840d_shopmill

1

SINUMERIK

Short Description 01.98

ShopMill

PROGRAMVolume model

Abort

Top view

Details

Update

Simula-tion

Machinefrom here

times

PROGRAMSHOPMILL_Part_27_51 SHOPMILL_Part_27_52 Face milling

T=FACE CUTTER F0.4/Z S400m X0=-100

3 U_PROFIL4 Path milling

T=CUTTER25 F0.2/Z S300m X0=0 Z1=40ink

5 Path milling

T=CUTTER25 F0.2/Z S300m X0=0 Z1=40ink

6 Path milling

T=CUTTER25 F0.2/Z S300m X0=0 Z1=-40

7 Circular pocket T=CUTTER25 F0.2/Z S200m X0=0 Y0=0 Z0=0

8 SHOPMILL_27_C19 Solid machining T=CUTTER25 F1250/min S2000U Z0=0

10 Remaining material T=CUTTER20 F1250/min S2000U Z0=0

11 Solid machining T=CUTTER20

12 Circular pocket T=

13 Circular pocket T=

END 14 End of program

Tool >

Straight >

Circlecenter >

Circleradius >

Drill

Contourmilling

StraightCircleMilling

PROGRAMSHOPMILL_PART_27_1

END

P

StraightCircle

Drill Milling Contourmilling

Misc. Simula�tion

Machinefrom here

Accept

Abort

Z

RP

SC

Z0abs

Z1abs

Program headerBlank:Ref. Point 1X0 �100.000 abs Y0 �100.000 abs Z0 5.000 abs Ref. point 2X1 �100.000 abs Y1 �100.000 abs Z1 �75.000 abs

Dimension: mmTool axis: ZReturn plane:RP 100.000 abs

SC 1.000 ink Safety distance:

Mach. sense of rot.:Sync.mill.

2 3

Overview of Pushbuttons

Calls the Basic menu

Calls the "Messages/alarms" area

Calls the "Tools/Offset" area

Calls the "Program" area

Calls the "Program manager" area

Calls the "Manual machine" area

Calls the "Auto machine" area

Calls the expanded editor

Cursor control

Switch between alternative parameters

Accept single values/Call a selection

Edit input fields

Change sign

Change screen view

Acknowledge messages/alarms

Close input forms without accepting values

Switch between alternative parameters

Close input mask and accept values

Alarm

ToolOffset

Program

Auto

Cancel

Alternat.

Accept

ProgramManager

Manual

Contents

� Fetch tool� Set reference point� Measure workpiece� Measure tool

� Create new program� Open existing program� Insert new block� Edit block

� Tool change for one cycle� Use tool for several cycles� Tool change for simple traversing movements

� Create contour� Mill contour� Mill contour axis� Mill contour axis with islanding

� Simulate program with graphic� View workpiece cuts in 3D� Zoom view

� Select program for machining� Correct program� Block search� Trace program run on screen

� Simple drilling� Interlinked drilling� Reuse of positions with other tools

� Pocket, pin, groove and face milling� Pockets, pins and grooves at several positions

� Change screen display

� Copy, paste, delete block� Find block� Switch from program to processing

4

Operating areas

Basic menu

Program

Manual machine

Auto machine

Program

Auto

Operating areas

Manual

Manualmachine

Automachine

Program Messagesalarms

MANUAL

PROGRAMM

MChannel Reset

WKS

Abort

P1save

P2save

P3save

P4save

SettingsFacemilling

PositioningMeasureTool

MeasureWorkpiece

Base zeropoint

T,S,M...

Position [mm] T,F,S

Workpiece edge

Base zero pt.Pos. 1X0 0.000 absY0 0.000 absBase zero pt.X0 0.000Y0 0.000 0 0.000 º

X 45. 917

Y 18. 500

Z 28. 367

T

F

S

WZ 1 D1ø 10.000

0.000 115%0.000

0.000 120%0.000 0

0% 100% 200%

X

0

Y

P3

P4

P1 P2

AUTOMChannel Reset

WKS Position [mm] T,F,S

X 45. 917

Y 18. 500

Z 28. 367

T

F

S

WZ 1 D1ø 10.000

0.460 115%0.400

0.000 120%0.000 0

0% 100% 200%

SHOPMILL_PART_27_S

Programcorrect.

