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AD1 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT 112 EXECUTI Off REPORTCU) ARMY INDUSTRIAL BASE ENGINEERING ACTIVITY ROCK ISLAND IL PRODUCTION ENGINEERING DIV SSFE 'ONRAPR 86 F/G 13/8 N UN EEEEEonsonhhEEE EohmhEshhEohEE EohEEEEEEEEshE EhEEmhEEEEEohE smhhEEEEhEEE EohEEEEEEEmhEE

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Page 1: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

AD1 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT 112EXECUTI Off REPORTCU) ARMY INDUSTRIAL BASE ENGINEERINGACTIVITY ROCK ISLAND IL PRODUCTION ENGINEERING DIV

SSFE 'ONRAPR 86 F/G 13/8 N

UN EEEEEonsonhhEEEEohmhEshhEohEEEohEEEEEEEEshEEhEEmhEEEEEohEsmhhEEEEhEEEEohEEEEEEEmhEE

Page 2: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

liii - ~ 3315 *2lu i

NATIONAL BLORFAU OF SMoNOOPY RUSOUI TESI

% %.

Page 3: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

7774. -7

U. S. ARMY ~~

MATERIEL COMMAND00

Uj1ETHODS &

9'ECHNOLOGY *t

Th~d~~Cs a hc n pp ovea

forrp alh 1 Jc ' a ac its

distibuticr, ir is un'lim'ited

PROJECT EXECUTIONREPORT DTCELECTE

T!L SECOND CY85 0N

PREPARED BY APRL798

USA INDUSTRIAL BASE ENGINEERING ACTIVITYPRODUCTION ENGINEERING DIVISIONROCK ISLAND, ILLINOIS 61299-7260

,- ~%

Page 4: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

4 UNCLASSIFIEDSECURITY CLASSIFICATION OF THIS PAGE (Whon Dotes Entered)___________________

SECON INTRCTON

4. TITLE (and Subtitle) 5. TYPE OF REPORT & PERIOD COVERED

PROJECT EXECUTION REPORT 6. PERFORMING ORG. REPORT NUMBER

7. AUTHOR(S) 8. CONTRACT OR GRANT NUMBER(o)

Debbie O'onrN/A

9. PERFORMING ORGANIZATION NAME AND ADDRESS 10. PROGRAM ELEMENT. PROJECT, TASK

US Armyr Industrial Base Engineering Activity AE OKUI UBR

ATT'1N: Al4XIB-PS N/ARock Island, IL 61299-7260

11. CONTROLLING OFFICE NAME AND ADDRESS 12. REPORT DATE

US Armyr Industrial Base Engineering Activity April 1986ATT'N: AMXIB-PS 13. NUMBER OF PAGES

Pock Island, IL 61299-7260 12614. MONITORING AGENCY NAME & ADORESS(II different from Controling Office) IS. SECURITY CLASS. (of this report)

US Army' Materiel CommandATTIN: AMCPD UCASFE

Alexandria, VA 22333 SCHEDULE_______N/A__

16. DISTRIBUTION STATEMENT (of this Report)

DISTRIBUTION UNLIMITED

OPERATIONS SECURITY (OPsEC) REVIEW PERFORMED

17. DISTRIBUTION STATEMENT (of the abstract entered In Block 20, If different from Report)

DISTRIBUTION UNLIMITED

10. SUPPLEMENTARY NOTES

N/A

I9. KEY WORDS (Continue on revere* side If necessary end Identify by block number)

Manufacturing Methods & TechnologyMW.T

A.2(k _!T RACr ccotaues e reveres efisIf nwesary and identify by block nmber)

* -l~his document is a summary compilation of the Manufacturing Methods and* Technology Program Project Status Reports (RCS DRCMTI-301) submitted to IBEA from

AMC major Arnar subcommands and project managers. Fach page of the computerized* section Lists project number, title, funding, and projected completion date.* Summary paes give information relating to the overall AMC program.

W O 147 EDITION OF fNOVG6S IS OBSOLETE UNCLASSIFIED ~SECURITY CLASSIFICATION OF THIS PAG~E (Whtsn Data Entered)

. ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 1 .'*r- f '.w4-'#.. . * U-* '

.. 4 ~ *~***~'*.' N. \ '-~ .. .. '.~ ..

L,4 .*

Page 5: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

'IDEPARTMENT OF THE ARMYUS ARMY INDUSTRIAL BASE ENGINEERING ACTIVITY

ROCK ISLAND. ILLINOIS 61299-7260

.1REPLY TO

ArTETTION OF

AMXIB-PS

SUBJECT: Manufacturing Methods and Technology (MMT) Program ProjectExecution Report, Second Half CY85

SEE DISTRIBUTION

1. Reference DODI h200.15, 24 May 1985, subject: Manufacturing TechnologyProgram.

2. The Project Execution Report is a summary compilation of the MMT ProjectStatus Reports (RCS DRCMT-301) submitted to IBEA from AMC Major Army Subcom-mands (SUBMACOM) and project managers. This document is used as a managementtool for monitoring trends of the MMT Program and includes a discussion of theoverall AMC Program. There are separate sections in the report showingprojects that are new, active, and completed.

3. Due to a reorganization at HQ AMC and the publication of reference 1, theMMT Program and the administration of the program are in the process ofchange. New reporting forms are being identified and output documents arebeing revised to reflect the changes. In the interim, this edition of theExecution Report is similar in format to the previous editions; however, thenarrative work status summary has been excluded. It is expected that the nextExecution Report will be consolidated into the Manufacturing TechnologyProgram Report which is a requirement of the DODI.

h. Persons who are interested in the details of an individual project shouldcontact the Manufacturing Technology representative at the SUBMACOM. A listof those representatives is included in Appendix I to this report. TheProject Officer for this task is Ms. Debbie O'Connor, AUTOVON 793-3682.

FOR THE DIRECTOR:

r.%

JAMES W. CARSTENSChief, Production Engineering Division

IVI

,' '', .'. , , ' i ' '/ ..' '.'. . ' ' .: .: ', -,' . ..: 'V < , ., : ', ,' ' v , - -.,- ,, -_ .. -.- .- 6., -- ,....., , .-4-. ./"'.. ,, '',, ; e '';', / ;' .' •.': ',,'.w ., - -% .0,, ,'V v :,,..,.ZQ. :: .'.>.",..'- ..",- .,'".' .-,''.-e-,%.

Page 6: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

Page

DISCUSSION ............. ............................ 1

PROJECTS ADDED 2nd HALF, CY85 ......... .................. 7

FINAL STATUS REPORTS RECEIVED DURING 2nd HALF, CY85 ... ....... 29

SUMMARY PROJECT STATUS REPORTS ...... .................. ... 37

- User's Guide' ................ ..................... h

Management Engineering Training Activityand Depot Systems Command- 43

Laboratory Command, 7....................

Materials Technology Laboratory'.. . .. .............. .... 51

Test and Evaluation Command'... .. ................. .. 61

7 4Aviation Systems Command.... . . . . .. ... 65

"15ommunications & Electronics Command'... . ............ .... 71

, issile Command'. .... . ...................... 75

v r nk-Automotive Command' . ...... .................. .... 79

*-A"rmament, Munitions & Chemical Command (Ammunitionj % . . . . 7Yrmament, Munitions & Chemical Command (Weapon ' ...... 99

Troop Support Command, .. .................... 109

APPENDICES I

I - Army MMT Program Representatives ... ............ . 115

DISTRIBUTION ........... ... ....................... 121

Accesion For

NTIS CRAMI_DTIC TA8 1Unannounced 0Justification _

" B y ...... ... ...... .. . . .

Di4;. ib.,on cri

Availability Codes2.Avail a3r I or

Dist Special

A P.%. q4 Vr V- -V .V'*J .,," ' .

Page 7: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

DISCUSSION

Background

The ArVy Manufacturing Methods and Technology (MMT) Program was es-tablished in 1964 as a part of the Army Production Base Support (PBS)Program. The MMT Program has goals of improving existing manufacturingtechnology, translating new technology into production line processes,

4 ' and supporting the modernization and expansion of the military hardware., production base. The program is governed by the provisions of AR 700-90,

Chapter 3.

In May 1935, DODI 4200.15, Manufacturing Technology Program, wassigned into effect. In August 1985, a reorganization at HQ AMC elimi-nated the office of the Deputy Chief of Staff for ManufacturingTechnology as a separate organization. Both of these events are causingchanges to be felt in the administration of the M]MT Program. Inputreports and procedures, as well as output reports, are being redefined.In the interim, this report represents the MMT execution status ofprojects during the transaction period. In this transaction report, thenarrative work status and the project slippage have been deleted. It isexpected that both will be reinstated in the future but will be based onthe total Wffr: work effort rather than each fiscal year task.

Composition of the Report

This MM- Project Execution Report provides the status of 516 activeprojects which have a total authorized cost of $272.1 million. Total MMTprogram statistics of all the active projects are also included. Thereport is compiled, edited, and published for HQ AMC by the ProductionEngineering Division of the Army Industrial Base Engineering Activity(IBEA) in acc2ordance with AR 700-90, paragraph 3-hi(1).

Distribution of this report is extended to Arm °y materiel levelopersand users and to counterparts in the Navy an:. the Air Force. Inquirieson the detailed technical aspects of any iniLvidual -roject may be an-swered by the MMT Progrnm representa'.1ve of the action Command underwhich the project was completed or is being executed. Inquiries or sug-

, gestions concerning this report or other facets of the MMT Program may*' also be directed to the Production Engineering Division of IBEA.

% The report is composed of three major sections:

a. Projects Added 2nd Half, CY85 - A list divided by organization ofall projects funded during the second half -f YP5. Included is a narra-tive of the problem for each project.

b. Final Status Reports Received During 2nd Half, CY85 - A lict di-vided by orginization of all projects for which final 7'tatus reports werereceived Jiring the second half of CY85.

C. Sumnary Project Status Reort - These reporvor are diviied by or-ganizati n ani inclde a 3ummry of funding- s for p-roj

i e,.- * .- .a c iv o" e ,2tI" . " . " . " • 2 " 4 - " " " ' " " ' ' ' ' ' ' '' ' '" ' ' ' 4 , ,

Page 8: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

Status Report Submissions

Figure 1 below summarizes the situation concerning delinquent statusreports and final status reports without technical reports.

STATUS REPORT (RCS DRCM'T 301) SUBMISSIONS

NUMBER OF TECH NUMBER AND (1)

*301 *301 NUMBER AND (%) NUMBER RPTS SUBMITTED OF DELINQUENT

REPORTS REPORTS OF DELINQUENT OF FINAL W/FINAL STATUS TECHNICAL

COMMAND REQUIRED SUBMI TTED 301 REPORT 301 REPORTS REPORTS REPORTS

AMETA 9 9 0 0% 1 N/A N/A

DESCOM 14 10 4 241 1 0 1 100%

LABCOM 33 19 14 35% 4 0 4 100%

TMDE 5 5 0 0% 5 0 5 100%

MTL 9 6 3 23% 0 N/A N/A

TECOM 5 5 0 0% 0 N/A N/A

AVSCOM 54 40 14 22% 9 0 9 100%

CECOM 40 40 0 0% 1 1 0 0%

MICOM 25 24 1 4% 2 0 2 100%

TACOM 54 38 16 28% 6 4 2 33%

AMCCOM (AMMO) 153 123 30 18% 19 6 13 68%

AMCCOM (WPNS) 112 109 3 2% 15 8 7 47%

TROSCOM 5 5 0 0% 0 0 0

TOTAL 518 433 85 16%* 63 19 43 68%

Figure 1

*Does not include FY86 projects which were recently funded and which lid not require a status report.

*Delinquency rate reflects a one week extension of the cutoff date. Actual delinquency as of the regular

cutoff date was 181 reports or 31%.

.4

2

% %,~! ~ 0M

Page 9: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

According to this figure, there was a 16% delinquency in receipt ofstatus reports, or 85 reports not submitted by the cutoff date.

Accuracy of MMT summary information for management depends on a com-plete submission of all the project status reports for each Command. Anydelinquency creates a void in the information presented in the compiledreport. Therefore, steps are taken to remind the Commands of the theregulatory requirements for the submission of these reports. In December1985, a call letter was mailed out to each SUBMACOM. Enclosed with thisletter was a computerized listing of the specific projects for which astatus report was required for this reporting period. Also, phone callfollow-up was made in March to remind the MSCs of the due date of March14. When the additional steps were first taken in 1981, the delinquencyrate dropped. However, since that time there has been no evidence of anyadditional, consistent improvement. During this period a delinquencyrate of 16% was experienced. The significant changes that the programhas undergone, as well as the 60% cut which has recently been experiencedin the FY87 program, are felt to be the main factors for the increase inthe delinquency rate. Delinquency and timeliness are areas that must beimproved in order to insure a useful review of the progression of the MWTProgram.

