW

TO

OR

DE

R IN

DU

ST

RIA

L H

YD

RA

UL

IC D

IAP

HR

AG

M R

AN

GE

PR

ES

SU

RE

SW

ITC

HE

S

No

n s

tan

da

rda

lloca

tion

Ga

s G

rou

pC

lass

ifica

tion

Ca

ble

En

try

Siz

e

Sw

itch

Typ

eR

an

ge

Co

de

(va

lue

s in

ba

r)

Mic

rosw

itch

Typ

eD

iap

hra

gm

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

2 =

SS

31

6L

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

Ple

ase

sp

eci

fy fu

ll m

od

el n

um

be

r to

avo

id a

mb

igu

ity. If o

nly

th

e first

tw

o g

rou

ps

are

sp

eci

fied

wh

ile o

rde

rin

g, u

nca

libra

ted

sw

itch

es

with

sta

nd

ard

we

tte

d

pa

rts

an

d e

ncl

osu

res

will

be

su

pp

lied

.

MD

1P

F1

H4

TA

12

S1

H1

T =

(0.5

- 1

0)

H2

T =

(2 -

20

)

H4

T =

(5 -

40

)

H1

H =

(10

- 1

00

)

H2

H =

(7 -

20

0)

H4

H =

(40

- 4

00

)

eg

. A h

ydra

ulic

dia

ph

rag

m p

ress

ure

sw

itch

, with

½" N

PT

ca

ble

en

try

in a

lum

iniu

m h

ou

sin

g a

s 1

SP

DT

pre

ssu

re s

witc

h, f

ixe

d d

iffe

ren

tial w

itho

ut s

cale

, ha

vin

g

5 b

ar t

o 4

0 b

ar p

ress

ure

ran

ge

, with

15

Am

p. m

icro

switc

h, S

S3

16

pre

ssu

re h

ou

sin

g w

ith ¼

” BS

P p

ort

siz

e s

ha

ll b

e s

pe

cifie

d b

y

A1

=G

ener

al

purp

ose

mic

rosw

itch

rate

d at

15

A; 2

50

VAC

Gen

eral

pu

rpos

e m

icro

switc

h ra

ted

at

5 A

; 250

VA

C

*A2

= H

erm

etic

ally

se

aled

for

corr

osiv

e en

viro

nmen

ts

*A3

= g

old

plat

ed

cont

acts

for

low

vo

ltage

app

licat

ions

*A4

= D

PD

T co

nfig

urat

ion

*A5

= f

or h

igh

DC

ra

tings

*A7

= 2

SP

DT

switc

hing

ele

men

ts

*A9

=

MD

=

Ind

ust

ria

l p

ress

ure

sw

itch

w

ith d

ieca

st

Alu

min

ium

e

ncl

osu

re to

IP

66

as

pe

r IS

21

47

Re

serv

ed

fo

r n

on

-sta

nd

ard

o

ptio

ns

no

t co

vere

d in

ca

talo

gu

e. W

ill

be

giv

en

by

ma

nu

fact

ure

r,

on

ly a

fte

r a

gre

em

en

t o

f su

pp

ly d

eta

ils

with

cu

sto

me

r.

1 =

½ “

NP

T th

rea

ds

2 =

¾”

NP

T th

rea

ds

3 =

M2

0 X

1.5

th

rea

ds

Bulletin No. KA121024

Pre

ssu

re P

ort

M

ate

ria

l / S

ize

S1

=

SS

31

6 / ¼

" B

SP

(F)

S2

=

SS

31

6 / ¼

” N

PT

(F)

Ple

ase

refe

r pa

ge n

o.

226

& 2

27fo

r m

ore

pres

sure

por

t opt

ions

Ple

ase

refe

r pa

ge n

o. 2

30fo

r m

ore

mic

rosw

itch

optio

ns

* P

leas

e re

fer

note

und

erR

ange

Sel

ectio

n Ta

ble

PF

1 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

out

scal

e

PF

2 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in b

ar

PF

3 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in p

si

*PA

1 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ithou

t sc

ale

*PA

2 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

bar

*PA

3 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

psi

*Ava

ilab

le w

ith A

9

(in

gro

up

6)

on

ly

Page 55:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

DS

Fig. 2

Z 2 3

1

Approximate Weight : 3.5 Kg.

75 132

DUAL HIGH RANGE PRESSURE SWITCHES

Bulletin No. KA121024

Large springsfor easy setting

Bearingsurface oflever forsmooth motion

Bell cranklever for

movementtransmission

Externalmounting holes

for easymounting/

dismantling

IP66 Enclosurefor excellentingress protection

ElectricalConnection :

Some Applications : Used when two independent set points are required for HI-HI, LO-LO or HI-LO applications, typically alarm and trip functions.

Page 56:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

133Bulletin No. KA121024

DSDUAL HIGH RANGE PRESSURE SWITCHES

PRESSURE CAPSULE DETAILS

Note : wetted parts are mentioned in italics.

DescriptionPressure Port

Plunger

Housing Plate

Diaphragm

O-Ring

Backup Ring

No.1.

2.

3.

4.

5.

6.

2

1

3

45

6

INSTALLATION DRAWING

APPROX. DIMENSIONS INmm

inches

(5.59)

Ø142

(6.0

2)

15

3*

(4.6

6)

118

.5

(4.96)

126

(5.71)

145

Ø7.0, Mtg. Holes

2 Nos.Pressure Port

1/4" BSPF Std.(Options Avail.)

Cable Entry

1/2" NPT(F)(Options Avail.)

(5.66)

144 (2.67)

68

A/F 19

(0.75)

(4.7

8)

12

1.5

*164mm (6.45 inches) for range codes H4T, H1H and H2H

Page 57:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

75 134

RANGE SELECTION TABLE

Bulletin No. KA121024

DS DUAL HIGH RANGE PRESSURE SWITCHES

LP

LP5

H01

H02

H03

H04

H07

H10

H15

H30

H4T

H1H

H2H

† 0.067 - 0.213(0.97 - 3.09)

0.1 - 0.5(1.45 - 7.25)

0.1 - 1.0(1.45 - 14.50)

0.1 - 1.5(1.45 - 21.76)

0.2 - 2.6(2.90 - 37.71)

0.2 - 3.6(2.90 - 52.21)

0.5 - 7.0(7.25 - 101.50)

0.5 - 10.0(7.25 - 145.04)

1.0 - 15.0(14.50 - 217.56)

5.0 - 25.0(72.52 - 362.6)

5.0 - 40.0(72.52 - 580.15)

10.0 - 100.0(146.04 - 1450.38)

7.0 - 200.0(101.52 - 2900.76)

Differential* bar (psi)

5(72.52)

5(72.52)

12(174.05)

12(174.05)

12(174.05)

12(174.05)

12(174.05)

25(362.6)

25(362.6)

35(507.63)

200(2900.76)

200(2900.76)

400(5801.88)

Range Code Range bar (psi) Maximum WorkingPressure bar (psi)

*Minimum differential increases with setpoint (Graphs available on request), results for neoprene diaphragm.†Range not available in SS316 L diaphragm.

0.05(0.72)

0.10(1.45)

0.10(1.45)

0.20(2.90)

0.20(2.90)

0.20(2.90)

0.40(5.80)

0.60(8.70)

0.60(8.70)

0.80(11.60)

5(72.52)

12(174.05)

24(348.09)

ApproximateMaximumfor "A8"

microswitch

Page 58:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

135Bulletin No. KA121024

DSDUAL HIGH RANGE PRESSURE SWITCHESH

OW

TO

OR

DE

R IN

DU

ST

RIA

L D

UA

L H

IGH

RA

NG

E P

RE

SS

UR

E S

WIT

CH

ES

No

n s

tan

da

rda

lloca

tion

Mo

de

lC

ab

le E

ntr

y S

ize

S

witc

h T

ype

Ra

ng

e C

od

e(v

alu

es

in b

ar)

M

icro

switc

hTyp

eD

iap

hra

gm

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

0 =

Ne

op

ren

e

1 =

Teflo

n

2 =

SS

31

6L

DS

=

Du

al p

ress

ure

sw

itch

with

ca

st

alu

min

ium

e

ncl

osu

re to

IP

66

as

pe

r IS

21

47

LP

= (

0.06

7 -

0.21

3)

LP

5=

(0.1

- 0

.5)

H0

1=

(0.1

- 1

.0)

H0

2 =

(0.

1 -

1.5)

H0

3=

(0.2

- 2

.6)

H0

4=

(0.2

- 3

.6)

H0

7=

(0.5

- 7

.0)

H1

0=

(0.5

- 1

0.0)

H1

5=

(1.0

- 1

5.0)

H3

0=

(5.0

-25

.0)

H4

T=

(5.0

-40

.0)

H1

H=

(10.

0 -1

00.0

)

H2

H=

(7.0

-20

0.0)

A8

=

Ge

ne

ral p

urp

ose

m

icro

switc

h

rate

d a

t5

A; 2

50

VA

C

A7

=

2S

PD

T

mic

rosw

itch

es

A9

=

Ge

ne

ral p

urp

ose

m

icro

switc

h

rate

d @

5A

,

25

0 V

AC

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

eg

. A d

ua

l pre

ssu

re s

witc

h w

ith fi

xed

diff

ere

ntia

l ha

vin

g 0

.1 b

ar to

1 b

ar p

ress

ure

ra

ng

e, w

ith 5

Am

p. m

icro

switc

h, S

S3

16

pre

ssu

re h

ou

sin

g w

ith ¼

” B

SP

po

rt

size

& n

eo

pre

ne

dia

ph

rag

m s

ha

ll b

e s

pe

cifie

d b

y

Ple

ase

sp

eci

fy fu

ll m

od

el n

um

be

r to

avo

id a

mb

igu

ity.

DS

3P

F2

H0

1A

80

S1

Re

serv

ed

fo

r n

on

-sta

nd

ard

o

ptio

ns

no

t co

vere

d in

ca

talo

gu

e. W

ill

be

giv

en

by

ma

nu

fact

ure

r,

on

ly a

fte

r a

gre

em

en

t o

f su

pp

ly d

eta

ils

with

cu

sto

me

r.

