86 - buscotrade d.o.o. | vse za orodjarstvo · compounds and fluids felts and cloths lapping tools...

Compounds and fluids

Felts and cloths

Lapping tools

Polishing brushes and wheels

Grinding points

Rubber-bonded grinding tools

Emery and fleece tools

Ceramic-fibre tools

Grinding and polishing stones

Ultrasonic tools262

86

106

116

130

142

158

174

214

224

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2. Grinding and polishing tools

Tel. +49 (0) 22 04 / 8 39-0 • Fax +49 (0) 22 04 / 8 39-61 • [email protected]

02Grinding and polishing tools

Compounds and fluids 86JOKE® Magic diamond compound system 86

Hyprez® diamond compounds 96

Lapping, polishing and grinding compounds 104

Felts and cloths 106Polishing felts on shank 106

Polishing felts, stick-on 111

Brass filament polishing felts 112

Felt discs 113

Felt sticks and felt sheets 114

Polishing cloths 115

Lapping tools 116Lapping and polishing tools made of wood 116

Lapping and polishing rings and tools 119

HELICAL LAP lapping tools 126

Polishing brushes and wheels 130Fleece polishing wheels 131

Polishing brushes and wheels 132

HABRAS polishing brushes and discs 136

Pipe brushes 138

Nylon honing brushes 140

Grinding points 142Grinding points on shank 142

Accessories for grinding workplaces 144

Rubber-bonded grinding tools 158Rubber-bonded grinding and polishing points 158

Fibre-laminated abrasives 162

CRATEX® tool assortment 164

Grinding and polishing toolsOverview

Grinding and polishing stones 174JOKE® grinding and polishing stones 176

Gesswein® grinding and polishing stones 179

Boride® grinding and polishing stones 190

Grinding and polishing stone holders 212

Ceramic-fibre tools 214Ceramic-fibre abrasive files 214

Ceramic-fibre tools on shank 221

Emery and fleece tools 224Abrasive sleeves and caps 224

Flap wheels 231

Nylon cut-off wheels and cup wheel discs 240

Abrasive discs 242

Tools for JOKE® Multimaster 248

Abrasive sheets, strips and bands 250

Ultrasonic tools 262Diamond tools for ultrasonic systems 262

Ruby stones 265

Wooden and brass sticks 265

Tool holders and adapters 266

Tel. +49 (0) 22 04 / 8 39-0 • Fax +49 (0) 22 04 / 8 39-61 • [email protected] 81

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Grinding and polishing tools Basic principles

Ñ Finest working processes in tool and mould makingThe border between grinding and polishing is not clear-cut and a clear distinction often difficult. Generally, three processes for the fine processing of surfaces can be identified: polishing, polishing and lapping and lapping, all of which are chipping processes with loose grit. These achieve the best roughness values (see page 84).

The surface quality achieved with these processes is mainly dependent on the following factors:

Grit size of the abrasiveWorking pressureWork movementGrading of the various abrasivesChoice of lapping and polishing agent carrier

Ñ GrindingIn the preliminary processing, these finest working processes (finishing) are often preceded by (manual) grinding. Grinding is a chipping process with fixed grain. See right for an overview of typical abrasives.

•••••

i Overview of work processes in tool and mould making

Definition Process Result

Manual grinding Chipping process with fixed grain

Directional movement, mate-rial is chipped by fixed grain

Directional surface

Polishing

Chipping process with loose grain

Directional or undirectional, grain “embedded” in polishing cloth or felt

High-gloss surface

Lapping Undirectional crossing move-ment, rolling grain

Matt surface

Lapping and polishing Directional or undirectional move-ment, grain penetrates carrier

Shiny surface

Basic principles that should be adhered to:

Always from coarse to fineClean workpiece thoroughly after every grit changeChange lapping or polishing media when changing grit

•••

Tool

Workpiece

Lapping compound

Lapping

Carrier

Workpiece

Lapping compound

Lapping and polishing/ polishing


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Grinding and polishing tools Basic principles

In theoretic definitions, abrasives are all hard material grains, which are used to achieve stock removal. These are usually ap-plied bound in grinding tools. A differentiation is made between natural grains such as quartz, corundum, emery, garnet and natu-ral diamond and synthetic grains such as corundum, silicon car-bide, chromium oxide, cubic boron nitride (CBN) and diamonds.

Ñ Corundum (aluminium oxide AI2O3)The most widely used abrasive is classed according to its hardness and toughness:

Regular aluminium oxide: consists of ca. 95 % AI2O3 predominantly from non-alloy and low alloyed steels as well as cast steel and grey cast iron.

Special fused aluminium oxide: Thanks to a 99.9% AI2O3

very hard and heat resistant up to 2,000 °C. Very suitable for tough unhardened steels of more than 60 HRC (tool steel), for working with glass and all steels that require cool grinding.

Semi corundum: Mixture of the above. For steels with high hardness and toughness, which are not heat-sensitive.

Ñ Silicon carbideSilicon carbide can be differentiated by its hard and sharp crystals. It is heat-resistant up to ca. 1,370 °C. An abrasive grain generally only consists of one or a few crystals. This material is harder and more brittle than corundum. Silicon carbide is mainly used on non-ferrous metals, rust-free steels, ceramic and mineral materials such as carbonaceous steels. It is also used for dressing grinding tools.

Ñ Boron nitrideBoron nitride is the second-toughest known material after diamond. It is only suitable as an abrasive in its cubic crystal shape (CBN). It is produced synthetically from natural reserves of hexagonal crystalline boron nitride and is usually bound in resin or ceramic. It has a heat resistance of ca. 1,300 °C, from ca. 730 °C, it becomes even harder than diamond! It is used predominantly for grinding tough unhardened steels such as high-speed steel as well as hot- and cold-work steel. Not suitable for soft steels, tungsten carbides, non-ferrous metals, chrome and nickel coatings as well as non-metals.