There has always been a requirement that a technical report beprepared for each project (i.e., each fiscal year of funding). Thetechnical report is an accepted vehicle, and in some cases the onlyvehicle, for technology transfer. For this period, as noted in Figure 1,63 final status reports were received. Sixty-eight percent, or 43 ofthese reports, did not have a technical report. This delinquency rate of68% is even higher than the previous period's delinquency rate of 55 :.This continued high rate, to a certain extent, is a reflection of thefact that 55% of the projects which were closed out were funded with R&7,funds (FY83 and later). The significance of R&D is that each fiscal yearof funding does not necessarily result in a deliverable for which a 1jtechnical report is easily developed. In many cases, it is viewed anexecuted as a level of effort with technical report documentationdeveloped at whatever point it is technically reasonable to do so, ratherthan automatically at the end of the expenditure of each FY of funding.With the redefinition of MK.T' procedures, attempts are being made tnformulate a technical report policy which is sensitive to fisc-l yearlevel of effort, yet responsive to the need for tech transferdocumentation prior to the overall completion of extended work efforts.In addition, future issues of this document which address delinquenttechnical reports will likewise use a different basis for calculation !-order to reflect the change in the "normal" way of doing M*IT bisi;)es1.resulting from the R&D funding. The 63 projects for which final 3tatii

" reports were received during this period can be i oun in a separ;xt,.section on page 29.

3

%%

Page 10: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

Program Summary

Manufacturing Methods and Technology (MMT) projects and efforts aremajor elements of the Army's Manufacturing Technology (MANTECH) Program.AR 700-90 succinctly describes the MANTECH objective as the improvement

of the industrial readiness and efficiency of the production base for

Army materiel. Further defined objectives are stated in the Statement of

Principles for the DOD Manufacturing Technology Program. This Statement,

originating at the Deputy Under Secretary of Defense level, not only "

establishes ground rules for the Program but highlights the level of em-

phasis that the Program receives.

To attain the objectives described in the Statement of Principles,the Army, prior to FY83, funded discrete work units called "Projects" ona yearly basis. These projects, identified by a seven-digit number, con-

, tained work requests, which upon completion would result in an end prod-uct whose technical transfer could be effected. At times, in order to

have a total work package which was implementable, (i.e., which could

achieve the payback for which the work was funded) the scope was of sucha magnitude that total funding in one fiscal year could be an inefficient

use of resources.

In this event, the total work was multi-year funded, (i.e., be morethan one project, each having a technically transferrable end product).These total implementable work units were called "Efforts". These ef-forts could consist of many projects or just be one project, depending onthe amount of work required to achieve the implementable technical goal.Efforts are identified by a four-digit number which is the same as thelast four digits of a project or projects which make up the effort.

For FY83 through FY85 the conversion from the Procurement Account to

the R&D account will result in some administrative changes. An MMTtr pro.ect" will, under R&D parlance, be considered a "task". Also, to

accommodate the R&D obligational goals, these yearly funded tasks will

likely become level of effort work rather than discrete, stand alone work

units which result in end products whose technical transfer could beeffected. Multi-year funding will probably become more prevalent in

leading to the completion of an implementable work "effort".

A breakout of the active projects is shown in Figure 2. On a fiscal

year basis, this chart shows there are 516 active "projects". Howeverthese 51 ative projects constitute ol 30 atvetechnical work

"efforts". Future reports will eliminate the misconceptions that eachproject (i.e. FY of funding) is a separate technical entity.

I-..

A?'.

4

. . . . . . . .

Page 11: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

'4

ACTIVE PROJECTS BY FISCAL YEAR

ORGANIZATION 76 7T 77 78 79 80 81 82 83 84 85 86 TOTAL

AMETA/DESCOM 1 1 1 2 4 0 3 5 7 24

LABCOM 1 3 3 3 3 14 12 36

MTL 1 1 1 2 3 5 13

TECOM 1 1 1 1 1 6

AVSCOM 2 6 4 17 16 10 55

CECOM 1 2 4 2 2 6 12 10 39

AMICOM 1 0 2 10 10 23

TACOM 2 8 11 7 14 9 51

AMCCOM (AMMO) 1 1 2 7 18 9 35 45 30 149 ',

AMCCOM (WEAPONS) 1 2 6 8 21 IC 23 23 20 114

TROSOOM 1 2 3 6

h TL2 0 0 2 6 11 30 r 65 38 100 145 117 516 4.2

I2nj CY84II3 59TOTAL 2 _2 12 10 18 50 93 0 149 516[

10q

Figure 2

%%

%44,

%%

-% ,4

S "• ;4.'1k 4....4.. ; . . . . . .. .... ... . . .. ....

Page 12: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

MMT PROGRAM

PROJECTS ADDED 2ND HALF, CY85

NU

Page 13: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

PR~jJLCTS AAXr-D IN 4N 1ALF# (-Y65.%

AME [A

*C SC 5C-'2A kM Y ENCRG UE. Ic.N HAtqLblJOU F/PRODUCTIONW JUPPURT

rECrNICAL SCIENTIFIC AND LIERIU DMA IS LDNTINMLLYBEING GENERATED WIThIN THE ARMY A.'D NLEJS TO) BE COLLECTLD

* 114 APPR6PRIATEL )OCMLNrS.

C 03 4XUZ* LLTTERKt:NNY EVAL ANALYSI1S + PLANNiNv~ (LcAP) PROURAM.

Tt-E -ACK LF UP-TL:-CA TE MA.~i-FAC TuR ING ANu) PRLCLS.$5INGTcCrN(LLGY r1A KEULTiLD I-v n1jGHtR OVERHAUL/kEaUWILO CI3STz:AIkC ALSL It) LlIMITATiCNI' T. o]TH PRESENT AND FJTURE MI : S1iWNLE ,5 Tl-RLUUUT THL DEPCT.

C ZL 3OL

PLWER + IN~TtLRIA SIMULATL;R (PAISI) (jMbAT 'VEr-ICLE TESTINU

* TrE TEST TRACK AT THE MAIN~Z ARMY JEPCT 1S A PRIMARYaiTTLENECK IN Tm-E REFUILD MISSIjN. ALTHLJU(H THE TEST TRACK

* ~ 1 VS*VERLEADtLD AN INLREA )E IN~ 11-E L * KLUAD 15 PR-J--CT-:i.

, RV-tS CHkIS71 ARHY LILPLT liq;tTEGAfEL, KLERNIZ.Tl iJ PRUGKAV

*THE LACK LJF STAH1:- F -TFl- ART MANUFALTURO\G ANL PRu(tS I\G

TCHNLLLGY hAS KESULIELL IN HiiuHtR riJVEkHAUL RE6UILID LEST-,1' U I. 'A L. M T T ' L T U ~ E M S -

R NE.T IC R tPM~ A F P RINTtJ*- C1R IT 5 A R 0S - P hA 5E Ii I*J MN L AL AITHJ D F LK REPA IR I Nv MUL T ILA Y ER r( I 11T L C IRL,'I T

E-AkDS ARE INLFFiCLILhI AN, COSTLY. A RAPIDLY INLRL A I N6

REPAIR ANIb TEST W~iRKIL.L, HIGH TECHN~OLOGY PIRINTLL Ri UlITR -A k 7-S i5L "' ~uL C'D F F ~U IUR L Y S TM S.

A LT L YkT cD E ,G IN L L L Ch K iNI

Tr,E CLRk ENT f-ETrli2i Lr t'MCr1 IlI oC- A 1 1NU I~ P E L T I N.'ijlcr( I KS 155 -U~ W AN L A L E i N IE 51V E B ,R IN Q L AM e% L 5 A -

F LR E AC r H LL E T. bE *C H I. E Ni L)kLL I N P L CTI LN, 1S 9:

9

47

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Page 14: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

I. ALD L L I V LN nA F,(C C1Y T I N i E-

LURKErNTLY L-NGINL L.2vTAhiE<S. ARE CLOjEL ANU TIuL.TENE,MAN tA LL Y. INL N L A -E T ri Ij E wU IR t 5 'A N L) I b SIN Pi04Z01 [T~T HRL I T ML ;A C H I N A 5SPE C IFICL E X N C E

1 L ; 9

P KE .L 1-K t-Git ."'LTY X-kAY MAM)KS

VHS iC R ANC. C~ ?MLGRAM. A ILL DEVELLIP PRECE3S FlJP SUBM.ILPR.AH I Gr SLP E EL S I '-N AL PK LE- 5 -R.R . P UUO ~I EL WN U ..A LK O~FFPdXUULTlL;N TYPE E~tUiPME-iT RcSJLTS li VERY MIGH LOST A D LL

S.L iA t I L I1 Y

LAJA 4 d - T T E KY N U F ,'KIqC TLC 'jLC H c Ill

P KE .E T R iW D MD ELL .F UiA IT LN b E L) LX PE ?ME iOm '1mEKk LS L 'mL PU Lt SUDP LY (UL JP S ) A kt i AD M ..ULL i UR 2 A r AT IM L . L( Lt FA-R ICA L-t/AjScMoL Y A~t Pk-; LLf l.h EN'G INE ~E,L A bu k C L 5 S W ILL MAKEi TiiE EA)TERY PmifilTI VEY EXPLN5)IvE.

~~51 14

,, 1 X L PE L PLU IT Y + 3P U iTTkIWN PA,A 1.1 T E 4E'PMN'.A LL r ML I T>,.E~ 5~ INu 4 MASS A,iAL YZEK . C-RRELTI.i IL vi.L .E-L$TJ P.r'CE,)S-S AKE SLcDA AN, PEKF-Rm'E- FL, F ML 1TIl ,'-k

-JCC . R ' CE .C

6t) lo 7

TL,%ABLr 1"ILLIMET1ER t4 VE IllP Cki jCRL

TjN MCE YILLIMEiTER taAVL I~vP GoNN SGURCE') Ak' LUkkE~.TLY riANu;1,1,'.Et li\' Tlit. LiA-,RATuRY L4'-.AuS- THERL ARL NL PmL'u-E.SLS FLA

FAbt I,4TJ~uN Ai'E TESTING V D EL U 1E.

.L L E i S ~J i TL NT S F/L V iR u% SR ES 5 E LT C1IP %.,UI r M T AL5

V, T L SL .LL EC T d %, I CR..U iT J A RL E Y I1LT ~jA T Ih. IUITrE M T L 1 4L Sp Y~. ~iP L

10

-P.,

Page 15: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

PkUJ LCT S ikoDrD IN 4 NO iiALF, CVYd5

(C(wT INUEU)

86S 520;9

HIGH1 SPLEL LbIGITAL TO AIvALOG LONVERTER (VHSIC)

THE RAN6E OF RACARS ANDl TriE SPEED OF DIRELT WRITE ELECTRON?EAM LITHUGDRAPH ARE LIMITED BY THE AVAILABILITY OF HIGHSPEEUq HIGH RESuLUTION LjhjITAL TO ANALOG (.IkCUITS.

ALIVANCEI2 WAFER IMAGING SYSTLM (vHSIC1)

VhSIC RLQUIREMEi TS FVR kESOLUTIJN A.ID INTLR-LEVLL AL16NMENTALC%jRACY (.ANNLT BE MET WITH CUJRRENT WAFER PATTEKNINLSYSTEMS. RESCLUTIJN CF i.0 MILRUMETERS AND OVERLAY

* .- ~ ALhuNMENT OF 0.1 MICROMETER AkE NEEDED.

H 86 5251AUT.- SEM WAFER iNSPLCTIuN AND MLTRCLOY SYS IVHSIL)

HVMArN h4TLRPRETATiJiw uF SLA,iNIN6 tLLCTR.JN NICRIDSCUPE IMAGESEF INTEuRATED CIRCUIT PATTERNS IS LA8RRjUS AND PRONE TO

ndc 272TAPE AUTOMATEU 3CN~iNU (Vh5IC)

PKESENT TA6 PROCESSES AkE NUT CUMPATIBLL WITH VHSIC CHIP.1 1/0 CL.iv'TS, SMALL PAD SIZES AND CJMPLEXITY. "

bf D. 273FA'R.T LzVEL PACKAt 21iiG A.,U lNTERLO;4NtCTIuNS (VH51C)

rfEIiHER THE GkIG ARRAY CHIP CARKIER NOR TmE PERIMETLR CHIPC)IKKIER IS LUkRNTLY VH.)IL COMPATIBLE. THERE 1S NO ADVANCEDTLChNI(X.'E- fOk THZIR MA~iUFALTRL.

b b 52 14

04 LTICt-IP PACKAOjES (VHSIC)

-~ ~ KAN...FACTUkidCi FACILiTiE.) ARt tXTREMLLY LIMITED FOR THt.5'.5PRPUULTION UF VH51C CLMPAl~bLE MULTICHIP CERAMIL. PACKAGES.

F- 5L 52blE-BLAK AND X-RAY kESIST tVHSI()

THEIKE 15 NC PRJDUCTICri SCjRCE FURF E-BEAM LR X-RAY RESISTSFuR USE INI THE VH.)IC IN' ERTJN PROCR5 4M. USE LF 1-BLAM

SLVLRLY LIMITED IF TI2ESL 'KE31ST ) ARE NODT CiMMERLIALLYA AAI L A8 E.