RecordSingleblock Off

Dry runfeed

Dry runBlocksearch

SEARCH Condit.stop

1 SHOPMILL_Part_27_S

2 Face milling T=FACE CUTTER F0.4/Z S400m X0=-100

3 U_PROFIL

4 Path milling T=CUTTER25 F0.2/Z S300m Z0=0 Z1=40ink


6 Path milling T=CUTTER25 F0.2/Z S300m Z0=0 Z1=-40


P

SHOPMILL_PART_27_51 SHOPMILL_PART_27_5

2 Face milling T=FACE CUTTER F0.4/Z S400m X0=-100

3 U_PROFIL



6 Path milling T=CUTTER25 F0.2/Z S300m Z0=0 Z1=-40


Circlecenter

Machinefrom here

Simula-tion

Misc.Contourmilling

Straight

Tool

Helix

Polar

Circleradius

Machinecommand

MillingDrillStraightCircle

8 SHOPMILL_27_C1

13 Circular pocket T=CUTTER10 F0.2/Z S200m X0=0 Y0=0


14 End of program

9 Solid machining T=CUTTER25 F1250/min S2000U Z0=0

10 Remaining material T=CUTTER20 F1250/min S2000U Z0=0


END

Tools

Messages/alarms

Toolszero point

Programmanager

CNC ISO

MESSAGES

Directory

No. Time Message/alarm

Name Size Date

Delete

Contours

Alarm

ToolOffset

ProgramManager

Program manager

107066 21:40:41:73 With dwell time only M functions are allowed!NCK 13.02.96

107059 21:45:15:92 Transfer of traversing program cancelled!NCK 13.02.96

105017 22:03:32:12 Selection only possible after enable or during reset!NCK 13.02.96

GEHAEUSE 138 13.02.96

GETRIEBEDECKEL 76 19.02.96

GETRIEBEHEBEL-GROSS 243 01.02.95

LAGERSCHALE 64 09.02.97

VERGASER_FLANSCH 106 23.08.97

Runprogram

New

Copy

Re-name

Read out

Read in

Programs

0

TOOLS

Length

Tool wear

Deletetool

Toollist

Loc Typ Tool identifier DP 1st cutting edge NRadius Angle 1 2

Load

2ndcutt. edge

Sortmagazine

Tooltype

Magazine Zerooffset

17 120 WZ17 1 0.000 0.000 0

18 120 WZ18 1 0.000 0.000 0

19 120 WZ19 1 0.000 0.000 0

20 120 EMPTY 4 0.000 0.000 0

21 120 EMPTY 3 0.000 0.000 0

22 120 CUTTER10 1 77.020 5.000 3

23 200 DRILL20 1 116.910 10.000 180.0

24 200 M8 1 63.890 4.000 180.0

25 120 EMPTY 1 0.000 0.000 0

26 200 DRILL6_6 1 102.450 3.300 118.0

27 220 CENTERER 1 50.678 10.000 90.0

28 120 CUTTER20 1 97.800 10.000 3

29 120 CUTTER25 1 107.530 12.500 3

30 120 FACE CUTTER 1 78.370 37.000 4

Tool list

6 7

Set up

Fetch tool

1 Press

Set reference point

2

3

4

5

1

2

3

4

Call up tool list ToolOffset

Select toolDRILL6_6

CENTERER

CUTTER20

26

27

28

200

220

120

Press

Tool isinserted

T

F

S

DRILL6_6

0.000 mm/min

1000 rpm

D1

to change tool

Approach reference point

Press

Select axis X 45.917WKS Position [mm]

Y 18.500

Z 28.367

Enterreference value

741

0

2 3

8 95 6

and

T,S,M...Manual and

Tomanual

Press

Base zeropoint

Manual

741

0

2 3

8 95 6

741

0

2 3

8 95 6

1

2

3

4

5

6

1

2

3

4

5

Approach tool

Measure workpiece

Press

Press

Select type of measurement e.g.

Select reference axis

Enter values

X

Y

Z

Measure tool

Approach known machine referencepoint

Select type of measurement e.g.

