777 d

RENR3364-00

42Page,kwg

RENR3364

November 1999

777D HHA Off Highway Truck

Electrical System

AGY1-UP

Component Location

Component Schematic

Location

Machine

Location

Component Schematic

Location

Machine

LocationAir Dryer A-10 47 Sensor - LH Front Strut Press E-1 17

Alarm - Backup C-15 1 Sensor - LH Parkbrake Retract Press A-14 32

Alarm - Monitor Action E-6 A Sensor - LH Rear Strut Press C-15 19

Alternator C-7 2 Sensor - LH Turbo Exhaust Temp C-4 18

Batteries A-6, A-7 3 Sensor - LH Turbo Inlet Press C-5 16

Breakers H-8, H-9, H-10 C Sensor - LH Wheel Speed A-15 26

Bus Bar A-7 3 Sensor - RH Front Strut Press E-1 20

Caterpillar Monitoring System G-2 E Sensor - RH Parkbrake Retract Press A-14 32

Control - Integrated Braking F-14 B-70 Sensor - RH Rear Strut Press B-15 22

Control - Payload Monitor D-15 B Sensor - RH Turbo Exhaust Temp C-4 21

Control - Transmission / Chassis D-13 B-65 Sensor - RH Turbo Inlet Press C-5 23

Converter - 24V to 12V I-12 B-62 Sensor - RH Wheel Speed A-15 27

Display - Payload Monitor Operator F-5 A Sensor - Shift Lever Position G-7 A

Flasher I-14 D-86 Sensor - Throttle Position D-5 A

Ground - Cab to Frame D-11 G-103 Sensor - Torque Converter Temp C-7 24

Ground - Frame B-10 17 Sensor - Transmission Speed B-11 10

Lamp - Body Up F-2 E Sensor - Turbo Outlet Press C-3 25

Lamp - High Beam F-2 E Solenoid - Air Conditioner Clutch C-7 28

Lamp - LH Turn F-2 E Solenoid - Air Horn G-13 B-53

Lamp - Monitor Action E-2 E Solenoid - ARC Control I-2 F-82

Lamp - Payload Monitor Green I-11 D-95 Solenoid - ARC Supply I-2 F-81

Lamp - Payload Monitor Green D-1 6 Solenoid - Body Lower C-11 12

Lamp - Payload Monitor Red I-11 D-94 Solenoid - Body Raise C-11 12

Lamp - Payload Monitor Red D-1 6 Solenoid - Brake Oil Diverter A-10 24

Lamp - Retarder F-2 E Solenoid - Down Shift B-11 30

Lamp - Reverse F-2 E Solenoid - Exhaust Diverter C-11 A

Lamp - RH Turn E-2 E Solenoid - Fan Clutch C-2 15

Lamp - Secondary Steering F-2 E Solenoid - Four Way A-13 11

Lamp - Shift Lever Position G-6 A Solenoid - Lockup B-11 8

Lamp - TCS Activated F-2 E Solenoid - Proportional A-13 32

Lighter - Cigar F-2 E Solenoid - Start Aid B-6 34

Module - Dimmer I-15 D-85 Solenoid - Up Shift B-12 30

Module - Quad Gauge I-3 E Solenoids - Cylinder Head A-2 , C-2 35

Module - Speedometer / Tachometer I-3 E Suppressor - Arc / AC Clutch Solenoid B-7 B-70

Module - Wiper Delay I-15 D-88 Suppressor - Arc / Horn Solenoid G-13 15

Motor - Blower E-5 F-71 Suppressor - Arc / Key Switch E-5 B-58

Motor - LH Window I-10 114 Suppressor - Arc / Stop Lamp F-9 D-97

Motor - Lower Starter A-8 5 Switch - A/C Fan Pressure B-8 28

Motor - Prelubrication A-5 48 Switch - A/C Refrigerant Press B-8 B-70

Motor - Secondary Steering A-6 3 Switch - Air Conditioner On/Off D-4 E

Motor - Upper Starter A-7 5 Switch - Auto Retard Press I-1 F-80

Motor - Windshield Washer C-10 17 Switch - Auto Retarder On/Off E-4 E

Motor - Wiper I-5 F-78 Switch - Blower G-2 A

Radio E-6 A Switch - Brake Oil Diverter Temp B-10 24

Receptacle - Aux Start B-8 7 Switch - Brake Overstroke B-8 42

Relay - Backup F-15 D-83 Switch - Cat Mon Sys Mode E-2 E

Relay - Headlamp F-9 D-98 Switch - Cat Mon Sys Serv Clear H-11 C

Relay - High Beam G-15 D-90 Switch - Cat Mon Sys Serv Set H-11 C

Relay - Main F-8 D-101 Switch - Coolant Flow B-7 37

Relay - Prelubrication F-15 D-84 Switch - Disconnect A-6 113

Relay - Prelubrication ATCH A-9 3 Switch - Door E-7 A

Relay - Secondary Steering F-10 D-96 Switch - Engine Low Oil Level B-7 38

Relay - Secondary Steering B-8 3 Switch - Exhaust Diverter F-6 C

Relay - Start / Lower A-9 5 Switch - Fuel Filter B-8 28

Relay - Start / Upper A-8 5 Switch - Ground Level Shutdown C-2 39

Relay - Start Aid G-15 D-92 Switch - Hazard Lamps F-6 111

Relay - Start Aid Hold G-14 D-93 Switch - Headlamp E-5 A

Relay - Stop Lamp F-10 D-97 Switch - Horn H-4 A

Relay - Wiper Delay G-15 D-91 Switch - Key Start G-2 E

Resistor - Blower Motor E-5 D-87 Switch - Noise Reduction D-3 E

Resistor - Start Aid I-14 D-87 Switch - Power Window I-10 114

Sender - Fuel Level B-8 9 Switch - Retarder Brake H-1 F-75

Sensor - Aftercooler Temp C-4 8 Switch - Secondary Brake I-13 B-54

Sensor - Atmospheric Press C-3 2 Switch - Secondary Steering D-2 E

Sensor - Body Up C-14 11 Switch - Service Brake I-14 B-55

Sensor - Brake Air Press I-13 B-52 Switch - Start Aid D-5 E

Sensor - Brake Oil Temp B-8 12 Switch - Steering A-10 40

Sensor - Crankcase Press C-4 13 Switch - Stop Lamp H-13 B-56

Sensor - Engine Coolant Temp C-3 14 Switch - TCS Test E-3 E

Sensor - Engine Oil Press (Filtered) C-3 15 Switch - Thermostat E-5 F-73

Sensor - Engine Oil Press (Unfiltered) C-3 15 Switch - Throttle Backup D-5 E

Sensor - Engine Speed C-6 31 Switch - Trailer Stop Lamp I-14 B-56

Sensor - Engine Speed/Timing C-4 16 Switch - Transmission A-12 41

Sensor - Fan Speed C-3 31 Switch - Transmission Filter C-8 42

Sensor - Hoist Lever Position G-7 114 Switch - Turn Signal / Wiper /

Washer / Hi Beam

H-4 A

Machine locations are repeated for components located close together.

A = Located in operator's compartment.

B = Located in rear compartment.

C = Located behind operator's seat.

D = Located on left side wall of rear compartment.

E = Located on dash.

F = Located in front compartment.

G = Located on right side wall of rear compartment.