1 =

½ “

NP

T th

rea

ds

2 =

¾”

NP

T th

rea

ds

3 =

M2

0 X

1.5

th

rea

ds

Pre

ssu

re P

ort

M

ate

ria

l / S

ize

S1

=

SS

31

6 / ¼

" B

SP

(F)

S2

=

SS

31

6 / ¼

” N

PT

(F)

* P

leas

e re

fer

note

und

erR

ange

Sel

ectio

n Ta

ble

Ple

ase

refe

r pa

ge n

o.

226

& 2

27fo

r m

ore

pres

sure

por

t opt

ions

PF

2 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in b

ar

PF

3 =

pre

ssur

e sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in p

si

*PA

2 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

bar

*PA

3 =

pre

ssur

e sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

psi

*Ava

ilab

le w

ith A

9

(in

gro

up

6)

on

ly

Page 59:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

HIGH RANGE PRESSURE DIFFERENCE SWITCHESMD

Fig. 2

Z 2 3

1

Approximate Weight : 1.500 Kg.

Large springsfor easy setting

Robustmicroswitchfor reliableswitching

Bell cranklever for

movementtransmission

Incast pinas a robustfulcrum

Bearingsurface oflever forsmooth motion

Locking screwsfor drift proof

settings

Unique scaleenhancement

mechanism forfine settingresolution

Separateterminal blockfor wiring

Extra largescale withfiner leastcounts for

easier setting

Choice ofconduit entriesfor variouscable sizes

Protective cap fortamperproof settings

Captive cover screws

Environmentprotectedswitch withIP66 protection

Externalmounting holes

for easymounting/

dismantling

75 136Bulletin No. KA121024

ElectricalConnection :

Some Applications : In non-hazardous areas for filters, strainers, cooling systems, etc.

Page 60:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

INSTALLATION DRAWING

APPROX. DIMENSIONS INmm

inches

PRESSURE CAPSULE DETAILS

Note : wetted parts are mentioned in italics.

HIGH RANGE PRESSURE DIFFERENCE SWITCHES MD

Set Screw Cover

Mounting Holes

2 os,

N Ø6.5

0.25

20

(0.7

8)

71

(2.7

8)

13

1

(5.1

5)

147

(6.78)130

(5.11)112.5

(4.43)

62

(2.44)

30

(1.18)

DescriptionPressure Housing

HP Plunger

Diaphragm

Disc

CSK Screw (SS)

LP Plunger (SS316)

Sealing Diaphragm

®O-Ring (Teflon )

®(Teflon ) ®Sealing O-Ring (Teflon )

No.1.

2.

3.

4.

5.

6.

7.

8.

9.

1

2

3

5

7

8

9

4

6

High Pressure Port

1/4" BSP (F)

Cable Entry

Low Pressure Port

1/4" BSP (F)

75137Bulletin No. KA121024

Page 61:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

HIGH RANGE PRESSURE DIFFERENCE SWITCHES

RANGE SELECTION TABLE

H01

H02

H03

H04

0.1 - 1.0(1.45 - 14.50)

0.1 - 1.5(1.45 - 21.76)

0.2 - 2.6(2.90 - 37.71)

0.2 - 3.6(2.90 - 52.21)

Differential* bar (psi)

12(174.05)

12(174.05)

12(174.05)

12(174.05)

Range Code Rangebar (psi)

MaximumWorking Pressure

bar (psi)

*Minimum differential increases with setpoint (Graphs available on request)

* Note :Microswitches A2 through A9 can be supplied in some ranges and differentials will vary with microswitch used.Please contact sales office for details. Please check availability of adjustable differential with sales office.

0.12(1.74)

0.20(2.90)

0.20(2.90)

0.30(4.35)

ApproximateMaximumfor "A1"

microswitch

MD

75 138Bulletin No. KA121024

Page 62:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

HO

W T

O O

RD

ER

IN

DU

ST

RIA

L H

IGH

RA

NG

E P

RE

SS

UR

E D

IFF

ER

EN

CE

SW

ITC

HE

S

No

n s

tan

da

rda

lloca

tion

Mo

de

lC

ab

le E

ntr

y S

ize

S

witc

h T

ype

Ra

ng

e C

od

e(v

alu

es

in b

ar)

M

icro

switc

hTyp

eD

iap

hra

gm

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

0 =

Ne

op

ren

e

1 =

Teflo

n

H0

1=

(0.1

- 1

.0)

H0

2=

(0.1

- 1

.5)

H0

3=

(0.2

- 2

.6)

H0

4=

(0.2

- 3

.6)

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

MD

1D

F1

H0

1A

10

S1

MDHIGH RANGE PRESSURE DIFFERENCE SWITCHES

MD

=

Ind

ust

ria

l p

ress

ure

sw

itch

w

ith d

ieca

st

Alu

min

ium

e

ncl

osu

re to

IP

66

as

pe

r IS

21

47

Re

serv

ed

fo

r n

on

-sta

nd

ard

o

ptio

ns

no

t co

vere

d in

ca

talo

gu

e. W

ill

be

giv

en

by

ma

nu

fact

ure

r,

on

ly a

fte

r a

gre

em

en

t o

f su

pp

ly d

eta

ils

with

cu

sto

me

r.

1 =

½ “

NP

T th

rea

ds

2 =

¾”

NP

T th

rea

ds

3 =

M2

0 X

1.5

th

rea

ds

A1

=

Ge

ne

ral p

urp

ose

m

icro

switc

h

rate

d a

t1

5 A

; 2

50

VA

C

*A2

=

He

rme

tica

lly

sea

led

fo

r co

rro

sive

e

nvi

ron

me

nts

*A3

= g

old

p

late

d c

on

tact

s fo

r lo

w v

olta

ge

a

pp

lica

tion

s

*A4

= D

PD

T

con

figu

ratio

n

*A5

= fo

r h

igh

D

C r

atin

gs

*A7

= 2

SP

DT

sw

itch

ing

e

lem

en

ts

Ple

ase

sp

ecify

fu

ll m

od

el n

um

be

r to

avo

id a

mb

igu

ity.

eg. A

hig

h ra

nge

pres

sure

diff

eren

ce w

eath

erpr

oof s

witc

h, w

ith ½

" NP

T ca

ble

entr

y in

alu

min

ium

hou

sing

as

1SP

DT

pres

sure

sw

itch,

fixe

d di

ffere

ntia

l with

out s

cale

, hav

ing

0.1

bar t

o 1

bar

pres

sure

rang

e, w

ith 1

5 A

mp.

mic

rosw

itch,

SS

316

pres

sure

hou

sing

with

¼” B

SP

por

t siz

e &

neo

pren

e di

aphr

agm

sha

ll be

spe

cifie

d by

75139Bulletin No. KA121024

A1

=

Alu

min

ium

/

¼"

BS

P(F

)

A2

=

Alu

min

ium

/

¼”

NP

T(F

)

S1

=

SS

31

6 /

¼"

BS

P(F

)

S2

=

SS

31

6 /

¼”

NP

T(F

)

Pre

ssu

re P

ort

M

ate

ria

l / S

ize

Ple

ase

refe

r pa

ge n

o.

226

& 2

27fo

r m

ore

pres

sure

por

t opt

ions

Ple

ase

refe

r pa

ge n

o. 2

30fo

r m

ore

mic

rosw

itch

optio

ns

* P

leas

e re

fer

note

und

erR

ange

Sel

ectio

n Ta

ble

DF

1 =

pre

ssur

e di

ffere

nce

switc

h,

fixed

diff

eren

tial

with

out s

cale

DF

2 =

pre

ssur

e di

ffere

nce

switc

h,

fixed

diff

eren

tial w

ith

scal

e in

bar

DF

3 =

pre

ssur

e di

ffere

nce

switc

h,

fixed

diff

eren

tial w

ith

scal

e in

psi

*DA

1 =

pre

ssur

e di

ffere

nce

switc

h,

adju

stab

le d

iffer

entia

l w

ithou

t sc

ale

*DA

2 =

pre

ssur

e di

ffere

nce

switc

h,

adju

stab

le d

iffer

entia

l w

ith s

cale

in b

ar

*DA

3 =

pre

ssur

e di

ffere

nce

switc

h,

adju

stab

le d

iffer

entia

l w

ith s

cale

in p

si*A

vaila

ble

with

A9

(in

gro

up

6)

on

ly

Page 63:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

HIGH PROOF HIGH RANGE PRESSURE DIFFERENCE SWITCHESMD

Fig. 2

Z 2 3

1

Approximate Weight : 2.000 Kg.

Large springsfor easy setting

Robustmicroswitchfor reliableswitching

Bell cranklever for

movementtransmission

Incast pinas a robustfulcrum

Bearingsurface oflever forsmooth motion

Locking screwsfor drift proof

settings

Unique scaleenhancement

mechanism forfine settingresolution

Separateterminal blockfor wiring

Extra largescale withfiner leastcounts for

easier setting

Choice ofconduit entriesfor variouscable sizes

Protective cap fortamperproof settings

Captive cover screws

Environmentprotectedswitch withIP66 protectionExternal

mounting holesfor easy

mounting/dismantling

75 140Bulletin No. KA121024

ElectricalConnection :

Some Applications : Applications requiring high static/system pressure but low pressure difference.

Page 64:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

INSTALLATION DRAWING

APPROX. DIMENSIONS INmm

inches

Mounting Holes

2 os,

N Ø6.5

0.25

MD

PRESSURE CAPSULE DETAILS

Note : wetted parts are mentioned in italics.

HIGH PROOF HIGH RANGE PRESSURE DIFFERENCE SWITCHES

147

(6.78)112.5

(4.43)

20

(0.7

8)

71

(2.7

8)

78

(3.0

7)

DescriptionPressure Housing

HP Plunger

Sealng O-Ring

Diaphragm

Disc

CSK Screw (SS)

LP Plunger (SS316)

Sealing Diaphragm

®O-Ring (Teflon )

®(Teflon ) ®Sealing O-Ring (Teflon )

No.1.

