8150101113 t 2

XD 6Smart Module (SM) in connection with the Toughbook

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6 Smart Module (SM) in connection with the Toughbook

6.1 Safety instructions

To ensure that the Smart Module/Toughbook functions correctly it is essential that you observe the following:

CAUTION

Damage to the Smart Module/Toughbook due to improper use Never use the Smart Module/Toughbook in the proximity of heat sources (e. g.

heater, oven), exhaust gases, magnetic fields, or current sources. Do not expose the Smart Module/Toughbook to impact, vibration, or humidity

(water or other liquids). Never repair or service the inside components yourself, but take it to your

WABCO dealer.

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Smart Module (SM) in connection with the Toughbook

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6.2 Part lists Advanced / Premium packages

Advanced package

Three versions of the Advanced package are available: as a full version without WABCO cable set and without WABCO system software without laptop and without laptop accessories Please check your Advanced package is complete. With the purchase of the Ad-vanced package (full version) you should have received the parts listed in the table below. If the package is incomplete, please contact your WABCO partner.

Advanced package (full version)

Parts Product number Smart Module case (incl. accessories) *) 446 302 010 0

Laptop Toughbook 446 302 012 0

Cable set Generic (towing vehicle, bus, trailer) case *)

446 302 020 0

Cable set WABCO (towing vehicle, bus, trailer) case *)

446 301 020 0

Generic Software for Advanced/Premium packages (already installed)

246 302 001 0

Smart Card for Smart Module (for the initial enabling)

446 302 018 0

DVD drive for Toughbook 446 302 015 0

XD user manual 815 010 111 3 *) The parts of the cable set case are listed in the annex.


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Premium package

Two versions of the Premium package are available: as a full version without WABCO cable set and without WABCO system software Please check your Premium package for completeness. With the purchase of the Premium package (full version) you should have received the parts listed in the ta-ble below. If the package is incomplete, please contact your WABCO partner.

Premium package (full version)

Parts Product number Smart Module case (incl. accessories) *) 446 302 010 0

Laptop Toughbook 446 302 012 0

Cable set Generic (towing vehicle, bus, trailer) case *)

446 302 020 0

Cable set WABCO (towing vehicle, bus, trailer) case *)

446 301 020 0

Generic Software for Advanced/Premium packages (already installed)

246 302 001 0

Smart Card for Smart Module (for the initial enabling)

446 302 018 0

DVD drive for Toughbook 446 302 015 0

Bag for Toughbook 446 302 026 0

Docking station for Toughbook 446 302 024 0

12 V / 24 V adapter for Toughbook 446 302 027 0

Trolley 446 302 021 0

Trolley cover 446 302 036 0

XD user manual 815 010 111 3 *) The parts of the cable set case are listed in the annex.

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6.3 Description of the Smart Module/Accessories

No. Component Description

1 LED Power and Battery Display for the power supply / battery supply

2 Diagnostic communication LED Diagnostic communication indicator

3 HOST communication LED Indicator for the communication between Smart Module and PC

4 Read-in unit For receiving the Smart Card

5 REC (Record) button Activation of the function Flight Data Recorder

6 PWR (Power) button Switch the Smart Module ON and OFF

7 Read-in unit For receiving the Compact Flash Card

Battery compartment (rear side of the Smart Module)

For receiving the storage batteries


9 USB connection Connection for the Toughbook

10 Read-in unit For optional extensions, e. g. WLAN

11 Serial RS232 connection Connection for the Toughbook


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12 ECU connection Connection for the extension cable (to connect with the Multiswitch)

13 Power supply unit connection Connection for the power supply unit cable

Accessories Description

RS232 cable

For connecting the Toughbook to the Smart Module (optional)

USB cable

For connecting the Toughbook to the Smart Module (optional)

Extension cable

For connecting to the Smart Module (to connect with the Multiswitch)

Power supply unit

For connecting the Smart Module to the network

Power supply cable

For connecting to the cigarette lighter (ex-ternal power supply)

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6.4 Commissioning the Smart Module/Toughbook

Connections Connect the power supply unit to the power supply unit connection of the Smart

Module.

Smart Module

Power supply unit

or

Feeder cable

Connect the power supply unit with the mains supply or the feeder cable with the cigarette lighter.

Connect the extension cable to the ECU connection of the Smart Module.

Smart Module

Extension cable

Connect the USB cable to the USB port on the Toughbook.

If you want to work via WLAN, see chapter 6.5 "WLAN", page 51.

Switch on the Smart Module

Press to switch on the Smart Module.

The LED lights up yellow when the Smart Module is supplied with power.

Wait until the LED goes out and then begins to flash.

Boot the Toughbook Boot the Toughbook up.


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Switch off the Smart Module (external power supply)

Press and hold the button until the LED lights up red. While you press the button, you will hear an audio signal.

Switch off the Smart Module (battery operation)

Press and hold the button until the LED goes out. While you press the button, you will hear an audio signal.