A

3

4

5

6

8

9

10

11

1214

15

13

16

B

C

D

E

1

2

17

1819

2021

2223

24

25

28

27

26

2930

31 32

37

35

33

34

36

38

7

F

404142

43

44

45

46

47

48

49

50

51

113

111

114

112

39

G

G

A

3

4

5

6

8

910

11

12

14

15

13

16

B

C D

E

1

217

18

19

20

21

22

23

24

25

26 27

28

29

30

31

32

37

35

3334

36

38

7

F

39

40

4142

43

44

45

46

47

48

49

50

51

113

112

111

114

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS

98 99 100 101

89

88

94 95

87

90 9186 92

96 97

93

84

85

83

62

61

63

64

6557

53

60

67

565958

55

67

102

70

68

6952

54

Area D: Left Side Wall

of Rear Compartment

Area G: Right Side Wall

of Raer Compartment

Area B: Rear Compartment

Area F: Front Compartment

109

106 107

104

103

110

108

78

71

72

73

77

76

79

80

74

81

82

75

105

Wire Description

Wire

Number

Wire

ColorDescription

Wire

Number

Wire

ColorDescription

Power Distribution Circuits Control Circuits

101 RD Bat (+) 710 GN XMSN Speed Pickup Signal

102 BU Hd Lmp 711 BR XMSN Lever Code 1

103 YL Stoplamp/Domelamp 712 WH XMSN Lever Code 2

105 BR Key Sw 713 OR XMSN Lever Code 3

109 OR Alt Output (+) Term. 714 YL XMSN Lever Code 4

112 PU Main Power Rly Output 715 GN XMSN Lever Code 5

113 OR Opr Mon Panel 716 BU XMSN Lever Code 6

119 PK Wiper 720 PU XMSN Brake SW

120 YL Converter 721 BR XMSN Gear Code 1

121 YL Back Alarm To Lamp 722 WH XMSN Gear Code 2

122 BU Air Dryer 723 OR XMSN Gear Code 3

123 WH Gauges 724 YL XMSN Gear Code 4

124 GN A/C 725 GN XMSN Gear Code 5

126 PK Xmsn Ctrl 726 BU XMSN Gear Code 6

129 BU Cigar Lighter 727 GN Secondary Steering Motor Relay

135 BU 12V Pwr 728 BU Secondary Steering Cont SW

136 GN Secondary Steering 767 WH TCS Pickup Power

137 OR Secondary Steering Motor Pwr 769 BU Wheel Speed Pickup Left

138 GN Payload Mon 770 GN Wheel Speed Pickup Right

140 BU Aux Ckt/Pre-Lubr 773 GY TCS Servovalve

141 PK Aux Ckt 774 YL TCS Sol - Left

147 PU Start Aid 775 BR TCS Sol - Right

150 RD Bat (+) 799 WH Sensor Power

173 YL Turn Sig A700 OR Digital Sensor Power

176 OR Brake Cont A701 GY Injector #1

185 YL Pwr Window A702 PU Injector #2

Ground Circuits A703 BR Injector #3

200 BK Main Chassis A704 GN Injector #4

201 BK Operator Monitor Return A705 BU Injector #5

202 BK XMSN Ctrl A706 GY Injector #6

229 BK Bat (-) A707 PU Injector #7

231 BK XMSN SW A708 BR Injector #8

250 BK Payload Mon - Customer Gnd A746 PK Turbo Outlet Pressure

251 BK Payload Mon - System Gnd A747 GY Atmospheric Pressure

270 BK Cat Mon Sys Ident Code 0 A751 YL After Cooler Temp

271 BK Cat Mon Sys Ident Code 1 E707 GN VIMS Display +V

272 BK Cat Mon Sys Ident Code 2 E708 PK VIMS Display Clock

273 BK Cat Mon Sys Ident Code 3 E735 PU Cat Mon Sys Tack/Serv Mtr/Odometer Select

290 BK Cat Mon Sys Service E750 PU Body Position Sensor Signal

291 BK Cat Mon Sys Clear E790 PK XMSN Cntl Sol Return #2

A254 BK ARC E793 BU ATA Data Link -

Basic Machine Circuits E794 YL ATA Data Link +

304 WH Starter Relay No. 1 Output E795 YL Crankcase Press

306 GN Starter Relay Coil E796 GN Oil Press (Unfiltered)

307 OR Key SW E799 BR PWM #1 And #2 Return

308 YL Main Power Relay Coil F700 BU PWM #1 Out (3.5A)

314 PU Starter Relay No. 2 Output F701 BR PWM #2 Out (3.5A)

317 YL Start Aid Relay To Start Aid Sol F702 GN Throttle

321 BR Backup Alarm Lamp F703 GY Lh Turbine Inlet Exh Temp

322 GY Warning Horn (Forward) F704 OR Rh Turbine Inlet Exh Temp

337 WH Prelubr Pushbutton SW To Prelubr Timer F705 PK Dout 6

Monitoring Circuits F707 WH Start Aid Current Level Relay

403 GN Alternator (R) Term. F708 YL Dout 3

408 WH Opr Mon System Air Press. F709 BU Dout 2

410 WH Opr Mon Action Alarm F710 BR Start Aid On Relay

411 PK Opr Mon Master Action Lamp F713 OR Left Turbo Inlet Press

412 BU Opr Mon Cool Flow F714 PK Right Turbo Inlet Press

417 GY Primary Steering Press. SW F715 PU Shutdown (NO)

426 BR Opr Mon Power Train Oil Filter F716 WH Shutdown (NC)

446 PU Brake Oil Temp Gauge F717 YL SW 4

447 PK Fuel Level Gauge F718 BU SW 5

450 YL Tach Sender (+) F719 BR SW 6/1

452 PU Torque Converter F720 GN SW 8/3

454 GN Retarder Indicator Lamp F721 GY SW 9/4

462 YL Secondary Steering Motor Indicator F722 OR SW 10/5

472 OR Overstroke SW F723 PK TDC Probe +

481 GN Converter Temp SW To Brake Oil Temp SW F724 PU TDC Probe -

C413 YL VIMS Display Data F725 WH Fuel Press

C414 BU VIMS Display Load F726 YL Injector Common 1 & 3

H428 GY Left Rear Brake Oil Pressure F727 BU Injector Common 2 & 4

H429 BU Right Rear Brake Oil Pressure F728 BR Injector Common 5 & 7

H430 BU Body Up Indicator F729 GN Injector Common 6 & 8

Accessory Circuits F732 PK Backup Camshaft Spd/Tmg

500 BR Wiper - Front (Park) G704 YL Body Raise Sol

501 GN Wiper - Front (Low) G705 GN Body Lower Sol

502 OR Wiper - Front (HI) H710 PK Lever Position

506 PU Washer - Front J764 BR Switch/Sensor Return #1

508 PU Radio Speaker - Left J765 BU Switch/Sensor Return #2

509 WH Radio Speaker - Left (Commom) J766 PU Switch/Sensor Return #3

511 BR Radio Speaker - Right J767 GY Switch/Sensor Return #4

512 GN Radio Speaker - Right (Common) K748 OR Secondary Steer Motor Relay

513 OR A/C Compressor/Refrigerant Pressure SW M728 WH Exhaust Diverter Switch

515 GY Blower Motor (HI) 818 BR Serial Data (Transmit)

516 GN Blower Motor (Medium) 819 GY Serial Data (Receive)

517 BU Blower Motor (Low) 820 BU Transmit Key

518 OR Hazard Flasher To SW 858 GY Payload Mon Right Front Sensor

520 WH Opr A/C SW To Thermostat/Fuse 859 YL Payload Mon Left Front Sensor

521 YL A/C SW To Refrigerant SW 860 PK Payload Mon Right Rear Sensor

522 WH A/C Clutch To Thermostat SW 861 PU Payload Mon Left Rear Sensor

537 GN Turn Signal SW To Flasher 863 BU Payload Mon Transmit LCD Out

575 YL Wiper - Aux (Park) 864 BR Payload Mon Clock LCD Out

590 GY Wiper SW To Intermittent Module 865 GY Payload Mon Latch LCD Out

591 WH Intermittent Module To Wiper Motor 866 PK Payload Mon Test/Set

A500 GN Mg Snow Plow Sol 867 PU Payload Mon MODE

A513 PK DC/DC Converter Memory Output 891 BU Neut Start Cont To Payload Mon System

A589 OR Power Window Up 892 BR VIMS Start Mod Right (-) Port/CAT Data Link (-)

Lighting Circuits 893 GN VIMS Start Mod Right (+) Port/CAT Data Link (+)

602 WH Dome Lamp 922 BR XMSN Sol No. 2 Return

604 OR Stop Lamp 958 YL Relay Logic

605 YL Turn Lamp - Left 987 WH Diverter Sol

606 GY Turn Lamp - Right 993 BR Analog Sensor Common

610 OR Head Lamp Basic 994 GY Oil Pressure (Filtered)

611 PU Head Lamp Hi 995 BU Coolant Temperature

612 GY Backup Lamp 996 GN Engine Speed/Timing Sensor Power

614 PU Park/Tail/Dash Lamp 997 OR Analog Sensor Power

619 GN Head Lamp Lo 998 BR Digital Sensor Return

635 BU Payload Mon Red Lamp 999 WH Primary Camshft Speed/Timing

636 GN Payload Mon Green Lamp C985 BU +8V

661 GN Tachometer Lamp - Cat Mon Sys F975 OR VIMS - Sensor +8V Supply

662 YL Speedometer Lamp - Cat Mon Sys K927 BU Solenoid Return 1

663 GY Gauge Lamps - Cat Mon Sys K952 BR Sol Return 3

A608 GY Light SW to High Beam Relay K984 GY Start Aid Timer Output

Control Circuits K985 BR Auto Retard On SW

700 PK TCS Test SW K986 PK Auto Retard Off SW

703 BU XMSN Up Sol K988 WH Auto Retard Air Cont Valve

704 GY XMSN Down Sol K989 BU Auto Retard AIr Supply Valve

705 PK XMSN Lockup Clutch Sol Basic K991 OR Auto Retard Press SW

706 BR XMSN Retarder SW K992 PU Auto Retard Manual Retard SW

707 PU XMSN Bed Raise SW L918 GN Brake Oil Diverter Temp SW To Solenoid

709 OR Sensor Power Supply M901 YL Aux Lamp Driver 1

Schematic

Location

Machine

Location

CONN 1 F-15 B-59

CONN 2 G-14 B-53

CONN 3 B-14 1

CONN 4 B-14 1

CONN 5 B-13 112

CONN 6 G-13 B-60

CONN 7 I-12 D-89

CONN 8 D-12 G-109

CONN 9 B-12 11

CONN 10 A-12 11

CONN 11 A-11 45

CONN 12 C-11 G-106

CONN 13 D-11 B-67

CONN 14 D-11 B-60

CONN 15 G-11 B-61

CONN 16 H-11 B-60

CONN 17 H-11 B-69

CONN 18 H-11 B-69

CONN 19 C-10 G-107

CONN 20 A-9 47

CONN 21 I-9 B-66

CONN 22 Service Tool I-8 A

CONN 23 Payload Download H-8 A

CONN 24 C-8 G-108

CONN 25 B-8 32

CONN 26 H-7 D-89

CONN 27 C-7 51

CONN 28 C-7 51

CONN 29 D-7 G-104

CONN 30 G-6 B-68

CONN 31 D-6 G-105

CONN 32 C-6 2

CONN 33 B-6 35

CONN 34 B-5 2

CONN 35 F-5 F-73

CONN 36 G-4 F-76

CONN 37 F-4 F-76

CONN 38 C-4 35

CONN 39 G-3 F-79

CONN 40 H-3 F-77

CONN 41 F-2 F-74

CONN 42 C-2 15

CONN 43 B-6 35

CONN 44 B-5 17

CONN 45 A-5 17

The connectors shown in this chart are for harness to

harness connectors. Connectors that join a harness to a

component are generally located at or near the

component. See the Component Location Chart.

Connector Number

Connector Location

Related Electrical Service Manuals

Title Form Number

Alternator: 30-SI Series SENR7508

Caterpillar Monitoring System SENR6717

Troubleshooting

3500B Engines for Caterpillar

Built Machines

SENR1128

Integrated Brake Control SENR1503

Payload Monitoring System SENR4733

Power Train Electronic Control System RENR2668

Starting Motor: 50MT Series SENR3860

Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position

166-7781Stop Lamp Pressure

Trailer Stop Lamp Pressure

45 kPa MAX

(6.5 psi MAX)

5 kPa MIN

(0.7 psi MIN)Normally Open

103-4977 Retarder Brake Pressure60 kPa MAX

(8.7 psi MAX)

28 ±15 kPa

(4.1 ± 2.2 psi)Normally Open

114-5333 A/C High / Low Pressure275 to 1750 kPa¹

(40 to 254 psi)

-

-Normally Open

111-9563 ARC Pressure80.0 kPa MAX

(11.6 psi MAX)

55 ± 20 kPa

(8.0 ± 2.9 psi)Normally Closed

144-5661 Fuel Filter Pressure137.9 ± 13.8 kPa

(20.00 ± 2.00 psi)

82.7 kPa MIN

(12.0 kPa MIN)Normally Closed

160-2445 Secondary Brake Pressure517 ± 35 kPa

(75.0 ± 5.1 psi)

448 ± 35 kPa

(65.0 ± 5.1 psi)Normally Open

171-8709 Coolant Flow

362 ± 29 mN

(1.30 ± 0.1 oz)

At Point X

303 mN MIN

1.09 oz MIN

At Point X

Normally Open

3E-2034 Service Brake Pressure80.0 kPa MAX

(11.6 psi MAX)

55 ± 20 kPa

(8.0 ± 2.9 psi)Normally Closed

3E-5464 Air Conditioner Refrigerant Thermostat-1.1 ± 0.8°C

(30 ± 1.4°F)

2.2 ± 0.8°C

(36 ± 1.4°F)Normally Open

3E-6449 Brake Oil Diverter Temperature38.0 ± 3.0°C

(100 ± 5.4°F)

27°C MIN

(81°F MIN)Normally Closed

3E-6450 Steering Pressure1200 kPa MAX

(174.0 psi MAX)

700 ± 100 kPa

(102 ± 14.5 psi)

A-C Normally Closed

A-B Normally Open

9X-7781 Transmission Filter Pressure210 ± 70 kPa

(30.5 ± 10 psi)

-

-Normally Open

¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (406 psi), with decreasing pressure the closed condition can be maintained

down to 170 kPa (25 psi).

Resistor, Sender and Solenoid Specifications

Part No. Component Description Resistance (Ohms)¹

124-6704 Resistor: Start Aid 20 ± 0.2 (50W)

125-9740 Resistor: Blower Motor

A-C 2.0 ± 0.1 (50W)

B-C 1.0 ± 0.05 (50W)

C-D 0.36 ± 0.02 (25W)

139-8667 Sender: Fuel LevelEmpty - 95.0 ± 3.0

Full - 1.75 ± 1.75

101-3430 Solenoid: Exhaust Diverter 31.1 ± 2.4

112-5874 Solenoid:Body Lower

Body Raise6.5 ± 0.4

124-3497 Solenoid: Fan Clutch 2.8 ± 0.3

144-6292 Solenoid:

Down Shift

Lockup

Up Shift

32.6 ± 1.6

3E-2273 Solenoid: Brake Oil Diverter 31.0 ± 3.0

3E-8691 Solenoid:ARC Control

ARC Supply31.0 ± 3.0

3T-0062 Solenoid: Proportional 16.0

7T-9074 Solenoid: Air Horn 74.0 ± 7.4

9G-9988 Solenoid: Four Way 24.9 ± 0.4

¹ At room temperature unless otherwise noted.