Enter valueofreference point

Start calculation Calculateradius

and Measuretool

Edge

Calculatezero point

Press and Measuretool

Lengthmanual

Radiusmanual

Manual

Manual

Calculatelength

8

>

i

i

9

Create program

Create new program

Press

1

2

3

4

5

1

2

Call program manager with ProgramManager

Call program manager with ProgramManager

Enter program name and press

to acceptOK

Parameterize program header

741

0

2 3

8 95 6Blank:

Program header

X0 -100.000 absY0 -100.000 abs

Reference point 1

Press

Select program

Name

Program

LARGE GEAR LEVEL

BEARING SHELL

and press

Open existing program

New

Accept

END

12 Circular pocket

13 Circular pocket

14 End of program

1

2

3

4

1

2

741

0

2 3

8 95 6

Insert new block

Select insert line (line after which the stepis to be inserted)

Select machining mode

e.g.:

Deep holedrilling

Drill

Entermachining parameters

Press

Select block

END

and press

Edit block

Make changes and press

to confirm

14 U_PROFIL

Precondition: Existing program is open.


Accept

Accept

i

>

10 11

Program tool change

4

1

2

3

Press

Tool change for one cycle

Call cycle , e.g.

Deep hole drilling

TFS rpm

mm/min

Call up tool list with ToolOffset

Select tool

Drill6_6

CENTERER

CUTTER20

26

27

28

200

220

120

Tool is insertedTFS

Drill6_60.000 mm/min1000 rpm

D1

Deep hole drilling

Use tool for several cycles

Do not make entries in the T.F.S field2

TFV

Circular pocket

The tool and cutting data last used are automatically selected.

10 Remaining material

11 Solid machining

12 Circular pocket

13 Circular pocket

14 Center

T=CUTTER20

T=CENTERER

Any necessary changes only have to be made in the block containing the tool.

Program and positioncursorat "T"

Drill Deep holedrilling

1Program Milling Circular

pocket

Call cycle, e.g.Pocket

Add toprogram

Select

Tool change for simple traversing movements

Position cursor at "T"

Program traversing movements,e.g. a straight line or a circle

1

3

6

7

2 Press

Tool

T

S

DR

rpm

D 1

Call up tool list with ToolOffset

Select tool

27 220 CENTERER

28 120 CUTTER20

29 120 CUTTER25

Press

Tool

T

S

DR

1000 rpm

D 1CUTTER20

0.100

5

4

and

>

Add toprogram

StraightCircle

Tool

Program

>

i

12

i

13

Drilling

Simple drilling

Call

Press

Accept

Enter parameters and press

Accept

18 Deep hole drilling

19 001: Positions

Interlinked drilling

12 Center


14 001: Positions

15 002: Full hole circle

1

2

Select3

4

5

6

7

1

and

Precondition: "Drilling" cycle is selected, for example

Center

Drill

Deep holeDrilling

Bore

Thread

Threadcutting

to confirm

Posi-tions

Select

>


to confirm

Program Drill

4

2

3

5

6

7

Drill must be selected)

Press

Enter position number and press

Accept

12 Center

13 001: Positions

14 002: Full hole circle


16 Thread cutting

17 Repeat pos. 001: Positions



2

3

Machining sequence

1. Center 001: Positions2. Center 002: Full hole circle3. Deep hole drilling 001: Positions4. Deep hole drilling 002: Full hole circle

enter parameters andaccept

1

>

>

Center

Deep holedrilling

Posi-tions

>Select


Select

Select



Select

Select

Reuse positions with different tools

Up to 20 machining steps and positionscan be interlinked.

to confirm

>Repeatposition

(

i

Milling

1

2

3

1

Pockets, pins and grooves at variouspositions

Pocket, pin, groove and face milling

A pocket is milled at each position in thehole circle.

Select milling cycle

Parameters

switchto

Accept

DrillSwitch to area

Select

Select position pattern

Call

Select milling cycle

Accept


N15 Right pocket

N20 001: Full hole circle

Machining:Single pos.

X0 0.000 absY0 0.000 absZ0 0.000 absW 5.000

Machining:Pos. pattern

W 50.000

Alternative

Accept

Positions and obstacles have the sameeffect on milling as for drilling.