Storage batteries The Smart Module is equipped with rechargeable batteries (max. operating time: 45 min.). The recharge time is around 8 h. When replacing storage batteries, replace all 4 batteries (NiNh; capacity: not below 1,500 mAh) with the same storage battery type. The storage batteries recharge automatically when the Smart Module is connected to the power supply unit.

6.5 WLAN

Wireless WiFi communication (WLAN) enables you to reduce the number of cables that often make work difficult for users. It also allows you to use the Smart Module in the local PC network environment.

Commission the Toughbook Connect the Toughbook to a power supply. Boot the Toughbook up.

Make settings in the control panel On the desktop, click the WLAN symbol; see figure below.

Click ON. Click Start => Control Panel => Network Connections Click with the right mouse button on Wireless Network Connection. Click Properties. In the select window, click the item Internet Protocol TCP/IP (last item at the

bottom). The item is highlighted in blue.

Click Properties. Activate the item Use following IP address: Enter the address192.168.000.052 in the input field IP Address. Enter 255.255.255.0 in the input field Subnet Mask. Click OK to confirm your input.

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Connections

1 Screws 2 Cover (transparent) 3 WLAN card 4 Supply cable 5 RS232 cable 6 USB cable

Insert the WiFi card (3) into the read-in unit of the Smart Module. Connect the Smart Module to a power supply with the supply cable (4).

When the WiFi card is initially installed, the Smart Module should be connected with the power cord!

Connect the Smart Module to the computer using the RS232 cable (5) or the USB cable (6).

Making settings in the SmartViewer programme Start the SMARTviewer programme on the desktop.

Click on .

Click Enter the address 192.168.000.053 in the input field IP Address. The address

must be different to the address in the Toughbook.

Click to confirm your input. Enter SMLAN in the input field SSID.

Click to confirm your input. Select WiFi as the new Communications Port. The red dot turns green.

Click to quit the SmartViewer programme and to activate the settings.


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Test connection status Disconnect the connecting cable. After a short delay, the message Connected to: Wireless Network Connec-

tion appears. The WiFi network is now operational. Restart the computer to activate your input. Start the SMARTviewer programme on the desktop. Check the connection between the Smart Module and the Toughbook.

If you see the symbol for the connection status , the device is opera-tional.

Click the Network icon to show the wireless networks. You can also call up fur-ther information on the wireless network.

Unscrew cover Screw the included transparent cover (2) onto the Smart Module to protect the

card.

6.6 Starting the SmartViewer

Switching on the Smart Module

Press .

Booting the Toughbook Boot the Toughbook up.

Opening the SmartViewer Double-click on the programme SmartViewer. After a short time, the start window appears.

Check whether the symbol appears for the communication between the Smart

Module and the Toughbook (appears at the top left of the display).

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Components of the start window

Component Description Component Description

"Page back"

Fault memory

Actual values

Actuator test

Information about ECU

Information on enabling the software

System settings

Communication between Smart Module and Toughbook

Information on the SmartViewer pro-gramme

Immediately exiting the SmartViewer pro-gramme

Help

Adapter cable

Position of the diagnos-tic connection and / or the ECU in the vehicle

Database

Diagnostics

Supply via storage bat-teries

Power supply through the power supply unit

Vehicle battery state Green light: voltage OK Yellow flashing: insufficient voltage ( +8.5 V) Flashing red: voltage too high ( +38 V) The J1850 and ISO 9141 interfaces are switched off at voltages above +38 V.

6.7 System settings

Before you begin with the diagnostics, please make general settings (such as lan-guage, communications type).

Open system settings

Click on .


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Set the communications type

Click on .

Click the red dot behind the desired communication type (such as WiFi, USB). The dot selected changes its colour from red to green.

Set the language

Click on .

Click the red dot behind the desired language. The dot selected changes its colour from red to green.

Open information on the Smart Module (such as the serial number)

Click on .

Back to the start window

Click the activated button .

Activate the system settings

Close the programme by clicking .

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6.8 Diagnostics

6.8.1 Vehicle specification

Example trucks Click the trucks symbol to open the vehicle database.

Specifying the vehicle Select the desired vehicle manufacturer. Select further specifications of your vehicle until the path cannot be opened any

further.

6.8.2 Diagnostic connections

Position of the diagnostic connection and / or the ECU in the vehicle

Click to display the approximate position of the diagnostic connection and / or the ECU in the vehicle.


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(red): Approximate ECU position in the vehicle

(blue): Approximate position of the diagnostic connection in the vehicle.

Adapter cable

Click to call up the page with the Multiswitch and the vehicle-specific adapter cable. You will see a figure of the "Multiswitch" + the associated code

(COD.XXXXX) and the specific adapter cable for the vehicle + associated code (COD.XXXXX).

Back to the vehicle data base

Click to return to the vehicle data base.

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Diagnostic connections

When downloading new software from the Internet, new cables may also be neces-

sary in some cases. Please contact your WABCO partner. Only use the adapter cables suggested by the diagnostic programme. There are different diagnostic connections in the vehicle depending upon the vehi-cle manufacturer; each manufacturer can use more than one jack type. If the battery symbol is not crossed out, the Smart Module has to be supplied with power via the power supply cable.