Component identifiers (CID¹) and Module Identifier (MID²)

Transmission / Chassis (Power Train) Control (MID 027)

CID No. Component

0168 System Voltage

0190 Engine Output Speed(EOS) Signal

0248 CAT Data Link

0269 Sensor Supply Voltage

0444 Start Relay

0562 Caterpillar Monitoring System

0590 Engine Control

0627 Parking Brake Switch

0700 Transmission Gear Sensor

0701 Transmission Output Speed Sensor

0702 Gear Selector Lever

0704 Service Brake Pressure Switch

0706 Body Up Switch

0707 Upshift Solenoid Valve

0708 Downshift Solenoid Valve

0709 Lockup Solenoid

0718 Transmission System

0724 Body Raise Solenoid Valve

0725 Body Lower Solenoid Valve

0773 Hoist Lever Rotary Position Switch

0967 Machine Application

1326 Location Code Incorrect

1394 Exhaust Diverter Solenoid

Failure Mode Identifiers (FMI)¹

FMI No. Failure Description

0 Data valid but above normal operational range.

1 Data valid but below normal operational range.

2 Data erratic, intermittent, or incorrect.

3 Voltage above normal or shorted high.

4 Voltage below normal or shorted low.

5 Current below normal or open circuit.

6 Current above normal or grounded circuit.

7 Mechanical system not responding properly.

8 Abnormal frequency, pulse width, or period.

9 Abnormal update.

10 Abnormal rate of change.

11 Failure mode not identifiable.

12 Bad device or component.

13 Out of calibration.

14 Parameter failures.


16 Parameter not available.

17 Module not responding.

18 Sensor supply fault.

19 Condition not met.


¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Service Mode Number

Operator Mode Sequence 0

Harness Code 1

Numeric Readout 2

Service 3

Digital Tattletale 4

Units 5

Permanent Load Count 6

Calibration (Transmission Control) 7

Monitoring System Service Modes

Truck Payload Measurement System (TPMS)

Fault Circuit Description

F01 Suspension cylinder charge




F05 Left front suspension cylinder pressure sensor circuit

F06 Right front suspension cylinder pressure sensor circuit

F07 Left rear suspension cylinder pressure sensor circuit

F08 Right rear suspension cylinder pressure sensor circuit

F09 Battery backup / real time clock setting

F10 System setting / memory

F13 Green light open circuit or ground short circuit

F14 Green light (+) battery short circuit

F15 Red light open circuit or ground short circuit

F16 Red light (+) battery short circuit

CIDNo. Component

1 Cylinder 1 Injector Solenoid








91 Throttle Sensor Output

100 Filtered Oil Pressure

101 Crankcase Pressure Signal

110 Coolant Temperature

168 Battery Voltage

190 Engine RPM Signal

248 CAT Data Link

253 Personality Module

254 ECM

261 Timing Calibration

262 Analog Sensor Supply

263 Digital Sensor Supply

267 Shutdown Inputs

268 System Parameters

273 Turbocharger Outlet Pressure

274 Atmospheric Pressure

275 Right Turbocharger Inlet Pressure

276 Left Turbocharger Inlet Pressure

291 Engine Cooling Fan Solenoid

296 Communicate w/Trans

338 Prelube Pump Relay

526 Wastegate Solenoid

542 Unfiltered Oil Pressure Signal

544 Engine Fan Speed Sensor Signal

545 Start Aid Relay

546 Start Aid Hold Relay

562 Caterpillar Monitoring System Communications

569 Oil Renewal Solenoid

827 Left Exhaust Temp Signal

828 Right Exhaust Temp Signal

829 Rear Aftercooler Coolant Temperature Signal

ADEM II Engine Control (MID No. 036)

CID No. Component

84 Ground Speed Sensor

91 Throttle Position Sensor

168 System Voltage

190 Engine Output Speed (EOS) Signal

248 CAT Data Link

269 Sensor Supply Voltage

627 Parking Brake Switch

689 TCS Left Brake Solenoid

690 TCS Right Brake Solenoid

700 Transmission Gear Position Sensor

701 Transmission Output Speed Sensor

702 Transmission Shift Lever Position Sensor

704 Brake System Pressure Switch

710 ARC Supply Solenoid

711 ARC Control Solenoid

712 ARC Lamp

713 Operator ARC On/Off Switch

714 ARC Pressure Switch

715 Retarder Pressure Switch

719 TCS Proportional Solenoid

966 TCS Lamp

967 Machine Application

1225 Left Rear Park Brake Pressure Sensor

1226 Right Rear Park Brake Pressure Sensor

1326 Location Code Incorrect

¹The CID is a diagnostic code that indicates which component

is faulty.

²The MID is a diagnostic code that indicates which electronic

control module diagnosed the fault.

Integrated Brake Control (MID 116)

CID Component

96 Fuel Level Sensor

177 Transmission Oil Temperature Sensor

248 Data Link

263 Sensor Power Supply

271 Action Alarm

324 Action Lamp

601 Brake Air Pressure Sensor

819 Display Data Link

821 Display Power Supply

830 Brake Oil Temperature Sensor

Caterpillar Monitoring System (MID No. 030)

Operator Mode Number

Service Meter 1

Odometer 2

Tachometer 3

Resettable Load Counter 4

Diagnostic Scrolling 5

Monitoring System Operator Modes

1

2

T

This indicates that the component does not have a wire connected to ground. It is grounded bybeing fastened to the machine.

This indicates that the component has a wire connected to it that is connected to ground.

105-9344

T

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

PinSocket

Fuse

ComponentPart Number

Pin or SocketNumber

Receptacle

Plug

Wire, Cable, or HarnessAssembly Identification

Normally closed switch that will open with an increase of a specific condition.

No circle indicates that the wire cannot be disconnected from the component.

Single Wire GroundConnectionConnector

Pressure

Symbol

Temperature

Symbol

Level

Symbol

Flow

Symbol

Circuit BreakerSymbol

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes thecontacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender - A component that is used with a temperature or pressure gauge. The sender measuresthe temperature or pressure. Its resistance changes to give an indication to the gauge of thetemperature or pressure.

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.It has a coil that makes an electromagnet when current flows through it. The electromagnet canopen or close the switch part of the relay.

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil thatmakes an electromagnet when current flows through it. The electromagnet can open or closea valve or move a piece of metal that can do work.

Harness And Wire Symbols

Electrical Schematic Symbols And Definitions

11

22

Typical representation of aSure-Seal connector. The plugand receptacle containboth pins and sockets.

Typical representation ofa Deutsch connector. Theplug contains all socketsand the receptacle containsall pins.

325-A135 PK-14

AG-C4111-7898

L-C123E-5179

C-C4130-6795

** * *

*

CircuitNumberIdentification

WireColor

WireGauge

AG-C3130-6795

Harness identification letter(s) and aserializing code. The "C" stands forconnector and the number indicateswhich connector in the harness.

200-L32 BK-14

325-A135 PK-14

Part Number ForConnector Assembly

Harness identification codeThis example indicateswire 135 in harness "AG".

©

All Rights Reserved Printed in U.S.A.1999 Caterpillar

RENR3364-00

42Page,kwg

HARNESS & CABLE CHART

ID PART# ATCH LOC TYPE DESCRIPTION

A 179-8680 STD D10 HARNESS MAIN CAB

C 180-7431 STD C6 HARNESS ENGINE

E 170-1001 STD B13 HARNESS REAR CHASSIS

F 170-1005 STD C9 HARNESS EMSII CHASSIS

G 173-1069 STD F4 HARNESS DASH PANEL

H 170-1009 STD C10 HARNESS POWER

J 170-1000 STD C11 HARNESS MAIN CHASSIS

K 170-1007 STD C12 HARNESS CHASSIS XMSN

L 172-2359 STD D13 HARNESS CAB XMSN

M 172-6142 STD E7 HARNESS OVERHEAD

N 118-8580 ATT E5 HARNESS CAB A/C UNIT

P 172-6774 STD G3 HARNESS CEMS DASH PANEL

R 163-0956 ATT F13 HARNESS INTEGRATED BRAKING

T 170-1011 STD F1 HARNESS FRONT LIGHTS

V 117-2932 STD I11 CABLE ANTENNA COAX

W 173-1066 STD G9 WIRE AS. POWER DISTRIBUTION

Y 140-7834 STD A5 HARNESS AS. TURBO INLET JUMPER

AA 9G-0549 STD A6 CABLE POS TO NEG BATTERY

AE 170-1026 STD A6 CABLE NEG FR BATT TO DISC SW

AF 128-8479 STD B7 WIRE AS. A/C FAN JUMPER

AG 2A-7094 STD A8 CABLE POS SEC BATT TO RH BUS BAR

AH 180-9945 STD B14 HARNESS RIGHT REAR LIGHTS

AJ 8G-4090 STD A8 CABLE STARTER TO GND

AK 2A-7093 STD A8 CABLE SUPPL STER RLY TO RH BUS BAR

AL 109-4394 STD A7 CABLE SUPPL STER RELAY TO MOTOR

AM 2G-4177 STD A6 CABLE SUPPL STER MOTOR TO GND

AN 125-3565 STD A6 CABLE RH BUS BAR TO LH BUS BAR

AP 134-4410 ATT A6 CABLE PRE-LUBR RELAY TO MOTOR

AR 2G-4177 ATT A5 CABLE PRE-LUBR MOTOR TO GND

AT 2A-7098 STD A8 CABLE STARTER TO LH BUS BAR

AV 9G-0549 STD A7 CABLE POS TO NEG BAT

AW 170-1025 STD A6 CABLE NEG THIRD BATT TO DISC SW

AY 156-5733 ATT A13 HARNESS TRACTION CONTROL VALVE

CA 170-1024 STD A6 CABLE DISCONNECT SW TO GND

CC 4N-6580 STD B8 CABLE AUXILLARY STARTING

CE 116-9309 STD G4 WIRE AS. RETARDER LAMP DIVERSION

CF 120-9288 STD A11 HARNESS XMSN GEAR SW

CG 173-1067 STD F9 WIRE AS. MAIN RLY TO ALT BKR

CH 161-9845 ATT D15 HARNESS CAB PAYLOAD MONITORING

CJ 130-5998 STD B5 WIRE AS. GND LEVEL SHUTDOWN DIVERSION

CK 184-7424 STD C6 HARNESS ENG TO CAB SIDEWALL

CL 180-1497 ATT D1 HARNESS CHASSIS PAYLOAD

CM 139-0673 STD I10 HARNESS ELECTRIC LH WINDOW

CN 130-6614 ATT A9 HARNESS PRE-LUBR RELAY JUMPER

CP 132-6469 STD B2 HARNESS UNIT INJECTORS

CR 174-2851 STD H3 WIRE AS. CEMS CODE - 777DHA

CT 180-9945 STD C14 HARNESS LEFT REAR LIGHTS

CW 163-0957 ATT I1 HARNESS AUTOMATIC RETARDER VALVE

CX 150-4372 STD B6 HARNESS START AID

EC 118-7952 STD C5 HARNESS TURBO INLET SENSORS

EE 6S-1061 STD A8 CABLE TOP STARTER TO BOTTOM STARTER

FF 163-0954 STD G5 HARNESS CAB CEMS

GA 118-6753 STD A7 CABLE POS RR BATT TO RH BUS BAR

GG 2A-7098 STD A8 CABLE STARTER TO LH BUS BAR

HH 170-1012 STD B5 HARNESS GND LEVEL SHUTDOWN

JJ 179-9485 STD G9 HARNESS CIRCUIT BREAKER PANEL

KK 2G-5786 STD A7 CABLE TOP STARTER TO FRAME GND

LL 134-4411 ATT A8 CABLE PRE-LUBR RELAY TO STARTER

MM 7G-1060 STD C11 STRAP CAB GND TO CHASSIS GND

NN 9X-6315 STD A2 STRAP ECM GND STRAP

PP 153-7485 STD A1 WIRE AS. ALT GND

RR 170-1003 ATT B13 HARNESS TCS SENSORS

UU 160-5073 STD F7 HARNESS CENTER CONSOLE

YY 7I-4731 STD A8 WIRE AS. BOTTOM STARTER TO ENG GND

THIS SCHEMATIC IS FOR THE 776D AND 777D HIGH ALTITUDEEMISSIONS UPDATE TRUCK.

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLEMACHINE WITH THE KEY AND ENGINE OFF AND THEXMSN SHIFTER IN NEUTRAL.