'a%

% %

m' 4N A1 .i 4I

Page 16: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

PROJECTS ADDED IN 2ND rIALF, CY856LONTINUED)

MTL

" 8b 5001DIAPHRAGM TEST MACHINE FOR MLRS FLUIDIC GENERATOR

M445 FUZE FABRICATION IS EXPERIENCING 50 PERCENT REWORK.THIS REWORK IS A DIRECT RESULT OF BEING UNABLE TO ASSUREThE VIAbILITY OF THE DIAPIRAGM OF THE GrNERATOR OTHER THANBY ACTUALLY ASSEMBLING IT INTO A COMPLETE GENERATOR.

F 8t :)02PATRIUT FUZE FLEX FIXTURE/ACCEPTANCE TEST LEVELS

OVEkTESTING OF PATRIOT FUZE EAS DURING MANUFACTURINGACCEPTANCE TESTING IS CREATING THE POTENTIAL FOR FATIGUEFAILURES IN STOCKPILED PATRIOT MISSILES.

M 8, 5013M73iA FLZE POWER SUPPLY LEAK TEST SET

ONE MILLION M732 FUZES IN STOCKPILE HAVE TENDENCIES FOReATTERY AMPULES TO CORRODE. ELELTROLYTE LEAKAGE ULTIMATEDESTRUYS THE FUZE PROX CAPABILITY. A COST EFFECTIVERELIABLE MEAN OF SORTING FUZES hORLZ-WIOE IS REUUIRED.

8u 5013M73.A FLZL POwER SUPPLY LEAK TEST SET

LNE MILLIUN M132 FUZES IN STOCKPILE HAVE TENDENCIES FORBATTEREY AMPULES TO CORRCDE. ELELTROLYTE LEAKAGE ULTIMATEDLSTRLY.) THE FUiE PROX CAPAtILITY. A i.OST EFFECTIVERELIAd L MEAN OF SORTING FUZES WORLD-RIJE I5 REQUIRED.

M 8o 3)0MANLFACTUR11G TESTING TECHNOLOGY

DLSTRUCTIVE AND CERTAIN CUNVENTIGRAL NON-DEzTRU.TiVETeSTING TECHNIQUES ARE RESPECTIVELY UNSUITEU ANU INADEQuAlE!'R HiARC TL 1E ADAPTEC TL ON-LINE PR5DUCTION TESTING USAGE.

P 86 6390PROGRAM IMPLEMENTATION AND INFORMATION TRANSFER

THE SUCCESS OF THE MMT PROGRAM IS VERY DEPENDENT ON WHETHERTt-E RISLLTS OF MMT WORK GET IMPLEMENTED. THiS IN TURN ISD"PNIENT ON WHETHER INFORMATION CONCERNING THE MMTT-C-rINuLLGY IS MADE AVAILABLE AND USED BY LUNCERNED PARTIES.

12I

%-'

•,""

Page 17: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

PRLJJLCT5 i'wDED IN ZNLJ HALF, CYo~5

C ad, 5071TLCUM PFkODULTIUN MEIHUULUGY LNGI.LAELRING MEASURES

-~ ARTALLERY,VcHiC.LE AivD ELECTsKONIL CCiVENTIUNAL TESTLAPARILITIES NEED TO BE UPGRAUEb TO PROV~IDE MLRE TIMELYACLuRATL TES T L ATA rC-R THt TEST AND EVALUATION PROCESS.

I 8L 73b4COMPOSITE E;,,GINL GEAR8I~x r-iOuSiN6

CLNvEWTiOtAL G1EAR HOUSINGS CONSSTIjIGJ OF MAuJNLSIUM tXHILITLLW MIDi.LUS L~ii FATIGLi STkEiiGTH9 AND jUSCEPTALOILITY T,;CURkLJSI iN.

A&VANCEU TURBINE AIRFLIL CASTINGS FuR LUu LIFE

TwRLINE AIRFOLS ARE DESIGdEL) 10 A STRES.) FUPTURL LIMITwrIEfHER. COOLED L R UNCLt3LEL). THIS. LIIT 1S LOW DuE T~.E ,UIAXEE CAST SUPERALLOY AATERIALS CURRENTLY USED AND THEIRIw4hERENT GRAIN~ LUUNOARY LIMITATIO~vS.

I dt 7417Lo~W CLSI UISKS oY CAP

PO2'UER Pt'ETAL uL'JKiS FCRM A SLG-dFILANT PART LF THE ENGINL-. i.CLST DUL TO EXPENSIVE TUOLI.,4G/DIE RE0UIREME.NT% ANLJ tIVuH

PRE.SSLRE LONSCLiDATICN, LXPENSL.

I db 7456LLh CLST T~uLINI; FUR( AliKFLkAME COMPONEN~TS

V HIGH LUST METAL TOLING CuNLEPI4i uR EXPENS~vE AUT.-CLAYE4,*CLRING APPRuCHE. HAVE EcEN USED WHII-H RESULT IN EXTLNJLU

CURE LYCLES At~j PUFJK. LNERuY CUNERVATID..

I 8u 7472SURFALE HARDENIiiG GEARS BY LASEk

HzLICLPTER TYPE GEARS HAVE dEEN SUCLES5 ULLY SUkFACEri,%RUEvEi bY LA~SER. TIE PRUCESS NELDUJ TL BE PRLDUCTILNIZLD

Oil ~AI'% EXPANLjEb~ F -R USL jiv GEAotS SUSCEPTIBLE Tu HEAVY LDAC It:OK'DER TUi uBlAihiv HIGHEST CLIST 6ENEFITS.

13

% ~ '

Page 18: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

PkjJE-CTS AiDED IN eND HALF, LY65I(C Gi INu E j)

I 3t 1473FIBER REh4dFuRL.Eu THERMOPLASTIC STRUCTURES

CURkENT AIRFRAME SECONDARY STRUCTURES ARE CL.,NSTRUCTLD FROMSHEET MLTAL OR THERMC4SETTINC, COMPOSITE5. HEET METALCONSTRUCTION REIUUIRES MANY DETAIL PARTS AND LABuR, ANUTHEKML.SLTTING COMPOSITES akEw.UIRLS EAPEN51VE STORAGE,FORMIN~G AND CURING STEPS.

I 8o 7474SI"NCLt LURE TAIL R013K

THE CURRENT MzETHCD uF CURIN, COMPOSITE TAIL RUTTUR BLADES iSTE PRECURE EACH MAJOR DcTAIL SEPARATELY AND THEN bOND THEMTOGETHEk AS A FINAL ASSLMdLY. THIS APPROACH IS NECESSARY INORDER TE PROVIDL A STABLE ELEMENT FUR FJRMiNG AND HOLDINGNuMEX CURE.

1 66 74u7Ao.VAN(ELJ LCkP 51UIN RESISTANT 6EARINGS

CGRROSILN PKUNE BEARINiGS IN HELICLIPTER LNGINE AiD DRIVETkALN) 1S ToE MAIN~ REASUN FOR REPLAC.EMEiT OF dEARINGS ATEVERF:AUL.

I do 7548EktLSILN PROTETILNt F~k LOMPkESSUR AIRFJIL

HARL;FACL COATiM.,5 APPLIED TU -OMPRE )SuR AIRFL~iLS EVE--,ELY-~ DEC-KALE FATIGUE PROPERTIES.

* I 6L 1549ELM [F T7%jC C.MPRESSCR icLISKS

ELISIK AIRFCILj MRL LURRENTLY R;jGrl + Fil .ISHC MACHh Eu VITHCLNIOIERAbLt PRUDUCTIUN TIME SPLNT IN ALCITiCti FOLLuWLD BY

*~ 2t~ 3090GAIiA'-P LIGHiT E,41TTING, DIiUDE PACKAGING

TriE Pr ESENT 4 ETHQUL LF FABI.AiliN IS LUiu VL-tUNE AiND LABL.PINTLN.IlVL. LEUS ADAPTALVLE Tu MILIWA0 SYSTEm5 ARE AVAILABLEb .T liiD SIRY RILL N.T L)LVcLUP ,ITii IT . -:i FUNCS QELAUSL CFL LI M T LD P RL LL T I C t lCL

14

-~ - % *'

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PRuJECTS Ao.DED IN 2NL HIALF, CYb5(CON T INUE))

t 86 3094CLMMUNICATIUNS TECHNCL1LY TECrIMUD FJR JIIDS

CuMMUNl,-.AT~uNS EQUIPMENT IS MANUFACTURED USING LAbORIITLNSIVE, LCW VOLUME PeROLE~SES. MALHINES ARE OLD AN~DUNALILMATED. NEW~ METHUD,), PROZ'ESSES AND EQUIPMENT ARENLEuEL.

L L8

LuN[RJL OF uAAS SLULE DiAMETEK

THE MANLAL CUNTKCL UF LEC GAAS SlIlGLE CRYSTAL BDULE GROtATI1RESkLLS IN WIUE BLULE DIAMETER VAR~IATIONS, WASTED MATERIAL,WASTED uNIFiRMITY GRINGINiu LABOR AND 15 A SLJURCE OFDEFE CTS.

c 3111AkjTLMATIC AL.JUSTOENT OF MICROaA E CIRCUITS

PKESEAivT METHODS F13R IMPEDANCE MATCHIN' A~RE LAdOR INTENSIVE.TECHNIQUES FUR AUTOMATIC AD,4U.TME~tT AND MATCHINu INTERFACECIRCLIT IMPEDANLES WILL BE ESTABLISHEJ.

2 86 3139ALTLMATED INTERLUVEN TRANSFEK jF GLASS PkEF-ORMS

DCkAR FA.~kILATI~jN RtI2UIKES MUL.k HANU LAjOk ANL) MOVINGMATE.RIALS) FREM PRLCL5S TO PR~OLESS CAN li1~TRLUCECONIA*IeNATIIN ANC PRCULLT NuNUNIFujR.ATIc5.

LiNtAk kE UNANCE CCLLERS - PHASE I (NVE..L)

SLCLNU (6ENEkATILUN FLIR'S hJLL EMPLOY' [ A(NETIC SuSPENSLiiSIc. THE .Rril,ENIC C[ULERP. MAINTAloolIaG cK'irlCAL )LI.PENSILNTLLLRJ4NLES IN PR'CULTI[i~ W~ILL RLQUIkE DEVLLIPINQ EXTEN~SIVECUALIfY CUINT%.L Pk-"EuUkE ).

S8t 51tsOMMT FCR METAL L)LWAR AND UtibUNUEU LEADS (NVELUL)

THE G L,; wIkE BjNt3EU CIUhNEC[IIN-' ARL MAjE .Y hAND WtilCil I-)0A Tr-Ui~uS AiiEr EXPrIN3IVL PRCLE'jS. THL vLmSS )frM IS tiAi L

FASt-I NLC~ A14C IS PRjNL TO DmMAGE.

LASLR PLAkILtR.: (NVELL)

L. 5L L K E S ti Av t N -T 9 EL i A L E T j %.OotTNl-L 1 r'KTANIPARAiMtTLR5 IN MAN'UFACT~kliG hihPbo~ LENS11 -ALEN JPLLMA ILLRS. Ttil. E P6LAklZtk2) At\L T1L Ji"YTLD E Y lmALAStI( rARkuEI b ICNATLP UtluIkEt-Tlj.A-

~jv~ 15

%

Page 20: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

PROJECTS AuDED IN 2ND HALF, EY85(CONT INUEU)

AUTUTEST OF MICROWAVE DEVICE W(AFERS (CAM) 6

THE NEED TO WAIT UNTIL PACKAGING 1S COMPLETE BEFORE TESTINGMICkI~uAVE DEVICES (DIODES, TRANSISTORS) RUNS UP THE COSTBECAUSE PACKAGING CUST IS APPRELIABLE. BUT TESTLNG OFDtVVICE CHIPS CANNOT NOW oE DUNE.

2 8 a 9290AUTOMATIC MICROWAVE SEMICONDUCTOIR DEVICE TESTING

PRESENT PRODUCTION TESTING METHODS FOR HIGH FREwUENCYDEVICES ARE INADEQUATE. DEVICE CHARACTERIZATIUN IS SLOW AND

-' EXPENSIVE, AND 1S MOSTLY u0NE BY HAND. SMALL SIGNALREAUINGS CAN bE TAKEN BU4T NUT LAR6E SIGNAL READINGS.

- bb 10t6SIMIADDITIVE SINGLE + M.,iLTILAYEbR LIkCUITRY

V TH-ICK FILM CIRCUITRY USLS THE SCREEN ANu FIRE PkOCEsS ONt* ~CLRAMIC SUBSTRATES. A SEMIAUDITIVE FINE-LN 6RjES

ELELTIR4LESS COPPER PLATINu, Ul.Eiu wN FIBcRLLASS ANU CEKAMILSLBSTRATES *ILL PROvIDL BLTTE'K FINE-LINE ANi A CJSTREEuCT ICN.