Connect the extension cable to the "Multiswitch". Connect the "Multiswitch" to the vehicle-specific adapter cable. Turn off ignition. Connect the adapter cable for the vehicle to the diagnostic connection in the

vehicle.

6.8.3 Software activation

The Software Activation page appears.

The software is already activated If the software is already activated, a message appears that you only need to

acknowledge with .


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Enabled during initial start-up of the Smart Module or when the user licence has expired Insert the Smart Card into the read-in unit of the Smart Module. Make sure that

the writing on the Smart Card is facing upwards and the black tip of the arrow (on the Smart Card) is pointing in the direction of the opening on the read-in unit.

Follow the programme instructions. The Smart Card is "erased" when the licence is confirmed and can not be

used again thereafter. You get information on the installed programme design and your personal clearance code.

Click to confirm. Remove the Smart Card.

6.8.4 Carrying out the diagnostics

Before you begin with the diagnostics, please read the safety instructions, see

chapter 2 "Safety instructions", page 9 above and make sure that you follow these instructions. All instructions, notes, and safety instructions must be adhered to during diagnos-tics to avoid personal injury or material loss. Any deviating procedure may lead to incorrect results on the vehicle.

Start diagnostics

Click to start diagnostics. Turn on ignition when the Switch the key on - Enter to confirm message ap-

pears.

Click to confirm. The Software Activation page appears. Please read the previous chapter

"Software activation" on this topic. Wait until the symbol for communication between the Smart Module and ECU

appears (top left in the display). The time may vary for establishing communication (Smart Module and ECU)

depending on the system. The Fault Codes page appears.

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In the event of problems with the connection between the Smart Module and the

ECU, the message Communication problems appears. Repeat? Follow the programme instructions to repeat the process.

Types of faults

Current The faults in the current phase of diagnostics.

Stored A fault that is not current, although stored in the ECU's diagnostic memory.

Registered A fault that is not current, although the programme stored it in the "Temporary diagnostic memory"

Fault deleted

No fault occurred

Using help texts Click the fault you want information on.

Click to call up help texts on the selected fault.

Exit help texts Click the activated F1 key to exit the help texts again.

Corrective measure in the event of an interruption in communications between the Smart Module and the ECU

Turn off ignition.


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Click to close the SmartViewer programme.

Press to switch the Smart Module off.

The LED lights up red. Press to switch the Smart Module on.

The LED lights up yellow. Double-click on the programme SMARTviewer again.

Call up information about the ECU.

Click on .

6.8.5 Repair

CAUTION

Danger of bodily injury!

Pedal actions can cause serious injuries if persons are near the vehicle. Ensure that pedal action is prevented by means of the following measures: Switch the gearbox to "neutral" and actuate the hand brake. Use brake wedges to secure the vehicle against rolling away. Attach a clearly marked note on the steering wheel saying that work is being

performed on the vehicle and that the pedal must not be applied.

Before you begin with the repair, please read the safety instructions, see chapter 2

"Safety instructions", page 9 above and make sure that you follow these instruc-tions. Before you perform any further activities on this system you must query the current fault status again after you have eliminated the fault or have cleared the diagnostic memory. This is the only way to ensure that the fault has been eliminated.

Exit diagnostics

Click to quit the diagnostics function.

Click to confirm.

Making repairs Turn off ignition before starting repairs. Do repairs.

Perform diagnostics Repeat the diagnostics (see chapter "Carrying out the diagnostics").

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6.8.6 Deleting a fault from the diagnostic memory

Before you perform any further activities on this system you must query the current

fault status again after you have eliminated the fault or have cleared the diagnostic memory. This is the only way to ensure that the fault has been eliminated.

Click the fault you like to delete.

Click on . Follow the instructions on the screen.

Click to delete the fault. If the fault reoccurs even though it was cleared, check whether the problem

may be attributed to other factors (including the ECU).

Remedy in the event of message Test disabled w/ running engine

Click to close the SmartViewer programme. Restart the SmartViewer without turning on the ignition. Follow the instructions on the screen.

6.8.7 Actual values

Display actual values

Click on . The Live data selection page appears.

Select actual value(s) Click the desired actual value(s). The dot selected changes its colour from red to green.

Using help texts Click the actual value you want information on.


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The selected value has a green frame.

Click on .

Exit help texts Click the activated F1 key.

Display of actual values

Click to show the selected actual values.

Diagram of the actual value

Click to show a diagram of the selected actual values.

Print

Click to open the print menu. Requirement: You have installed a printer under Windows XP and have con-nected it to the Toughbook.

Back to the list of actual values

Click on .

6.8.8 Actuators test

The Actuators Test function energises all actuators. Only trained and qualified per-

sonnel may perform this function.

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WARNING

Danger of bodily injury! Never use the diagnostic devices to actuate components (actuators test) when

persons are present within the danger zone of the component to be actuated.

Invoke actuator test

Click on . The Actuators test page appears.

Display help texts Select the desired actuator.

Click on .

Exit help texts Click the activated F1 key.

Start actuator test Ensure that there is no one in the danger zone of the actuator to be energised.