200-J4 BK-14200-J4 BK-14

200-J3BK-16

200-J4 BK-14

612-E1 GY-16

200-E2 BK-16

614-E3 PU-16604-E4 OR-16

E750-E9 PU-16

126-E12 PK-16

126-E12 PK-16E750-E9 PU-16

773-AY3GY-16

774-AY4YL-16

775-AY5BR-16

612-E11GY-16

200-E16BK-16

E750-E9PU-16

126- E12PK-16

612-E11 GY-16200-E16 BK-16

231-CF1 BK-18726-CF2 BU-18

725-CF3 GN-18724-CF4 YL-18723-CF5 OR-18722-CF6 WH-18721-CF7 BR-18

308-CF8 YL-18

922-K3 BR-16

703-K6 BU-16704-K7 GY-16705-K8 PK-16709-K9 OR-16

710-K10 GN-16J764-K18 BR-16

126-K17 PK-16

721-K11 BR-16722-K12 WH-16723-K13 OR-16724-K14 YL-16725-K15 GN-16

726-K16 BU-16726-K16 BU-16

725-K15 GN-16724-K14 YL-16723-K13 OR-16722-K12 WH-16721-K11 BR-16

126-K17 PK-16

703-K6BU-16

922-K23BR-16

704-K7GY-16

922-K22BR-16

705-K8PK-16

709-K9OR-16

J764-K18BR-16

710-K10GN-16

922-K3BR-16

703-K6BU-16

704-K7GY-16

705-K8PK-16

709-K9OR-16

710-K10GN-16

721-K11BR-16

722-K12WH-16

723-K13OR-16

724-K14YL-16

725-K15GN-16

726-K16BU-16

126-K17PK-16

J764-K18BR-16

726-K16BU-16

725-K15GN-16

724-K14YL-16

723-K13OR-16

710-K10GN-16

709-K9OR-16

704-K7GY-16

703-K6BU-16

922-K3BR-16

705-K8PK-16

J764-K18BR-16

126-K17PK-16

721-K11BR-16

722-K12WH-16

G705-K2GN-16

E790-K4PK-16

G704-K5YL-16

G704-K5YL-16

G705-K2GN-16

E790-K4PK-16

G705-K2GN-16

E790-K19PK-16

G704-K5YL-16

E790-K20PK-16

426-F1 BR-16

F975-F6 OR-16

446-F3 PU-16201-F2 BK-16

447-F5 PK-16

472-F4 OR-16201-F10 BK-16

201-F8 BK-16

F975-F6 OR-16201-F7 BK-16446-F3 PU-16

447-F5 PK-16201-F9 BK-16

426-F1 BR-16

426-F1BR-16

201-F2BK-16

446-F3PU-16

472-F4OR-16

447-F5PK-16

F975-F6OR-16

200-CT6 BK-16

604-CT1 OR-16200-CT7 BK-16614-CT4 PU-16

612-CT3 GY-16200-CT8 BK-16

612-AH3 GY-16200-AH6 BK-16

604-AH1 OR-16200-AH7 BK-16614-AH4 PU-16

200-AH8 BK-16

604-CT1 OR-16200-CT2 BK-16612-CT3 GY-16

614-CT4 PU-16

604-AH1 OR-16200-AH2 BK-16612-AH3 GY-16

614-AH4 PU-16

799-CL17 WH-16251-CL14 BK-16861-CL18 PU-16

799-CL15 WH-16251-CL12 BK-16860-CL19 PK-16

799-CL17 WH-16251-CL14 BK-16861-CL18 PU-16799-CL15 WH-16251-CL12 BK-16860-CL19 PK-16

251-CL13BK-16

861-CL18PU-16

860-CL19PK-16

635-CL8

BU-16

636-CL10GN-16

858-CL6GY-16

859-CL3YL-16

799-CL11WH-16

799-CL16WH-16

251-CL13BK-16

859-CL3YL-16

858-CL6GY-16

635-CL8BU-16

636-CL10GN-16

860-CL19PK-16

861-CL18PU-16

799-CL15 WH-16799-CL17 WH-16251-CL14 BK-16251-CL12 BK-16

859-CL3 YL-16

799-CL17 WH-16799-CL16 WH-16

799-CL15 WH-16

858-CL6 GY-16

251-CL14 BK-16251-CL13 BK-16

251-CL12 BK-16

799-CL11 WH-16635-CL8 BU-16

636-CL10 GN-16

251-CL2 BK-16859-CL3 YL-16

799-CL4 WH-16251-CL5 BK-16858-CL6 GY-16

799-CL7 WH-16635-CL8 BU-16

799-CL9 WH-16636-CL10 GN-16

J767-RR2 GY-16767-RR4 WH-16

769-RR7 BU-16

767-RR6 WH-16

769-RR7 BU-16

769-RR7 BU-16

J765-J33BU-16

J765-J33 BU-16

306-H1GN-16

109-H3OR-04

727-H5GN-16

101-H4RD-04

462-H13YL-16

306-H1GN-16

462-H13YL-16

109-H3OR-04

101-H4RD-04

727-H5GN-16

J767-RR1 GY-16

J765-E7 BU-16

J765-E7BU-16

J764-K1 BR-16

J764-K1BR-16

J764-K1BR-16

J764-K1 BR-16

922-K21BR-16

337-H11WH-16

101-H4 RD-04

200-H14 BK-16

137-H12 OR-12

CBL-AL1 RD-00

200-H9 BK-16

306-H1 GN-16101-H16 RD-10

200-H9BK-16

200-H10BK-16

109-H3 OR-04

727-H5 GN-16

200-H15BK-16

CBL-CC1 RD-00

CBL-CC2 BK-00

CBL-CC2BK-00

CBL-AM1 BK-00

101-H16RD-10

109-H3OR-04

CBL-KK1 BK-00

CBL-AA1 RD-00 CBL-AE1 BK-00

CBL-AP1 RD-00 CBL-AR1 BK-00

337-H11WH-16

314-H17 PU-10

337-H11 WH-16200-H10 BK-16

CBL-AK1 RD-00

WH-16

WH-16

WH-16

WH-16

122-J1BU-16

122-J1 BU-16

J767-J20GY-16

J767-J20GY-16

H428-J6GY-16

H428-J6GY-16

H428-J6 GY-16H429-J7 BU-16

H429-J7BU-16

H429-J7BU-16

J765-J16 BU-16

J765-J16 BU-16

E750-J15 PU-16E750-J15 PU-16

E750-J15PU-16

E750-J15PU-16

C985-J31BU-16

C985-J31BU-16

C985-J31 BU-16

769-J24 BU-16

769-J24BU-16

769-J24BU-16

773-J26GY-16

773-J26 GY-16774-J27 YL-16

774-J27YL-16

774-J27YL-16

775-J28BR-16

775-J28BR-16

775-J28 BR-16

770-J25 GN-16

770-J25GN-16

770-J25GN-16

728-J14BU-16

728-J14BU-16

614-J13PU-16

614-J13PU-16

614-J13 PU-16

614-J13 PU-16

612-J12 GY-16

612-J12 GY-16

767-J17WH-16

767-J17WH-16

767-J17 WH-16

606-J11GY-16

606-J11GY-16

606-J11 GY-16606-J11 GY-16605-J10 YL-16

605-J10 YL-16

605-J10YL-16

126-J2PK-16

126-J2PK-16

604-J9OR-16

604-J9OR-16

604-J9 OR-16604-J9 OR-16

728-J14 BU-16

122-J1BU-16

605-J10YL-16

773-J26GY-16

987-J32WH-16

E790-J29PK-16

K952-J30BR-16

K952-J30BR-16

K952-J30 BR-16K952-AY9 BR-16

J767-AY6 GY-16

J767-AY7 GY-16

J767-RR3 GY-16767-RR6 WH-16

J767-RR3 GY-16

J767-AY6GY-16

K952-AY10BR-16

K952-AY11BR-16

K952-AY12BR-16

C985-AY13BU-16

C985-AY14 BU-16

C985-AY15 BU-16

H429-AY2 BU-16

H428-AY1 GY-16

H429-AY2 BU-16H428-AY1 GY-16

J767-AY7GY-16

C985-AY13 BU-16

506-J8PU-16

506-J8 PU-16

506-J8PU-16

CBL-CA1 BK-00

CBL-AK1 RD-00

CBL-EE1 BK-00

CBL-CC1 RD-00

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGENOTE B: NOT USED ON MACHINES WITH AUTOMATIC RETARDER

200-H6BK-08

200-H6 BK-08

J767-AY8 GY-16

775-AY5 BR-16774-AY4 YL-16773-AY3 GY-16

J767-J20 GY-16

J767-J23 GY-16

J767-J21 GY-16

L918-J35GN-16

126-J34 PK-16

126-J18 PK-16126-J18 PK-16

J765-J19BU-16

200-J5 BK-16

200-J22 BK-16

612-J36GY-16

612-J36GY-16

612-J37 GY-16200-J38 BK-16

614-E8 PU-16

J765-E7 BU-16

604-E4 OR-16

200-E2 BK-16612-E1 GY-16

604-E13 OR-16200-E14 BK-16612-E15 GY-16

614-E17 PU-16605-E5 YL-16

604-E18 OR-16

200-E19 BK-16612-E20 GY-16

614-E21 PU-16

606-E6 GY-16

614-E10 PU-16

612-E20 GY-16

604-E18 OR-16200-E19 BK-16

614-E10 PU-16614-E21 PU-16606-E6 GY-16

614-E8 PU-16

604-E22 OR-16

604-E26 OR-16

200-E23 BK-16

200-E27 BK-16

614-E24 PU-16

614-E28 PU-16

605-E5 YL-16 605-E30 YL-16

605-E30 YL-16

606-E31 GY-16

606-E31 GY-16

606-E29 GY-16

605-E25 YL-16

605-E25 YL-16

614-E24 PU-16

200-E23 BK-16

604-E22 OR-16