3 du 1095- A~~k,TLMATIC SEALING Of HYo.R1D PA(KAGES

-' HYBRII LIRCuIT ASSEABLIS FuR MiLITARY USE REIUUIRE HEKMATICSLALIhG WHIICH 1_ ACLCMPI5'1D BY SOLDERING OR WELDING. cOTHTECHNIQUES RE6UIRL AN UPEKATDK, Ih4VULVI:AG LABu.R INTENSIVE

* 4ANLLINt_ A14U SET UP E RR.

80 ilto

DETECTUR tiRADE LALMiLM JULFIOc

* CURUEhTLY AVAILABLE PULE.)EScS FUR PROUCING CADMIUM SuLFIUE* CRYSTAL UF TEN KE ULI I,% iM4L L bOJL. jI .E S THAT LUSE

CRYSTALLINITY, LAk(,L i9L_)1TiViTY OAKIATIONS, ANL HhHLNJITY LJ LRYSTA1id F AAS.

RF/LA5ER HAkCLNIN, _F LL4ES FuR CJAL MOUF SYSTEMS

CJRKENT MSISLL LJUL AmE N,,T hM#R,,E.4EU TO RF I AitD LASERTriRLATS 6HiILE 'RLTM41iII. TiE AjILIiY TJ JPLRAT_ IN SPELIFIL

ELTRA L bAi Lj.

1

-99 -. --* -. - -~ -

Page 21: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

PRUJE TS ALJDEL Iii dN iiALF, CY65(LONTINUEb)

ELEk.TKCFCRMED A- PHEKIL METAL MI1RRUR

MANY MAINDKELS ARE RcCUIKEu FOR HIGH RATE PRuDUCTION.

t 1147OPTICAL Fi[ALR mqINtC

Tt4 WINL ING CF A FIoER -N A PAY-CJT BLB61N IS A COSTL-Y,PRECISIuN TASK4. THb. 1S CoJRRENTLY NUT AVAILABLE AS AHfGh- )PEEU) PRUDuCTIjN PROCESS FOR THE DELICATE FIdSER OPTICCABLE.

1146M MILLIM ETER oAVE MjNLITHIC/ INTEURATLD RECE IVER.

S NL f'LFuuCTILN CAPABILITY CUb&RcNILY LX15TS FUR GAASMILLIMEIER HlAVE MLNuLITHIC/iNTEu~RAliD RLCEIVERS.

3 dr, 1150LITrIU' NIOdATE LASER C-SwITCHES

LITHIUM~ NiEEATE CRYSTALS * CRYSTAL ANTI,.EFLECTIVE COATINGSCJRKENTLY A'vA1LAeLE ARE INAoE.UATL tR u"PIICAL i JWITLHAPPLICATIKN IN 1JE/YAMG LASER Dt5IC.i TORS + P.ANuEFIN\DER-.

Ao.T"MiMTiC TLST jF PKINtiTi WIRE oVAR,)S

MANoAL INSPLCTIuN 15 A MAjU2R COST DRIVER~ IN PRINTED WIRINGELARD (eWb) MANUFACT'RI'.C. INCREASING BJARD CuMPLZXITY,FINE LhiE RLSULu[iOI~q AND~ MjNIATURI ATIuNt HAS ACCELLRATEDTHE TREND TUWARU hIU LHER li SPELT IO1 CCSTS.

.4.3 3 .c. oil~CIM TECHNICLES FUN MI.)SILL hYoRID ASSLMbLIEj

MILITARY rtYoRIL CIRLUITS 4Rt -LSTLY AND HAVE LOW YItLUBECAUS5E THEY ARE i-ALE UY -'u VCLUME METHODS . THLY ALSOr HA VEH I G h P EKF UR M A NCL R EdU IRL Mt N TS .

MFAC... " CURKOSI.-N PREVLN'TION IN TACTICAL VEtikCLS

r LR kE NT LY I -iE Ar0A Y 11A jE vE kE CoRk L -)I LN P Kj oL L M ITH I TTACTICAL TR~UCK FLEf. ALH I LV INC) Cjkr ?I LN 'L j1 A C LI LLU tj T rL A PP LI L ,I IU Ot .F K U .T Pk 1:%, C LA Ni~

A ...E tT R L S IS T A ,ar C A I N - 170

C~~~NtRA~~~~~iCTS~~ THN NL L.I~A~ ~ V'C1 ~>C<%1

Page 22: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

PRDJECTS AuDED In 4NU HALF, LYo5(LIONT INUED)

4 86 4008CUMPOSITE DRIVE SHAFTS

A LARGE TRUCK DRIVE SHAFT NEEDS A CENTER BEARING FORSUPPORT. THE BEARING 15 EXPENSIVE AND MUCH MA(.HLNINu UN THESHAFT 15 PERFORMED TO INSURE PROPER FIT AND FUNLTiON. ACOMPOSITE SHAFT WOULD END THESE PROdLEMS BUT NO RELIABLEMASS PDN PROCESS EXISTS.

4 85 4086ADVANCEU CAST ARMUUk

SOME ADVANCED ARMUR SYSTEMS ARE EXPENSIVE BECAUSE THEYREQUIRE COSTLY MACHINING ANO FABRICATION METHODS.

4 85 4067EXPLOSIVE CUMPACTION uF CERAMICS

THE CJSrLY HUT PRESSING CuMPACTION PROCESSES ANU FINISHMACHINING PROHIdITS THE UjE OF MIGH PERFORMANCE CERAMICS INMANY APPLICATIONS.

4 86 5068NEW ANTI-CORRUSIVE i4ATERIALS

I - METALLIL COMPONENTS ARE DETtRIORATED dY THE ENVIRONMENT.

ALRAMS (MI) CuIlbAT VEtILLL

MATERIALS AND MANUFACTUkI IiG PkOCESSES E;PLOYEU IN THE MFGUF THE Ml CAN 6L IMPROiVED BY iNLORPLRATING NEW TELHaOLUGIESTU THE CURRENT SYSTLM. THIS WILL ENABLE THE Ml TO BEPROCUCED MORE ECONOMICALLY.

4 8b 60/49AGT-1500 ENUINE

THE NLE TO REDUCE LOST AiU IMPKIVE PERFORMANCE OF THLAGT-150u TURBINE ENGINE RcQIRES NEwER AND MORE INNLVATIVLMANuFACTURING TLCHNuLuCY.

4 86 60YOTLAi. L;EPCT ANALYSIS CF RESC.iRCE ANu TECHNOLOGY (DART)

THE AIi(d, FACILITY Aid OUTDATL' T,.CiNIQUEs HAVE RLSuLTEC INAN, INEFIICILNT UPER.TI' MK.. jLuW D,.LiVERI'.

4, 18

whLt

2k

4.,l

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. .. ... ., , ,,.- ,. .- . . - . v . .

4 1ii I " ' t :" ,' , 'w" ' .: ", .,'.' '_- - .;- .'...''''.' '

Page 23: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

PROJECT S AoDiD IN~ 4Nu HALF, (.Y85((s.O~TINuE0)

4 8o olU7IMPROVEb MBT TRACK

INCREASED VEHICLE PERFORMANCE REQUIkEMEtNT5 NECESSITATE* HIGHER PERFLRMAA'CL TRACKS THAii. IHUSE AVAILAB~LE TODAY. TuA IMPLEMENT NEW METAL COMPOSITE, HIGHER STRENGTH FERRUUS

ALLUYS, AND TITANIUM NEl% MANdiFACTURiNG PROEL55ES MUST BEESTAbLISHED.

4 dt, tili3CERAMIC TURbOCHAR6ER RUTOA

SMALL SILICON CAR51DE TURdUiCHARL.ER ROTORS HAVE BEENFABRICATED WITH A PROPRIETARY PROLESS IN INDUSTRY AND WLRESUCLESSFUL; HOWEVER, THE PRUCES-) LA~i NOT BE APPLIEDDIRECTLY TO ARMY CGMPOjNENTS BECAUSE OF THE PRLPIETAkYLiMITATiUN AND SCALE PRL.BLEMS.

4 3b ibl25WELb PRLJCESS PLANN~ING AimD CJNTRuL

PLANNIN%;, MUNITURINGt AND IiiSPELTION OF THE WELDING PROCESSARE EXPENSIVE, TIME C.FiNSUAING, AND CAUSE PRuDUCTIUN DELAYSWHEt\ A CUALiTY PR,.BLEM IS SUSPELTED.

Ai4CCUM tAMM.'

5 d6 U905MFG OF IMPRLGNATED CFARCOAL (wHETLERITE)

..NLY CNt COMPANY (CALGCN, IsC) SUPPLIES WHETLERIZEDCrA.CcjAL AND CCiv5SIDERS ITS PRujtS!S PROPR.IETARY. ThISMATERIAL IS VITAL FUR N~EW PkCTECTIVE MASKS. A PROCESS M.,STBE LEYELOPEU IC DIVLRSIFY PiROuUCT1O4 c)AjE AN'D REDJCtL0(JSTTIHRuUGH CLIMPETITILJN.

5 86 U918MUDtRNIZATILN OF FILTER PLNETRATIUN EijUlPMENT

CURbkEN'TLY, ALL PRCTECTIVE PARTICLULATE FILTERS ARE TLSTEw,,ITh THkEE TYE FEUUIPA'EN~T. THSEwUIPMENT IS OBSOLETE,IjEFPICIENTP ENv, UNRELIAELE.

5 c6 09t.3VELUCITY TRAVERSE MAPPEK FOK CHAR%.CAL FILTERS

CA~S FILTERS M.JST 6E MONiT-Re-D DURINv THE MANUFA-6TL'R1NGPKOCESS TL ASSJkE TH-E li*TtGRITY CiF L LH-ARi.PAL BED, BLf PE

19

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Page 24: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

-% . w , -= . -,.-J- .7 ,- -z -V. , Z = r " - -w , - w. ... , .w

p.,

1' PROJECTS ADDED IN vND HALF, CY85(CGNTINUED)

5 86 C9,5PROTECTIVE MASK LEAKAGE TLSTIIaG

CuRkENT GAS MASK TESTER DUES NOT SIMULATE THE ACTUAL FIELDUSE AND IS NOT SENSITIVE LNuUH TJ DETECT SMALL LEAKS

5 d6 U,6MFG METhOUS 4 TECH FOR AM22 CHEMICAL AGENT ALARM SYSTEM

A CHEMICAL AGENT ALARM SYSTEM, XM22 IS CURRENTLY UNUEk

DEVELLPMENT TU PROVIDE CAPAILITY OF CHEMICAL DEFENSE.CuMPLEX COMPONENTS IN THE ALARM ARE DiFFICULT TU PRUDUCLAND LACK AVAILAbLE HIGH PKOUUCTIOA TECHNIQUS.

5 86 1295MCDLRNIATIN OF CIARCCAL FILTER TEST E2UIPMENT

CHARCLAL FILTER TESTING EQUIPMENT NEEDED TO PROVIDE TESTINGCAPABILITY FOR VARIdL5 CHEMICAL AGE.vTS DZES NUT EXIST.

5 dt 1402

I OMM CLMbUSTIBELL CASE 60JY REMUVAL SYSTEM

A PLTENTIAL SAFLTY PRLCLEM LURRcNTLY :XISTS IN THLC&YcUiTIBLE CASc MILDIN, ;REA ON T~t 12JMM LIiNE. THERLMjVAL OF THE LASE BJDY FRuM THE MALL PRLSSING MANURLL INT -I AREA Is A HAZAKDOIL. .TEP Iii THE PRuDuCI ICN OF THEiOMM CASL bODIES.

5 d ) 17,e5ELELTK.I.AL SENSiTIVITY LF INI[IATING LXPLLSIVES

FKE. rh' YERY BtGlNiING [jF ,RuN N%*E WuRK, THE INDUSfRY riASfEEN PLAGUED 6Y MANY (USTLY AND DAN6EROUS PROCESS ANDSrOkAUE EXPLOSIVE ALCIDENIS WITH INITIATIN',G EXPLOSIVES.MANY 6F THESE INCIDENTS HAVE 'EVER uEEN PROPERLY EXPLAIviEL.

5 L 18C5IMPkOVEu PRuD VIBRATIUFJ TESTS - H732 PIP FUiE + COMPONENT

PrLjELT WILL EXPAND THL CAPABILITY uF A 3-D VIBRATIuNSYfEA t3UILT LNLER MMT PRjJECTS 5 79, u, 6l 3961. TEST

" lEFiCIENCIES WILL 8L TL4MiN,4Ttb 9Y eXACT UUPLICATION OFFjZL TRI-AXIAL AAVEFLRMS.