Click to start the test for the selected actuator. Follow the instructions to perform the test correctly

6.9 Flight Data Recorder (FDR)

The Flight Data Recorder is an optional kit 446 302 078 0 consisting of the Smart Card 446 302 090 0 and the Compact Flash Card 446 302 060 0. This kit can be used to capture and record data from the electronic control units during autodiagnostics, also during a test drive. The data is recorded continuously and over the entire period of communication with the vehicle. The Flight Data Recorder is an additional function that was integrated into the Smart Module (ECUreader/ECUdecoder). No further hardware is required.


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To activate the Flight Data Recorder, the Smart Module must be connected to a PC. Once the Flight Data Recorder has been activated, the Smart Module can be dis-connected from the PC. The Smart Module then saves the fault developments and the actual value selected at the time of activation to the Compact Flash Card. After recording, the Flight Analyzer can be used to load the record files from the Compact Flash Card to the Toughbook for a graphical analysis of the stored curve traces.

6.9.1 Preparations

Insert Compact Flash Card Before you switch on the Smart Module and before you perform the diagnostics,

insert the Compact Flash (CF) Card 446 302 060 0 into the read-in unit. In the course of a normal diagnostics, the control device data is saved by the Flight Data Recorder.

Perform diagnostics Perform a diagnostics, see chapter 6.8 "Diagnostics", page 56.

Enable Flight Data Recorder

Click to open the Software Activation page.

Unlocking When prompted, enter the Smart Card 446 302 090 0.

This Smart Card is not included in the package and must be ordered separately.

If the Flight Data Recorder has already been activated, click to confirm.

Display actual values

Click on . The Live Data Selection page appears.

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Select actual value(s) Click the desired actual value(s). The dot selected changes its colour from red to green.

6.9.2 Recording

Call up recording function

Click on . Follow the instructions.

is deactivated in the following cases: The Flight Data Recorder was not enabled by means of the Smart Card or the

unlock code. The Compact Flash Card for saving the data was not inserted correctly.

Enter a remark on the recording Enter a remark on your recording (to help identify and distinguish the different

recordings).


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Start recording

Click on .

Recording runs during a test drive

Click on . Always close the application before you disconnect the connection. Disconnect the USB cable from the Smart Module. The Smart Module can only be used during a test drive.

Should the communication to the control unit be interrupted due to inadvertent or intentional shutdown of the instrument panel or the Smart Module, the device will automatically attempt (for a maximum duration of 30 minutes) to reconnect when it is switched on again and will then continue the saving process.

Setting the trigger Press the REC/ENTER buttons on the Smart Module.

Further characters are automatically set when faults occur.

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Stop recording

Click on . The SmartViewer programme is closed.

Having completed the recording, reconnect the USB cable to the Smart Module. Double-click the programme SmartViewer on the desktop of the Toughbook.

6.9.3 Data analysis

To load and analyse the data that was saved by the Flight Data Recorder the "Flight Analyzer" software is required. This software is preinstalled on the Smart Handheld Tester. This software does not need to be unlocked. The messages appear in the language that was active at the time of saving. The Flight Analyzer on the other hand adopts the language set in the HOST.

List recordings

Click (bottom left in the display).

Click to read the data of the Compact Flash Card in the Smart Module. The data recording page appears.


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Buttons Description Button Description

Confirmation button Disconnect PC from the Smart Board (test drive with the Smart Module)

Read Compact Flash Card data in the Smart Module

Call up data on the Com-pact Flash Card

Call up Smart Module hardware information

Save Compact Flash Card data to hard disk

Delete marked recording

The data recording page shows a list of recordings that are available in the follow-ing three memory sources: Compact Flash Card in the Smart Module. Local archive on the PC. Read-in unit for the Compact Flash Card that is connected to the PC. The latter of the three options requires that the Smart Module is correctly con-nected before the Flight Analyzer programme is opened and that it has established a communication to the PC. Any file may be deleted or moved to the local archive on the PC.

By pressing (or double-clicking the selected file) the select mode of the saved actual values is opened automatically.

Display actual values Select the desired language.

Click on . The page with the recorded actual values appears.

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Graphical representation Click the desired actual value.

Click on .


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Buttons Description Button Description

Help

Go to next chart Go to previous chart

Go to end of chart Go to beginning of chart

One row up One row down

Mark row with pin Print

Exit graphic view

Click or .

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Software

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7 Software

Tips for downloading new software

When downloading new software from the Internet, new cables may also be neces-sary in some cases. Please contact your WABCO partner.

XD pack-ages

Software

Compact Generic Software CV Smart Handheld Tester

Advanced Premium

Generic Software CV for SmartReader (software in Smart Module) and SmartViewer (Software on the Toughbook) WABCO Software 1 year subscription

Advanced* Premium*

Generic Software CV for SmartReader (software in Smart Module) and Smart Viewer (Software on the Toughbook)

7.1 WABCO Diagnostic Software subscription

Registration is only possible with Advanced or Premium packages including

WABCO System Diagnostics.