604-E26 OR-16

200-E27 BK-16

614-E28 PU-16

606-E29 GY-16

604-E13 OR-16

614-E17 PU-16

200-E14 BK-16612-E15 GY-16

509-M22 WH-16508-M21 PU-16200-M16 BK-16113-M6 OR-16

A513-M28 PK-16135-M10 BU-16512-M24 GN-16511-M23 BR-16

508-M21 PU-16509-M22 WH-16

511-M23 BR-16512-M24 GN-16

103-M2 YL-14200-M15 BK-16602-M29 WH-16

200-M16 BK-16113-M6 OR-16A513-M28 PK-16135-M10 BU-16

103-M2 YL-14200-M15 BK-16103-M3 YL-16

113-M5 OR-14200-M13 BK-14

200-M14 BK-16135-M9 BU-16A513-M28 PK-16 ANTENNA-V1 COAX

103-M1 YL-14

113-M4 OR-16

135-M11 BU-16120-M7 YL-16

200-M12 BK-16

120-M7 YL-16

201-M19 BK-16

201-M19 BK-16410-M20 WH-16

410-M20 WH-16

200-M16 BK-16

103-M2 YL-14

201-M19 BK-16135-M10 BU-16

113-M6 OR-16

103-M3 YL-16

987-M36 WH-16M728-M35 WH-16

126-M8 PK-16

126-M8 PK-16

537-M27 GN-16

605-M30 YL-16

605-M30 YL-16

606-M31 GY-16

606-M31 GY-16

614-M32 PU-16

614-M32 PU-16

537-M25 GN-16

537-M25 GN-16

614-M33 PU-16

987-M36 WH-16M728-M35 WH-16

200-M18 BK-16

200-M18 BK-16

200-M17 BK-16

200-M17 BK-16

410-M20 WH-16201-M19 BK-16

ANTENNA-V1 COAX

614-M34 PU-16

537-M26 GN-16

200-M15 BK-16

250-CH2 BK-16

250-CH2 BK-16

250-CH2 BK-16

250-CH2 BK-16

710-CH4 GN-16707-CH13 PU-16

818-CH22 BR-16

818-CH22 BR-16

818-CH22 BR-16

818-CH22 BR-16819-CH23 GY-16

819-CH23 GY-16

819-CH23 GY-16

819-CH23 GY-16820-CH24 BU-16

820-CH24 BU-16

820-CH24 BU-16

820-CH24 BU-16

635-CH7BU-16

636-CH10 GN-16635-CH8 BU-16

635-CH8BU-16

636-CH11GN-16

636-CH11 GN-16

635-CH9 BU-16

635-CH9 BU-16

635-CH9 BU-16

635-CH9BU-16

636-CH12GN-16

636-CH12 GN-16

636-CH12 GN-16

636-CH12 GN-16

251-CH3 BK-16

251-CH5 BK-16

251-CH5BK-16

251-CH6 BK-16

251-CH6 BK-16

858-CH25GY-16

858-CH25 GY-16

859-CH26 YL-16

859-CH26YL-16

860-CH27PK-16

860-CH27 PK-16

861-CH28 PU-16

861-CH28PU-16

863-CH29 BU-16

863-CH29 BU-16

864-CH30 BR-16

864-CH30 BR-16865-CH31 GY-16

865-CH31 GY-16

867-CH33 PU-16

867-CH33 PU-16866-CH32 PK-16

866-CH32 PK-16

891-CH34 BU-16

799-CH18 WH-16

799-CH15 WH-16

799-CH20 WH-16

799-CH20 WH-16

799-CH20 WH-16

799-CH20 WH-16

799-CH17 WH-16

799-CH17 WH-16

799-CH17 WH-16

799-CH17WH-16

799-CH19WH-16

799-CH19 WH-16

799-CH19 WH-16

799-CH19 WH-16

891-CH34 BU-16

707-CH13 PU-16

710-CH4 GN-16

250-CH2 BK-16

861-CH28 PU-16

818-CH22 BR-16820-CH24 BU-16

819-CH23 GY-16

891-CH34 BU-16

860-CH27 PK-16863-CH29 BU-16

858-CH25 GY-16

859-CH26 YL-16

865-CH31 GY-16866-CH32 PK-16

710-CH4 GN-16

867-CH33 PU-16

707-CH13 PU-16

864-CH30 BR-16

636-CH12 GN-16

636-CH11 GN-16

251-CH5 BK-16251-CH3 BK-16

635-CH9 BU-16

799-CH18 WH-16

251-CH5 BK-16

636-CH11 GN-16

636-CH12 GN-16

799-CH16 WH-16

799-CH16WH-16

799-CH21WH-16

799-CH21 WH-16799-CH16 WH-16

799-CH16 WH-16799-CH15 WH-16

799-CH21 WH-16

454-CE1 GN-16109-CG1 OR-6

123-CE2 WH-16

109-CG1OR-6 NOTE B

201-CR1 BK-16

201-CR2 BK-16201-CR3 BK-16

M901-R8YL-16

893-R9GN-16

892-R3BR-16

J767-R16GY-16

K985-R13BR-16

K986-R14PK-16

J766-R30PU-16

775-R10BR-16

774-R11YL-16

769-R26BU-16

700-R19PK-16

773-R17GY-16

450-R25YL-16

770-R23GN-16

767-R24WH-16

K952-R7BR-16

K992-R21 PU-16

J766-R32 PU-16454-R4 GN-16

K988-R12 WH-16K989-R18 BU-16K991-R20 OR-16

K988-R12WH-16

K989-R18BU-16

K991-R20OR-16

K927-R22 BU-16

J766-R15PU-16

M901-R8YL-16

893-R9GN-16

892-R3BR-16

J767-R16GY-16

K985-R13BR-16

K986-R14PK-16

775-R10BR-16

774-R11

YL-16

769-R26BU-16

700-R19PK-16

773-R17GY-16

450-R25YL-16

770-R23GN-16

767-R24WH-16

K952-R7BR-16

K992-R21PU-16

454-R4GN-16

176-R29OR-16

176-R1OR-16

176-R6OR-16

A254-R2BK-16

A254-R5BK-16

K927-CW10BU-16

K927-CW11BU-16

J766-CW12PU-16

J766-CW9PU-16

J766-CW8 PU-16

K927-R22BU-16

A254-R27 BK-16

176-R28OR-16

176-R28OR-16

176-R1OR-16

A254-R2BK-16

892-R3BR-16

454-R4GN-16

A254-R5BK-16

176-R6OR-16

K952-R7BR-16

M901-R8YL-16

893-R9GN-16

775-R10BR-16

774-R11YL-16

K988-R12WH-16

K985-R13BR-16

K986-R14PK-16

J766-R15PU-16

J767-R16GY-16

773-R17GY-16

K989-R18BU-16

700-R19PK-16

K991-R20OR-16

K992-R21PU-16

K927-R22BU-16

770-R23GN-16

767-R24WH-16

450-R25YL-16

769-R26BU-16

A254-R31BK-16

A254-R31BK-16

A254-R33BK-16

A254-R33BK-16

A254-R27 BK-16

A254-R34 BK-16

A254-R34 BK-16

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452-CK4PU-16

452-CK4PU-16

892-CK6BR-16

892-CK6BR-16

893-CK5GN-16

893-CK5GN-16

A700-CK8OR-16

A700-CK8OR-16

998-CK9BR-16

998-CK9BR-16

F702-CK10GN-16

F702-CK10GN-16

F709-CK13BU-16

F709-CK13BU-16

F721-CK14GY-16

F721-CK14GY-16

F710-CK15BR-16

F710-CK15BR-16

317-CK16YL-16

317-CK16YL-16

F975-CK17OR-16

F975-CK17OR-16

481-CK19GN-16

481-CK19GN-16

F707-CK20WH-16

F707-CK20WH-16

522-CK21WH-16

522-CK21WH-16

113-CK7OR-16

113-CK7OR-16

450-CK22YL-16

450-CK22YL-16

J765-CK23BU-16

J765-CK23BU-16

E794-CK24YL-16

E794-CK24YL-16

E793-CK25BU-16

E793-CK25BU-16

521-CK26YL-16

521-CK26YL-16

403-CK27GN-16

403-CK27GN-16

F720-CK11GN-16

F720-CK11GN-16

F717-CK12YL-16

F717-CK12YL-16

A701-C62GY-16

200-CK18BK-16

200-CK18BK-16

998-HH2 BR-16F716-HH3 WH-16

F715-HH1 PU-16

F704-C51OR-18

F726-C53YL-16

E799-C54BR-18

994-C55GY-18

995-C56BU-18

F727-C57BU-16

A751-C61YL-18

A701-C62GY-16

F728-C63BR-16

F700-C65BU-18

A747-C66GY-18

F729-C67GN-16

A708-C68BR-16

A746-C69PK-18

F702-C10GN-18

F703-C70GY-18

A703-C71BR-16

A706-C73GY-16

A705-C75BU-16

A704-C77GN-16

A707-C79PU-16

A702-C80PU-16

A707-C79PU-16

F728-C90BR-16

A705-C75BU-16

F728-C89BR-16

A703-C71BR-16

F726-C88YL-16

F726-C87YL-16

A701-C62GY-16

A708-C68BR-16

F729-C83GN-16

A706-C73GY-16

F729-C84GN-16

A704-C77GN-16

F727-C85BU-16

A702-C80PU-16

F727-C86BU-16

A708-C68 BR-16A706-C73 GY-16F729-C67 GN-16A704-C77 GN-16A702-C80 PU-16F727-C57 BU-16A701-C62 GY-16F726-C53 YL-16A703-C71 BR-16A705-C75 BU-16F728-C63 BR-16A707-C79 PU-16