2.

3.

4.

5.

6.

7.

8.

9.

10.7

8

10

93

6

2

1

4

5

10

6.2

(4.1

8)

80

(3.1

4)

37

(1.45)

62

Ø 72

( 2.83)Ø

Set Screw Cover

High Pressure Port

1/4" BSP (F)

Low Pressure Port

1/4" BSP (F)

HEX A\F 22

(2.44)

75141Bulletin No. KA121024

Page 65:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

RANGE SELECTION TABLE

P01

P02

P03

P04

0.1 - 1.0(1.45 - 14.50)

0.1 - 1.5(1.45 - 21.76)

0.2 - 2.6(2.90 - 37.71)

0.2 - 3.6(2.90 - 51.21)

Differential* bar (psi)

200(2900.76)

200(2900.76)

200(2900.76)

200(2900.76)

Range Code Rangebar (psi)

MaximumWorking Pressure

bar (psi)

*Minimum differential increases with setpoint (Graphs available on request)

* Note :Microswitches A2 through A9 can be supplied in some ranges and differentials will vary with microswitch used.Please contact sales office for details. Please check availability of adjustable differential with sales office.

0.24(3.48)

0.40(5.80)

0.40(5.80)

0.60(8.71)

ApproximateMaximumfor "A1"

microswitch

MD HIGH PROOF HIGH RANGE PRESSURE DIFFERENCE SWITCHES

75 142Bulletin No. KA121024

Page 66:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

HO

W T

O O

RD

ER

IN

DU

ST

RIA

L H

IGH

PR

OO

F H

IGH

RA

NG

E P

RE

SS

UR

E D

IFF

ER

EN

CE

SW

ITC

HE

S

No

n s

tan

da

rda

lloca

tion

Mo

de

lC

ab

le E

ntr

y S

ize

S

witc

h T

ype

Ra

ng

e C

od

e(v

alu

es

in b

ar)

M

icro

switc

hTyp

eD

iap

hra

gm

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

0 =

Ne

op

ren

e

1 =

Teflo

n

P0

1=

(0.1

- 1

.0)

P0

2=

(0.1

- 1

.5)

P0

3=

(0.2

- 2

.6)

P0

4=

(0.2

- 3

.6)

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

MD

1D

F1

P0

1A

10

S1

MD

MD

=

Ind

ust

ria

l p

ress

ure

sw

itch

w

ith d

ieca

st

Alu

min

ium

e

ncl

osu

re to

IP

66

as

pe

r IS

21

47

Re

serv

ed

fo

r n

on

-sta

nd

ard

o

ptio

ns

no

t co

vere

d in

ca

talo

gu

e. W

ill

be

giv

en

by

ma

nu

fact

ure

r,

on

ly a

fte

r a

gre

em

en

t o

f su

pp

ly d

eta

ils

with

cu

sto

me

r.

1 =

½ “

NP

T th

rea

ds

2 =

¾”

NP

T th

rea

ds

3 =

M2

0 X

1.5

th

rea

ds

HIGH PROOF HIGH RANGE PRESSURE DIFFERENCE SWITCHES

Ple

ase

sp

ecify

fu

ll m

od

el n

um

be

r to

avo

id a

mb

igu

ity.

eg. A

hig

h pr

oof h

igh

rang

e pr

essu

re d

iffer

ence

wea

ther

proo

f sw

itch,

with

½" N

PT

cabl

e en

try

in a

lum

iniu

m h

ousi

ng a

s 1S

PD

T pr

essu

re s

witc

h, fi

xed

diffe

rent

ial w

ithou

t sca

le, h

avin

g 0.

1 ba

r to

1 b

ar p

ress

ure

rang

e, w

ith 1

5 A

mp.

mic

rosw

itch,

SS

316

pres

sure

hou

sing

with

¼” B

SP

por

t siz

e &

neo

pren

e di

aphr

agm

sha

ll be

spe

cifie

d by

75143

A1

=G

ener

al

purp

ose

mic

rosw

itch

rate

d at

15

A; 2

50

VAC

Gen

eral

pu

rpos

e m

icro

switc

h ra

ted

at

5 A

; 250

VA

C

*A2

= H

erm

etic

ally

se

aled

for

corr

osiv

e en

viro

nmen

ts

*A3

= g

old

plat

ed

cont

acts

for

low

vo

ltage

app

licat

ions

*A4

= D

PD

T co

nfig

urat

ion

*A5

= f

or h

igh

DC

ra

tings

*A7

= 2

SP

DT

switc

hing

ele

men

ts

*A9

=

Bulletin No. KA121024

Pre

ssu

re P

ort

M

ate

ria

l / S

ize

S1

=

SS

31

6 / ¼

" B

SP

(F)

S2

=

SS

31

6 / ¼

” N

PT

(F)

Ple

ase

refe

r pa

ge n

o.

226

& 2

27fo

r m

ore

pres

sure

por

t opt

ions

Ple

ase

refe

r pa

ge n

o. 2

30fo

r m

ore

mic

rosw

itch

optio

ns

* P

leas

e re

fer

note

und

erR

ange

Sel

ectio

n Ta

ble

DF

1 =

pre

ssur

e di

ffere

nce

switc

h,

fixed

diff

eren

tial

with

out s

cale

DF

2 =

pre

ssur

e di

ffere

nce

switc

h,

fixed

diff

eren

tial w

ith

scal

e in

bar

DF

3 =

pre

ssur

e di

ffere

nce

switc

h,

fixed

diff

eren

tial w

ith

scal

e in

psi

*DA

1 =

pre

ssur

e di

ffere

nce

switc

h,

adju

stab

le d

iffer

entia

l w

ithou

t sc

ale

*DA

2 =

pre

ssur

e di

ffere

nce

switc

h,

adju

stab

le d

iffer

entia

l w

ith s

cale

in b

ar

*DA

3 =

pre

ssur

e di

ffere

nce

switc

h,

adju

stab

le d

iffer

entia

l w

ith s

cale

in p

si*A

vaila

ble

with

A9

(in

gro

up

6)

on

ly

Page 67:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

Fig. 2

Z 2 3

1

Approximate Weight : 2.500 Kg.

Large springsfor easy setting

Robustmicroswitchfor reliableswitching

Bell cranklever for

movementtransmission

Incast pinas a robustfulcrum

Bearingsurface oflever forsmooth motion

Locking screwsfor drift proof

settings

Unique scaleenhancement

mechanism forfine settingresolution

Separateterminal blockfor wiring

Extra largescale withfiner leastcounts for

easier setting

Choice ofconduit entriesfor variouscable sizes

Protective cap fortamperproof settings

Captive cover screws

Environmentprotectedswitch withIP66 protection

Externalmounting holes

for easymounting/

dismantling

75 144Bulletin No. KA121024

HIGH RANGE DP

ElectricalConnection :

Some Applications : Applications requiring high static/system pressure but low pressure difference.

Page 68:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

INSTALLATION DRAWING

APPROX. DIMENSIONS INmm

inches

PRESSURE PORT

1/4" BSP (F)

71

(2.7

9)

147.0

(5.78)

MOUNTING HOLES

130.0

(5.11)112.5

(4.43)

2 Nos. Ø6.5

0.25

SET SCREW CAP

CABLE ENTRY

20

(0.7

8)

16

1

(6.3

3)

37

(1.45) 30

(1.18)

62

(2.44)

LOW PRESSURE PORT

HIGH PRESSURE PORT

PRESSURE CAPSULE DETAILS

Note : wetted parts are mentioned in italics.

DescriptionPressure Housing

Diaphragm

Plunger

O-Ring

Disc

No.1.

2.

3.

4.

5.1

2

3

4

5

MD

75145Bulletin No. KA121024

HIGH RANGE DP

Page 69:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

75 146Bulletin No. KA121024

HIGH RANGE DP

RANGE SELECTION TABLE

D01

D02

D03

D04

D07

D10

D15

D30

0.1 - 1.0(1.45 - 14.50)

0.1 - 1.5(1.45 - 21.76)

0.2 - 2.6(2.90 - 37.71)

0.2 - 3.6(2.90 - 52.21)

0.5 - 7.0(7.25 - 101.50)

0.5 - 10.0(7.25 - 145.04)

1.0 - 15.0(14.50 - 217.71)

5.0 - 25.0(72.52 - 362.6)

Differential* bar (psi)

70(1015.26)

70(1015.26)

70(1015.26)

70(1015.26)

70(1015.26)

70(1015.26)

70(1015.26)

70(1015.26)

Range Code Rangebar (psi)

MaximumWorking Pressure

bar (psi)

*Minimum differential increases with setpoint (Graphs available on request)

* Note :Microswitches A2 through A9 can be supplied in some ranges and differentials will vary with microswitch used.Please contact sales office for details. Please check availability of adjustable differential with sales office.

0.12(1.74)

0.20(2.90)

0.20(2.90)

0.30(4.35)

0.40(5.80)

0.50(7.25)

0.50(7.25)

0.80(11.60)

ApproximateMaximumfor "A1"

microswitch

Page 70:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

75147Bulletin No. KA121024

HIGH RANGE DPH

OW

TO

OR

DE

R IN

DU

ST

RIA

L H

IGH

RA

NG

E D

P S

WIT

CH

ES

No

n s

tan

da

rda

lloca

tion

Mo

de

lC

ab

le E

ntr

y S

ize

S

witc

h T

ype

Ra

ng

e C

od

e(v

alu

es

in b

ar)

M

icro

switc

hTyp

eD

iap

hra

gm

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

0 =

Ne

op

ren

e

1 =

Teflo

n

2 =

SS

31

6L

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

MD

1D

F1

D0

1A

10

S1

MD

=

Ind

ust

ria

l p

ress

ure

sw

itch

w

ith d

ieca

st

Alu

min

ium

e

ncl

osu

re to

IP

66

as

pe

r IS

21

47

Re

serv

ed

fo

r n

on

-sta

nd

ard

o

ptio

ns

no

t co

vere

d in

ca

talo

gu

e. W

ill

be

giv

en

by

ma

nu

fact

ure

r,

on

ly a

fte

r a

gre

em

en

t o

f su

pp

ly d

eta

ils

with

cu

sto

me

r.