Boot up your PC. Call up the following website: http://abo.wabco.info/xd.php

You do not own a WABCO Diagnostic Software subscription yet Enter your WABCO Expert Diagnostics User Code (see certificate) in the XD-

Number field.

Every Advanced and Premium package with WABCO System Diagnostics also

includes the WABCO Expert Diagnostics User Code.

Click Continue and follow the instructions. If your registration was successful, your subscription is valid for 1 year from

the date of subscription. We will send you your access data (User name and Password) via e-mail. Using these access data, you can download the desired software from the download page.

You already subscribed to the WABCO Diagnostic Software subscription Activate item I already subscribed to the WABCO Diagnostic Software subscrip-

tion. Then enter your access data (User name and Password). Click Continue and follow the instructions.

7.2 Download of software updates / upgrades

Updates are made available for download from the Internet on a quarterly basis. Boot up your PC. Open the WABCO website: http://www.wabco-auto.com

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In the Quick Access Links box, click WABCO Diagnostics.

Under Diagnostic Services click the link WABCO Expert Diagnostics.

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Software

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In the bottom section, click Download software here.

Click the link of the software that you wish to download.

7.3 Install Generic Software Update

Requirement: The Smart Module or Smart Handheld Tester has to have a power

supply. You can only do updates and upgrades with a serial or USB cable, but not via a wireless connection.

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7.3.1 Smart Module in connection with the Toughbook

Start-up Make the connections, see chapter 6.4 "Commissioning the Smart Mod-

ule/Toughbook", page 50.

Press to switch on the Smart Module.

LED is yellow: Smart Module is energised. Make sure that the USB driver is installed and that the Smart Module is con-

nected to the mains and to the PC. Boot the Toughbook up.

Unzip the update

Double-click the file SmartReader_WABCO_VXXX_EN.exe that you have downloaded from the Internet (V = Version, XXX = Version number).

Click Setup to unzip the files. Follow the procedure. Click Yes if the message ICON on DESKTOP appears.

The folder WABCO Expert Diagnostics_VXXX appears on the desk-top.

Double-click this folder. Double-click the file SmartReader_Wabco_VXXX (V = Version, XXX = Version

number). The following window appears.

Install update For Communication port select the port USB.

If USB is not available as an option for selection, check the connections.

Click Start. Click on OK, when the Smart Module is connected to a power supply.

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The installation may take a few minutes and is only complete when the message

Device Update Completed appears.

Click OK.

Click on to close the application.

Now click the file SmartViewer_Wabco_VXXX that you have downloaded from the Internet.

Click on Setup.

If no Java driver is installed on the PC, download it from our website:

http://www.wabco-auto.com, see chapter 7.2 "Download of software updates / upgrades", page 72

Click the link Download Section. The message Installation complete appears.

Click OK. The update has now been installed.

Open update

Open the programme SmartViewer via the folder SmartModule_Wabco_VXXX or via Start / Programs / WABCO.

7.3.2 Smart Handheld Tester

Start-up Make the connections, see chapter 5.4 "Initial start-up of the Smart Handheld

Tester", page 17. Boot up your PC. Make sure that the USB driver is installed and that the Smart Module is con-

nected to the mains and to the Laptop.

Press on the Smart Handheld Testers to switch it on.

Unzip the update Double-click on the file SmartHandheldTester_WABCO_VX.XX.exe that you

have downloaded from the Internet. Click on Setup. The message Create an icon on your desktop appears:

Click Yes. The message INSTALLATION COMPLETE appears.

Click OK. Double-click on the newly created shortcut

WABCO_SMARTHandheld_tester_VXXX on the desktop (red symbol). The following window appears.

Install update For Communication port select the port USB.

If USB is not available as an option for selection, check the connections.

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77

Click Start. Click on OK, when the Smart Module is connected to a power supply.

The installation may take a few minutes and is only complete when the message

Device Update Completed appears.

Click OK.

Click on to close the application. If the message Update complete, press button for continuing appears on the

display of the Smart Handheld Tester, click on any button (except ). The update has now been installed.

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Repair service

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8 Repair service

WABCO will provide you with a loan device to replace a defective device over the repair time. If you want to make use of this service, please call the following freephone number:

WABCO Expert Diagnostics Hotline: 00 800 438 922 26

(Monday to Friday: 8:00 to 17:00; Saturdays: 8:00 to 12:00)

WABCO's carrier delivers the replacement directly to your workshop and will also take the faulty device with him. Europe (EU) The defective device will be replaced by a loan device within 24 to 48 hours. Europe (Not EU) The defective device will be replaced by a loan device within 48 to 72 hours.

Remove the hard disc before you hand over the Toughbook to the carrier.

Once the repair has been completed (4 to 6 weeks), the carrier will deliver the re-paired device back to the workshop and will also take the loan device with him. Warranty: The freight, repair and replacement costs are under warranty. Your workshop has to pay any other costs.

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9 Disposal

Do not dispose of electronic devices, batteries, or accumulators together with household refuse. Instead it must be handed over to a designated collection point. Observe the national and regional regulations. Please contact your WABCO partner if you have any questions.