997-EC1OR-16

993-EC4BR-16

997-EC2OR-16

993-EC5BR-16

A700-C93OR-18

F703-C70GY-18

A700-C94OR-18

F704-C51OR-18

997-C9OR-16

993-C99BR-16

A747-C66GY-18

997-C12OR-16

993-C98BR-16

A746-C69PK-18

997-C36OR-16

993-C82BR-16

E795-C44YL-18

997-C16OR-16

993-C97BR-16

994-C55GY-18

997-C112OR-16

993-C96BR-16

E796-C48GN-16

997-C113OR-16

993-C101BR-16

A751-C61YL-18

997-C114OR-16

993-C115BR-16

995-C56BU-18

996-C45GN-18

999-C49WH-18

F709-C13BU-18

F721-C14GY-18

E793-C26BU-18

E794-C25YL-18

F702-C10GN-18

F708-C23YL-18

893-C5GN-18

892-C6BR-18

F720-C29GN-18

F717-C30YL-18

F710-C15BR-18

113-C7OR-14

150-C1RD-14

150-C3RD-14

F707-C20WH-18

E793-C26BU-18

F715-C31PU-16

892-C6BR-18

150-C3RD-14

229-C32BK-14

150-C1RD-14

E794-C25YL-18

F716-C34WH-16

893-C5GN-18

229-C33BK-14

F717-C30YL-18

F721-C14GY-18

F707-C20WH-18

113-C7OR-14

F720-C29GN-18

F708-C23YL-18

993-C43BR-16

E795-C44YL-18

996-C45GN-18

F709-C13BU-18

A700-C46OR-18

997-C47OR-16

E796-C48GN-16

999-C49WH-18

F732-C50PK-18

F710-C15BR-18

150-C1RD-14

201-C2BK-18

150-C3RD-14

452-C4PU-18

893-C5GN-18

892-C6BR-18

113-C7OR-14

A700-C8OR-18

F702-C10GN-18

F709-C13BU-18

F721-C14GY-18

F710-C15BR-18

K983-C11BU-18

481-C19GN-18

F707-C20WH-18

522-C21WH-14

450-C22YL-18

F708-C23YL-18

E794-C25YL-18

E793-C26BU-18

521-C27YL-14

403-C28GN-18

F720-C29GN-18

F717-C30YL-18

A700-C95OR-18

F732-C50PK-18

F700-C65BU-18

E799-C54BR-18

F715-C31PU-16

F716-C34WH-16

NOTE C

403-C28 GN-18

F723-C38 PK-18

F723-C38PK-18

F723-C38PK-18

F724-C35PU-18

F724-C35 PU-18

F724-C35PU-18

E799-C92BR-18

E799-C91BR-18

F701-C59BR-18

F701-C59BR-18

F701-C59BR-18

E799-C91 BR-18

A700-C8OR-18

201-C2BK-18

K983-C11BU-18

317-C18YL-18

317-C18 YL-18

F714-EC8PK-16

F713-EC7OR-16

F714-C52PK-18

F714-C52PK-18

F714-C52 PK-18

997-EC3OR-16

993-EC6BR-16

NOTE C

998-C103BR-16

998-C103BR-16

998-C102BR-16

998-C102BR-16

998-C107BR-16

998-C107 BR-16998-C106 BR-16

998-C106BR-16

998-C111BR-16

998-C111BR-16

998-C111 BR-16

998-C100BR-16

998-C104BR-16

998-C104BR-16

998-C105BR-16

998-C105BR-16

998-C42BR-16

998-C42 BR-16

998-C110 BR-16

998-C110 BR-16

998-C108 BR-16

998-C108BR-16

998-C103BR-16

993-C39 BR-16997-C24 OR-16

200-C40BK-16

200-C40BK-16

317-C18YL-18

998-C111BR-16

F709-C13BU-18

998-C110BR-16

F713-C60OR-18

F713-C60OR-18

F713-C60 OR-18

F725-C37WH-18

F725-C37 WH-18

F725-C37WH-18

412-C41BU-18

412-C41 BU-18

412-C41BU-18

998-C100BR-16

998-C42BR-16

F718-CK29BU-16

F718-CK29BU-16

F705-C118PK-18

F705-C118PK-18

F705-C118PK-18

F705-C118PK-18

F719-C120BR-18

F719-C120 BR-18

F719-C120BR-18

F722-C119OR-18

F722-C119 OR-18

F722-C119OR-18

412-C41 BU-18

F725-C37 WH-18998-C106 BR-16

998-C107 BR-16F722-C119 OR-18

F719-C120 BR-18998-C108 BR-16

F725-C37WH-18

F722-C119OR-18

F719-C120BR-18

412-C41BU-18

998-C102BR-16

605-T8YL-16

619-T16GN-14

611-T10PU-14

614-T13PU-16

606-T9GY-16

200-T1BK-14

619-T17 GN-14200-T3 BK-14

611-T11 PU-14200-T4 BK-14

611-T12 PU-14200-T6 BK-14

619-T18 GN-14200-T5 BK-14

614-T14 PU-16

605-T8 YL-16200-T2 BK-16

200-T7 BK-16606-T9 GY-16

614-T15 PU-16

J765-J33BU-16

612-J37GY-16

612-J12GY-16

J765-J16BU-16

126-J18PK-16

614-E3 PU-16

CBL-AW1 BK-00

CBL-GG1RD-00

101-H2 RD-10

304-H18WH-10

CBL-GG1 RD-00

CBL-YY1 BK-4

306-H7 GN-16

306-H8 GN-16

CBL-AV1 RD-00

CBL-AN1 RD-000

CBL-AG1 RD-00

CBL-GA1RD-00

CBL-LL1 RD-00

CBL-AP1 RD-00

CBL-LL1RD-00

CBL-AT1 RD-00

J765-A26 BU-16

J765-A26BU-16

J765-A26BU-16

J765-A26 BU-16

200-H19 BK-16

200-H19BK-16

306-H8 GN-16200-H19 BK-16

337-CN1 WH-16200-CN2 BK-16

CBL-AL1 RD-00

799-CL16WH-16

799-CL11WH-16

799-CL1 WH-16

103-JJ6YL-14

103-JJ6YL-14

103-JJ63YL-14

103-JJ63YL-14

958-JJ64YL-16

958-JJ64YL-16

958-JJ65YL-16

958-JJ65YL-16

308-JJ54 YL-16

103-JJ5 YL-14

101-A1RD-04

102-A4 BU-16

112-JJ66 PU-14

506-A113PU-16

J765-A200BU-16

537-A122 GN-16

103-A29YL-14

322-A31GY-16

J765-J19BU-16

200-J3 BK-16

J765-J33 BU-16728-J14 BU-16

103-A149YL-14

322-A173GY-16

767-RR5 WH-16

770-RR8 GN-16

770-RR8 GN-16

STRAP-MM1

F730-C122GY-16

F730-C123GY-16

F730-C121 GY-16

F730-C121GY-16

F730-C121GY-16

A711-C124PU-16

A711-C124PU-16

A711-C124PU-16

A709-C125OR-16

A709-C125OR-16

A709-C125OR-16

A709-C125 OR-16A711-C124 PU-16

A710-C126GY-16

A710-C126GY-16

A710-C126GY-16

A712-C127BR-16

A712-C127BR-16

A712-C127BR-16

F731-C129OR-16

F731-C130OR-16

F731-C128 OR-16

F731-C128OR-16

F731-C128OR-16

A710-C126 GY-16A712-C127 BR-16

NOTE C: NOT USED

337-C133WH-16

337-C133WH-16

337-C133WH-16

200-C132 BK-16

200-C131 BK-16

200-C17BK-16

200-C17 BK-16

E729-C109GN-18

E729-C109GN-18

E729-C109 GN-18

202-C134BK-18

202-C134BK-18

NOTE C

F718-C117BU-18

F718-C117BU-18

F718-C117BU-18

F718-C117BU-18

997-Y1OR-16

997-Y1 OR-16

993-Y2BR-16

993-Y2 BR-16

F713-Y3OR-16

F713-Y3 OR-16

F714-Y4PK-16

F714-Y4 PK-16

H70

H70

H69

H69

H69

H68

H68

H68

H67

H67 H67

H67H67

H67H67

H67 H67

H67H67H58

H58

H58H58

H58H58

H58H58

H66

H66

H65

H65

H61

H60

H60

H61

H60

H61

H60

H60 H61

H62

H62

H63

H64

H64

H59

H59

H49

H49

H49

H49

J766-G79 PU-18

H54

H54

H53

H53

H46

H46H26

H26H46

H46

H46H46

H46

H46

H26

H26H26

H26

H47

H47

H48 H48

H48 H48

H51

H51H51

H51H51

H51H51

H45

H45H45

H45H45

H45

H43

H43

H43H43

H40

H24

H52

H40

H24

H40H40

H40H40

H40

H40

H9

H9

H9

H37H37

H37

H52

H52

H28

H28

H28H28

H28H28

H28 H28

H24

H24

H24H24

H24

H24

H56

H39H22

H55

H55

H22

H22H22

H22

H39

H39H39

H39

H39

H56

H56

H32

H32

H32

H32

201-CR4 BK-16

H23

H20

H20

H23

H23

H20

H23

H23

H20

H20

H20H20

H57

H57

H57

H50

H55

H50

H50

H55

H50

H50

H21

H21H21

H21

H21

H12

H12H12

H19

H12

H12

H12

H38

H38

H38 H38

H42

H42

H41H41

H41

H41

H25

H25H25

H25 H25

H33

H34

H34

H33

H34

H33

H34

H34

H33

H33

H31

H31

H29

H29

H29 H27

H27H27

H27H27

H35

H35

H35

H31H31

H31

H30

H30

H30

H19H19

H18

H18

H18

H36

H36H36

H13

H13

H14

H16

H16

H14

H14

H13

H17H17

H17

H15

H15

H15

H4H4

H4

H4 H4

H3

H5

H6

H3

H5

H3

H6

H6

H5

H5

H10

H10H10

H10

H2 H2

H2

H8 H44H8

H8

H8H7

H1

H7

H7

H1

H1

H1

H7

H11H11

H44

H44

317-CX1 YL-16200-CX2 BK-16

998-AF1 BR-16

H71

H71

H71

138-CH1 GN-16

138-CH1GN-16

138-CH1 GN-16

138-CH1 GN-16

138-CH1 GN-16

I

H

I

A

B

C

D

E

F

G

H

I

A

B

C

D

E

F

G

123456789101112131415

123456789101112131415

GYPUBR

REDWHITEORANGEYELLOWPINK

ABBREV COLOR

BLACKGRAYPURPLEBROWN

DESCRIPTIONSYMBOL

CONNECTOR

ELECTRICAL CONNECTION

INTERNAL ELECTRICALCONNECTION TO SURFACEOF COMPONENT

BLADE, SPADE, RING,OR SCREW TERMINAL

BKPKYLORWHRD

GNBU

GREENBLUE

CIRCUIT CONNECTED

CIRCUIT NOT CONNECTED

ATCH WIRE, CABLE,COMPONENT

L# CIRCUIT GROUPINGDESIGNATION

GYPUBR

REDWHITEORANGEYELLOWPINK

ABBREV COLOR

BLACKGRAYPURPLEBROWN

CONNECTOR

ELECTRICAL CONNECTIONTO MACHINE STRUCTURE

INTERNAL ELECTRICALCONNECTION TO SURFACEOF COMPONENT

BLADE, SPADE, RING,OR SCREW TERMINAL

BKPKYLORWHRD

GNBU

GREENBLUE

CIRCUIT CONNECTED

CIRCUIT NOT CONNECTED

ATCH WIRE, CABLE,COMPONENT

L# CIRCUIT GROUPINGDESIGNATION

OPERATOR STATIONOPERATOR STATION

OPERATOR STATION

OPERATOR STATION OPERATOR STATION

OPERATORSTATION

OPERATORSTATION

OPERATOR STATION

OPERATOR STATION

GROUNDGND VERIFY

GEAR 5GEAR 4GEAR 3GEAR 2GEAR 1

10

9

876

54

32

1

+V

TRANSMISSIONGEAR

SWITCH1188471

9W3089CF-C1

J

H

ABC

D

E

IF

G

5S3657CF-C2

7D1962K-C5

8N1518H-C1

SUPPLSTERRELAY3E0154

MOTOR

SECONDARYSTERMOTOR1164531

10A

3K-8782

FUSE

PK-18BK-18

FUEL LEVELSENDER1398667

BRAKEOVERSTROKESWITCH7V5647

BKRD

RH REDPAYLOADLAMP8T9683

BKRD

RH GREENPAYLOADLAMP8T9684

GROUND+V

SIGNAL

LH WHEELSPEED

SENSOR3T2469

GROUND+V

SIGNAL

RH WHEELSPEED

SENSOR3T2469

STARTRELAY1183534H-P4

BK-18BK-18

BAT

S

LOWERSTARTER

NEGPOS

12V BATTERY9X9730AA-P5

NEGPOS

12V BATTERY9X9730AA-P7

AUX STARTRECEPTACLE

MOTOR

PRE-LUBRMOTOR2G6158

1 2

K-C27N9738

1 2

K-C37N9738

12

H-C1111552269

F-C33E3367

ABC

12

F-C23E3361

1 2

CL-C11552252

3 4 5 6 7 8 9 101112

CL-C67N9738

12

CL-C77N9737

12

BUSBAR

8C6358

CT-C21042921

ABC

12

CT-C13E3382

3456

12

AH-C41552273

12

CT-C41552273

CT-C31042921

ABC

12

AH-C13E3382

3456

AH-C21042921

ABC

AH-C31042921

ABC

1 2 3

AY-C37N7781

1 4 2 3

AY-C27N8204

F-P21187226

+8VGROUNDSIGNAL

OR-18BK-18WH-18

BRAKE OILTEMPSENSOR1187226

1 2 3 4 5 6 7 8 9 101112131415161718192021222324

F-C59X7146

1 2 3 4 5 6 7 8 9 101112131415161718192021222324

K-C77X6222

1 2

K-C91552269

1 2

K-C81552269

1 2

K-C47N9738

12

AY-C13E3388

345678

DISCONNECTSWITCH7N0718AE-P1

BK OIL DIV SOL3E2273

GN-18GN-18

BK-18BK-18

T

BK OIL DIV TEMP SW3E6449

GN-18GN-18

EXHAUST DIV SOL1013430

12

J-C107N9738

J-C41698670

ABC

12

J-C71552269

12

J-C61552273

3456

J-C111552264

1 2 3 4 5 6 7 8 9 101112131415161718192021222324

J-C19X7144

12

J-C121552269

12

E-C13E5179

3456789101112

123

E-C57N7781

12

E-C61552269

E-C21552273

E-C31552273

12

E-C71552272

34

12

E-C81552272

34

LH SPEAKER6T7695

+-

RH SPEAKER6T7695

+-

LEFT SPKR -LEFT SPKR +GROUND+ BATTERY (24V)+ BATTERY (MEMORY)+ BATTERY (12V)RIGHT SPKR -RIGHT SPKR +ANTENNA

AM/FMRADIO17365301736532

WH/BK BR/BKWH/GNBKBUYLRDGY/BK VI/BKGY/VI

BK-18RD-18

3E6328ACTIONALARM

(MONITOR)

WH-18BK-18

DOMELAMP7N99438C9678M-P5

RD-18

DOORSWITCH9D4068

+24 V BATTERY IN

+24 V SWITCHED IN

GROUND

GROUND

+12 V SWITCHED OUT

+12 V MEMORY OUT

24V - 12V5A CONVERTER

1191733M-P7

ANTENNA9W-3072

12

M-C63E3364

12

M-C23E3360

M-C47N7781

123

12

M-C53E3384

345678

12

M-C33E3378

3456

12

M-C13E5175

3456789101112

2

3

EXH DIVERTER SW1701315

1

HAZARD SW1655957

6

32

5

AB123456CDM-C8

3E-7996

AB123456CD

M-C73E-7996

+24V IN

GROUND

RED LAMP

GREEN LAMP

LINK GND

XMSN SPD

LF STRUT PRESS

RF STRUT PRESS

LR STRUT PRESS

RR STRUT PRESS

TX LCD OUT

LCD CLOCK

TX OUT

TX KEY OUT

RX IN

NEUTRAL

LCD LATCH

TEST/SET

MODE

BED RAISE

9X6846TPMSCONT

PAYLOADMONITOR

+ BATTERYGROUND+24V OUTTX LCD OUTLCD CLOCKLCD LATCHTEST/SETMODE

GN-18BK-18WH-18BU-18BR-18GY-18PK-18PU-18

MONITORPAYLOAD

OPERATORDISPLAY9X6847

CH-C18N1525

1234567891011121314151617181920

ABCDE

9D3374CH-C2

PAYLOADDOWNLOADPORT

12345678

CH-C79G3675

CH-C57N9738

12

CH-C67N9737

12

12

CH-C43E3379

3456

CH-C33E7990

12

CE-C13E3373

34

123456

CR-C23E3382

+BATTERY

J1 J2

-BATTERY

CATDATALINK-

RETARDERACTIVE

-BATTERY

+BATTERY

SOLENOIDRETURN

TCSACTIVELAMP

CATDATALINK+

TCSRIGHTSOL

TCSLEFTSOL

ARCAIRCONTROL

ARCON/OFFSW

ARCON/OFFSW

SENSORGROUND

SENSORGROUND

TCSSERVOSOL

ARCAIRSUPPLY

TCSSYSTEMTEST

ARCPRESSSW

LOCATIONCODE1

LOCATIONCODE0

MANUALRETSW

UNUSED

UNUSED

UNUSED

UNUSED

LOCENABLE(+BAT)