Ñ DiamondThe diamonds used in modern technology are almost exclusively synthetic. The hardness and geometries for specific applications achieved are superior to those of natural diamonds. Even as the hardest known material, diamonds are only heat-resistant up to 800 °C and their scope of application is therefore somewhat limited. Diamond tools are mainly used for precision grinding on tungsten carbide, grey cast iron, glass, ceramic, porcelain, fire-proof stones, germanium, graphite, cutting ceramics, silicon, rubber, non-ferrous heavy metal, cementite alloys, nickel and chrome alloys, ball bearing steel, tool steels with high carbon and low vanadium content.

i Abrasive hardness according to Knoop

Diamond

Cubic boron nitride (CBN)

Boron carbide

Silicon carbide

Corundum

Zirconium aluminium oxide

6000

4700

2800

2480

2050

1800

Manual grinding


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Surface roughness

Ñ Overview of the surface roughness of the preliminary processing methods and the different grinding medium grit sizes in linear processing

When selecting the correct grit size, a surface improvement by 1.5 roughness classes (coarse surfaces) to 0.5 roughness classes (fine surfaces) should be taken into account. The tips of the wedges of preliminary processing are max. attainable values under good working conditions. The stock removal dimensions are usually higher than the absolute surface roughness (errors in the macro form and removal of the erosion skin). It may therefore be advisable to begin with a coarser grit size.

N1

N2

N3

N4

N5

N6

N7

N8

D181

D126

D91

D54

D46

D30

D15

K120

K600

K220

K320

K400

K180

P40

P80

P120

P180

P220

P320

P400

P600

P800

P120

P1200

P1000

P800

P400

P600

P220

P320

P180

100μ

80μ

60μ

40μ

30μ

15μ

9μ

K120

K600

K220

K320

K400

K180

45μ

25μ

14μ

8μ

6μ 0,025

0,1

0,05

0,2

0,4

0,8

1,6

3,2

Degree of roughness

Grin

ding

Surface roughness Ra

Turn

ing

Mill

ing

VDI 1

8 VDI 2

1 VDI 2

4

Diam

ond

tool

s w

ith g

al-

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Abra

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file

s w

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cera

mic

bon

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Abra

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file

s w

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yn-

thet

ic re

sin

bond

ing

Cera

mic

fibr

e ab

rasi

ve

files

Abra

sive

clo

ths

Abra

sive

pap

er

Grin

ding

film

Diam

ond

com

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d w

ith

lapp

ing

woo

dLight brownorangedark brownblue

white

red

Ñ Surface roughness in mould building

RaIn by far the most cases, the surface roughness is indicated as an Ra value. The height root mean square surface finish Ra is the height of the fictitious surface over the midline, the magnitude of which corresponds to the sum of the individual surfaces above and below. The visual appearance may markedly deviate from the indication of the Ra value: e.g. smaller Ra value with visible isolated scratches.

RtThe Rt value is considerably more meaningful for assessment of very fine surface finishes in mould making: the maximum peak-to-valley height Rt is the vertical dis-tance between the highest and lowest point within the measuring section. For surface roughness indications in this catalogue, the maximum peak-to-valley height Rt is generally used.

Roughness classesThe roughness classes according to DIN/ISO 1302 are indicated as Ra values. The Rt values listed in the table are estimated values that are not contained in the standard. The ratio Ra:Rt corresponds to approx. 1:8 to 1:12 during manual working.As a result of the evenness of manual working and also less pressure and good lubrication, the ration Ra:Rt can be reduced to 1:6. All the values indicated in this catalogue are empirically determined on steel 1.2767 with 53 HRC and represent non-binding guideline values.

Ra

Lm = measuring section

Lm = measuring section

Rt

Roughness classes according to DIN/ISO 1302Degree of Roughness Roughnessroughness No. value Ra (μm) value Rmax (μm)N 12 50 ~ 500N 11 25 ~ 250N 10 12.5 ~ 125N 9 6.3 ~ 60N 8 3.2 20 ... 40N 7 1.6 10 ... 20N 6 0.8 6 ... 10N 5 0.4 2 ... 6N 4 0.2 1.5 ... 2.5N 3 0.1 0.75 ... 1.25N 2 0.05 0.3 ... 0.7N 1 0.025 0.1 ... 0.3


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Sample plate

Ñ The sample plateThere is currently no standardisation for polishing jobs. This is why we, in cooperation with the polishing professionals at Aro-Tec (www.aro-tec.de) in Kierspe, have developped a sample plate, which illustrates the 30 steps to high-gloss finish. The plate provides information on the roughness and gloss level for each production step.

Grinding stroke finish Grinding and polishing stone High-gloss polishingStep Roughness Step Roughness Step Roughness