1 =

½ “

NP

T th

rea

ds

2 =

¾”

NP

T th

rea

ds

3 =

M2

0 X

1.5

th

rea

ds

A1

=

Ge

ne

ral p

urp

ose

m

icro

switc

h

rate

d a

t1

5 A

; 2

50

VA

C

*A2

=

He

rme

tica

lly

sea

led

fo

r co

rro

sive

e

nvi

ron

me

nts

*A3

= g

old

p

late

d c

on

tact

s fo

r lo

w v

olta

ge

a

pp

lica

tion

s

*A4

= D

PD

T

con

figu

ratio

n

*A5

= fo

r h

igh

D

C r

atin

gs

*A7

= 2

SP

DT

sw

itch

ing

e

lem

en

ts

Ple

ase

sp

ecify

fu

ll m

od

el n

um

be

r to

avo

id a

mb

igu

ity.

eg. A

hig

h ra

nge

pres

sure

diff

eren

ce w

eath

erpr

oof s

witc

h, w

ith ½

" NP

T ca

ble

entr

y in

alu

min

ium

hou

sing

as

1SP

DT

pres

sure

sw

itch,

fixe

d di

ffere

ntia

l with

out s

cale

, hav

ing

0.1

bar t

o 1

bar

pres

sure

rang

e, w

ith 1

5 A

mp.

mic

rosw

itch,

SS

316

pres

sure

hou

sing

with

¼” B

SP

por

t siz

e &

neo

pren

e di

aphr

agm

sha

ll be

spe

cifie

d by

Fo

r a

dd

itio

na

lw

ette

d p

art

sp

lea

se r

efe

rP

ress

ure

Ca

psu

leD

eta

ils o

n

Pa

ge

14

5

D0

1=

(0.1

- 1

.0)

D0

2

(0.1

- 1

.5)

D0

3=

(0.2

- 2

.6)

D0

4=

(0.2

- 3

.6)

D0

7=

(0.5

- 7

.0)

D1

0=

(0.5

- 1

0.0

)

D1

5=

(1.0

- 1

5.0

)

D3

0=

(5.0

-2

5.0

)

A1

=

Alu

min

ium

/

¼"

BS

P(F

)

A2

=

Alu

min

ium

/

¼”

NP

T(F

)

S1

=

SS

31

6 /

¼"

BS

P(F

)

S2

=

SS

31

6 /

¼”

NP

T(F

)

Pre

ssu

re P

ort

M

ate

ria

l / S

ize

Ple

ase

refe

r pa

ge n

o.

226

& 2

27fo

r m

ore

pres

sure

por

t opt

ions

Ple

ase

refe

r pa

ge n

o. 2

30fo

r m

ore

mic

rosw

itch

optio

ns

* P

leas

e re

fer

note

und

erR

ange

Sel

ectio

n Ta

ble

DF

1 =

pre

ssur

e di

ffere

nce

switc

h,

fixed

diff

eren

tial

with

out s

cale

DF

2 =

pre

ssur

e di

ffere

nce

switc

h,

fixed

diff

eren

tial w

ith

scal

e in

bar

DF

3 =

pre

ssur

e di

ffere

nce

switc

h,

fixed

diff

eren

tial w

ith

scal

e in

psi

*DA

1 =

pre

ssur

e di

ffere

nce

switc

h,

adju

stab

le d

iffer

entia

l w

ithou

t sc

ale

*DA

2 =

pre

ssur

e di

ffere

nce

switc

h,

adju

stab

le d

iffer

entia

l w

ith s

cale

in b

ar

*DA

3 =

pre

ssur

e di

ffere

nce

switc

h,

adju

stab

le d

iffer

entia

l w

ith s

cale

in p

si*A

vaila

ble

with

A9

(in

gro

up

6)

on

ly

Page 71:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

FP

75 148

ULTRA LOW RANGE PRESSURE DIFFERENCE SWITCHES

Bulletin No. KA121024

Salient Features

Set Point easily user adjustable with visible scale in Pascal. (no need of pressure gauge)

Robust Gravity Die Cast Aluminum

6 10 switching operations

Tested and Proven

Media: Air, non-flammable gases and non-aggressive gases

Housing Material: IP 66 Gravity Die Cast Aluminium

Protection Category: IP66 with cover.

Ranges: 20 Pa to 4000 Pa

Maximum Working Pressure: 0.1 bar

Electrical Rating: Maximum 1.0A (.4 A) / 250VAC

Electrical Connection: Standard Terminal Strip provided

Cable Entry: ½” NPT

High Pressure and Low Pressure Port: 1/8” BSP(F)

Media Temperature: 80°C max.

Ambient Temperature: -5°C to 60°C

Easy to See, Easy to Use!

Enclosure

Long Lasting!

Trusted all over!

Technical Specifications

Range Code

(Orion)

FP80

FP81

FP82

FP83

FP85

FP86

FP87

Adjustment Range forUpper Switching Pressure

Pa (mm wg)

20-200(2.039-20.395)

40 - 100(4.079 - 10.197)

40 - 200(4.0479 - 20.395)

50 - 500(5.099 - 50.987)

200 - 1000(20.395 – 101.974)

500 – 2500(50.987 – 254.935)

1000 – 4000(101.974 – 407.896)

Switching DifferentialSet to

Pa (mm wg)

10(1.020)

20(2.039)

20(2.039)

20(2.039)

100(10.197)

150(15.296)

250(25.494)

Range Selection Table

Ultra Low Range Pressure Difference Switches with User Adjustable Knob

How to order FP series Low Range Pressure Difference Switches

Please specify the Range Code e.g.. FP82 or FP85 as per range selection table.

Page 72:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

FP

75149

Principle of Operation

When the effective force generated by the pressure difference in the lower and upper chamber of the pressure capsule exceeds/falls beyond the balancing spring forces, an electrical element is actuated.

Mounting

The detailed mounting dimensions are shown in Fig. 1.

1) Pressure Switches can be mounted on a plate/inside a panel using Ø7 mounting holes provided.

2) For any other process connection, please use an adaptor.

INSTALLATION DRAWING

APPROX. DIMENSIONS INmm

inches

P1 = High Pressure PortP2 = Low Pressure Port

Note : 1. Use two screws only, for mounting2. Remove transport protection from P1 and P2

CAUTION :

Install pressure switch vertically. Installing it at an angle more than 30° to vertical may result in malfunction.

1/2" NPT(F)

CABLE ENTRY110.0

(4.33)26.0

(1.02)

16

8.0

(6.6

)1

08

.0

(4.2

5)

HIGH PRESSURE PORT

1/8" BSPF

P1

LOW PRESSURE PORT

1/8" BSPF

P2

Ø7, MOUNTING

HOLES, 2 NOS

145.0

(5.71)126.0

(4.96)

50.8 Sq.

(2.0)

INSTALLATION AND OPERATING INSTRUCTIONS

Fig. 1

Bulletin No. KA121024

ULTRA LOW RANGE PRESSURE DIFFERENCE SWITCHES

Page 73:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

LOW RANGE PRESSURE DIFFERENCE SWITCHESMD

Fig. 2

Z 2 3

1

Approximate Weight : 2.000 Kg.

Large springsfor easy setting

Robustmicroswitchfor reliableswitching

Bell cranklever for

movementtransmission

Incast pinas a robustfulcrum

Bearingsurface oflever forsmooth motion

Locking screwsfor drift proof

settings

Unique scaleenhancement

mechanism forfine settingresolution

Separateterminal blockfor wiring

Extra largescale withfiner leastcounts for

easier setting

Choice ofconduit entriesfor variouscable sizes

Protective cap fortamperproof settings

Captive cover screws

Environmentprotectedswitch withIP66 protection

Externalmounting holes

for easymounting/

dismantling

75 150Bulletin No. KA121024

ElectricalConnection :

Some Applications : Used in ventilation systems, clean rooms, clogged filters, etc.

Page 74:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

INSTALLATION DRAWING

APPROX. DIMENSIONS INmm

inches

PRESSURE CAPSULE DETAILS

Note : wetted parts are mentioned in italics.

DescriptionHigh Pressure Port (M.S.)*

Support Spring (S.S.)

Bottom Flange (M.S.)

Support Plate (Aluminium)

Diaphragm (Neoprene)

Gasket (Nitrile)

Top Plate (Aluminium)

Top Flange (M.S.)*

Low Pressure Port (M.S.)

Transfer Pin (Al)

Top Flange Screw (M.S.)

O-Ring (Nitrile)

O-Ring (Nitrile)

Sealing Diaphragm (Nitrile)* Pressure ports are brazed with flange

No.1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

LOW RANGE PRESSURE DIFFERENCE SWITCHES MD

142.

5

(5.6

1)

112.5

(4.43)

130

(5.11)

158

(6.22)

2

Ø 6.5

0.25

Mounting Holes

1/4"BSP(F)

Low Pressure Port

Mounting Nut

3/4"BSP(M) 65

(2.55)

19

(0.74)38

(1.49)1/4"BSP(F)

High Pressurre Port

20

(0.7

8)

62

(2.44)

132

(5.2)

5

4

3

2

1

6

7

8

9

10

11

12

13

14

Cable

Entry

75151Bulletin No. KA121024

Page 75:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

LOW RANGE PRESSURE DIFFERENCE SWITCHES

RANGE SELECTION TABLE

L02

L03

L05

L10

L15

L25

L35

1.5 - 15(0.602 - 6.02)

5 - 25(2.007 - 10.037)

10 - 50(4.015 - 20.073)

10 - 100(4.015 - 40.146)

10 - 150(4.015 - 60.22)

20 - 250(8.03 - 100.36)

50 - 350(20.073 - 140.51)

Differential* mbar (" wc)

2(29.00)

2(29.00)

2(29.00)

2(29.00)

2(29.00)

2(29.00)

2(29.00)

Range Code Rangembar ("wc)

MaximumWorking Pressure

bar (psi)

*Minimum differential increases with setpoint (Graphs available on request)

* Note :Microswitches A2 through A9 can be supplied in some ranges and differentials will vary with microswitch used.Please contact sales office for details. Please check availability of adjustable differential with sales office.