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Annex

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10 Annex

10.1 Components of the XD packages

XD packages Components Product number Compact Advanced Advanced* Advanced** Premium Premium*

Smart Handheld Tester case (incl. accesso-ries)

446 302 011 0 x - - - - -

Generic Software for Smart Handheld Tester 246 302 003 0 x - - - - - Smart Card for Smart Handheld Tester (for initial first enabling)

446 302 017 0 x - - - - -

Cable set Generic (towing vehicle, bus, trailer) case

446 302 020 0 x x x x x x

Access to Hotline --- x x x x x x Loan Exchange Service --- x x x x x x Training --- x x x x x x XD user manual in different languages 815 010 111 3 x x x x x x Generic Software for Advanced/Premium packages

246 302 001 0 - x x x x x

Smart Module case (incl. accessories) 446 302 010 0 - x x x x x Smart Card for Smart Module (for the initial enabling)

446 302 018 0 - x x x x x

Laptop Toughbook (with English keypboard) 446 302 012 0 - x x - x x DVD drive for Toughbook 446 302 015 0 - x x - x x Cable set WABCO (towing vehicle, bus, trailer) case

446 301 020 0 - x - - x -

WABCO system software 1 year subscrip-tion

246 301 900 0 - x - - x -

Bag for Toughbook 446 302 026 0 - o o - x x Docking station for Toughbook 446 302 024 0 - o o - x x 12 V / 24 V adapter for Toughbook 446 302 027 0 - o o - x x Trolley 446 302 021 0 - o o - x x Trolley cover 446 302 036 0 - o o - x x WLAN 446 302 022 0 - o o o o o Colour ink-jet printer 446 302 028 0 - o o o o o Laser printer for black/white print 446 302 029 0 - o o o o o Smart Card Update for Smart Handheld Tester for update after 1 year

446 302 037 0 - - - - - -

Smart Card Update for Smart Module for update after 1 year

446 302 038 0 - - - - - -

x = standard component o= optional component - = not part of the packages * = without WABCO cable set and without WABCO system software ** = without laptop and without laptop accessories

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10.2 Order number of the XD packages 446 302 XXX 0

Laptop XD packages

Language Product number Compact Advanced Premium Advanced* Premium* Advanced**

English 012 001 002 003 004 005 006

German 040 001 102 103 104 105 106

French 041 001 112 113 114 115 116

Italian 042 001 122 123 124 125 126

Spanish 043 001 132 133 134 135 136

Dutch 045 001 152 153 154 155 156

Swedish 046 001 162 163 164 165 166

Norwegian 047 001 172 173 174 175 176

Swiss German

048 001 182 183 184 185 186

Portuguese 049 001 192 193 194 195 196

Russian 050 001 202 203 204 205 206

Polish 051 001 212 213 214 215 216

Slovenian 052 001 222 223 224 225 226

Greek 053 001 232 233 234 235 236

Turkish 054 001 242 243 244 245 246

* = without WABCO cable set and without WABCO system software

** = without laptop and without laptop accessories

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10.3 Smart Cards

The Smart Cards are required to activate XD and can be used within a period of two years beginning with the date printed on the card. Smart Card for first use: This card is supplied with every XD package and has the same features as the M12

Smart Card. M12 Smart Card: This card is valid for 12 months. After this time, a further Smart Card must be used. Within

the 12 month period you can install any number of new software versions. 4UP Smart Card: This card permits updating the software four times, provided you also have the NTL Smart

Card. NTL Smart Card: This card switches XD to permanent activation. Updates of the software require the 4UP

Smart Card. The following Smart Cards are available:

Part number Smart Cards

446 302 017 0 Smart Card 366d HHT for initial enabling

446 302 018 0 Smart Card 366d SM for initial enabling

446 302 037 0 Smart Card 366d HHT for update after 1 year

446 302 038 0 Smart Card 366d SM for update after 1 year

446 302 062 0 Smart Card CV 4UP OR OTC

446 302 063 0 Smart Card CV M12 SM OTC

446 302 064 0 Smart Card CV NTL OR OTC

446 302 065 0 Smart Card CV NTL NR OTC

446 302 066 0 Smart Card CV 4UP NR OTC

446 302 067 0 Smart Card CV NTL SM OTC

446 302 068 0 Smart Card CV 4UP SM OTC

446 302 080 0 Smart Card CV 12M SM SPX

446 302 081 0 Smart Card CV Reflex SPX

446 302 083 0 Smart Card CV M12 OR SPX

446 302 084 0 Smart Card CV 4UP NR SPX

446 302 085 0 Smart Card CV OTC 3130

446 302 086 0 Smart Card CV OTC 4130

446 302 087 0 Smart Card CV 4UP SM SPX

446 302 088 0 Smart Card CV SM OTC

446 302 089 0 Smart Card Flightrecorder Handheld Tester

446 302 090 0 Smart Card Flightrecorder Smart Module

446 302 091 0 Smart Card Scope

446 302 092 0 Smart Card CV NTL NR

446 302 093 0 Smart Card CV NTL SM SPX

446 302 094 0 Smart Card CV NTL HHT

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Part number Smart Cards

446 302 095 0 Smart Card CV 4UP HHT

446 302 096 0 Smart Card CV NTL SM

446 302 097 0 Smart Card CV 4UP SM

446 302 098 0 Smart Card CV NTL OR

446 302 099 0 Smart Card CV 4UP OR Error message Remedy

The Smart Card is inva-lid / defective.