1 80 grinding stroke

Gloss level: 17.20 %

RaR3zRtRyRz

1.275.40

12.3010.108.60

11 100 stone with hand-filing machine


RaR3zRtRyRz

0.653.206.005.604.80

20 Very hard brush 25 μ


RaR3zRtRyRz

0.250.801.601.601.60



RaR3zRtRyRz

0.703.207.107.005.70



RaR3zRtRyRz

0.713.706.005.905.40

21 Hard brush 15 μ


RaR3zRtRyRz

0.220.701.601.301.10



RaR3zRtRyRz

0.432.404.403.703.10



RaR3zRtRyRz

0.512.905.305.304.30

22 Hard brush 6 μ


RaR3zRtRyRz

0.120.300.800.800.60



RaR3zRtRyRz

0.462.104.303.803.10



RaR3zRtRyRz

0.321.703.002.502.30

23 Soft brush 3 μ


RaR3zRtRyRz

0.140.300.900.600.50



RaR3zRtRyRz

0.271.502.502.302.10



RaR3zRtRyRz

0.201.201.901.801.60

24 Disks 25 μ


RaR3zRtRyRz

0.080.030.600.600.50



RaR3zRtRyRz

0.231.402.202.101.90



RaR3zRtRyRz

0.140.501.401.000.90

25 Disks 15 μ


RaR3zRtRyRz

0.10less peek

0.700.600.30



RaR3zRtRyRz

0.170.901.701.601.40



RaR3zRtRyRz

0.20Emery bare

1.300.800.70

26 Disks 6 μ


RaR3zRtRyRz

0.05less peek

0.600.500.30



RaR3zRtRyRz

0.130.601.401.200.90

27 Bare 45 μ


RaR3zRtRyRz

0.050.300.300.300.30



RaR3zRtRyRz

0.130.501.000.900.70

28 Bare 15 μ


RaR3zRtRyRz

0.050.300.300.300.30



RaR3zRtRyRz

0.12less peek

0.900.800.60

18 320 emery bare


RaR3zRtRyRz

0.261.002.101.801.70

29 High-gloss 6 μ


RaR3zRtRyRz

0.06Emery bare

0.400.300.30

19 600 emery bare


RaR3zRtRyRz

0.19Emery bare

1.501.000.70

30 High-gloss 3 μ


RaR3zRtRyRz

0.05 Emery bare

0.300.300.30

High-gloss polishingStep Roughness

Order no. 1001


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2. Grinding and polishing tools Ñ 2.1. Compounds and fluids

JOKE® Magic diamond compound polishing system

Ñ Everyone knows that many roads lead to Rome and there are just as many to the polishing result you want. Wouldn’t it be nice to have a system that has been carefully devised to make sure you get the same high-gloss finish on the workpiece every time? A system for achieving reproducible results on all types of steel, as well as on tungsten car-bides, ceramics, nonferrous metals and aluminium? Welcome to JOKE® Magic!

JOKE® Magic saves time ...... because its components make sure you attain smoother surfaces quicker without orange peel effect or excavations. With JOKE® Magic you polish in five logical steps.

JOKE® Magic saves money ...... because you achieve your goal using less “mate-rial”. All its components give you the best results with maximum visual effects and longer life.

JOKE® Magic just does it better ...... see for yourself what JOKE® Magic can do. It’s time to switch!

Ñ JOKE® Magic enables you to polish all types of steel, tungsten carbide, and ceramics non-ferrous metals and aluminium - in just five steps!

All alloy components stay clean Silicon torn out

JOKE® MagicStandard

Totally even surface Uneven surface causes later blotching

Polishing without breakouts Breakouts in material

Stee

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ium


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Diamond compounds

Super-fine polishing suspensions

Polishing felts

Polishing cloths

Lapping tools

Polishing blocks

Grinding stones


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Magic diamond compoundsMagic diamond compounds were specially designed for the new types of steel that tools are manufactured in. They are either used neat or in conjunction with two drops of diamond fluid placed on the various polishing hosts, such as Magic LAP, Magic POL, Magic Polishing Felt and Magic polishing cloths. The advantage: Magic diamond compounds adhere very well to the polishing hosts and therefore 100% of the material acts on the workpiece. Normally, diamond compounds must be used with a large amount of fluid. Using a large amount of fluid, however, has the effect of making the diamond compound runny, so that a lot of it is simply projected away during polishing. Only a very small percentage of the diamond compound actually gets to work on the workpiece: runny diamond compound causes breakouts. Magic diamond compounds are biodegradable and have a virtually unlimited shelf life. The even, agglomerate-free distribution of diamonds within Magic diamond compounds effectively creates a precisely calibrated, blocky diamond grit, which guarantees top-quality polishing. Our Magic diamond com-pounds achieve an incomparably high level of stock removal. They are good for unlimited use on all grades of steel, tungsten carbides and ceramics. For special use on aluminium and all nonferrous metals, you have JOKE® Magic-ALU diamond compounds, while in addition, for all types of plastics use, you have JOKE® Magic plastic super-fine polish. Magic diamond compounds can be used on all host materials with either rotating, linear or ultrasonic drives.

Magic LAP lapping toolsLap faster - through stock removal. This means higher quality without orange peel effect or excavation of tung-sten carbides and slag. To get these results, the compo-sition of Magic LAP lapping tools and was modified in relation to conventional standard products, so that it no longer clogs during the lapping and polishing process and so doesn’t cause rat marks on the workpiece. All this goes together an extremely long life span, so that lapping tools need be dressed significantly less often. Also, significantly less time is needed for the subsequent polishing. (The lapping tools comparison on the follow-ing page shows you just what distinguishes Magic LAP lapping tools from standard equipment)

Magic POL polishing blocksA superior alternative to linear polishing with plastic applicators. JOKE® Magic POL are newly developed polish applicators made out of wood that are especially impregnated. This impregnation guarantees a perfectly even surface, because whenever Magic POL blocks are used during the polish-ing process, the diamond grits cut accurately without rolling. This is why no write marks are created during the work process. Magic diamond con-stantly supplies the Magic POL polishing block with moisture, ensuring the best possible polishing action right up until it has been totally used up.

Diamond compounds

Polishing blocks

Lapping tools


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JOKER, FINAL and SHINE Magic pol-ishing cloths The universal polishing cloths for polishing aluminium and all grades of steels. They can be used on 99 % of materials. The cushioning base layer in these cloths means that they are very quiet to use and leave no score marks on the mate-rial. Breakouts and dimpling are prevented.