3(1.204)

5(2.007)

5(2.007)

10(4.015)

10(4.015)

15(4.015)

35(14.05)

ApproximateMaximumfor "A1"

microswitch

MD

75 152Bulletin No. KA121024

Page 76:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

LOW RANGE PRESSURE DIFFERENCE SWITCHESH

OW

TO

OR

DE

R IN

DU

ST

RIA

L L

OW

RA

NG

E P

RE

SS

UR

E D

IFF

ER

EN

CE

SW

ITC

HE

S

No

n s

tan

da

rda

lloca

tion

Mo

de

lC

ab

le E

ntr

y S

ize

S

witc

h T

ype

Ra

ng

e C

od

e(v

alu

es

in m

ba

r)

Mic

rosw

itch

Typ

eD

iap

hra

gm

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

0 =

Ne

op

ren

e

1 =

Teflo

n

L0

2=

(1.5

- 1

5)

L0

3 =

(5 -

25

)

L0

5 =

(10

- 5

0)

L1

0 =

(10

- 1

00

)

L1

5 =

(10

- 1

50

)

L2

5 =

(20

- 2

50

)

L3

5 =

(50

- 3

50

)

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

MD

1D

F1

L0

3A

10

S1

MD

MD

=

Ind

ust

ria

l p

ress

ure

sw

itch

w

ith d

ieca

st

Alu

min

ium

e

ncl

osu

re to

IP

66

as

pe

r IS

21

47

Re

serv

ed

fo

r n

on

-sta

nd

ard

o

ptio

ns

no

t co

vere

d in

ca

talo

gu

e. W

ill

be

giv

en

by

ma

nu

fact

ure

r,

on

ly a

fte

r a

gre

em

en

t o

f su

pp

ly d

eta

ils

with

cu

sto

me

r.

1 =

½ “

NP

T th

rea

ds

2 =

¾”

NP

T th

rea

ds

3 =

M2

0 X

1.5

th

rea

ds

Ple

ase

sp

ecify

fu

ll m

od

el n

um

be

r to

avo

id a

mb

igu

ity.

eg. A

low

rang

e pr

essu

re d

iffer

ence

wea

ther

proo

f sw

itch,

with

½" N

PT

cabl

e en

try

in a

lum

iniu

m h

ousi

ng a

s 1S

PD

T pr

essu

re s

witc

h, fi

xed

diffe

rent

ial w

ithou

t sca

le, h

avin

g 5

mba

r to

25 m

bar

pres

sure

rang

e, w

ith 1

5 A

mp.

mic

rosw

itch,

SS

316

pres

sure

hou

sing

with

¼” B

SP

por

t siz

e &

neo

pren

e di

aphr

agm

sha

ll be

spe

cifie

d by

75153

A1

=G

ener

al

purp

ose

mic

rosw

itch

rate

d at

15

A; 2

50

VAC

Gen

eral

pu

rpos

e m

icro

switc

h ra

ted

at

5 A

; 250

VA

C

*A2

= H

erm

etic

ally

se

aled

for

corr

osiv

e en

viro

nmen

ts

*A3

= g

old

plat

ed

cont

acts

for

low

vo

ltage

app

licat

ions

*A4

= D

PD

T co

nfig

urat

ion

*A5

= f

or h

igh

DC

ra

tings

*A7

= 2

SP

DT

switc

hing

ele

men

ts

*A9

=

Bulletin No. KA121024

M1

=

M.S

. pow

der

coat

ed /

¼"

BS

P(F

)

M2

=

M.S

. pow

der

coat

ed /

¼

” N

PT

(F)

S1

=

SS

31

6 /

¼"

BS

P(F

)

S2

=

SS

31

6 /

¼”

NP

T(F

)

Pre

ssu

re P

ort

M

ate

ria

l / S

ize

Ple

ase

refe

r pa

ge n

o.

226

& 2

27fo

r m

ore

pres

sure

por

t opt

ions

Ple

ase

refe

r pa

ge n

o. 2

30fo

r m

ore

mic

rosw

itch

optio

ns

* P

leas

e re

fer

note

und

erR

ange

Sel

ectio

n Ta

ble

DF

1 =

pre

ssur

e di

ffere

nce

switc

h,

fixed

diff

eren

tial

with

out s

cale

DF

2 =

pre

ssur

e di

ffere

nce

switc

h,

fixed

diff

eren

tial w

ith

scal

e in

mba

r

DF

3 =

pre

ssur

e di

ffere

nce

switc

h,

fixed

diff

eren

tial w

ith

scal

e in

"w

c

*DA

1 =

pre

ssur

e di

ffere

nce

switc

h,

adju

stab

le d

iffer

entia

l w

ithou

t sc

ale

*DA

2 =

pre

ssur

e di

ffere

nce

switc

h,

adju

stab

le d

iffer

entia

l w

ith s

cale

in m

bar

*DA

3 =

pre

ssur

e di

ffere

nce

switc

h,

adju

stab

le d

iffer

entia

l w

ith s

cale

in "

wc

*Ava

ilab

le w

ith A

9

(in

gro

up

6)

on

ly

Page 77:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

Fig. 2

Z 2 3

1

Approximate Weight : 6.70 Kg.

75 154

LOW ÄP HIGH PROOF PRESSURE DIFFERENCE SWITCHES

Large springs for easy setting

Robustmicroswitchfor reliableswitching

Bell cranklever for

movementtransmission

Incast pinas a robustfulcrum

Bearingsurface oflever forsmooth motion

Locking screwsfor drift proof

settings

Unique scaleenhancement

mechanism forfine settingresolution

Separateterminal blockfor wiring

Extra largescale withfiner leastcounts for

easier setting

Choice ofconduit entriesfor variouscable sizes

Protective capfor tamperproofsettings

Captivecover screws

Environmentprotectedswitch withIP66 protection

Externalmounting holes

for easymounting/

dismantling

Bulletin No. KA121024

ElectricalConnection :

Some Applications : Used in gas skids, cooling systems, applications requiring very low pressure difference but high system/proof pressure like pressurization in cross country pipelines, etc.

Page 78:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

INSTALLATION DRAWING

APPROX. DIMENSIONS INmm

inches

PRESSURE CAPSULE DETAILS

Note : wetted parts are mentioned in italics.

MD

75155

LOW ÄP HIGH PROOF PRESSURE DIFFERENCE SWITCHES

1

2

3

4

6

5

7

8

9

10

12

11

DescriptionHigh Pressure Housing

Spring

H P Plunger

Diaphragm

Plunger 'O' ring

Plunger Screw

L P Plunger

Main Sealing 'O' ring

Low Pressure Housing

Sealing 'O' ring

Diaphragm

Small Plunger

No.1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

147

(5.78)

18

0

(7.0

8)

130.0

(5.11) 112.5

(4.43)

SET SCREW

CAP

HIGH PRESSURE

PORT

1/4" BSP(F) 8.2

(0.32)

45.7

(1.79)

145

(5.71)

Ø11, MOUNTING

HOLES 4 NOS.

On PCD 132.0

(5.2)

20

(0.7

8)

70

(2.7

5)

77

.0

(3.0

3)

45

(1.7

7)

CABLE ENTRY

87

(3.4

2)

62

(2.44)30

(1.18)

LOW PRESSURE

PORT

1/4" BSP(F)

Ø150

(Ø5.9)

38.4

(1.51)

Bulletin No. KA121024

Page 79:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

75 156

M03

M05

M10

M15

M25

M35

Differential* mbar ("wc)Range Code Rangembar ("wc)

MaximumWorking Pressure

bar (psi)Approximate

Maximumfor "A1"

microswitch

* Minimum differential increases with setpoint (Graphs available on request)* Differentials of miroswitches A2 through A9 will vary. Differentials for A7 are typically twice that for A1 microswitch.Please indicate specifically the differential value in enquiry/order, when it is critical in your application.

RANGE SELECTION TABLE

LOW ÄP HIGH PROOF PRESSURE DIFFERENCE SWITCHES

5 - 25(2.007 - 10.037)

10 - 50(4.015 - 20.073)

10 - 100(4.015 - 40.146)

10 - 150(4.015 - 60.22)

20 - 250(8.03 - 100.36)

50 - 350(20.073 - 140.51)

100(1450.38)

100(1450.38)

100(1450.38)

100(1450.38)

100(1450.38)

110(1595.42)

5(2.007)

5(2.007)

10(4.015)

10(4.015)

15(6.022)

35(14.05)

Bulletin No. KA121024

Page 80:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

157

HO

W T

O O

RD

ER

IN

DU

ST

RIA

L L

OW

ÄP

HIG

H P

RO

OF

PR

ES

SU

RE

DIF

FE

RE

NC

E S

WIT

CH

ES

No

n s

tan

da

rda

lloca

tion

Ga

s G

rou

pC

lass

ifica

tion

Ca

ble

En

try

Siz

e

Sw

itch

Typ

eR

an

ge

Co

de

(va

lue

s in

mb

ar)

M

icro

switc

hTyp

eD

iap

hra

gm

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

0 =

Ne

op

ren

e

1 =

Teflo

n

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

Ple

ase

sp

eci

fy fu

ll m

od

el n

um

be

r to

avo

id a

mb

igu

ity. If o

nly

th

e first

tw

o g

rou

ps

are

sp

eci

fied

wh

ile o

rde

rin

g, u

nca

libra

ted

sw

itch

es

with

sta

nd

ard

we

tte

d

pa

rts

an

d e

ncl

osu

res

will

be

su

pp

lied

.