Note the Smart Card code displayed and contact your WABCO dealer.

The Smart Card is blank.

The Smart Card has already been used. Please contact your WABCO partner.

The annual licence has expired.

Contact your WABCO dealer and ask for a new Smart Card.

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10.4 Accessory Cases

Cable set WABCO (towing vehicle, bus, trailer) case 446 301 020 0

Figure Product number

Components

446 301 022 0 Diagnostic Interface Set (USB)

446 300 327 0 35-pin EPS connection adapter

446 300 404 0 ABS/ASR "D/E" connection adapter

446 300 329 2 Diagnostic cable for trailers

446 300 340 0 EBS DaimlerChrysler ACTROS diagnostic cable

446 300 344 0 EBS Euro diagnostic cable

449 612 010 0 VCS I diagnostic cable with socket OE

449 672 030 0 TEBS diagnostic cable with socket OE

Cable set Generic (towing vehicle, bus, trailer) case 446 302 020 0


Components

446 302 400 0 Multiswitch, SL31293

446 302 401 0 Interface, FLA, SL31121

446 302 402 0 Interface, PSA, SL31122A

446 302 404 0 Interface, PSA/FIAT, 30-pin, SL31132A

446 302 405 0 Interface, Ford, 5-pin, SL31134

446 302 406 0 Interface, Ford, 3-pin, SL31135

446 302 407 0 Interface, VW, 2+2 pin, SL31136A

446 302 408 0 Interface, Skoda, 5-pin, SL31137

446 302 409 0 Interface, Renault, SL31139

446 302 410 0 Interface, Renault, 12-pin, SL31147

446 302 411 0 Interface, Mercedes, 38-pin, SL31191

446 302 412 0 Towing vehicle adapter cable, IVECO, 30-pin, SL31298, for Stralis, EuroStar, EuroTech, EuroTrakker, EuroCargo, EuroFire, IrisBus and Astra series

446 302 413 0 Towing vehicle adapter cable, IVECO, 30-pin, SL31299, for Daily

446 302 414 0 Towing vehicle adapter cable, MERCEDES/WABCO, 14-pin, SL31303, for Sprinter, Actros, Atego, Volkswagen LT

446 302 415 0 Trailer adapter cable, WABCO, 7-pin, SL31305, for WABCO trailer systems

446 302 416 0 Towing vehicle adapter cable, RVI, 12-pin, SL31307, for Kerax, Magnum, Maxter, Midliner m, Premium

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Components

446 302 417 0 Towing vehicle adapter cable, DAF, 16-pin, SL31308, for DAF vehicles

446 302 418 0 Towing vehicle adapter cable, SCANIA, 16-pin, SL31309 for SCANIA vehicles

446 302 419 0 Towing vehicle adapter cable, MAN, 12-pin, SL31337, for TGA

446 302 421 0 Trailer cable, HALDEX, 4-pin, SL31367, for central diagnostic plug

446 302 420 0 Interface, J1962-B, SL31350

446 302 422 0 Trailer cable, HALDEX, 4-pin, SL31368

446 302 423 0 XD Ford specific EOBD, SL31330

446 302 427 0 XD trailer cable, Knorr, 7-pin, SL31385

446 302 428 0 XD towing vehicle adapter, VOLVO, 8-pin, SL31424

446 302 430 0 XD Truck Adapter, MAN, 37 pin for F2000, L2000

446 302 432 0 XD Truck Cable, RENAULT, J1962-B (from 2009 in case)

Interfaces for lightweight commercial vehicles are connected using the extension cable (is enclosed in both the Smart Modules and the Smart Handheld case)

Cable case 446 302 039 0 for SPX/Tecnotest passenger car test devices This case contains diagnostic cables that supplement the cable case for passenger cars with the cables required for commercial vehicles.


Components

446 302 412 0 XD towing vehicle adapter, VOLVO, 30-pin, SL31298WA


446 302 414 0 XD towing vehicle adapter, MERCEDES/WABCO, 14-pin, SL31303WA

446 302 415 0 XD trailer adapter, WABCO, 7-pin, SL31305WA

446 302 416 0 XD towing vehicle adapter, RVI, 12-pin, SL31307WA

446 302 417 0 XD towing vehicle adapter, DAF, 16-pin, SL31308WA

446 302 418 0 XD towing vehicle adapter, SCANIA, 16-pin, SL31309WA

446 302 419 0 XD towing vehicle adapter, MAN, 12-pin, SL31337WA

446 302 421 0 XD trailer cable, HALDEX, 4-pin, SL31367WA

446 302 422 0 XD 2. trailer cable, HALDEX, 4-pin, SL31368WA

446 302 427 0 XD trailer cable, KNORR, 7-pin, SL31385WA


446 302 430 0 XD towing vehicle adapter, MAN, 37-pin, SL31432WA

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10.5 Kits

Kit number Kit components

446 302 070 0 XD CV Integration Kit SPX Reflex 3130: Cable case 446 302 039 0; Smart Card 446 302 083 0