Magic super-fine polishing suspensionMagic super-fine polishing suspension with combined anti-corrosion power gives workpieces that final, brilliant gloss. This thin suspension and the blocky, agglomerate-free diamonds it contains enables totally scratch-free polishing. If necessary, you can use the super-fine polishing suspension together with the Magic „Clean“ cloth to remove any shadows cre-ated during final polishing.

Magic polishing feltsA newly developed special impregnation technique ensures you get the best polishing results when using Magic polishing felts. It means you get less moisture absorption than with normal felts, which enables the diamonds to provide their best cutting performance. JOKE® Magic polish-

ing felts have a wavy surface and are not impregnated, yet they need up to 40% less diamond compound than normal felts. Their precise, smooth surface creates a rapid, even surface on the material being worked and consistently pre-vents dimpling. A barrier located on the rear side of the felts prevents the ingress of liquid adhesive whenever the felts are glued to the rubber holders. It also prevents the felts from being affected by the adhesive and the adhesive from softening due to the polish used on the felts.

Magic STONES grinding stonesA complete system incorporating grinding stones for pretreatment purposes. The fixed connection to the con-necting rod (click system) ensures that no edging takes place whenever the Magic STONES are fitted, which prevents the rat marks usually created otherwise. The spherical pressure load ensures that grinding is vibra-tion-free and leads to a totally even grinding result. The Magic STONES guarantee that the subsequent steps in the process can be carried out error-free.

Grinding stones

Polishing felts

SuspensionPolishing cloths


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i Lapping tools compared

Much deformation during lappingThe subsequent polishing process is very lengthy and requires a second step with plastic.

• Orange peel effect

The diamond compound is projected away from the brass lapping tool.

• Results in a wavy surface with small excavations.

Brass

Much deformation during lappingPlastic quickly clogs up. Tungsten car-bide and slags are ripped out.

• Orange peel effect• Pitting

Diamond compound collects in the hol-low spaces of agglomerates and gives rise to scratches and breakouts.

• The quick clogging of lapping tool. gives rise to scratches and break-outs.

Standard

Little deformation during lappingThe subsequent polishing process is very quick.

• No orange peel effect• No excavations

Diamonds cut evenly, thereby ensuring maximum flatness.

• Inclusions remain clean• Long time to work, before the Magic

LAP lapping tools get clogged up• Extremely long service life.

Magic LAP

For general surfaces use (because of their uniform distance to centre) either the round or square Magic LAP lapping tool. For corners, the Magic LAP lapping tool is ideal.

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JOKE® Magic diamond compound, wa-ter soluble and alcohol soluble

Content Grit size Concentration Order No. Price € from 9 pieces

Price € from 6 pieces


Price € from 1 piece

10 g 0,25 μm extra-strong 0 590 109

1 μm extra-strong 0 590 101








20 g 0,25 μm extra-strong 0 590 200









20 g 0,25 μm high 0 590 300

1 μm high 0 590 301

3 μm high 0 590 302

6 μm high 0 590 303

9 μm high 0 590 304

14 μm high 0 590 305

25 μm high 0 590 306

45 μm high 0 590 307

70 μm high 0 590 308

JOKE® Magic diamond compounds

Our best-selling diamond com-pound. Specially designed for the new types of steel that tools are manufactured in. To be used neat or with just two drops of diamond fluid. Normally, diamond compounds must be used with a large amount of fluid. Using a large amount of fluid, however, has the effect of making the diamond compound runny, so that a lot of it is simply projected away during polishing. JOKE® Magic diamond compound effectively creates a precisely calibrated, blocky diamond grit, which guarantees top-quality polishing. The result is an incomparably high level of removal on all materials: From soft aluminium to the hardest ceramics as well as for unlimited use on all grades of steel and tungsten carbides.

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i * Loyalty has its rewards: The JOKE® dispo price

Are you buying diamond compounds in large volumes? If so, then Dispo-Price is just what you need! Get in touch with us and we will give you a special price for your compound requirements.

Please get in touch with Peter Grünewald to find out more about the JOKE® Magic dispo price:Tel. +49 (0) 22 04 / 8 [email protected]


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JOKE® Magic WS diamond compound, water soluble and alcohol soluble





10 g 1 μm extra-strong 0 590 701







* For further details on discount price, see page 91

JOKE® Magic US diamond compound, universally soluble













JOKE® Magic ALU diamond compound water soluble and alcohol soluble











JOKE® Magic US diamond compounds

JOKE® Magic ALU diamond compounds

The compound you need to achieve very high gloss effects. Fantas-tic with high-speed steels!

Very good heat resistance (up to 100° C), therefore best suited to hot tools etc. Very workable.

Special compound for aluminium and all non-fer-rous metals. Can be used on all host materials, in either a rotating or a linear motion.

JOKE® Magic WS diamond compounds NEW!

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JOKE® Magic diamond fluids Content Order No. Price €

JOKE® Magic diamond fluid, oil soluble 500 ml 0 590 451

JOKE® Magic diamond fluid, oil soluble 10 litres 0 590 452

JOKE® Magic ALU diamond fluid, water soluble and alcohol soluble 500 ml 0591451

Specially for JOKE® Magic ALU diamond compounds, with 100 % corrosion protection

JOKE® Magic super-fine polishing suspensions Grit Content Order No. Price €

JOKE® Magic super-fine polishing suspension 1 μ 500 ml 0 591 401

water soluble and alcohol soluble, with anti-corrosion power

JOKE® Magic super-fine diamond polishing suspension 3 μ 500 ml 0 590 401


JOKE® Magic super-fine diamond polishing suspension 6 μ 500 ml 0 591 402


JOKE® Magic super-fine diamond plastic polishing medium 1 μ 500 ml 0 590 902

specially developed for polishing plastics

JOKE® Magic super-fine diamond plastic polishing medium 1 μ 50 ml 0 590 901

specially developed for polishing plastics

JOKE® Magic diamond fluids

JOKE® Magic suspensions

Dispensing Bottle Order No. Price €

Dispensing bottle, 50 ml 0 590 491


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JOKE® Magic polishing felts, non-self adhesive, pack content: 10 pieces