42 13% A6TuMATLD PK"'uULTIL;4 LF SfILK PKCPELL,.NT

t.r- i, E i4T PATL," rtctwN i UES ,LK STICr, PRLPELLANT MFG INVJLVE' Cr.Cr- A iD LAd LR TtIEKwY RtS,,LTIiiG I :, LI,4iITE, PRuDUCTIuN

C 1PA CITY, Hri I G 1 ST , At. u lAi AK EXP.S .P L

.'. 20

" w% %/

%W,'> ".%.".""": . . ,'.: .' '- - - . " .J. 3 '" . . ,.-, ,v : ..• , -,-.'T,.,,( 'L% j= ., % %,.% ,- %^ - •,. .... .. .'.. . , . -, ',.,. .-,. - .- - . . ,- •, .,. ,L . ., =., " . ,_ w. %M

Page 25: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

-4,

PROJECTS ADDCD IN 2ND HALF, CYb5(CONTINUED)

5 6o 4358AUTL LINE PROCESS INSPECT OF NEW EE)S (ALPONE)

INSPECTION UF BRIDGE WIRE ON ELECTRIC DETONATORS.

5 86 4406IMPROVING THE YIELD OF HMX DURING ROX NITROLYSIS .'

THE CURRENT MANUFACTURING PROCESS FUR HMX 1 INEFFICIENT INThAT YIELDS OBTAINED ARE STILL LESS THAN THEORETI(.AL.

5 8b 4427EVALUATE ON-LINE CHEMICAL ANALYLERS FOR NQ PLANT

A NITROGUANIDINE MFG FACILITY 15 bEING CONSTRUCTED ATSUNFLUWER AAP. MMT 5 78 4447 INDICATED THE FEASIBILITY uFAUTOMATED ON-L INE INSTRUMENTATIUN FuR PROCESS STREAM

%" ChEMICAL ANALYSIS. HCWEVEK THE RELIABILITY HAS NOT bEENDEMUNSTRATED.

5 86 4449PROCESS IMPROVEMENT FOR COMP C-4 EXPLOSIVES

THE EXISTING FACILITIES WHICH ARE COMMON TO THE MANUFACTUREOR COMP C-4 AND THE OTHER R)X COMPOSITION WLULD LIMIT THEAVAILABILITY LF THESE ITEMS BELOW THEIR MOB REQUIREMENTS.

5 d6b 4473AUTOMATED LEAK uETELTIOi OF WP MUNITIONS

4. THE CURRENT METHOD LOF 11EArING THE WHITE PHOSPHOROUSMUNITIONS TU CHECK FOR LEAKS IS LABdR INTENSIVE AND IS NOTUNIFORM FUR ALL ROUNDS.

5 86 4531AUTuMATED PRODUCTION uF STICK PROPELLANT ON CAMBL

VARIOuS HIGH ENLRGY AND LUVA GRANULAR AND STICK MULTI-BASEPROPELLANTS ARE BEING DEVELJPED. BATCH FACILITILS FuRMULTI-BASE HAVE A CUNSTRAINED CAPACITY. A NEW CAMBL ISBEIiNG BUILT BUT HAS NUT PROVEN CAPAdLE JF MANUFACTURIiGSTICK PROPELLANTS.

5 86 4570IMPk MFG PRU TES PRJC FLR ARTY ELEC TIME FUZES ;.4

%CkYSTAL DEFECTS CAN CAUSE CkYSTAL OSCILLATORS TL FAIL ATHIGH SETBACK FUkCLS. ALSO, VARIATIONS IN MAGNETIC

'." PDhOPERTIES OF PARIS IN THE SETBACK GENERATOR CAN CAUSL 0W

OUTPUT, AND EACH FUZE MuDULE SHUULD BE TESTLD AS IT 12SBEING ASSEMbLED.

21

N%

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v], , ,-,w , , ,. ,',,. ',- ". -..'', ,-. "., .,,; . ." , .- " .' ." - "..'..'..'-.'.''-' '. '.''.' "...'.-".. .. '.-'.''.' .'. "- '.'--'.-'.-'.-'.-'.-'.

Page 26: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

PROJECTS ADDED I N 2ND HAL F LY 85(CONT INUEDI)

5 a 4578MLO 4 IMPROVEMENT OF LMSO PILLIT PROCESS FEJR RDX/HMX

PILuT SCALE PROCESS FUR RECkYSTALLIZATIUN OF RDX/rIMA FRLMDM~u w.AS UESIGNtDs PRUCjRED AND INSTALL r D AT tiAAP,

% IN5S.FFICIENT DATA £CTAINEO. TO YIELD ePTIMIZtD OPERATINGCLNuITILNS.

5 d6 4597MFG PikC( -5cLS F.jR CANN.CN s.ALIbEk DU PENETRATUR

CLRR...J FABRILATILN TELriNIQuES FOR SMALL CALIOE1R UEPLETED

UkAN~IUM PENETRATCRS RESULT IN EXCESSIVE SCRAP OF

RADIOACTIVE CUNTAMINANTS ANU ARE HIGHLY LABLJP INTENSIVE.

5 8t 4612N1TkAMIiiE (LJ'VA) PRUPELLAoT WASTEw~ATER MOATtMENT

TrE ImGRELItNTS (RDX-TA6N) IN NlTRAIA~E PRGPE LANTS W.ERLNUT CL.NSluERED IN DLVELbPINu, CRITERIA FUR PLJLLUTIUNABATEMENT AT GCLC FACILITIES. NUW NITRAMINE PROPELLANTS ARESCHEDULED FL R PRODUCTILjoi. EFFECT LIF NITRAMINF4 ON PLLLUTiCN

A~BATEMENT UNKNOW'N.

5 dt) 4615IMPKdGVEL SOLVENILLSS PASTE oLENDI.CG

PASTE 3LENLINL, AND FINAL uLENL1NG rF )TICK P1R-P:-LAihT I.;Nui RECL IREL, A MjR~E 1l.TEi4SI Vt PA.)7E bLLd4L mAY ALLCYELIMINATIuN UK~ kEDULTILN ,F TLiE FINAL B EiNDINU STLP.

5 8u +.625AuTu MANUFALTURL jF SILICLN IF AMPLIFIER iC (LAM)

CLMMERCIAL MONCLITHIC IF AMPLIFIER ICs> APE LEFICIL~.T INE4'NL PASS (1-50 MHZ), tNuIl. FIGURE (1.5 LE) AND P.JIILR GM~ir\

(CC De) . k-OU DEVELCPED A )ILILL'i MONOLITHIC II- AMP!LFiEk.BUT VLLUN'E MFGa PRUCESSES AEkE NUT ESTAB6WHLD.

'5L 4646AUTuMATED ASSEMoLY uF MMW TkA.45JULEN

PLACEMENT AND 3jNUING OF SMALL SEA ILJD TLI9' L-ijP, S.TL

MICWSTK-IP KEULLIRES A ..CR.CY NUT Fflo.A. iX T-'AY?PICK-AN.,-PLACL ECUIP "LIT.

22

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Page 27: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

P~k"JL CT S AJE lr1 L INel iALF L CY 5LCNT lNuE,;)

5 8L '67A .TuMAT LD TLI 51F MVW TrmA',SLULE R

ThE HA1'L LA&IIR IN'JOLVEO 1 4 TUiJNC !oI L.AMET EK t;AVETRA,,S'ULERS IS tXTRtMELY CEiSTLY.

5 dut 4633

Al -RESL.NT THE MILLI."ETER/Im~ j)Eiv5UR SYSTEM 15 MANUALLY

SYNHGNI.E . THIS MET-diD 1S SLI ANU. NOT CAPABLL -F MLET INGCu5 1 RE ,U IR EM E N T5, I H R GMP u T , A N o 5CrHEbU L E GL ALS5

6L 4~'637ALILMAILD MAN'uFACTL'RE + I..SPELTIfli JF SFF WARHEAD LlNtR )

LLN ENT 11-NAL )FF L INER MA$LhiNINu AN. INSPECT ILN TLCHNIQiUESR LQU IR EL, TL A C -IE 4E C L S ICNI CLE RA .C tS A'dRE C 5 T LY AN L TI MEC LN SUr I it G

5 b u 4656N IT KAM I hE PkCPLLLANT F'R-.CLS.)iNC

!%1TkAVd~lNE C' NTAINLN(J GUN~ PRjPLLLANT3 SUJ H AS LOVA AND GiAU-8PmC - At PRLSELY PR,.,,,L, BY A - ISC JN T I NJUl, M ANPUjREr.I iT LN SI VE, 1 N L FF IL I LNT L ArFCri PR JC ES5 P KO LUC T Ui I F E mjiT Y 1SDiFF-ILULT T ..iTAiN DuL T-. IMPRCCISL COINTRULS.

AL.TLMAT'LD BLEiND1Ni uF -'TILK PROIPE..LANT

'MANO~AL OiLENLINGC LF STICKs P~RUPLLANT IS LALC'k ANu. SPMCL .

INILN5SIVE AND CANNTLJ ,)UPPJ;RT Pk'RuCTIu'N DF LARGL ;.iUANITICSUF STICK PRLJPLLLA14T.

B b 46o6PkO SPIRAL aRAP ILJOL F/15 ,M XA203c2 CuMo LA E BoDiES

AT PREScNT ,TtIESE CuMBUSTIBLE CASE ..LMPuNLNTS, LNLJ .APS,IGNITEk CAPS ANiO CA.E BLDIES ARt MADE USIN~G PULP MCLCINUTLChN--LLGY. CSSTS ARE CcLirE HiGh oECAuSE IT IS LdJT-4 CA~PITAL

AiD LABu R I IOLNS I VE.

S L 4 t b e

ELELTKH.bTATIC PNE .IP IMPkjVtMtNTS (3MG Hut)

T4 T-E SA. Lu S A T MSM A :, Nj ~A AP H,, V L Li JT- H D F IRtS5 W IT r .*

E T LN 1V E LA *1ACL . I MPkL V EA E~iT - AE rE M A DL TL: T!-4 E IR f I PL$.,.P -RLS ILN SY5TEM. IILWLV,-R, "E TE~mli N11N A,\,, ~L ill I 'T IN,,

* 23

0,%

j.. ' W ' . . . . . *.4*~

. . . . .. . . . . . . . . . .

Page 28: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

f Ii N Th -N uE j

MD NuFAC f 'IIJG PkDCE-) FLRk AMMU

T i PR-JE*C r 15 C LA..S5I1F IEL b AS SLCRE! 1 r,-:Tt'Erf tA~AJUN 15 AVAIL.Al-L.

'C L (A vP N)

* 6 c~1905"'~ALL AA ~E A L) N N E w RC[L5, P .u CT IN T CoN L G Y

NCr: ~A P E i-FL r-k-Cc:)URS RLFLE LT ANTI .AT L, IE HNLLiJUY ANL~L 'fN MASS k EMI2VAL LF MkTER JAL By CUJNVEitT ION~AL MALH ININ(,

M, T L LS CLU KRREN T L QU IP kEPRESENT5 l1)4j-5C TECrIN.LuCY. NEWM ATLRI LS CUMPUJND ThE PRLBLEM.

11,TtGC ATEL MANLUFACT.jRIN; ,Y-)TLN ( I m)-AAI

,. .. T -MS ARE .i PPLiEL LADLALLY uUT iHLP,' i S N - )AI A'.'ANACLtNT Y- TLP FiR TrE ENTIRE MFu ACrivily. THIS

7 IiUKiEAStS CL5T .,LIE IC L-.N.~ LEAD TIMES, -)C nZLL! EI TR kU PT I L N AjEL SH-CRTAGE5 OF MACHINL AVATLABILTY, LABLR

0A~ M AT E PI AL.

t43-

1") K -7 )' CuNTRjL FZP.k P/, iEM4PuN C,:MPONE, ,T

,Cr:I i;AL, F K jt" J 1, -1 T T jC A . TiiS I S 1 A H I C L IST T -L'~~~P-~. L, ?J LEL J .-CH ALLLY SI ELL S R kP.

6 S~o3,9F IkL AL\cUT LkT I CA L L'EIJ E -. TCi

T Y -(&Y A~1 L SI ~F W R r, 5 hi V. LE) A VE kT

1~. S P K L LJ Fh y r L i, L uE LN A 1 C,,. I t U~T 511 kT[ AL1 1% ~L.C T Iu? CAPA IL ITY.

Ti I M I Ul. L )IIAVINL) UF 6UN IUJ B Li

I TLt" E. I A T ILoE 9-Q j.\ I N 6 rKA T I LN ~ V UKF C L FIN1SHIN SZ~ L ?ITkRLL ;ARL A T IE CiNjL' I;4G, Cl-,L vL MtTAL RLYVAL

T Lv~ ;A L A L S . H I Cr I~L . LI', C S T .

2 4

I.%

Page 29: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

PRL JE CT S A L'DtD IN e N UA L F, LYo 5( LON TINNJEE b

AUfL INSPECTLjN + PP..EC iLjiJ OF vmEAPuNS PARTS MFu.