446 302 071 0 XD CV Integration Kit SPX Reflex 4130: Cable case 446 302 039 0; Smart Card 446 302 081 0

446 302 072 0 XD CV Integration Kit OTC Reflex 3130: Cable case 446 302 039 0; Smart Card 446 302 081 0

446 302 073 0 XD CV Integration Kit OTC Reflex 4130: Cable case 446 302 039 0; Smart Card 446 302 086 0

446 302 074 0 XD CV Integration Kit Smart Module SPX: Cable case 446 302 039 0; Smart Card 446 302 080 0

446 302 075 0 XD CV Integration Kit Smart Module OTC: Cable case 446 302 039 0; Smart Card 446 302 088 0

446 302 076 0 4-channel oscilloscope

446 302 077 0 Flight Data Recorder for Smart Handheld Tester: Compact Flash Card 446 302 060 0; Smart Card 446 302 089 0

446 302 078 0 Flight Data Recorder for Smart Module: Compact Flash Card 446 302 060 0; Smart Card 446 302 090 0

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10.6 Technical data and regulations

Technical data

Smart Module

Supply Power unit: 100-240 V AC 50 Hz Vehicle battery: 12-32 V NiMh battery: 8,4 V, 2000 mA/h

Max. consumption 7 W normal 13 W charge

LCD display Graphic TFT colour display: 11,5 x 9 cm (5.7)

Keyboard 15 keys

Input/Output Connections for: ECU External power supply USB, e.g. for the Toughbook RS232 i.e. for the Toughbook VGA for VGA monitor GND for vehicle ground Future communication upgrade 4-channel oscilloscope

Read-in units for: Smart Card Compact Flash Card

Operating temperature Humidity

0 to +45 C 20-55 %

Storage temperature Humidity

-5 to +50 C 20-60 %

Dimensions (height x width x depth)

275 x 195 x 65 mm

Weight 1,14 kg

Impact resistant, dust and grease-proof and splash protected

Smart Handheld Tester

Supply Power unit: 230 V AC 50 Hz +12 V Vehicle battery: 8-42 V NiMh battery: 4 x 1.2 V AA

Max. consumption 2,7 W normal 15 W charge

Keyboard 2 keys

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Smart Handheld Tester

Input/Output Connections for: ECU External power supply USB, e. g. for a printer RS232 i.e. for the Toughbook

Read-in units for: Smart Card WLAN Compact Flash Card

Operating temperature Humidity

0 to +40 C 20-55 %

Storage temperature Humidity

-5 to +50 C 20-60 %

Dimensions (height x width x depth)

195 x 140 x 45 mm

Weight 0,7 kg

Impact resistant, dust and grease-proof and splash protected

Colour inkjet printer Epson StylusTM C86

Resolution: 5760 x 1440 dpi

Dimensions 462 x 263 x 196 mm

Borderless printing to DIN A4

USB and parallel interface for flexibly interfacing to the Toughbook & to Mac

Laser printer Epson EPL-6200

Resolution 1200 dpi

Dimensions 385 x 261 x 279 mm

Network-compatible DIN A4 black and white laser printer

Standard support from ESC/page, PCL6, PCL5 and Adobe Postscript 3

optional network interface

Compatible with Windows and Mac

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WLAN

Range 100 m

Data transfer rate 11 Mbps

Frequency 2,4 to 2,4835 GHz

Power supply +3.3 V from Smart Module connection

Consumption 1 watt

Operating temperature 0 to +40 C

IEEE 802.11b compliant

128 Bit WEP encryption peer-to-peer or Accesspoint Protocol

WiFi module Pretec 802.11b Wlan Compact Flash card Type I

With software version 4.3 or higher and supporting software, printout possible on all Windows-

compatible printers.

Guidelines

The Smart Handheld Tester and the Smart Module are designed for vehicle diagnostics on the manufacturer's premises and satisfies the requirements of the ISO DIS 15031-4 guideline and the following standards: ISO 9141-2 ISO 14230-4 (KWP 2000) ISO 15765-4 (CAN) ISO 11519-4 (SAE J1850)

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BCO

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WABCO Vehicle Control Systems is one of the world's leading providers of elec-tronic braking, stability, suspension and transmission automation systems for heavy duty commercial vehicles. Cus-tomers include the worlds leading commercial truck, trailer, and bus manu-facturers. Founded in the U.S. in 1869 as Westinghouse Air Brake Company, WABCO was acquired by American

Standard in 1968 and spun off in 2007. Headquartered in Brussels, Belgium, WABCO employs more than 7,700 peo-ple in 31 countries worldwide. In 2007, WABCOs total sales were $2.4 billion. WABCO is a publicly traded company and is listed on the New York Stock Exchange with the stock symbol WBC. www.wabco-auto.com

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