4

5

6

7

8

9

with

and

and Milling

3

2

to confirm

>

Program Milling

Face milling

Pocket

Pin

Groove


to confirm


to confirm

>Posi-tions

Call andProgram Milling

>

Pocket

Pin

Groove

16

i

i

Contours

Create contour

Call

OK

Accept

Accept

Accept

Mill contour path

Machining sequence

1. Path milling2. Path milling

Principle1. Create contour2. Program the tool

Create or add contour

3 U_PROFIL

4 Path milling

5 Path milling

Accept finished contour with

Accept each element with

Program thecontour elementsin steps

Enter start point and press

Enter name of contour and press

to accept

Press

END

1

2

3

4

5

6

1

2

3

4

and

to confirm

>

Contourmilling

Program

Newcontour

Press


Accept

The contour can be machined severaltimes in succession (e.g. for finishing)

Contour pocket milling

8 SHOPMILL_27_C1

9 Solid machining

10 Remaining material

11 Solid machining

Machining sequence

1. Solid machining2. Remaining material 3.Solid machining

Principle1. Create contour2. Program tool

Create or paste closed contour

Press

Accept


if the first tool could not fully machine the pocket.

The contour can be machined severaltimes in succession.

Milling contour pocket with islanding

Create or paste pocket contour

Create or paste island contour(directly after pocket contour)

3 POCKET_27_C

4 ISLAND_27_C1

5 Solid machining

See "Contour milling" for further steps

5

6

1

2

3

4

5

6

7

1

2

3

Pathmilling >

to confirm

to confirm

Solidmachining>

Remainingmaterial >

Press

18

Simulation

Simulate program run with graphic

1

2

Call

The simulation is startedautomatically.

Change view:

to switch to top view

to switch to 3D view

The +Cursor marks the cutting planes

Use the

Call the 3D view with

(the 3D view shows the current machiningstatus� no dynamic update!)

Z1

-50

Y1

0

-100

-100 0X1

50

-50

-50 50

Z1

-50

Y1

0

-100

-100 0X1 Z1

X1

Y1

Z1

and

Topview

Simula-tion

Program

Press

Press

keys to shift thecutting planes

4

5

1

2

3

Press

1

2

3

View workpiece cuts in 3D

Zoom view (2D views only)

Call the 3D view with

Position the cutting planes withz

x

y

z

x

y

z

x

y

Press

X1

Y1

Z1

Update

Press

or

Select zoom center (+ cursor) with

Press

Update cut after modification with

Details

Details

Zoom + Zoom -

i

i

END

i

20

i

i

21

Call extended editor

Copy, paste, delete block

Select desired block

6 Path milling

7 Circular pockets

8 SHOPMILL_27_C1

to select several blocks

2 Face milling

3 U_PROFIL

4 Path milling

5 Path milling

6 Path milling

to copy the selection

to delete the selection(it is also copied)

to insert the copied selection

The blocks are always inserted after the cursor!

12 Circular pocket

13 Circular pocket

14 End of program

You can also copy and insert blocksfrom one program to another.

Press

Edit program

1

2

3

4

14 U_PROFIL


MarkPress

Copy

Cut

Press

Press

InsertPress

to change the programProgramManager

1

2

3

1

2

Call extended editor

Search block

Press

Enter search data and press

to confirmOK

Switch from program to machining

Select block at which machiningis to start

Press

6 Path milling

7 Circular pocket

8 SHOPMILL_27_C1



Search

Machinefrom here

i

i

22

i

i

23

Install program

1

2

3

4

5

3

Select program for machining

1

2

Call the program manager ProgramManager

Select program

Name

Programs

GEAR LEVER_LARGE

BEARING SHELL

Press

Correct program

Stop program sequence

Accept

Press

Select block with and press

Enter changes and press

to continue machining

Machining is continued at the blockselected when the editor was exited.

Precondition: Program is run in the "Auto machine" area.

Runprogram

ProgramOffset

Machinefrom here

to confirm

Press

Block search

Trace machining on screen

1

2

3

4

1

2

Select search destination

with

or

Press

Prepare machine

Start program

Note: Tool changes are considered only if the tool is entered in the destination block.

Press

Workpiece machining is displayed simultaneously on screen.

Switch view with

See "Graphic simulation"for details of cut displayand zoom functions

6 Path milling

7 Circular pocket

8 SHOPMILL_27_C1

Search

Z1

-50

Y1

0

-100

-100 0X1 Z1

Top view

Precondition: Program is run in the "Auto machine" area.