FLR EARREL 6,G CJRKENT HAN.) uAuED iNSPECTILN 1, A MAJORrTrI~ FACTUjR. 6ARREL STRAIL7MTEi ING Ij ALSO JUNE MANUALLY A5

'N MANY AS 13 TIMES UURIW,~ ToE MFG' CYCLE. NEtt UNC LLUIP jEING,PROLUkEL VIA PIF 65X79Bc, KEw.UIRL5 CLNTRAL CUiNTRLJL.

t; 6tj oLu3LESIGiN CRITLRIA FJ'R HAkLE,\I(NC

SLLLCILLN OF lHE LEST HARuE;,ING PKDC.E55. 1NCUMPLETEHARk.ENItiG THRUUGHLUUT THL LCHPLNhELNT ANL) CCMPLILATIUNS CAu~tDULRIN6 THE HEAT TREMTME %T O wELDME, T:s ARE RECUSRIN 1PkLELMS CURRLTLY ADDPRESSELi bY EMPIRICA~L METHI~hS.

?c c4ibFLEAI61L MFc SYSTEM W1Tti )PECIAL TPu L iNo K I A

FLEX12Lc MALHINN .YSTLM (FMS) TECm-NLLGY LFFEKS MANYAUVANTAuJES TOi PLAITS THAT MANuFACTUkE PARIS L,,, LO, TO MIDVLLUME i.UANITITlES. HCLVER', E TABLIS)HIN, FEASiBILITY,PLRLHASiNL1 , ANO IMPLEME~TIlNu FMS 15 WICL IN 5(LOPE A14D VERYCS MPLEX.

A 1,'G- Fl-k iEAPNS L~~P NLNTS OFTLN C,;NlAiN EACLS'I iL5t-RINKACE CAVITIES AND vL'i.,, RtSJLTI. c4 IN', REELTIUi UJRCuSILY &ELL RPA.IR.

AoJTLMATLC liiSPECTIEN EF RECJIL LCi'lPNLNT5 ((A;.)

MANY L'.,,P..NLNrS AR~E UINSASLvA~jEMFLE bLCAU.)E CYLINL)RICITY ISL,, - AFT EK A ! AIUFALR , Nua PRL.CtS 5J -P iALCLPTA.1 L )UKf AC.

I'.LURrY TH$ OMPultuNTS AKE USUALLY tUW'DLTECTE" LN.1ILNLEuLLS5 STLP IN THE PRO .. ESS RLXTI,%3S IA5VE BEEN PErKFuRMEL.

L)IE CASTlt4G Cf- ANTIFRICTILN METAL CLiMPOo.EJT

A,%TiFt(I(TILU M ET AL F LR PAj K IN , uL A NL, S I.'i R E LLUIL ErAMI. fRSLNTLY rA' D CmST. VEK lC-8j PEKsCLNI JF Tr-1 'MLTM.. H

I :ALL5 HAS 1-1 BL i,A' 4 INLL 6FF AT A o~ C-.ST.

25

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't,~ w

Page 30: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

PR.JLCIS AojDEU IN e~ 1IALF, L~d5

8,.;~ d518Thlim FLYM CLATIi'.G$ FOk LASEK. tYt Pk-JTLCfIUN

A HLCLN[ REUUIRLMENT FURl IMPLEMLNIATfIN O3F HIGH-Q OPTICALNLTLH FILTEKS FUR LASER TsIREAT uEFE.45L HAS EENESTABLISHEC. THE FILTER DESiGiv mA. dEEN ESTABLLH)HD BUT%MANuFACTURERS JE THEIF J*N SELLCTILN [GF PRu;CESS STLPS TO0

0 FA8KICATE THE FILTEK.

6 r;6 546MACr.INEKY CLNDITIUINi SL k VE IL L N t-E S Y 5T E,

PRUVdISh.N OuES 4'J:T PRESENILY EXIST FOK k-ONTINUCL.SLARuE-SCALE MUNITURING LF MACHINE TuOL L'YNAM~ICS IN .uRiEk TODETECT LONL'ITIOiNS WHILH AK~E LIKELY TO RESULT IN MLChANJCALMb'LFUNCT IJN.

6 66 8553APPLICArluN CF tEFRACTLKY + eTHLR C-AT .-Y TmE SPUTT TECHI

CLATING LINERS wdTH TAN~TALUM tLI:CTP.J0EPu35ITICN FRUm MLuLTENSALTS li.VULVE5 hEATING THE SU65TRAT: TO AbOjuT 8,VO OLGkEE C.ATi~.HIS TEMPERATURE GLtN STEEL UNOER(2ThS UNULSIRABLE CHAN~GESiN' MErt-ANICAL PRCPEKTIL.

6 6u 6 5 9LIM Fjk CsdWNiN, CAE/CAM/C.2mm

Tn-E EACr-A.~c~ -'F 4iN,jF.CTLI,*G LATA AT wATrtRVLIET AR3 ENAL 15LARUELY VA:JLAL , ERR JR PK"UE AND TIME LL JMiNC CURRENTPRULE SS PLANI~~ N.9 5LHELULIN ,, AND) PRLOEU:T lijr CON4TRLLSYSTEeS EXCHAN-~ DATA MIANALLY.

6 86 obU3KL9.TI( vjtLjIN.

PkCuLT I VI TY IN THE o-LL; T)HUP I _J L 1.1ITEL b:-C:ALUSt Tt-L

MAJRjTY OJF THE 'WELUINC~ I-) DONE MANjALLY.

6 8u d6e5rMANwFAClUkIi4C, LF !ULTI-LUv bRLELH hLCmAnl. MS

THE VANLFACTUkE LF MULTI-LUv LOMP"NzNTS IrNVoLVES THL USL CFFuLRV CUrTER. AHICH ARE .SEO TJ MILL TAE REJUIRE,.H CLNt~uUr<ATLAt,. iALrHjUC'F TrilU mEIHir -~kS BLE.. )UCCLS ,FuL '14A~ PKLILTYPE 2A31I , IT L-E, qCT APPE#AR T-. LE FLAS12LL FOR~P KL u L,.T i ' U AN T I II L S

&a.

;p. AIL-k %%% % p.

26 1

Page 31: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

PRuJLCTS AoUD IN 2ND HALF, LY85(CO1iT iNuED)

CONTRUL OF SEQULNTIAL MACHINING IPERATIuNS (CAM)

PRESENTLY, IN ALML)ST ALL AUTOMATED MACHININ( UPERATlONS,CwTTING RATES ARE LUWLRED TU AVUID rOUL BREAKAGC ANLUREJtCTIL.N OF CCMPJNENTS. MALMININfG PARAMETERS ARE SET BYALLLWING FUR ACURST PCSS1BLE CUNDITIUNS.

6 6t 664.1MFG OF TITANIUM ALLuY METAL MATRIXk CANNjN CUMPONENTS

THE INTRODULTU0i. jF TLTANIUM ALLOY + VARIOUS METAL MATRIXFLRHS FLR LIGHT WEIU.HT REINFORCINGj JACKETS UN GUN TuBES %4WILL PRESENT MANUFACTURING PROBLEMS. THE PROBLEMS INCLUDETHE DETERMINATIUN OF PRGPLR TUOLINeG AND METHOD UFMANUFACTURING.

6 86 864.2APPLICATION CF ADVAiiCED MATERIALS Tu CAH4NON PR~uL

EXISTINO MANUFACTURING GUlDtLiNLS ARE NuT YcT ESTABLISHED n

FUR MANUFACTURING TITANJIUM~ ALLOY GUN' TU3E JACKETS. THL USEC-F lITAAkIUM WILL REQUIRE MATERIAL CrIARALTLRIZATIO4.TtiIf-WALL DtSIGNi PRESENTS Pi.OBLEMS ,iITH WELLING, SHRI1,4K

FiTIING, FOkGIN.

L 3j .,7-jbCC'MdAT VEHILL u)EPERMINL PRuDuCTILN FACILirY

PRE.)ENT DESIGN AND FAg RICATION TECHhIwUL5 FLR VEHICLE!)RESuLT IN A 516,NIFILANT MAGINETIC SIGNATiRE. THIS MAGNLTICSIGNATURE CAN bL USED TL FUL.E LAND MINES TL ATTACKs THEV tHIC L E J N 0 tR %.A RR I A %E

i 6u .j8L2H IGt STABILITY TRUSS CH,,RU

UlSE OF ;~RAIDEUr eRAPHITE Tj MAKE PjSSIbLE STRONG BRIuLSLCTICN-, HAS oEtN DuMLN. ,Ti(ATED. BUT, BARRIER TO USING

* ~bkAIDiNU IN PROUCTION 1S THAT #4 $ELIABLE 4LTHOU jF e

IMPkEGNATINL FIbER5 WITH KEs IN jUES -NUT ExA.sT.

t c0i14A .VANCEL HAkCENLC S:iELTC-R CuS[ uPTIiILATILN

FIRST LULNERATIZN HARDEftD SriELTcPS, NuW IN EVELOP ' LNI,EMPLOY THE SAiit MATERIALS A,.D FABRILAT16N TLCHI~QUES USLC1,,I THL PAST l THE JHLLTEK I.NuLSITiY FuR TriE PkO,,UkTlj, UF

W:LMPLEI\L ~%Iu~.LU' MLTrL;S MAKt THL AE- SHLLTEkS FIVLTiMt5 A CLSTLY.

r-AL PKLjE Jf AC2-EL IN 2%LU H,4Lr C'Y85 Ie2127

....................................

....................................

% %~

Page 32: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

MMT PROGRAM

FINAL STATUS REPORTS RECEIVED

-~ DURING 2ND HALF, CY85

29

Page 33: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

FINAL STATUS RLPURT5 RECEIWEij LURING 2N~D HALF, CY85

DMETA

4 71 5052ARMY EN~jINELRING DESIGN HANt)8U1OK FOR PRUDUCTIUN SUPPORT

C '8:u Ou 3T&JA&. PRLDUCTJUN EFFICIENCY RE ILW

LABCOM

4' TUBULAR PLASMA PANEL

H 33 5019LAStR-CUT SLBSTRAT*E3 FOR Mih.R~iAVE TUbE,

ti 84 51L2EXJAM eATTERY MANUFACTURING TECHNULiGY, PHA.)E 11

P 85 5 1 7 4- h E I IAuTu 5PuTTERING PROLESS CiNTRUL FIPRCUUCING ZNO -P~EI

2 'Be 3115EtNGINEEKING FOR METROL0~JY AotD CALIBKAFIUJN

3 'Bi 3115 07DYNAMIC FELTRICAL MEA5UREMLNT 5TANDARDS

2 'd.L 31±.L5 25BASIC MtTkOL~tjY SID FUR USE IN wldE-FANGING ENVIRGNMEIT

3 81 3 115 ~4IMPROVEu UIN-SITL SERVICE

8 2 3115 35V15COSITY AND DENSITY MLA. ,UREMENT5

3 '8 3 15 j

E'ATA ANALYSIS TLCHNIGULS

31

% %

Page 34: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

HNAL STATUS REPUtRTS RcCkJVED OUR~ING, 2ND HALF, CY85(iLONT 1Nu.EU)

2 *83 3115 G FUR MEkOLOUY AN.D CALIBLRATIuN

3 *8.. 3115 ClJiiSLPHSLN EFFECT VOLTAGt sTANDAKD

3 8.1 3115 25BASIC METROJLOGY STC FL~R USE In~ WJjE-RAN(.ING EK-VRuNMENTS

3 '8..3115 34IMPKdJVE0 UN-SITL SERVICt

3 8. 3115 35- ~~ VISLOSITY AND 0kNSIIY M4EAS~UREMENTS

3 '8'4 31LL5ELwCINLERI&4G FUR tMtTRCLOLY A.AD CALLBKATILJN

3 3tt 3115 z5BASIC MtTROLOLUY STD FUR USE 1IN RIUE-RAN61N G EftViRuNMENTS

K '8:j 31i5ENGINEERIN~G FUR METUCLO(IY A.JD CALIBRATIOJN

F 8 i3115 UlJU 5LPF-SL EFFt-CT JECLTAGc -TANUAkD

K' *8: 3 115 17

DYNAMIC ELE...Tkl%.AL MEASuRLMLNI TAPWjikDj

SIMPROVED UN-SITE .ALIBRATIrjN

It 'd 3115 i~7CATA (.ULLLCT IUN/RtEX.CT luN IMPK',-EME~iT

le4Pk.GVE ANNEALli*6 PROC, M..io~TING .jTRULT Ph~G *TtRm %,!2NFIG

N4 '86 3115"4ENGINEERING FUR MLTROLU.kY 4 CALlOkATIUN

9 '6t .1115 4.2AUTuMATED IiiTERL!2i4PAR1SL.N Of- )T4NOjARD RLSiSTflRS

*'6I Ll%~

I4IG~% 1.MIT NUEALL PL%, /J~4 u~JEM N: 'I .