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

LOCATIONCODE2

UNUSED

UNUSED

+BATTERY

UNUSED

SOLENOIDRETURN

LHPARKBKSNSR

RHPARKBKSNSR

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

12VPOWER

UNUSED

UNUSED

+10VPOWER

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

RRWHEELSPDSEN

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

ENGINESPEEDSEN

UNUSED

UNUSED

LRWHEELSPDSEN

UNUSED

UNUSED

INTEGRATEDBRAKINGCONTROL (IBC)1646899 ARC1646900 TCS1646898 ARC/TCS

1 2

CW-C57N9738

1 2

CW-C47N9738

12345678

CW-C13E3388

1 2

CW-C33E3373

3 4

1 2 3 4 5 6 7 8 910111213141516171819202122232425262728293031323334353637383940

R-C23E6287

1 2 3 4 5 6 7 8 910111213141516171819202122232425262728293031323334353637383940

R-C11010205

1 2 3 4 5 6 7 8 9101112131415161718192021222324

R-C39X0146

R-C43E3385

123456789101112131415161718192021222324

FF-C19X0146

123456789101112131415161718192021222324

FF-C27X6222

FF-C39X7145

STONOFF

B

S

C

R KEYSTARTSWITCH1107887

BLOWER SW1570217

B

6

5

4

3

2

9W0335+24V

CIGAR LIGHTER

12345678910111213141516171819202122232425262728293031323334353637383940

G-C21130580

12

G-C11698671

34

G-C223E3375

AB123456CD

G-C113E-7996

2

3

SUPPL STER SW1701331

AB123456CD

G-C103E-7996

2

3

A/C ON SW1701328

2

3

CATERPILLARMONITORINGSYSTEMMODE SW1701307

AB123456CD

G-C53E-7996

2

3

TCS TEST SW1701301

2

3

AUTO RETARDER SW1701326

1

RH BACKLTG LAMP1636508

+-

LH BACKLTG LAMP1636508

+-

RH TURN IND LAMP1631879

-+

EMSII ACTION LAMP1631876

+-

SUPPL STER ON LAMP1631876

+-

RETARDER ON LAMP1631878

+-

TCS ACTIVATED LAMP1631878

+-

XMSN REV IND LAMP1631878

+-

BODY UP IND LAMP1631878

+-

LH TURN IND LAMP1631879

-+

HIGH BEAM IND LAMP1631880

+-

G-C121071984

G-C13107-1984

G-C14107-1984

G-C151071984

G-C161071984

G-C171071984

G-C181071984

G-C191071984

G-C201071984

G-C211071984

G-C231071984

AB123456CD G-C3

3E-7996

AB123456CD G-C4

3E-7996

AB123456CD G-C9

3E-7996

AB123456CD G-C8

3E-7996

AB123456CD G-C7

3E-7996

HEADLAMP SW1701305

6

32

5

2

3

NOISE REDUCTION SW1701327

AB123456CD

G-C63E-7996

2

3

START AID SW1701303

2

3

THROT BACKUP SW1762065

MAIN POWER RLY1654026

HEADLAMP RLY3E5239

87a8785

86

30

STOPLAMP RLY3E5239

87a8785

86

30

SUPPL STER RLY3E5239

87a8785

86

30

1 5 2 4 3

JJ-C19X-1054

1 5 2 4 3

JJ-C29X-1054

1 5 2 4 3

JJ-C39X-1054

GN-18

BU-18

WH-18

BK-18OR-18

ADDRESS SEL

YL-18 LOAD

DATA

CLOCK

GROUND

+V DISPLAY

QUADGAUGEMODULE1666926

GN-18

BU-18

WH-18

BK-18OR-18

ADDRESS SEL

YL-18 LOAD

DATA

CLOCK

GROUND

+V DISPLAY

SPEEDO/TACHMODULE6V6457

TACH SPEED

+BATTERY

GROUND

HARNESS CODE 1

ACTION ALARM

CAT DATA LINK +

HARNESS CODE 5

BK OIL TEMP SENSOR

UNUSED

FUEL LVL SENDER

UNUSED

UNUSED

HARNESS CODE 2

ACTION LAMP

CAT DATA LINK -

MODULE LOAD

HARNESS CODE 4

T/C TEMP SENSOR

OPERATOR SW

BRAKE OVERSTK SW

UNUSED

UNUSED

HARNESS CODE 3

SERVICE SW

+8V SENSOR SUPPLY

MODULE CLOCK

UNUSED

XMSN FILTER SW

UNUSED

UNUSED

ALT "R" TERM

HARNESS CODE 0

UNUSED

CLEAR SW

MODULE +V

MODULE DATA

UNUSED

BRAKE AIR PRESS

UNUSED

UNUSED

UNUSED

CATERPILLARMONITORINGSYSTEM1833561

N-P11259740

BLOWER MOTORDROPPINGRESISTOR

T

A/CTHERMOSTAT

SWITCH3E5464

MOTOR

A/CBLOWERMOTOR1129565

P-C33E3379

12

P-C43E3379

3456

12

P-C93E3379

3456

P-C27X6222

123456789101112131415161718192021222324

P-C18T9834

25262728293031323334353637383940

12

N-C23E3382

3456

1 2

N-C13E3361

NEUTRAL

LEVER 5GROUNDLEVER 1+V

LEVER 3LEVER 4

10

9

876

54

32

1

LEVER 2

SHIFT LEVER POS SNSR1267896

GND VERIFY

9W3089UU-C5

1 2

UU-C33E3361

12

UU-C13E5176

3456789101112

UU-C21042921

ABC

SHIFT LEVER BACKLTG1636508

+-

UU-C41071984

GROUND+V

SIGNAL

OR-18BK-18BR-18

HOIST LEVER POS SNSR1618937

15A

SPARE BKR6T3643

10A

KEY SW BKR6T3642

15A

DOME LAMP BKR6T3643

15A

TURN SIG BKR6T3643

15A

ENG CONT BKR6T3643

15A

HDLAMP BKR3T2662

10A

PWR CONV BKR6T3642

15A

BKUP ALM BKR6T3643

BK-18BK-18

ARC PRESS SW1119563

12

CW-C63E3361G

N-18

GN-18

ARC SUPPLY SOL3E8691

GN-18

GN-18

ARC CONT SOL3E8691

12

CW-C23E3361

8T6984

RD-18BK-18

10A

XMSN CONT BKR6T3642

10A

BK CONT BKR6T3642

10A

SUPPL STER BKR

6T3642

10A

CIGAR LTR BKR6T3642

10A

AIR DRYER BKR6T3642

10A

GAUGE LAMP BKR

6T3642

10A

START AID BKR6T3642

10A

CATERPILLARMONITORINGSYSTEM BKR6T3642

10A

WIPER BKR6T3642

10A

PRELUBR BKR

6T3642

15A

SPARE BKR 26T3643

10A

PAYLOAD BKR

6T3642

15A

ELEC WDO BKR6T3643

15A

A/C BKR6T3643

105A

ALT BKR3E7294

SERV CLEAR SWCATERPILLAR

MONITORING SYSTEM

CATERPILLARMONITORING SYSTEM

6T6066

1 2

SERV SET SW

6T6066

1 2

123456789101112131415161718192021222324

JJ-C83E-6286

25262728293031323334353637383940

ABCDEFGHJ

9W1951A-C14

SERV TOOLCONNECTOR

1 2 3 4 5 6 7 8 9 10111213141516171819202122232425 8N1517A-C18

1 2

A-C373E5176

3 4 5 6 7 8 9 101112

A-C363E5179

A B C

A-C328T8732

1 2 3 4 5 6 7

A-C309G3676

A-C11130580

A-C179X7143

A-C233E3381

123456789101112131415161718192021222324

A-C49X0146

A-C69X0146

1 2

A-C357N9738

A-C253E3363

1 2

A-C207N9737

1 2

A-C217N9737

A-C191698669

ABC

1 2 3 4 5 6 7 8 9 101112

A-C169X7148

13141516171819202122232425262728293031323334353637383940

A-C37X6222

1 2

A-C263E3364

1 2

A-C273E3364

A-C53E6286

12

A-C131698668

12

A-C111698672

3456

HI BEAM RLY3E5239

87a8785

86

30

1 5 2 4 3

A-C34

9X-1054

1 5 2 4 3A-C38

3E-5519

1 5 2 4 3

A-C8

9X-1054

1 5 2 4 3

A-C7

9X-1054

WIPER DELAY RLY3E5239

87a8785

86

30

ST AID ON RLY3E5239

87a8785

86

30

ST AID HOLD RLY3E5239

87a8785

86

30

1 5 2 4 3

A-C42

9X-1054

1 5 2 4 3

A-C10

9X-1054

BACKUP RLY3E5239

87a8785

86

30

PRELUBR RLY3E5239

87a8785

86

30

1 2

A-C1001698668

1 2

A-C391698672

3 4 5 6

12

A-C29169-8674

3456789101112

12

A-C41169-8668

A-C15169-8672

A-C40169-8668

12

A-C28169-8668

A-C24169-8668

A-C22169-8668

A-C23E-5178

MOTOR

T

WIPER MOTOR1398928

H

L

BRORWHGYYLGNRDBURD/WHPKPUBK

TURN SIG/WIPER/WASHER/HI BEAM SW1416579

HORN SW2T3360

BKBK

RETARD BK SW1034977

KEY SW ARCSUPPRESSOR

1068704

MUR440

GROUND+V ANALOG

SIGNAL

RD-18BK-18WH-18

THRT POSSNSR1761602

RD-18

RD-18

HORN AIR SOL7T9074

LIGHTS ON

+ BATTERY

GROUND

GAUGE LAMPS

TACH LAMP

SPEEDO LAMP

DIMMERMODULE1035526

+ V(X)

PULSE(P)

LOAD(L)

WIPERDELAY

MODULE1437884

FLASHER1080358

START AIDRESISTOR1246704

BK-18

BK-18

SERV BK SW3E2034

BKBK

SEC/PARKBK SW1602445

GROUND

SIGNAL

+8V

RD-18

BK-18

WH-18

BK AIRPRESS SNSR1533962

STOPLAMP SW1667781

+12V PWR1172311

+24V PWR9R7941

REF: 108-1029 BEACON128-6985 BEACON

9U-7206 FLORESCENT LAMP

+BATTERY

J1 J2

-BATTERY

CATDATALINK-

BODYUPIND

-BATTERY

+BATTERY

SOLENOIDRETURN

STARTRELAY

CATDATALINK+

SECONDARYSTEERRELAY

LOCKUPCLUTCHSOL

UPSHIFTSOL

UNUSED

SHIFTLEVER1

SW/SNSRGROUND

SW/SNSRGROUND

EXHAUSTDIVERTERSW

DOWNSHIFTSOL

SHIFTLEVER4

UNUSED

LOCATIONCODE1

LOCATIONCODE0

SHIFTLEVER-GNDVERIFY

SHIFTLEVER2

BRAKESW

SEC/PARKBRAKESW

SHIFTLEVER5

LOCATIONENABLE(+BAT)

GEAR1

GEAR2

GEAR3

GEAR4

GEAR5

UNUSED

SHIFTLEVER3

GEARSW-GNDVERIFY

LOWSTEERINGSW

LOCATIONCODE2

UNUSED

UNUSED

KEYSTARTSW

UNUSED

SOLENOIDRETURN

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

HOISTLEVER

UNUSED

BODYRAISESOL

UNUSED

+10VSUPPLY

UNUSED

UNUSED

BODYUPSW

BODYLOWERSOL

UNUSED

UNUSED

UNUSED

ENGINESPEED

UNUSED

UNUSED

UNUSED

UNUSED

NEUTRALOUTPUT

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

BODYRAIDEOUTPUT

T/COUTSPEED

UNUSED

BACKUPALARM

XMSNOUTSPEED

UNUSED

UNUSED

XMSN/CHASSISCONTROL(TCC)1646901

L-C43E5179

L-C37X6222

L-C59X0145

1 2 3 4 5 6 7 8 9 10111213141516171819202122232425262728293031323334353637383940

L-C23E6287

1 2 3 4 5 6 7 8 910111213141516171819202122232425262728293031323334353637383940

L-C11010205

RD PAYLOAD

MONITOR

SYSTEM LAMP

GN PAYLOAD

MONITOR

SYSTEM LAMP

8T6983

RD-18BK-18

12

CM-C33E3361

6

32

1

54

POWER WINDOW SW1701313

AB123456CD

CM-C43E-7996

MOTOR(DOWN)