Shape Dimensionsmm

Hardness Order No. Price € from 5 packs

Price € from 1 pack

Ring Ø 30 / 12 x 4 Standard 0 590 501

Rectangular 100 x 30 x 2 Standard 0 590 502

Square 290 x 290 x 2 Standard 0 411 370

For the final high gloss, with impregnation and barrier layer on rear for adhesion

JOKE® Magic polishing cloths, self-adhesive, pack content: 50 pieces

Type Dimensionsmm

Packing unit Order No. Price € per pack

Magic JOKER Ø 20 x 1 50 pieces 0 591 501

Ø 32 x 1 50 pieces 0 591 502

9 x 11.5 x 1 50 pieces 0 591 503

Magic FINAL Ø 20 x 2 50 pieces 0 591 601

Ø 32 x 2 50 pieces 0 591 602

9 x 11.5 x 2 50 pieces 0 591 603

Magic SHINE Ø 18 x 2 50 pieces 0 591 701

Ø 30 x 2 50 pieces 0 591 702

9 x 11.5 x 2 50 pieces 0 591 703

JOKE® Magic clean polishing cloths Order No. Price €

For wiping after polishing and for application of JOKE® Magic super-fine polishing suspension.

0 590 601

JOKE® Magic diamond compound polishing systemAll components at a glance

Supports for felts and cloths Order No. Price €

Rubber holder Ø 18 mm 0 544 103

Rubber holder Ø 30 mm 0 544 104

Tool holder 9 x 11.5 mm 0 411 009-2

Toggle rod for tool holder 0 411 008

NEW!


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JOKE® Magic LAP lapping tools Design Dimensionsmm

Packing unit Order No. Price € from 10 packs


Lapping tool 4 x 4 x 4 10 pieces 0 590 767

6 x 6 x 4 10 pieces 0 590 768

Ø 6 x 4 10 pieces 0 590 766

8 x 8 x 8 x 4 10 pieces 0 590 769

Lapping stick 4 x 4 x 140 5 pieces 0 590 764

4 x 8 x 140 5 pieces 0 590 765

8 x 8 x 8 x 140 5 pieces 0 590 763

JOKE® Magic POL polishing blocks Design Dimensionsmm



Rectangular* 7 x 9 x 5 10 pieces 0 590 771

Rod* 7 x 9 x 100 1 piece 0 590 772

Rod 5 x 5 x 350 50 pieces 0 590 783

Rod 8 x 8 x 350 50 pieces 0 590 782

Rod 10 x 10 x 350 50 pieces 0 590 781

* with special impregnation!

JOKE® Magic STONES – grinding and polishing stones

Dimensionsmm

Grit size Colour Packing unit Order No. Pack Price €

7 x 9 x 4 220 rot 10 pieces 0 590 759

7 x 9 x 4 320 yellow 10 pieces 0 590 760

7 x 9 x 4 400 green 10 pieces 0 590 761

7 x 9 x 4 600 blue 10 pieces 0 590 762

JOKE® Magic diamond compound polishing systemAll components at a glance

Spherical connecting rods Order No. Price €

Spherical connecting rod for Magic LAP 0 411 177

Spherical connecting rod for Magic STONES/POL 0 590 753

Rudolfix 333 adhesive, 100 g tube Order No. Price € from 10 packs


For fixing polishing felt rings to rubber supports 0 570 420

NEW!


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Hyprez® diamond compounds

Ñ Hyprez® diamond compounds

The diamondsOur HYPREZ® diamond compounds contain only special, tested and approved diamonds, (“Ad-vanced Technology Diamonds“) from brand manufacturers. They are selected with the greatest care for their size, purity and shape. The diamonds are very pressure-resistant and stay “aggressive” for as long as it‘s needed. Decades of use of HYPREZ® diamond products in industrial mould-making as well as electron-ics and nanotechnology demonstrate that these products can meet the toughest requirements.

The host materialThe host material will not separate from the diamond content and does not dry out. Its compatibility with the various solvents and the solvability of the com-pounds is also monitored closely.

Continuity thanks to qualityHYPREZ® compounds deliver consistent, optimum polishing results and offer a very long service life. The production process, which is continually improved and checked, ensures that their extremely high quality really lasts.

i All JOKE® Hyprez diamond compounds at a glance

F – Versatile compound The widest and most varied range of concentrates.

S – Economy compound Developed for simple, cost-effective jobs.

W – Eco-compound Water-based W compound developed for environmentally friendly and oil-sensitive jobs.

OS – Oil-soluble compound The ideal compound for high materi-als removal requirements.

L – for hard cases Especially for working on tungsten car-bide, ceramics and hardened steel.

Super L – finishing compound

Finest grits for finishing harened steel and ceramics.

C11 – Stabilised compound The best compound for direct use on hot moulds or standing walls. Special host ma-terial providing optimum tool adhesion.