MD

1P

F1

M2

5A

10

S1

M0

3 =

(5 -

25

)

M0

5 =

(10

- 5

0)

M1

0 =

(10

- 1

00

)

M1

5 =

(10

- 1

50

)

M2

5 =

(20

- 2

50

)

M3

5 =

(50

- 3

50

)

eg

. A h

ydra

ulic

dia

ph

rag

m p

ress

ure

sw

itch

, with

½" N

PT

ca

ble

en

try

in a

lum

iniu

m h

ou

sin

g a

s 1

SP

DT

pre

ssu

re s

witc

h, f

ixe

d d

iffe

ren

tial w

itho

ut s

cale

, ha

vin

g

20

mb

ar t

o 2

50

mb

ar p

ress

ure

ran

ge

, with

15

Am

p. m

icro

switc

h, S

S3

16

pre

ssu

re h

ou

sin

g w

ith ¼

” BS

P p

ort

siz

e s

ha

ll b

e s

pe

cifie

d b

y

A1

=G

ener

al

purp

ose

mic

rosw

itch

rate

d at

15

A; 2

50

VAC

*A2

= H

erm

etic

ally

se

aled

for

corr

osiv

e en

viro

nmen

ts

*A3

= g

old

plat

ed

cont

acts

for

low

vo

ltage

app

licat

ions

*A4

= D

PD

T co

nfig

urat

ion

*A5

= f

or h

igh

DC

ra

tings

*A7

= 2

SP

DT

switc

hing

ele

men

ts

*A9

= G

ener

al

purp

ose

mic

rosw

itch

rate

d a

t 5

A; 2

50

VAC

MD

=

Ind

ust

ria

l p

ress

ure

sw

itch

w

ith d

ieca

st

Alu

min

ium

e

ncl

osu

re to

IP

66

as

pe

r IS

21

47

Re

serv

ed

fo

r n

on

-sta

nd

ard

o

ptio

ns

no

t co

vere

d in

ca

talo

gu

e. W

ill

be

giv

en

by

ma

nu

fact

ure

r,

on

ly a

fte

r a

gre

em

en

t o

f su

pp

ly d

eta

ils

with

cu

sto

me

r.

1 =

½ “

NP

T th

rea

ds

2 =

¾”

NP

T th

rea

ds

3 =

M2

0 X

1.5

th

rea

ds

LOW ÄP HIGH PROOF PRESSURE DIFFERENCE SWITCHES

Bulletin No. KA121024

Pre

ssu

re P

ort

M

ate

ria

l / S

ize

S1

=

SS

31

6 / ¼

" B

SP

(F)

S2

=

SS

31

6 / ¼

” N

PT

(F)

Ple

ase

refe

r pa

ge n

o.

226

& 2

27fo

r m

ore

pres

sure

por

t opt

ions

Ple

ase

refe

r pa

ge n

o. 2

30fo

r m

ore

mic

rosw

itch

optio

ns

* P

leas

e re

fer

note

und

erR

ange

Sel

ectio

n Ta

ble

DF

1 =

pre

ssur

e di

ffere

nce

switc

h,

fixed

diff

eren

tial

with

out s

cale

DF

2 =

pre

ssur

e di

ffere

nce

switc

h,

fixed

diff

eren

tial w

ith

scal

e in

mba

r

DF

3 =

pre

ssur

e di

ffere

nce

switc

h,

fixed

diff

eren

tial w

ith

scal

e in

"w

c

*DA

1 =

pre

ssur

e di

ffere

nce

switc

h,

adju

stab

le d

iffer

entia

l w

ithou

t sc

ale

*DA

2 =

pre

ssur

e di

ffere

nce

switc

h,

adju

stab

le d

iffer

entia

l w

ith s

cale

in m

bar

*DA

3 =

pre

ssur

e di

ffere

nce

switc

h,

adju

stab

le d

iffer

entia

l w

ith s

cale

in "

wc

*Ava

ilab

le w

ith A

9

(in

gro

up

6)

on

ly

Page 81:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

VACUUM SWITCHESMD

Fig. 2

Z 2 3

1

Approximate Weight : 1.500 Kg.

Large springsfor easy setting

Robustmicroswitchfor reliableswitching

Bell cranklever for

movementtransmission

Incast pinas a robustfulcrum

Bearingsurface oflever forsmooth motion

Locking screwsfor drift proof

settings

Unique scaleenhancement

mechanism forfine settingresolution

Separateterminal blockfor wiring

Extra largescale withfiner leastcounts for

easier setting

Choice ofconduit entriesfor variouscable sizes

Protective cap fortamperproof settings

Captive cover screws

Environmentprotectedswitch withIP66 protection

Externalmounting holes

for easymounting/

dismantling

75 158Bulletin No. KA121024

ElectricalConnection :

Some Applications : Used in filters, vacuum pumps, blower systems, etc.

Page 82:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

INSTALLATION DRAWING

APPROX. DIMENSIONS INmm

inches

PRESSURE CAPSULE DETAILS

Note : wetted parts are mentioned in italics.

VACUUM SWITCHES

DescriptionDisc

Diaphragm

Plunger (SS316)

Junction Plate

Sealing 'O' Ring (Teflon®)

Sealing diaphragms (Teflon®)

No.1.

2.

3.

4.

5.

6.

MD

Set Screw Cap

Vacuum Port

1/4" BSP (F)

147

(5.78)130

(5.11)112.5

(4.43)

20

(0.7

8)

71

13

2(2

.79

)

(5.1

9)

35

.4

(1.3

6)

37

(1.45)

Ø5 Hole

(To be always open to atmosphere)

Mounting Holes

2 os,

N Ø6.5

0.25

62

(2.44)

50.8

(2.00)

25.4

(1.00)

5

4

3

2

1

6

Cable

Entry

75159Bulletin No. KA121024

Page 83:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

*Minimum differential increases with setpoint (Graphs available on request)† Typical values achieved at sea level, total vacuum that can be achieved varies mainly with altitude.

* Note :Microswitches A2 through A7 can be supplied in some ranges and differentials will vary with microswitch used.Please contact sales office for details. Please check availability of adjustable differential with sales office.

VACUUM SWITCHES

RANGE SELECTION TABLE

V00† 760 - 100

(29.92 - 3.94)

Differential* mm Hg ("Hg)

12(174.05)

Range Code Range mm Hg (" Hg)

MaximumWorking Pressure

bar (psi)

30(1.181)

ApproximateMaximumfor "A1"

microswitch

MD

75 160Bulletin No. KA121024

Page 84:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

VACUUM SWITCHESH

OW

TO

OR

DE

R IN

DU

ST

RIA

L V

AC

UU

M S

WIT

CH

ES

No

n s

tan

da

rda

lloca

tion

Mo

de

lC

ab

le E

ntr

y S

ize

S

witc

h T

ype

Ra

ng

e C

od

e(v

alu

es

in m

mH

g)

Mic

rosw

itch

Typ

eD

iap

hra

gm

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

0 =

N

eo

pre

ne

1 =

Teflo

n

V0

0 =

()

† 7

60

- 1

00

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

MD

1V

F1

V0

0A

10

S1

MD

MD

=

Ind

ust

ria

l p

ress

ure

sw

itch

w

ith d

ieca

st

Alu

min

ium

e

ncl

osu

re to

IP

66

as

pe

r IS

21

47

Re

serv

ed

fo

r n

on

-sta

nd

ard

o

ptio

ns

no

t co

vere

d in

ca

talo

gu

e. W

ill

be

giv

en

by

ma

nu

fact

ure

r,

on

ly a

fte

r a

gre

em

en

t o

f su

pp

ly d

eta

ils

with

cu

sto

me

r.

1 =

½ “

NP

T th

rea

ds

2 =

¾”

NP

T th

rea

ds

3 =

M2

0 X

1.5

th

rea

ds

Ple

ase

sp

ecify

fu

ll m

od

el n

um

be

r to

avo

id a

mb

igu

ity.

eg

. A v

acu

um

we

ath

erp

roo

f sw

itch

, w

ith ½

" N

PT

ca

ble

en

try

in a

lum

iniu

m h

ou

sin

g a

s 1

SP

DT

pre

ssu

re s

witc

h, fix

ed

diff

ere

ntia

l with

ou

t sc

ale

, h

avi

ng

76

0

mm

Hg

to 1

00

mm

Hg

va

cuu

m ra

ng

e, w

ith 1

5 A

mp

. mic

rosw

itch

, SS

31

6 p

ress

ure

ho

usi

ng

with

¼” B

SP

po

rt s

ize

& n

eo

pre

ne

dia

ph

rag

m s

ha

ll b

e s

pe

cifie

d b

y

75161

A1

=G

ener

al

purp

ose

mic

rosw

itch

rate

d at

15

A; 2

50

VAC

Gen

eral

pu

rpos

e m

icro

switc

h ra

ted

at

5 A

; 250

VA

C

*A2

= H

erm

etic

ally

se

aled

for

corr

osiv

e en

viro

nmen

ts

*A3

= g

old

plat

ed

cont

acts

for

low

vo

ltage

app

licat

ions

*A4

= D

PD

T co

nfig

urat

ion

*A5

= f

or h

igh

DC

ra

tings

*A7

= 2

SP

DT

switc

hing

ele

men

ts

*A9

=

Bulletin No. KA121024

A1

=

Alu

min

ium

/

¼"

BS

P(F

)

A2

=

Alu

min

ium

/

¼”

NP

T(F

)

S1

=

SS

31

6 /

¼"

BS

P(F

)

S2

=

SS

31

6 /

¼”

NP

T(F

)

Pre

ssu

re P

ort

M

ate

ria

l / S

ize

Ple

ase

refe

r pa

ge n

o.