MOTOR(UP)

LH WINDOW MOTOR AS.1457668

MUR440

A/C ARCSUPPRESSOR

1068704C-P10

C-P5 C-P6 C-P7 C-P8

C-P29 C-P30 C-P31 C-P32

ALT

R +

ALTERNATOR105 AMP@ HI IDLE9X-7803C-P20 B

KBK

A/CCOMPRESSORCLUTCH7N-4287C-P25

12 3

BK-18BK-18

A/CHI/LO

PRESS SW114-5333A-P25

BKBK

ENG LOW OILLEVEL SW1232993

ATADATALINK(-)

J1 J2

SHUTDOWNSIG

N/O

CATDATLINK(-)

+BATTERY

-BATTERY

+BATTERY

ATADATALINK(+)

SHUTDOWNSIGN/C

CATDATALINK(+)

UNUSED

-BATTERY

TIMINGCAL-

A/CSTATUSSW

THROTTLEBYPASS

UNUSED

UNUSED

FUELFILTERSW

TIMINGCAL+

USERDEFSHUTDOWN

BUSOUNDREDUCTN

ORSRLY

STARTAIDHOLDRELAY

KEYSWON

LOWOILLVLSW

MANUALSTARTAIDSW

COOLANTFLOWSW

UNUSED

SHUT/FANBRKSOL

DIGITALRETURN

ANALOGRETURN

CRANKCASEPRESS

+VTIMING

UNUSED

PRELUBERELAY

+VTHROTTLE

+5VANALOGSUPPLY

OILPRES(UNFLTR)

SPDTIMING

ENGINEFANSPD

RTURBOEXHTEMP

STARTAIDONRELAY

RHTURBOINLET

UNUSED

UNUSED

ING1/3RETURN

UNUSED

SOLENOIDRETURN

OILPRES(FLTRD)

COOLANTTEMP

UNUSED

INJ2/4RETURN

INJ12POWER

OILRENEWALSOL

LHTURBOINLET

AFTERCOOLTEMP

INJ1POWER

INJ5/7RETURN

INJ10POWER

FANCLUTCHSOL

ATMOSPHERICPRES

INJ6/8RETURN

INJ8POWER

BOOSTPRES

THROTTLEPOS

LTURBOEXHTEMP

INJ3POWER

INJ9/11RETURN

INJ6POWER

UNUSED

UNUSED

INJ11POWER

INJ5POWER

INJ10/12RETURN

INJ4POWER

UNUSED

UNUSED

INJ9POWER

INJ7POWER

UNUSED

INJ2POWER

ADEM IIENGINECONTROL132-8900C-P33

YLYL

CYLINDERHEADSOL 12132-0203C-P13

YLYL


YLYL


YLYL


YLYL

C-P24132-0203CYLINDERHEADSOL 1

YLYL


YLYL


YLYL


1

H-C99G4348

CK-C18T9834

1 2 3 4 5 6 7 8 910111213141516171819202122232425262728293031323334353637383940

CK-C23E6286

CK-C39G4351

1

CK-C49G4348

HH-C13E3367

1 2 3 4 5 6 7 8 910111213141516171819202122232425262728293031323334353637383940

C-C431010204

1 2 3 4 5 6 7 8 9 10111213141516171819202122232425262728293031323334353637383940

C-C341010205

C-C261130580

C-C29G4351

1 2

C-C13E3361

HH-C21042921

ABC

1 2

C-C253E3361

C-C31042921

A B C

1 2

C-C223E3361

1 2

C-C203E3361

1

C-C233E3361

12

C-C193E3361

12

C-C183E3361

2

C-C123E3364

12

C-C53E3361

C-C63E3364

1 2

C-C243E3361

OR-18

YL-18

GROUND

+5V

SIGNAL

GN-18

LH TURBOINLET PRESS

SNSR1619926

OR-18

YL-18

GROUND

+5V

SIGNAL

GN-18

RH TURBOINLET PRESS

SNSR1619926

WH-18

BK-18

OR-18

+8V

GROUND

SIGNAL

LH TURBO EXHTEMP SNSR1637882

WH-18

BK-18

OR-18

+8V

GROUND

SIGNAL

RH TURBO EXHTEMP SNSR1637882

OR-18

YL-18

GROUND

+5V

SIGNAL

GN-18

ATMOSPRESSSNSR1619926

1 2 3 4

EC-C13E3376

Y-C13E3373

OR-18

YL-18

GROUND

+5V

SIGNAL

GN-18

BOOSTPRESSSNSR

1619929

OR-18

YL-18

GROUND

+5V

SIGNAL

GN-18

CRANKCASEPRESSSNSR

1619926

OR-18

YL-18

GROUND

+5V

SIGNAL

GN-18

OIL PRESSSNSR

(FILTERED)1619931

OR-18

YL-18

GROUND

+5V

SIGNAL

GN-18

OILPRESS SNSR(UNFILTERED)1619931

WH-18

BK-18

OR-18

+8V

GROUND

SIGNAL

AFTCLRTEMP SNSR1022240

OR-18

BK-18

GROUND

+8V

SIGNAL

WH-18

SPD TIMINGSNSR1296628

GND LVLSHUTDOWN1392116

BK-18RD-18WH-18

C-C381042921

A B C

C-C391042921

A B C

C-C401042921

A B C C-C131042921

A B C

C-C411042921

A B C

EC-C23E3370

A B C

EC-C33E3370

A B C

C-C373E3370

A B C

C-C363E3370

A B C

C-C173E3370

A B C

C-C163E3370

A B C

C-C153E3370

A B C

C-C143E3370

A B C

1 2

C-C103E-3361

1 2

C-C93E-3361

1 2

C-C83E-3361

1 2

C-C73E-3361

1 2

C-C213E3361

1 2

C-C323E3361

1 2

C-C333E3361

1 2

C-C353E3361

C-C293E-3370

A B C

BU-18BK-18

START AID SOL1238773

BK-18

WH-18

ENG SPDSNSR6V2455

GROUND

+8V

SIGNAL

OR-18

BK-18

WH-18

T/C TEMPSNSR

1187226

FUEL FLTRDIFF SW1445661

BK-18BK-18

12

C-C303E3361

COOL FLOWSW

1718709

BK-18BK-18

12

C-C283E3361

T-C21698670

ABC

BK-18RD-18

LHPARK/TURNLAMP135-0427T-P1

WH-18GDTN

PK

LHHIGH BEAMHEADLAMP157-0305T-P3

LHLOW BEAMHEADLAMP161-0908T-P2

12

T-C31552269

12

T-C41552269

12

T-C51552269

12

T-C61552269

T-C71698670

ABC

RHHIGH BEAMHEADLAMP157-0305T-P4

BK-18RD-18

RHPARK/TURNLAMP135-0427T-P6

WH-18GDTN

PK

T-C19G3670

RHLOW BEAMHEADLAMP161-0908T-P5

XMSN FLTRSW9X7781

12

J-C97N-9738

12

J-C81552269

MOTORGN/BK-14BK-14

WSHLD WASHERMOTOR1754143

LH STOP/TAIL LAMP1350426

S

T

RD-18BK-18WH-18

RH STOP/TAIL LAMP1350426

S

T

RD-18BK-18WH-18

LH RR PARK/TURN LAMP

1350427

RD-18BK-18WH-18

RH RR PARK/TURN LAMP

1350427

RD-18BK-18WH-18

RH BKUP LAMP1712065

WH-18BK-18

LH BKUP LAMP1712065

WH-18BK-18

BU-18BK-18

RD-18+ BATTERYSOLENOIDGROUND

BODY UP SNSR3E0461

MTR BAT

G S

MOTOR

UPPERSTARTER1W6363H-P7

12V BATTERY9X9730AV-P2

NEGPOS

12V BATTERY9X9730AV-P1

NEGPOS

STARTRELAY1183534H-P6

BK-18BK-18

12

H-C241552269

BUSBAR

8C6358PRE-LUBRRELAY PRIM3E0154

12

H-C53E3364

CN-C13E3361

OR-18BK-18 GROUND

+BATTERY

SIGNALYL-18

LH FRONTSTRUT PRESS1753186

OR-18BK-18 GROUND

+BATTERY

SIGNALYL-18

RH FRONTSTRUT PRESS1753186

CL-C43E-3370

ABC

CL-C53E-3370

ABC

OR-18BK-18GROUND

+BATTERY

SIGNAL YL-18

RH REARSTRUT PRESS

1753186

OR-18BK-18GROUND

+BATTERY

SIGNAL YL-18

LH REARSTRUT PRESS

1753186

CL-C23E-3370

ABC

CL-C33E-3370

ABC

ENG BLOCKGND

STOPLAMP SUPPRESSOR1068704

1 2

JJ-C12169-8668

1 2

CM-C23E-3361

J-C2155-2252

HORN SOL SUPPRESSOR1068704

1 2

A-C43155-2269

BK-18

WH-18

TCS PROPN SOL3T0062

BKWH

TCS 4WAY SOL9G9988

BKWH

(R)S-1

(L)S-2

WH-18

BK-18

OR-18+VGROUNDSIGNAL

LH PARKBKRETRACT PRESS

1578394

WH-18

BK-18

OR-18+VGROUNDSIGNAL

RH PARKBKRETRACT PRESS

1578394

AY-C51042921

ABC

AY-C61042921

ABC

AB

RR-C29D3955

C

AB

RR-C19D3955

C

RR-C33E3382

+10V

SIGNAL

GROUND

XMSN SPD SNSR1440178

GN-18

GN-18

LOCKUP SOL1446292

GN-18

GN-18

UPSHIFT SOL1446292

GN-18

GN-18

DNSHIFT SOL1446292

A B

K-C68T8667

C

WH-16

WH-16

RAISE SOL1125874

WH-16

WH-16

LOWER SOL1125874

CABGROUND

FRAMEGROUND

C-P52 C-P51

YLYL


YLYL


1 2

C-C463E3361

1 2

C-C473E3361

C-P50 C-P49

YLYL


YLYL


1 2

C-C453E-3361

1 2

C-C443E-3361

WH-18

BK-18

OR-18

+8V

GROUND

SIGNAL

ENG COOLTEMP SNSR1022240

WH-18

BK-18

OR-18

+8V

GROUND

SIGNAL

FAN SPEEDSNSR1261133

GY-18

GY-18

FAN CLUTCHSOL

1243497

12

C-C483E3361

C-C493E3364

Y-C21042921

ABC

Y-C31042921

ABC

C-C523E-3370

C-C513E-3370

12

CX-C13E-3361

12

CX-C23E-3364

C-C113E-3361

AIR DRYER2G2159

BU-16

RD-16

BK-16

STER PRESS SW3E6450

FRAME GND9G0028

BACKUP ALARM1236449

BK-18BK-18

1

C-C313E-3364

CAB GND9G0028

2

AF-C13E-3361

1W6363

MTR

GH-P5

ALL DASHED LINES ARE ATTACHMENTS.

WIRES THAT HAVE BATTERY VOLTAGEWHEN THE KEY SWITCH IS OFF.

WIRES THAT HAVE BATTERY VOLTAGEWHEN THE KEY SWITCH IS ON.

STARTING CIRCUIT.

CATERPILLAR MONITORING CIRCUIT.

PANEL LAMP CIRCUIT.

WIPER/WASHER CIRCUIT.

HEATER AND AIR CONDITIONER CIRCUIT.

GROUND CIRCUIT.

ENGINE CONTROL CIRCUIT.

TURN SIGNAL CIRCUIT.

PAYLOAD MONITOR CIRCUIT.

START AID CIRCUIT.

TRANSMISSION CONTROL CIRCUIT.

INTEGRATED BRAKING CONTROL.

MOTOR

777 d

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