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Hyprez® F diamond compounds

Hyprez® F diamond compounds, oil and water soluble

Con-tent

Grit size Concen-tration

Colour Type Order No. Price € from 9 pieces




5 g 0.10 μm strong grey 1/10-F 2 0 580 002

0.25 μm strong grey 1/4-F 2 0 580 004

1 μm weak blue 1-F 1 0 580 005

1 μm strong blue 1-F 3 0 580 006

1 μm extra-strong blue 1-F 4 0 580 007

3 μm medium green 3-F 3 0 580 009

3 μm strong green 3-F 4 0 580 010

3 μm extra-strong green 3-F 6 0 580 011

6 μm medium yellow 6-F 4 0 580 012

6 μm strong yellow 6-F 5 0 580 013

6 μm extra-strong yellow 6-F 7 0 580 014

8 μm medium red 8-F 6 0 580 015

8 μm strong red 8- F 8 0 580 016

14 μm medium brown 14-F 6 0 580 018

14 μm strong brown 14-F 8 0 580 019

14 μm extra-strong brown 14-F 9 0 580 020

25 μm medium mahagony 25-F 6 0 580 021

25 μm strong mahagony 25-F 8 0 580 022

45 μm medium purple 45-F 6 0 580 024

45 μm strong purple 45-F 8 0 580 025

60 μm extra-strong orange 60-F 9 0 580 027

10 g 0,10 μm strong grey 1/10-F 2 0 580 032

0,25 μm strong grey 1/4-F 2 0 580 034

1 μm weak blue 1-F 1 0 580 035

1 μm strong blue 1-F 3 0 580 036

1 μm extra-strong blue 1-F 4 0 580 037

3 μm medium green 3-F 3 0 580 039

3 μm strong green 3-F 4 0 580 040

3 μm extra-strong green 3-F 6 0 580 041

6 μm medium yellow 6-F 4 0 580 042

6 μm strong yellow 6-F 5 0 580 043

6 μm extra-strong yellow 6-F 7 0 580 044

8 μm medium red 8-F 6 0 580 045

8 μm strong red 8-F 8 0 580 046

14 μm medium brown 14-F 6 0 580 048

14 μm strong brown 14-F 8 0 580 049

14 μm extra-strong brown 14-F 9 0 580 050

25 μm medium mahagony 25-F 6 0 580 051

25 μm strong mahagony 25-F 8 0 580 052

45 μm medium purple 45-F 6 0 580 054

45 μm strong purple 45-F 8 0 580 055

60 μm extra-strong orange 60-F 9 0 580 057

For maximum flexibility, the JOKE ® HYPREZ® F series offers both water and oil soluble hosts and a large selection of dia-mond concentrates. 5 g in Hyplicator® or 10 g spray.


2


Hyprez® S diamond compounds, oil and water soluble

Content Grit size Concen-tration

Colour Order No. Price € from 9 pieces




10 g 1 μm medium blue 0 580 381

3 μm medium green 0 580 382

6 μm medium yellow 0 580 383

8 μm medium red 0 580 384

14 μm medium brown 0 580 385

25 μm medium mahagony 0 580 386

45 μm medium purple 0 580 387

20 g 1 μm medium blue 0 580 391

3 μm medium green 0 580 392

6 μm medium yellow 0 580 393

8 μm medium red 0 580 394

14 μm medium brown 0 580 395

25 μm medium mahagony 0 580 396

45 μm medium purple 0 580 397

Hyprez® S diamond compounds

This compound consists of ”Advanced Technology“ diamonds which are used in more economical doses than F series compounds, for example. They are ideal for simple, economical uses.

Hyprez® W diamond compounds

Hyprez® W diamond com-pounds, water soluble

Con-tent






5 g 1 μm strong blue 1-W 3 0 580 106

1 μm extra-strong blue 1-W 4 0 580 107

3 μm medium green 3-W 3 0 580 109

3 μm extra-strong green 3-W 6 0 580 111

6 μm weak yellow 6-W 4 0 580 112

6 μm extra-strong yellow 6-W 7 0 580 114

14 μm medium brown 14-W 6 0 580 118

10 g 1 μm strong blue 1-W 3 0 580 136

1 μm extra-strong blue 1-W 4 0 580 137

3 μm medium green 3-W 3 0 580 139

3 μm extra-strong green 3-W 6 0 580 141

6 μm weak yellow 6-W 4 0 580 142

6 μm extra-strong yellow 6-W 7 0 580 144

14 μm medium brown 14-W 6 0 580 148

Water soluble compound for environmentally friendly and oil-sensitive jobs.


2


Hyprez® OS diamond com-pounds, oil soluble

Con-tent






5 g 1 μm strong blue 1-OS 3 0 580 206

1 μm extra-strong blue 1-OS 4 0 580 207

3 μm medium green 3-OS 3 0 580 209

3 μm strong green 3-OS 4 0 580 210

3 μm extra-strong green 3-OS 6 0 580 211

6 μm medium yellow 6-OS 4 0 580 212

6 μm strong yellow 6-OS 5 0 580 213

6 μm extra-strong yellow 6-OS 7 0 580 214

8 μm medium red 8-OS 6 0 580 215

8 μm strong red 8-OS 8 0 580 216

8 μm extra-strong red 8-OS 9 0 580 217

14 μm medium brown 14-OS 6 0 580 218

14 μm strong brown 14-OS 8 0 580 219

14 μm extra-strong brown 14-OS 9 0 580 220

25 μm medium mahagony 25-OS 6 0 580 221

25 μm strong mahagony 25-OS 8 0 580 222

25 μm extra-strong mahagony 25-OS 9 0 580 223

45 μm medium purple 45-OS 6 0 580 224

45 μm extra-strong purple 45-OS 9 0 580 226

10 g 1 μm strong blue 1-OS 3 0 580 236

1 μm extra-strong blue 1-OS 4 0 580 237

3 μm medium green 3-OS 3 0 580 239

3 μm strong green 3-OS 4 0 580 240

3 μm extra-strong green 3-OS 6 0 580 241

6 μm medium yellow 6-OS 4 0 580 242

6 μm strong yellow 6-OS 5 0 580 243

6 μm extra-strong yellow 6-OS 7 0 580 244

8 μm medium red 8-OS 6 0 580 245

8 μm strong red 8-OS 8 0 580 246

8 μm extra-strong red 8-OS 9 0 580 247

14 μm medium brown 14-OS 6 0 580 248

14 μm strong brown 14-OS 8 0 580 249

14 μm extra-strong brown 14-OS 9 0 580 250

25 μm medium mahagony 25-OS 6 0 580 251

25 μm strong mahagony 25-OS 8 0 580 252

25 μm extra-strong mahagony 25-OS 9 0 580 253

45 μm medium purple 45-OS 6 0 580 254

45 μm extra-strong purple 45-OS 9 0 580 256

Hyprez® OS diamond compounds

This oil-based com-pound is ideal for all uses that require a high level of stock removal.