226

& 2

27fo

r m

ore

pres

sure

por

t opt

ions

Ple

ase

refe

r pa

ge n

o. 2

30fo

r m

ore

mic

rosw

itch

optio

ns

* P

leas

e re

fer

note

und

erR

ange

Sel

ectio

n Ta

ble

VF

1 =

vac

uum

sw

itch,

fixe

d di

ffere

ntia

l with

out

scal

e

VF

2 =

vac

uum

sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in m

mH

g

VF

3 =

vac

uum

sw

itch,

fixe

d di

ffere

ntia

l with

sca

le

in "

Hg

*VA

1 =

vac

uum

sw

itch,

adj

usta

ble

diffe

rent

ial w

ithou

t sc

ale

*VA

2 =

vac

uum

sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

mm

Hg

*VA

3 =

vac

uum

sw

itch,

adj

usta

ble

diffe

rent

ial w

ith s

cale

in

"H

g*A

vaila

ble

with

A9

(in

gro

up

6)

on

ly

Page 85:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

HIGH RANGE COMPOUND SWITCHESMD

Fig. 2

Z 2 3

1

Approximate Weight : 0.900 Kg.

Large springsfor easy setting

Robustmicroswitchfor reliableswitching

Bell cranklever for

movementtransmission

Incast pinas a robustfulcrum

Bearingsurface oflever forsmooth motion

Locking screwsfor drift proof

settings

Unique scaleenhancement

mechanism forfine settingresolution

Separateterminal blockfor wiring

Extra largescale withfiner leastcounts for

easier setting

Choice ofconduit entriesfor variouscable sizes

Protective cap fortamperproof settings

Captive cover screws

Environmentprotectedswitch withIP66 protection

Externalmounting holes

for easymounting/

dismantling

75 162Bulletin No. KA121024

ElectricalConnection :

Some Applications : where the set point can vary from vacuum(-ve) pressure to +ve pressure.

Page 86:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

75163Bulletin No. KA121024

HIGH RANGE COMPOUND SWITCHES

INSTALLATION DRAWING

APPROX. DIMENSIONS INmm

inches

PRESSURE CAPSULE DETAILS

Note : wetted parts are mentioned in italics.

DescriptionPressure housing (SS316)

®Diaphragm (Teflon )

Plunger

Steel Ring (SS316)®'O' ring (Teflon )

Disc

Bottom Spring

Support Plunger

No.1.

2.

3.

4.

5.

6.

7.

8.

1

8

2

3

45

6

147.0

Mounting Holes

2 Nos, Ø6.5

(5.78)

1/4"BSP(F)

116

.0

(4.5

6)

Cable Entry

Pressure Port

130.0

(5.11)112.5

(4.43)

71

.0

(2.7

9)20

(0.7

8)

37

(1.45)

(0.25)

62

(2.44)

30

(1.18)

Set Screw Cap

7

Page 87:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

RANGE SELECTION TABLE

MD

75 164Bulletin No. KA121024

HIGH RANGE COMPOUND SWITCHES

C01

C03

C04

-1 to 1.0(-14.50 - 14.50)

-1 to 2.6(-14.50 - 37.71)

-1 to 3.6(-14.50 - 52.26)

Differential* bar (psi)

12(174.05)

12(174.05)

12(174.05)

Range Code Rangebar (psi)

MaximumWorking Pressure

bar (psi)

0.2(2.90)

0.6(8.70)

0.8(11.60)

ApproximateMaximumfor "A1"

microswitch

* Minimum differential increases with setpoint (Graphs available on request)* Differentials of miroswitches A2 through A9 will vary. Differentials for A7 are typically twice that for A1 microswitch.Please indicate specifically the differential value in enquiry/order, when it is critical in your application.

Page 88:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

75165Bulletin No. KA121024

HIGH RANGE COMPOUND SWITCHESH

OW

TO

OR

DE

R IN

DU

ST

RIA

L H

IGH

RA

NG

E C

OM

PO

UN

D S

WIT

CH

ES

No

n s

tan

da

rda

lloca

tion

Ga

s G

rou

pC

lass

ifica

tion

Ca

ble

En

try

Siz

e

Sw

itch

Typ

eR

an

ge

Co

de

(va

lue

s in

ba

r)

Mic

rosw

itch

Typ

eD

iap

hra

gm

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

Re

serv

ed

fo

r n

on

-sta

nd

ard

o

ptio

ns

no

t co

vere

d in

ca

talo

gu

e. W

ill

be

giv

en

by

ma

nu

fact

ure

r,

on

ly a

fte

r a

gre

em

en

t o

f su

pp

ly d

eta

ils

with

cu

sto

me

r.

CF

1 =

com

po

un

d

switc

h, fix

ed

d

iffe

ren

tial

with

ou

t sc

ale

0 =

Ne

op

ren

e

1 =

Te

flon

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

eg

. A fl

am

ep

roo

f sw

itch

for g

as

gro

up

IIC

, with

½" N

PT

ca

ble

en

try

in a

lum

iniu

m h

ou

sin

g a

s 1

SP

DT

pre

ssu

re s

witc

h, h

avi

ng

-1

ba

r to

+1

ba

r p

ress

ure

ra

ng

e,

with

15

Am

p. m

icro

switc

h, S

S3

16

pre

ssu

re h

ou

sin

g w

ith ¼

” BS

P p

ort

siz

e &

Ne

op

ren

e d

iap

hra

gm

sh

all

be

sp

eci

fied

by

Ple

ase

sp

eci

fy fu

ll m

od

el n

um

be

r to

avo

id a

mb

igu

ity. If o

nly

th

e first

tw

o g

rou

ps

are

sp

eci

fied

wh

ile o

rde

rin

g, u

nca

libra

ted

sw

itch

es

with

sta

nd

ard

we

tte

d

pa

rts

an

d e

ncl

osu

res

will

be

su

pp

lied

.

MD

1C

F1

C0

1A

10

S1

1 =

½ “

NP

T th

rea

ds

2 =

¾”

NP

T th

rea

ds

3 =

M2

0 X

1.5

th

rea

ds

C0

1 =

(-1

to

1.0

)

C0

3 =

(-1

to

2.6

)

C0

4 =

(-1

to

3.6

)

A1

=G

ener

al

purp

ose

mic

rosw

itch

rate

d at

15

A; 2

50

VAC

*A2

= H

erm

etic

ally

se

aled

for

corr

osiv

e en

viro

nmen

ts

*A3

= g

old

plat

ed

cont

acts

for

low

vo

ltage

app

licat

ions

*A4

= D

PD

T co

nfig

urat

ion

*A5

= f

or h

igh

DC

ra

tings

*A6

= e

lem

ents

with

ad

just

able

dea

dban

d

*A7

= 2

SP

DT

switc

hing

ele

men

ts

*A9

= G

ener

al

purp

ose

mic

rosw

itch

rate

d a

t 5

A; 2

50

VAC

MD

=

Ind

ust

ria

l p

ress

ure

sw

itch

w

ith d

ieca

st

Alu

min

ium

e

ncl

osu

re to

IP

66

as

pe

r IS

21

47

Pre

ssu

re P

ort

M

ate

ria

l / S

ize

S1

=

SS

31

6 / ¼

" B

SP

(F)

S2

=

SS

31

6 / ¼

” N

PT

(F)

Ple

ase

refe

r pa

ge n

o.

226

& 2

27fo

r m

ore

pres

sure

por

t opt

ions

Ple

ase

refe

r pa

ge n

o. 2

30fo

r m

ore

mic

rosw

itch

optio

ns

* P

leas

e re

fer

note

und

erR

ange

Sel

ectio

n Ta

ble

Page 89:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

LOW COMPOUND RANGE SWITCHESMD

Fig. 2

Z 2 3

1

Approximate Weight : 1.500 Kg.

Large springsfor easy setting

Robustmicroswitchfor reliableswitching

Bell cranklever for

movementtransmission

Incast pinas a robustfulcrum

Bearingsurface oflever forsmooth motion

Locking screwsfor drift proof

settings

Unique scaleenhancement

mechanism forfine settingresolution

Separateterminal blockfor wiring

Extra largescale withfiner leastcounts for

easier setting

Choice ofconduit entriesfor variouscable sizes

Protective cap fortamperproof settings

Captive cover screws

Environmentprotectedswitch withIP66 protectionExternal

mounting holesfor easy

mounting/dismantling

75 166Bulletin No. KA121024

ElectricalConnection :

Some Applications : Used in furnaces, turbines etc.

Page 90:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MDLOW RANGE COMPOUND SWITCHES

INSTALLATION DRAWING

APPROX. DIMENSIONS INmm

inches

PRESSURE CAPSULE DETAILS

Note : wetted parts are mentioned in italics.

1

2

3

4

5

6

7

8

10

11

9

DescriptionPressure port (M.S.)*

Support spring (S.S.)

Bottom flange (M.S.)

Support plate (Aluminium)

Diaphragm (Neoprene)

Gasket (Nitrile)

Top plate (Aluminium)

Top flange (M.S.)

Plunger

Top flange screw (M.S.)

Sealing 'O' ring (Nitrile)

No.1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

*Pressure port is brazed with flange

158

(6.22)130

(5.11) 112.5

(4.43)

65

(2.55)3/4"BSP(M)

Mounting Nut

20

(0.7

8)71

(2.7

9)14

2.5

(5.6

0)

62

(2.44)

130

(5.11)

Cable

Entry

Pressure Port

1/4" BSP (F)

75167Bulletin No. KA121024

Page 91:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

RANGE SELECTION TABLE

CL2

CL3

-150 to 150(-5.905 to 5.905)

-250 to 250(-9.842 to 9.842)

Differential* mm wc ("wc)

2(29.00)

2(29.00)

Range Code Rangemm wc ("wc)

Maximum WorkingPressure bar (psi)

40(1.605)

60(2.410)

ApproximateMaximumfor "A1"

microswitch

*Minimum differential increases with setpoint (Graphs available on request)

* Differentials of miroswitches A2 through A9 will vary. Differentials for A7 are typically twice that for A1 microswitch.Please indicate specifically the differential value in enquiry/order, when it is critical in your application.