Page 35: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

F-IhAL STATUS REPuRTS RECtIVfw VUKING 2ND HALF, CY85(L0itT INUED)

1 '84 7300IMPRO'YEU L06h CYCLE FATIGUE (LLF) CAST RoTURS

1 '84 7302PI&OLUCTIUN LiF BuRIDL COATED LONG LIFE TuJOLS

STINES STEEL GEAkBUX HuUSING

1 '85 1318STAINLE,)S STEEL GLARSUX HjUSIvoL

1 '8 7415

4~44 MMT T70J BLISA( REPAIRII *8Z 74i6

MMT-IPI PkOGRAM-PARTIN MAAILTTA TAD.)/PNVS

FIBLR REINFLRCEu THERMOPLASTIL STKUCTuRLS

T-730) T%.RoINE ENGINL MFU PRuDUCTIVITY IMPkOVEMENT

(ECLM

I 31 95,>BTiHkD GENtRATILAll LJ LC.)T IMAvE I.~JNIFIL~k TUELS

ELECTkl..AL TEST AhD SLREEflivG LUF CHIPS

4I3 8 D

ALTLMATIC 5LALhi~C OF [iYoRiD PACKA6ES (CAM)

IACLM

f 17 3 7'i9HY~kAULIC RLATURY ACTUATJR.)

HY'8L UL'. RLTAIRv ICTUATuR-

33

%4 4 ~ - 4 4 444d. 44e2 4.\,

Page 36: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

FINAL STATUS REPLRTS RECE IVEO bUkING 7ND HALF, CY85

~ 83. (LONTIt4UEU)

HYDRAULIC RUTARY ACTUATORS FOR M49

T 8i5024GEAR DIE UE IbN + MFG UTILIiING COMPUTEk TEL.HtKOLOGY (LAM)

1 8 6038HIGH DEPOSITION WELUING

1 81 6098PRODUCTION UF SPELIAL AAMuR SIELL

IMCCOM (AMML)

5 'a 17UlBULK TRANSFER OF L14LMICAL MATERIALS

5 Se. 1711RLD PI"O. PHCRUS PQLLuTlO4 ABATt icNT LVALUATILNS

5 '81 396~1IMPkV0 VIBR ACCEPTANCL TESTIN(i F/M7j2,XM51724 FUZES ? S?A

5' 79 ',OuOAUTjMATtD M55 DETLINATUR PROUU(TION tQUIPMENT

5 79 40~440.'.N DEV BL1 PR91 LOMP A,4D AUTu ASSY MACrl M223 FUZL

ChuNThdUUU5 PRUCLS. FOJR GRANULAR CUMP &3

5 84 4273

AUT..MATcD PktJDUk..TICN C.F STll.K PROPELLANT

5 84 44t,6IMPkOVING THE YIELD Of HMA &uURING RLX NITRILYSIS5

5 8 .- 4511DISPOSAL UF FINAL SLUUc-E FRuM ALID RELOVERY OPERATILNS

5 84 4511DISPOSAL LF FINAL SLUL)Gt FRuM ALIJ RECOVERY OPEKATIU45

5 83 '.5344. $AW~ tULLLT CL~vERSkE4. LF S ..AMP EA.UIPME'4T

34

.. m.* 5 %A- ~ .

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Page 37: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

-. ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ - 17 'V ** MX-wf. XfS y fPlW. ~4 F"4 ~ i .i .2 ~ ~ h

FIN~AL STATUS RLPLJRTS RLCLIvEu UUKING 2ND HA~LF, CY85(CCNT aNuEu)

5 '.3 4 5.j44855 6ULLLT CdNVERSICN UF S...AMP E..UIPMEiwT

5 8'4 4.540

CACL3 C"ATiNG CF 7.b2MM BALL PRUPELLANT

S'8.e '5!)7ARBAT

5 '84 4514IlmPKCVEu PRcCt S.z FOR kCA/riMiA F i~ KAtUFAlduR.L

5 84. 4578MuDIFICATION * IMPkuVEMLNT uF DMS PILUI PRUCLSS FOR iDX/HMA

5 '84 -t579WhICE WATLR REC1.VERY SY.j F/~.L0MU~fULE L.A5E MANw.FkCTURl'G

M~FG PKCk. F/v-Aw~uN CALIULtR Di PEfNETRATLJR (,LhM% :.1'm a3Driy

813' 46J7BINARY FALILITY M6NiTuliNt, Au~ vElE.TILNh

4.iLCCM (WVNS)

t .77,.4

GCQCP T.C 'LLGY ".F WtAP04 .YjTtM.) (C.mX)

6 '3. 17e4CkU..P TLCiNiLLuGY OF WLiAPC. iYSTLV..) (CAVJ

HLT I )L.TATIC PMESSINL jHI.) uF LARvE OD14A.C- -..2MPLNclf'- 1

AM-PLILAT~uN OF .jRLUP TELi~lVLiuY T. tKIu .FL~ (CAM)

"'4 I SMALL AKMS mEAP-.. N tE* PRLJCLS.) .PRjCjCTJ.,N lLCINLjGY

19 ro 15 .5PLC fCLE CF ,~ STLEL

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FINAL STATUS REPURTS RECEIVEO UURING 2ND HALF, CY85(DCOT INUEU)

6 '83 8154COMPUTER INTEGRATED MANUFACTURING (C|M) FOR CANNON

4','

6 8&, 8244OPTLMIZE THE HEAT TREATMENT OF ROTARY FURE TUBLS

6 81 83u6ON-LINE PkOUUCTICN INFORMATION SYSTEM (CAM)

6 '84 8324PROLESS CuNTRuL FO, P/A mEAPON CUMPONEiTS

6 '84 b3Z6APPLICATION OF LCORROSION RESISTANT COATINGS

f"84 83i9

FIRE CUTRUL uJPTI(AL .EVILE. NEW PRUCES) PRUDUCTIuN TECH

83 8352SKIVIN (METAL SHAVING) GuN TUBE BORES

6 '82 8416 .4

FLEXIdLE MALHINING SYSTEM - RIA (CAM)

J. 6 85 b60APPLICATION OF LUGONTER HOLDER EwUiPMEWT TU ROTARY FUR(.,ING

V..TmL PKO4E-T. L9MPLETEj IN 2.D HALl-, CY85 6.j

6.

I,%

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'1*a.-.

MMT PROGRAM

SUMMARY PROJECT STATUS REPORT

r

>~

.4.

37

4,

U= -4 4 - . . 4 4 4 -4 4 - . - -.............

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% . N 7-f-- w w U U U r v r v vr ~ S ~t- i-'- N . . 9-q ~-~-- .- -

.IV

MANUFACTURING METHODS AND TECROLOGY PROGRAM

SUMMARY PROJECT STATUS REPORT

T:'-- 73urnmrary Prolect Status Report for each major Army suibcomand.'BM:M) is preceded by the tablhlated 3UBMACOM4 MMT project, funding

statuis. The accuracy of funding amo)unts is based on the i ndividual pro-ect st*atus repnorts. If' a status report was not provided, a pertinent

comm.-ent was added to show those projects that were delin-luent.

Thle sample form on the reverse side of this page is an example of' theformat for the individual project reports that follow. The UJser's (-ideon the next page explains the content of the print out and Table l on thefollowing page identifies the commodity commands responsible for the exe-clition of the prote-ts.

-39

II

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ABU ACTIOR CM /A IDRITIFICATIO! -

" Action Command Identifier Acronym Command

,- Management Engineering Training Activity AMETA D

j Depot Systems Command DESCOM G

..<Laboratory Commnd LABCOM H :

- "Test Measurement Diagnostic TMDE K 5"'l Equipment Support Group

""',Materials Technology Laboratory MTL M

.''..Test & Evaluation Command TECOM 0

! Aviation Systems Command AVSCOM 1

.Communications & Electronics Command CECOM 2

Missile Command MICOM3

" _ . Tank-Automotive Command TACOM 4 w

Armament, Munitions, & Chemical AMCCOM 5,,VCommand (Munitions) (Ammo)"

4',.

"." Armament, Munitions, & Chemical AMCCOM6

:..Troop Support Command TROSCOM7

["'" Table I

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Depot Systems Command DESCOM.,.'.,,:.''.... G &, ... •.,. .,.

,' , 1'vww ' ',""Labo .'rator Command LABCOM, HC',,'" . ."' """''''.... .. . . '.,.','"", . . "." -'L.., ,..,

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APPENDIX I

ARMY MMT PROGRAM REPRESENTATIVES

4115

'I

S. .

....................... .. . . .......................

....-.-.---. ............................................................................................................................ . . .

. ~ ........................................................................................................

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ARMY M4T PROGRAM REPRESENTATIVES

Deartt of the ArnVODC8RDAATTN: DAMA-PPM-P (LTC S. Marsh)Room 3C364, The Pentagon C: (202) 695-0507Washington, DC 20310-0651 AV: 225-0506

HQ, AMCU.S. Army Materiel CommandATTN: AMCPD-SE (Mr. John Holvoet)5001 Eisenhower Avenue C: (202) 274-6748Alexandria, VA 22333-0001 AV: 284-6748

AMCWCOMU.S. Arm Armament, Munitions & Chemical Command

K ATTN: AMSMC-PBS-A (R) (Mr. Carrol Schumacher) C: (309) 782-3517/3665Rock Island, IL 61299-6000 AV: 793-3517/3665

U.S. Army Armament, Munitions & Chemical CommandArmament Research and Development CenterATTN: SMCAR-PMP-P (Ms. Loretta Settles) C: (201) 724-7957Dover, NJ 07801 AV: 880-7957

U.S. Arqr Armament, Munitions & Chemical CommandChemical Research and Development CenterATTN: SMCCR-PMI (Mr. John Kurtz)Building ES101 C: (301) 724-3418/3586Aberdeen Proving Grounds, MD 21010-5423 AV: 584-3418/3586/3010

U.S. Arqr Armament, Munitions & Chemical CommandProduction Base Modernization Agency

.* ATTN: AMSMC-PB (D) (Mr. Albert Siklosi) C: (201) 724-3560/3563Dover, NJ 07801 AV: 880-3560/3563

AMC School of Engineering and LogisticsATTN: AMXMC-SEL-E (Mr. Mickey Carter)Red River Army Depot C: (214) 838-2001Texarkana, TX 75501 AV: 829-2001

AMETA- U.S. Army Management Engineering Training Activity

ATTN: AMXOM-SE (Mr. Paul Wagner) C: (309) 782-4041Rock Island, IL 61299 AV: 793-4041

AMRDLU.S. Army Applied Technology LaboratoryArmy Research Technology Lab (AVSCOM)

. ATTN: SAVRT-TY-ATS (Mr. J. Waller) C: (804) 878-5921/2401Fort Eustis, VA 23604-5577 AV: 927-5921/2401

117

%

p %

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AVSCO14U.S. Army Aviation Systems CommandATTN: AMSAV-PEC (Mr. Joe Pratcher)4300 Goodfellow Blvd. C: (314) 263-3079/3080St. Louis, mD 63120 AV: 693-3079/3080

CECOM

U.. AMyEL-PC-SI-I (Mr. Sada Ba Cnk) C: (201) 532-4035Fort Monmouth, NJ 07703 AV: 992-4995

DESCOMU.S. Army Depot Systems CommandATTN: AMSDS-RM-EM (Mr. Mike Ahearn) C: (717) 263-6591Chambersburg, PA 17201 AV: 238-6591

HDLHarry Diamond LaboratoriesATTN: SLCHD-PO-P (Mr. Julius Hoke) (Ms. Mary Binseel)2800 Powder Mill Road C: (202) 394-1551Adelphi, MD 20783 AV: 290-1551

LABCOMU.S. Army Laboratory CommandATTN: AMSLC-AS-SE (Mr. Harold Garson)2800 Powder Mill Road C: (202) 394-3448Adelphi, MD 20783-1145 AV: 290-3448

MICOMU.S. Army Missile CommandATTN: AMSMI-RD-SE-MT (Mr. Bobby Park) C: (205) 876-2147Redstone Arsenal, AL 35898 AV: 746-2147

MTLU.S. Army Materials Technology LaboratoryATTN: SLCMT-TPP (Mr. John Gassner) C: (617) 923-5521Watertown, MA 02172-0001 AV: 955-5521

RIARock Island Arsenal

P. ATTN: SMCRI-ENM (Mr. J. W. McGarvey) C: (309) 782-4142Rock Island, IL 61299-5000 AV: 793-4142

TACOM/ U.S. Arqr Tank-Automotive Command

ATTN: AMSTA-TMM (Mr. Jamie Florence) C: (313) 574-6065Warren, MI 48397-5000 AV: 786-6065

TECOMU.S. Army Test & Evaluation CommandATTN: AMSTE-TC-M (Mr. Robert Brazzon) C: (301) 278-3677/2170Aberdeen Proving Ground, MD 21005 AV: 298-3677/2170/2375

118

N'v. 1 N

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TMDEU.S. Aro Test Measurement Diagnostic Equipment Support GroupATTN: AMXTM-S (Mr. Ken tagnant) C: (205) 876-1850/2575Redstone Arsenal, AL 35898 AV: 7146-1850/2575