100

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Hyprez® L diamond compounds

Hyprez® L diamond com-pounds, oil soluble

Con-tent






5 g 1 μm extra-strong blue 1-L 2 0 580 302

3 μm strong green 3-L 3 0 580 304

6 μm strong yellow 6-L 4 0 580 306

14 μm medium brown 14-L 3 0 580 309

14 μm strong brown 14-l 5 0 580 310

25 μm medium mahagony 25-L 4 0 580 311

25 μm strong mahagony 25-L 6 0 580 312

45 μm medium purple 45-L 4 0 580 313

45 μm strong purple 45-L 5 0 580 314

60 μm strong orange 60-L 6 0 580 316

10 g 1 μm extra-strong blue 1-L 2 0 580 322

3 μm strong green 3-L 3 0 580 324

6 μm strong yellow 6-L 4 0 580 326

14 μm medium brown 14-L 3 0 580 329

14 μm strong brown 14-L 5 0 580 330

25 μm medium mahagony 25-L 4 0 580 331

25 μm strong mahagony 25-L 6 0 580 332

45 μm medium purple 45-L 4 0 580 333

45 μm strong purple 45-L 5 0 580 334

60 μm strong orange 60-L 6 0 580 336

Hyprez® L compound was developed for par-ticularly hard materials. It is oil soluble and the best choice for treating tungsten carbide, ceram-ics, hardened and powder mettalurgic steels. 5 g in Hyplicator® or 10 g spray.

Hyprez® Super-L diamond compounds NEW!

Hyprez® Super L diamond compounds, oil soluble

Con-tent

Concentra-tion

Grit size Order No. Price € from 9 pieces




5 g strong 0.10 μm 0 580 260

strong 0.25 μm 0 580 261

strong 0.75 μm 0 580 262

strong 1 μm 0 580 263

strong 2 μm 0 580 264

strong 3 μm 0 580 265

Very fine grits and extremely stable dia-monds for final finishing of tungsten, ceramics and powder metallurgic steels.


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Hyprez® C11 diamond com-pounds, oil soluble

Con-tent






5 g 1 μm strong bright yellow 1-C 11 0 580 701

3 μm strong yellow 3-C 11 0 580 702

6 μm strong ochre 6-C 11 0 580 703

14 μm strong bright blue 14-C 11 0 580 704

25 μm strong red 25-C 11 0 580 705

45 μm strong brown 45-C 11 0 580 706

20 g 1 μm strong bright yellow 1-C 11 0 580 711

3 μm strong yellow 3-C 11 0 580 712

6 μm strong ochre 6-C 11 0 580 713

14 μm strong bright blue 14-C 11 0 580 714

25 μm strong red 25-C 11 0 580 715

45 μm strong brown 45-C 11 0 580 716

Hyprez® C11 diamond compounds

Especially for difficult applications on hot moulds or standing walls. The uneven surfaces of high-strength diamond grits ensure a high level of material removal, even in difficult situations.

i So many diamond compounds and yet you still haven’t found the right one?

For technically particularly dif-ficult or exceptional uses, we will develop your own special, individual diamond compound.Please talk to Peter Grüne-wald about all the options:

Tel. +49 (0) 22 04 / 8 [email protected]

Hyprez® diamond fluids

Hyprez® diamond fluids Content Order No. Price €

Hyprez® OS diamond fluid, oil soluble 1 litre 0 580 504

2 litres 0 580 507

5 litres 0 580 510

Hyprez® W diamond fluid, water soluble 1 litre 0 580 505

2 litres 0 580 508

Spray bottles Order No. Price €

Spray bottle, 100 ml 0 580 515-2

for filling with diamond fluid

Pump spray bottle, 250 ml 0 580 455

for filling with diamond fluid


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Hyprez® diamond gels

Hyprez® diamond sprays

Hyprez® diamond sprays Content Grit size Order No. Price € from 5 pieces


75 g 0.10 μm 0 580 361

0.25 μm 0 580 362

1 μm 0 580 363

3 μm 0 580 364

6 μm 0 580 365

8 μm 0 580 366

14 μm 0 580 367

25 μm 0 580 368

45 μm 0 580 369

Hyprez® diamond gels Content Grit size Colour Type Order No. Price € from 5 pieces


20 g 1 μm rot HYG 450 0 580 371

3 μm yellow HYG 430 0 580 372

6 μm yellow HYG 420 0 580 373

8 μm green HYG 410 0 580 374

15 μm blue HYG 320 0 580 375

30 μm blue HYG 310 0 580 376

45 μm blue HYG 300 0 580 377

HYPREZ® diamond gels combine the advantages of diamond com-pounds and diamond emulsions in one efficient product – ideal for polishing large surface areas. They work in the conventional way but need no additional fluid or other substances. The gel retains its viscosity even for longer periods. The diamond grits are always evenly spread. The practical dis-pensing bottle is simple to use and enables economical dosing. Please be careful not to apply too much diamond gel - one drop is gener-ally enough for the entire surface. Tip: To thoroughly clean the tool after polishing, we recommend X-73016-A cleaner (see page 500).