Precondition: Program is running.

Blocksearch

Record

25

Grundmenü

Tips & Tricks

Change screen view

1 Toggle between list view andprogram graphics (program overview)

2 Toggle between programming graphicsand help display (input form)

SHOPMILL_PART_27_910 Remaining material T=CUTTER20 F1250/min S2000U Z0=0




14 Center T=CENTERER F0.5/U S1000U Z1=3ink

15 001: Positions Z0=-40 X0=85 Y0=85 X1=85 Y1=0 X2=85

16 Obstacles Z0

17 002: Full hole circle Z0=-20 X0=0 Y0=0 R40 N8

18 Deep hole drilling T=DRILL6_6 F0.5/U S1000U Z1=54ink

19 Repeat pos. 002: Full hole circle

20 Deep hole drilling T=DRILL6_6 F0.5/U S1000U Z1=32ink

21 Drill T=DRILL20 F500/min S1000U


23 Thread drilling T=M8 )1.25mm S500U Z1=30ink

24 Repeat pos. 002: Full hole circle

25 End of program

PMILL_PART_27_9

END

100

50

0

-50

-100

YX

-100 -50 0 50 100

SHOPMILL_PART_15

END

Reduction fact. infeedP Deep hole drilling

TFS

Z1DDF

DT

DRILL6_6 D10.000 mm/min1000 rpm

Shaft32.000 ink15.000

1.000

0.000 s

200-20

-20

-10

0

Z

PMILL_PART_15

END

Reduction fact. infeedDeep hole drillingTFS

Z1DDF

DT

DRILL6_6 D10.000 mm/min1000 rpm

Shaft32.000 ink15.000

1.000

0.000 s

Z

Z0

Z1

D

U

The publication was produced with Designer 6.0

The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liablefor damages. All rights, included rights created by patent grant or registration of a utility model or design, are reserved.

© Siemens AG 1998. All rights reserved.

Other functions not described in this documentation might be executable in the control. This does not, however, represent an obligation to supply such functions with a new control or when servicing.

We have checked that the contents of this document correspond to the hardware and software described. Nonetheless, differences might exist and therefore we cannot guarantee that they are completely identical. The information contained in this document is, however, reviewed regularly and any necessary changes will be included in the next edition.We welcome suggestions for improvement.

Subjects to changes without prior notice.

Order No. 6FC5298-2AD30-0BP0Printed in Germany

26 27

Suggestions/Corrections

SIEMENS AGA&D MC V5P. o. Box 3180D�91050 Erlangen(Fax 09131/98�1145)

From

NameCompany/Dept.

Address

Telephone/Telefax:

Suggestions and/or corrections

SINUMERIK 810D/840DShopMill � Short DescriptionOrder No.: 6FC5298-2AD30-0BP0Edition: 01.98

Contents

� Fetch tool� Set reference point� Measure workpiece� Measure tool

� Create new program� Open existing program� Insert new block� Edit block

� Tool change for one cycle� Use tool for several cycles� Tool change for simple traversing movements

� Create contour� Mill contour� Mill contour axis� Mill contour axis with islanding

� Simulate program with graphic� View workpiece cuts in 3D� Zoom view

� Select program for machining� Correct program� Block search� Trace program run on screen

� Simple drilling� Interlinked drilling� Reuse of positions with other tools

� Pocket, pin, groove and face milling� Pockets, pins and grooves at several positions

� Change screen display

Tip

s &

Tric

ksA

uto

Mac

hine

Pro

gram

Man

ual

Mac

hine

� Copy, paste, delete block� Find block� Switch from program to processing

28

Siemens AGAutomatisierungs- und AntriebstechnikMotion Control SystemsP. o. Box 3180, D�91050 Erlangen

© Siemens AG 1998 All Rights ReservedSubject to change without prior notice

Siemens AktiengesellschaftOrder No.: 6FC5298-2AD30-0BP0Printed in the Federal Republic of Germany GWE-570093101673/100559 01981.0

840d_shopmill

Documents

program areacalls

circular pocket t

s2 face milling t

z s300m x0

z s400m x0

abs z0

abs z1

cutter25 f0