, values with neoprene diaphragm

75 168

LOW COMPOUND RANGE SWITCHESMD

Bulletin No. KA121024

Page 92:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

HO

W T

O O

RD

ER

IN

DU

ST

RIA

L L

OW

RA

NG

E C

OM

PO

UN

D S

WIT

CH

ES

No

n s

tan

da

rda

lloca

tion

Ga

s G

rou

pC

lass

ifica

tion

Ca

ble

En

try

Siz

e

Sw

itch

Typ

eR

an

ge

Co

de

(va

lue

s in

mm

wc)

M

icro

switc

hTyp

eD

iap

hra

gm

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

0 =

Ne

op

ren

e

1 =

Teflo

n

Re

serv

ed

fo

r n

on

-sta

nd

ard

o

ptio

ns

no

t co

vere

d in

ca

talo

gu

e. W

ill

be

giv

en

by

ma

nu

fact

ure

r,

on

ly a

fte

r a

gre

em

en

t o

f su

pp

ly d

eta

ils

with

cu

sto

me

r.

1 =

½ “

NP

T th

rea

ds

2 =

¾”

NP

T th

rea

ds

3 =

M2

0 X

1.5

th

rea

ds

CF

1 =

Co

mp

ou

nd

sw

itch

, fix

ed

d

iffe

ren

tial

with

ou

t sc

ale

CL

2 =

()

CL

3 =

()

-15

0 to

15

0

-25

0 to

25

0

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

eg

. A fla

me

pro

of sw

itch

fo

r g

as

gro

up

IIC

, w

ith ½

" N

PT

ca

ble

en

try

in a

lum

iniu

m h

ou

sin

g a

s 1

SP

DT

pre

ssu

re s

witc

h, h

avi

ng

-1

50

to

15

0 m

m w

c p

ress

ure

ra

ng

e, w

ith 1

5 A

mp

. mic

rosw

itch

, SS

31

6 p

ress

ure

ho

usi

ng

with

¼” B

SP

po

rt s

ize

& n

eo

pre

ne

dia

ph

rag

m s

ha

ll b

e s

pe

cifie

d b

y

Ple

ase

sp

eci

fy fu

ll m

od

el n

um

be

r to

avo

id a

mb

igu

ity. If o

nly

th

e first

tw

o g

rou

ps

are

sp

eci

fied

wh

ile o

rde

rin

g, u

nca

libra

ted

sw

itch

es

with

sta

nd

ard

we

tte

d

pa

rts

an

d e

ncl

osu

res

will

be

su

pp

lied

.

MD

1C

F1

CL

2A

10

S1

Fo

r a

dd

itio

na

l we

tte

d p

art

sp

lea

se r

efe

r P

ress

ure

Ca

psu

leD

eta

ils o

n P

ag

e 1

67

75169

A1

=G

ener

al p

urpo

se

mic

rosw

itch

rate

d at

15

A; 2

50 V

AC

Gen

eral

pu

rpos

e m

icro

switc

h ra

ted

at

5 A

; 250

VA

C

*A2

= H

erm

etic

ally

se

aled

for

corr

osiv

e en

viro

nmen

ts

*A3

= g

old

plat

ed

cont

acts

for

low

vo

ltage

app

licat

ions

*A4

= D

PD

T co

nfig

urat

ion

*A5

= f

or h

igh

DC

ra

tings

*A6

= e

lem

ents

with

ad

just

able

dea

dban

d

*A7

= 2

SP

DT

switc

hing

ele

men

ts

*A9

=

MDLOW COMPOUND RANGE SWITCHES

MD

=

Ind

ust

ria

l p

ress

ure

sw

itch

w

ith d

ieca

st

Alu

min

ium

e

ncl

osu

re to

IP

66

as

pe

r IS

21

47

Bulletin No. KA121024

Pre

ssu

re P

ort

M

ate

ria

l / S

ize

S1

=

SS

31

6 / ¼

" B

SP

(F)

S2

=

SS

31

6 / ¼

” N

PT

(F)

Ple

ase

refe

r pa

ge n

o.

226

& 2

27fo

r m

ore

pres

sure

por

t opt

ions

* S

ome

mic

rosw

itche

sm

ay n

ot b

e av

aila

ble

for

part

icul

ar r

ange

s.P

leas

e ch

eck

with

sal

es o

ffice

.

Ple

ase

refe

r pa

ge n

o. 2

30fo

r m

ore

mic

rosw

itch

optio

ns

Page 93:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

Fig. 2

Z 2 3

1

Approximate Weight : 0.950 Kg.

Robustmicroswitchfor reliableswitching

Incast pinas a robustfulcrum

Bearingsurface oflever forsmooth motion

Locking screwsfor drift proof

settings

Large springsfor easy setting

Unique scaleenhancement

mechanism forfine settingresolution

Bell cranklever for

movementtransmission

Separateterminal blockfor wiring

Extra largescale withfiner leastcounts for

easier setting

Choice ofconduit entriesfor variouscable sizes

Protective cap fortamperproof settings

Captivecover screws

Environmentprotectedswitch withIP66 protection

Externalmounting holes

for easymounting/

dismantling

75 170Bulletin No. KA121024

TEMPERATURE SWITCHES

Brass bulbfor sensingtemperature

ElectricalConnection :

Some Applications : To detect limiting temperature levels in non-hazardous areas.

Page 94:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

INSTALLATION DRAWING

APPROX. DIMENSIONS INmm

inches

147.0

5.78

Set Screw Cap

Mounting Holes

2 Nos. Ø6.5

114

4.4

8

130.0

5.11

112.5

4.43

37.0

1.45

20

0.7

8

71

2.7

9

10

1.5

3.9

9

10

1.5

3.9

9

62

2.44

30

1.18

Ø9

.5

0.3

7

S.S. Capillary Tube

2.0 Mtr. Long1/2" NPT(M)

100

3.93

75171Bulletin No. KA121024

TEMPERATURE SWITCHES

(Options available)

Page 95:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

75 172Bulletin No. KA121024

TEMPERATURE SWITCHES

RANGE SELECTION TABLE

* Approximate differential at midrange for A1 microswitch. Differentials increase with setpoint.Diffferentials vary with microswitch combinations. Please consult sales office for details

70 - 150(158 - 302)

120 - 215(248 - 419)

150(302)

200(392)

300(572)

T2H

T3H

o oDifferential* C ( F)Range Code oRange Co( F)

MaximumWorking Temperature

oCo( F)

ApproximateMaximumfor "A1"

microswitch

15(59)

25 - 90(77 - 194)T1H

20(68)

30(86)

Page 96:  · 75 78 Introduction APPLICATIONS! Power Generation! Burners and Furnaces! Glass and Metal Industries! Chemical Industries! Steel Industry! Hydraulic, Steam and GasTurbines! Boilers

MD

75173Bulletin No. KA121024

TEMPERATURE SWITCHESH

OW

TO

OR

DE

R IN

DU

ST

RIA

L T

EM

PE

RA

TU

RE

SW

ITC

HE

S

No

n s

tan

da

rda

lloca

tion

Ga

s G

rou

pC

lass

ifica

tion

Ca

ble

En

try

Siz

eS

witc

h T

ype

Ra

ng

e C

od

e(v

alu

es

in

) oC

Mic

rosw

itch

Typ

e

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

MD

=

Ind

ust

ria

l te

mp

. sw

itch

with

d

ieca

st

Alu

min

um

E

ncl

osu

re to

IP

66

Re

serv

ed

fo

rN

on

-sta

nd

ard

Op

tion

s n

ot

cove

red

inC

ata

log

ue

. W

illB

e g

ive

n b

yM

an

ufa

ctu

rer,

On

ly a

fte

rA

gre

em

en

t o

fS

up

ply

de

tails

With

cu

sto

me

r.

TF

1 =

Tem

pe

ratu

re

Sw

itch

, fix

ed

d

iffe

ren

tial

with

ou

t sc

ale

TF

2 =

Tem

pe

ratu

re

Sw

itch

, fix

ed

d

iffe

ren

tial w

ith

osc

ale

in C

Gro

up

1G

rou

p 2

Gro

up

3G

rou

p 4

Gro

up

5G

rou

p 6

Gro

up

8G

rou

p 7

E.g

. A

n I

nd

ust

ria

l Te

mp

era

ture

Sw

itch

, w

ith 1

/2”N

PT

ca

ble

en

try

in a

lum

inu

m h

ou

sin

g a

s 1

SP

DT,

fix

ed

diff

ere

ntia

l w

itho

ut

sca

le,

ha

vin

g 2

5°C

to

90

°C

tem

pe

ratu

re r

an

ge

, w

ith 1

5 A

mp

. m

icro

switc

h, w

ith B

rass

9.5

mm

dia

me

ter

bu

lb, h

avi

ng

len

gth

12

3 m

m w

ith 3

/8”B

SP

(M),

with

2.0

me

ter

SS

31

6 c

ap

illa

ry

len

gth

sh

all

be

sp

eci

fied

by

Ple

ase

sp

eci

fy fu

ll m

od

el n

um

be

r to

avo

id a

mb

igu

ity.

MD

1T

F1

T1

HA

12

B1

1 =

½ "

NP

T th

rea

ds

2 =

¾"

NP

T th

rea

ds

3 =

M2

0 X

1.5

th

rea

ds

T1

H =

25

- 9

0

T2

H =

70

- 1

50

T3

H =

12

0 -

21

5

A1

=G

ener

al

purp

ose

mic

rosw

itch

rate

d at

15

A; 2

50

VAC

A7

= 2

SP

DT

switc

hing

ele

men

ts

Ca

pill

ary

M

ate

ria

l / S

ize

Gro

up

8G

rou

p 7

Tem

p. B

ulb

Ma

teria

l / S

ize

2 =

SS

31

6 /

2.0

me

ter

B1

=B

rass

/

Dia

. 9.5

mm

, 123

m

m le

ngth

, with

3/8

" B

SP

(M

) th

erm

owel

l co

nnec

tion

B2

=B

rass

/

D

ia. 9

.5 m

m, 1

23

mm

leng

th, w

ith 3

/8"

NP

T (M

) th

erm

owel

l co

nnec

tion

B3

=B

rass

/

D

ia. 9

.5 m

m, 1

23

mm

leng

th, w

ith 1

/2"

NP

T (M

) th

erm

owel

l co

nnec

tion