TROSCOMU.S. Army Troop Support CommndATTN: ANSTR-PT (Mr. Richard Green)4300 Goodfellow Blvd. C: (314) 263-2818St. Louis, MO 63120 AV: 693-2818

U.3. Arur Troop Support CommandBelvoir R&D CenterATTN: STRBE-CB (Ms. Betz) C: (703) 664-5174 ~iFort Belvoir, VA 22060 AV: 354-5174

U.S. Ariy Troop Support CommandNatick R&D CenterATTN: STRNC-EML (Mr. Bob Kelly) C: (617) 651-4899Natick, Mh. 01760 AV: 256-4899

WVAWatervliet ArsenalATTN: SMCWV-PPI (Mr. William Garber) C: (518) 266-5319Watervliet, NY 12189 AV: 9T4,-5319

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Page 117: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

PROJECT EXECUTION REPORT

AMXIB-PSDISTRIBUTION:

Department of the Arm/e:HQDA, OASARDA, ATTN: MT RepresenatativeHQDA, DCSRDA, ATTN: DAMA-PPM-P (LTC S. Marsh)HQDA, DCSRDA, ATTN: DAMA-WSW (Mr. Jack Lynn)

Department of Defense:OASD (A&L) PSIR, ATTN: Dr. Lloyd L. Lehn (2 cys)Department of Defense, ATTN: DTIC-BOS (Mr. R. W. Bergmann)

U.S. Army Materiel Command:Cdr, ATTN: AMCCGCdr, A'TN: AMCDE

Cdr, ATTN: AMCDMDCdr, ATTN: AMCDMRCdr, ATTN: AMCPD-ICdr, ATTN: AMCPD-IPCdr, ATTN: AMCPD-IP (Mary Brittain)Cdr, ATTN: AMCPD-PM (Mr. Jim Sullivan)Cdr, ATTN: AMCPD-PT (Mr. Al Elkins)Cdr, ATTN: AMCPD-SE (Mr. John Kicak) (20 cys)Cdr, ATTN: AMXAM-TL (Technical Library)Deputy Exec Dir for Conventional Ammo, A TTN: AMXED-AL (Mr. Jim Lutterback)

, U.S. Army Armament, Munitions and Chemical Command:Cdr, ATTN: AMSMC (D)Cdr, ATTN: AMSMC-ASP (R) (Mr. Rice)Cdr, ATTN: AMSMC-ASA (R)Cdr, A'TN: AMSMC-CG (R)Cdr, ATTN: AMSMC-IRB-C (R) (Mr. Stephen Mapley)Cdr, ATTN: AMSMC-PB (D) (Mr. Albert Siklosi)Cdr, ATTN: AMSMC-PBM-PC (D) (Mr. W. Donnelly) (5 cys)Cdr, AITN: AMSMC-PBM-TI (D) (Mr. Richard Koppenaal)Cdr, ATTN: AMSMC-PBS-A (R) (Mr. Carrol Schumacher) (3 cys)Cdr, ATN: AMSMC-QA (R) (Mr. Richard Fer)Cdr, ATTN: AMSMC-QAH (D) (Mr. George DeMassi)Cdr, ATTN: AMSMC-QAH-T (D) (Mr. George Drucker)Cdr, ATTN: AMSMC-QAS-T (D) (Mr. Jaime Vega)Cdr, A'TN: SMCAR-ESP (R) (5 cys)Cdr, ATTN: SMCAR-EST-L (R) (Technical Library) (3 cys), [Defense Technical

4 , Information Center, ATTN: DDR-1 (2 cys)]

Armament Research & Development Center:Cdr, ATTN: SMCAR-PMP-P (Ms. Loretta Settles) (8 cys)PM, Cannon Artillery Weapons Systems, ATTN: AMCPM-CAWS

Chemical Research & Development Center:Cdr, ATTN: SMCCR-PMI (Mr. John Kurtz)7dr, ATTN: SMCCR-SPS-IL (Technical Library)

123

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Page 118: 8 32 MANUFACTURING METHODS AND TECHNOLOGY PROJECT … · report is compiled, edited, and published for HQ AMC by the Production Engineering Division of the Army Industrial Base Engineering

AMXIB-PSDISTRIBUTION (Cont'd):

U.S. Army Aviation Systems Command:Cdr, ATTN: AMSAV-PEC (Mr. Joseph Pratcher)Cdr, ATTN: AMSAV-QE (Mr. A. Spratt)Cdr, ATTN: Technical Library

U.S. Army Belvoir R&D Center:Cdr, ATTN: STRBECdr, ATTN: STRBE-CB (Ms. Betz)Cdr, ATTN: Technical Library

U.S. Army Communications & Electronics Command:Cdr, ATT1N: AMSELCdr, ATTN: AMSEL-PA-M (Mr. C. Faulkner)Cdr, ATTN: AMSEL-PC-SI-I (Mr. Leon Field)Cdr, ATTN: AMSEL-POD-P-G (Messrs. Feddeler, Esposito, Resnic)Cdr, ATTN: RD&E Technical Documents Center

U.S. Army Depot Systems Command:Cdr, ATTN: AMSDS-QM (Mr. T. Wolf)Cdr, ATTN: AMSDS-RM-EM (Mr. Mike Ahearn)

U.S. Army Laboratory Command:Cdr, ATTN: AMSLCCdr, ATTN: AMSLC-PA (Mr. J. Goon)Cdr, ATTN: AMSLC-AS-SE (Mr. Harold Garson)Cdr, ATTN: DELET-R (Mr. Joseph Key)

U.S. Army Materials Technology Laboratory:Dir, ATTN: SLCMTDir, ATTN: SLCMT-MDir, ATTN: SLCMT-MC (Dr. Morton Kliman)Dir, ATTN: SLCMW-PLDir, ATTN: SLCMT-STQ (Mr. H. Campbell) (Mr. Paul Rolston) (5 cys)Dir, ATTN: SLCMT-TPP (Mr. John Gassner) (2 cys)Dir, ATTN: Technical Library

U.S. Army Missile Command:Cdr, ATTN: AMSMI-CGCdr, ATTN: AMSMI-RD-SE-MT (Mr. Bobby Park) (Mr. Bob Austin)Cdr, ATTN: AMSMI-QA (Mr. Gil Hutchens)Cdr, ATTN: AMSMI-RST (Mr. Lloyd Chapman)Cdr, ATTN: RSIC/Magazine Room

% Cdr, ATTN: AMCPM-RA

U.S. Army Natick R&D Center:Cdr, ATTN: STRNCCdr, ATTN: STRNC-EML (Mr. Bob Kelly)

U.S. Army Tank-Automotive Command:

Cdr, ATTN: AMSTA-QAT (Mr. F. Braun)Cdr, ATTN: AMSTA-TMM (Mr. Jamie Florence)Cdr, ATTN: AMSTA-RPCdr, ATTN: Technical Library

124

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AMXIB-PSDISTRIBUTION (Cont'd):

U.S. Army Test and Evaluation Command:Cdr, AT rN: AMSTECdr, ATTN: AMSTE-TC-M (Mr. William Deaver) (Mr. Robert Brazzon)

U.S. Argm TMDE Support Group:Cdr, ATN: AMXTMCdr, ATTN: AMXTM-S (Mr. Ken Magnant)

U.S. Army Troop Support Command:Cdr, ATTN: AMSTRCdr, ATTN: AMSTR-PT (Mr. Richard Green) (Mr. G. P. McMichael)Cdr, ATTN: AMSTR-Q (Mr. W. Creel)

Pine Bluff Arsenal:Cdr, ATTN: SMCPB-CO

Rock Island Arsenal:Cdr, A 'N: SMCRI-CO

kCdr, ATTN: SMCRI-ENM (Mr. J. W. McGarvey)Cdr, A'TN: SMCRI-ENM-T (Mr. Richard Kalkan:

Watervliet Arsenal:Cdr, ATTN: SMCWV-PPI (Mr. R. MaCabe) (Mr. William Garber)Cdr, Benet Wpns Lab, ATTN: AMSMC-LCB-S (Dr. F. Heiser)

,* Cdr, Benet Wpns Lab, ATTN: AMSMC-LCB-TL (Tech Library)

Army Ammunition Plants:Cdr, Crane AAA, ATTN: SMCCN-EDP (Mr. Bill Gates), SMCCN-QAM I-C

(Mr. S. R. Caswell)Cdr, Hawthorne AAP, ATTN: SMCHW-ADFCdr, Holston AAP, ATTN: SMCHO-COCdr, Iowa AAP, ATTN: SMCIO-ENCdr, Lone Star AAP, ATTN: SMCLS-ENCdr, Milan AAP, ATTN: SMCMI-ENCdr, Mississippi AAP, ATTN: SMCMS

Depots:

Cdr, Anniston Army Depot, ATTN: SDSAN-RM-PPM (Mr. B. H. Haynes)(Mr. P. B. Hamilton) (Mr. Mike Trowse)

Cdr, Corpus Christi Arny Depot, ATTN: SDSCC-MPI (Mr. Mike Adhern), SDSCC-CME(Ms. Brenda Lake), SDSCC-MPI (Mr. Don Wells)

Cdr, Letterkenny Army Depot, ATTN: SDSLE-MME (Mr. David Kaufman), SDSLE-MMS(Mr. Gerald Cline)

Cdr, Mainz Army Depot, ATTN: SDSMZ-FMD (Mr. Karl-Heinz Theuerkauf)Cdr, New Cumberland Arqy Depot, ATTN: SDSNC-ME, SDSNC-F (Mr. Joseph Bush)Cdr, Red River Army Depot, ATTN: SDSRR-MO, SDSRR-ME (Mr. Gary Fuller)Cdr, Sacramento Arqr Depot, ATTN: SDSSA-QSM-2 (Mr. Mike Sheehan), SDSSA-RPM-I

(Mr. Pat Coghlan), SDSSA-R (Mr. B. Grindle)Cdr, Seneca Army Depot, ATTN: SDSSE-FX (Mr. Scott Woodworth)Cdr, Sierra Army Depot, ATTN: SDSSI-DED (Mr. Donald Smedes)

125

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AMXIB-PSDISTRIBUTION (Cont'd):

Depots (Cont'd):Cdr, Tobyhanna Army Depot, ATTN: SDSTO-ME, SDSTO-ME-E (Mr. Frank Estock)Cdr, Tooele Army Depot, ATTN: SDSTE-MAE, SDSTE-FM (Mr. Stan Perkes),SDSTE-MAE-E (Mr. Douglas Deem)

Miscellaneous Army Organizations:Dir, AMC School of Engineering & Logistics, ATTN: AMXMC-SEL-E (Mr. Carter)

(Mr. Achord)Cdr, Army Combat Systems Test Activity, ATTN: STECS-DA-MCdr, Army Installations & Services Activity, ATTN: AMXEN-RICdr, Arqm Logistics Management Center (ALMC), ATTN: AMXMC-ACM-MA (Mr. East)Dir, Army Management EiLgineering Training Activity (AMETA), ATTN: AMXOM-SE

(Dr. Shallman) (3 cys)Cdr, Army Signals Warfare Lab, ATT1N: DELSW-MPCdr, Army Foreign Science and Technology Ctr (FSTC), ATTN: AIAST-RA-ST3

(Mr. David Barlow)Cdr, Detroit Arsenal Tank Plant, ATTN: AMCPM-M60-TP (Mr. Tom Zemke) (2 cys)Cdr, Dugway Proving Ground, ATTN: STEDP-PO-M (Mr. E. D. Soliven)Cdr, Harry Diamond Labs, ATTN: SLCHD-PO-P (Mr. Julius Hoke) (Ms. Mary Binseel)Cdr, Night Vision & Electro-Optics Lab, ATTN: DELNV-SEPM, Mobile Electric Power, ATTN: AMCPM-MEPPM, Stand-off Target Acquisition System, ATTN: AMCPM-STA

Air Force:Cdr, Air Force Logistics Command, ATTN: AFLC-MAX

Cdr, Air Force Systems Command, ATTN: SD/PD (Mr. Henry Black)Cdr, Air Force Wright Aeronautical Lab, ATTN: AFWAL/LT, AFWAL/MLS, AFWAL/MLTE,AFWAL/MLTN

Cdr, San Antonio Air Logistics Ctr, ATTN: B. Boisvert-MMEI, Kelly AFB

Navy Organizations:Cdr, Naval Material Command, ATTN: Code 06h (Mr. J. W. Mclnnis)Dir, Naval Mat Comd Ind Resources Detachment, Bldg. 75-2Cdr, Naval Ocean Systems Ctr, ATTN: Code 926 (Dr. Wil Watson)Cdr, Naval Ordnance Station, ATTN: Code 5253 (Mr. Craig Smith)

Cdr, Naval Sea Systems Command, ATTN: Code SEA-05R23 (Mr. T. E. Draschil)Cdr, Naval Weapons Ctr, ATTN: Code 36h0h

Mr. Del Spalsbury, Battelle Labs, -05 King Avenue, Bldg 13, Ofc 2044,Columbus, OH 43201

126

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