For efficient, economic polishing and lapping of large surfaces as well as impregnating polish-ing cloths and plates. The solvent contained in the diamond spray ensures the even distribu-tion of diamond grits. Diamond particles do not clump together, which guarantees the full cutting power of every individual grit.


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Ñ As an enthusiastic family man, he is on the go 24 hours a day; he always takes care of others and is as solid as a rock. And it’s the same when he is working for JOKE®: Just like at home, he always keeps his cool when things get hot. With 20 years in the industry, “Grüni“ always has the answer.

PeterGrünewald

Imag

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ser


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Dialux polishing compounds

Dipo lapping and polishing compounds

Dipo lapping and polishing compounds Content Grit size Order No. Price € from 25 pieces


50 ml tube 5 - 8 μm, very fine 0 580 571

10 - 15 μm, fine 0 580 572

30 - 50 μm, coarse 0 580 573

80 - 100 μm, very coarse 0 580 574

1,000 ml can 5 - 8 μm, very fine 0 580 575

10 - 15 μm, fine 0 580 576

30 - 50 μm, coarse 0 580 577

80 - 100 μm, very coarse 0 580 578

The “classic” product for polishing unhardened steels and aluminium. Available as a tube (50 ml) or in the large stock can (1,000 ml).

Dialux polishing compounds Con-tent

Order No. Price € from 10 pieces



Dialux polishing compound, green 140 g 0 580 560

for polishing metals, chromium etc.

Dialux polishing compound, white 125 g 0 580 561

high-gloss polishing for all metals

Dialux polishing compound, blue 120 g 0 580 562

for super-finishing of all metals

Dialux polishing compound, orange 145 g 0 580 563

to eliminate scratches and streaks (high gloss polish white is addition-ally required for this purpose)

Dialux polishing compound, grey 125 g 0 580 564

for refreshing stainless steels

Dialux polishing compound, yellow 110 g 0 580 565

for polishing or refreshing non-fer-rous metals and aluminium

Ranging from “normal” polishing to super-finishing. The right compound for every ap-plication. Owing to the very good adhesive properties, this product is perfectly suited to work with polishing felts and brushes.

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Special grinding compounds

Special grinding compounds Content Grit size Order No. Price €

250 ml can 8 - 11 μm, very fine 0 580 581-1

16 - 20 μm, fine 0 580 582-1

27 - 31 μm, medium fine 0 580 583-1

42 - 47 μm, mittel 0 580 584-1

74 - 88 μm, coarse 0 580 585-1

88 - 105 μm, very coarse 0 580 586-1

For fine grinding, lapping and dressing work. Also suitable for plastic. Can be diluted and removed with oil, petro-leum or petroleum spirit.

Storage case

Storage case for diamond compounds Order No. Price €

without contents 0 580 516

Ñ Storage caseDiamonds belong around a neck or in a security container for safe keeping. Your diamond com-pounds, however, should be kept in this storage case. The storage case accommodates compounds (applicators or Hyplicator®), as well as the tools prepared with the compound (polishing felts, wood-en lapping sticks etc.) in a dust-free environment and above all, separately according to grit size.

Marking pastes

Marking pastes Content Order No. Price €

80 ml tube 0 202 252

250 ml can 0 202 251

For controlling surfaces. The parts to be controlled are covered in marking paste after processing. The movement of components on a surface plate results in a colour layer, which provides information regarding the surface quality. Can be easily removed with a cleaning agent.

Special gold polishing compound

Special gold polishing compound Content Order No. Price €

55 g 0 580 596Especially developed for polish-ing gold in the jewellery industry. A felt wheel is recommended as carrier.

NEW!


2

2. Grinding and polishing tools Ñ 2.2. Felts and cloths

Polishing felts

i The hardness grade of a polishing felt is de-

termined by the density and impregnation of

the felt:

Soft: Felt on its own without any impregnation

(< 0.65 g/cm3 thick)

Standard: Light impregnation means greater

stability (< 0.65 g/cm3 thick)

Super-hard: Total shape stability due to spe-

cial, additional impregnation

(0.65 g/cm3 thick)

Felts are available from JOKE® in a total of 15 different shapes:

Pear

Halfround

Cone

Sphere

Lens

Wheel

Ring

Rounded arch

Pointed arch

Pointed cone

Barrel

Trapeze

Drop

Rounded barrel

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Ñ Our polishing felt selection is the result of long, practical experience. All common shapes, dimensions and grades of hardness are available. JOKE® polishing felts are dis-tinguished by the high stability and elasticity of their material. In order to obtain best re-sults at all times, they should always be used in conjunction with Magic and/or Hyprez® diamond compounds available from JOKE®. Polishing felts from our company enable you to polish safely, cleanly and efficiently the most complicated shapes, such as print and injection mould shapes, cutting tools, cast-ings, etc.

What makes a good polishing felt


2


Polishing felts, shank Ø 2.35 x 40 mm Shape Head dimen-sions mm

Hardness Shank dimen-sions mm



Pear Ø 8 x 11 Standard Ø 2.35 x 40 0 570 114

Ø 9 x 13 Standard Ø 2.35 x 40 0 570 110

Ø 9 x 13 Super-hard Ø 2.35 x 40 0 570 452

Cone Ø 7 x 15 Standard Ø 2.35 x 40 0 570 116

Ø 7 x 15 Super-hard Ø 2.35 x 40 0 570 454

Sphere Ø 6 Standard Ø 2.35 x 40 0 570 104

Lens Ø 17 x 5 Standard Ø 2.35 x 40 0 570 121

Ø 17 x 5 Super-hard Ø 2.35 x 40 0 570 458

Ø 22 x 5 Standard Ø 2.35 x 40 0 570 120

Ø 22 x 5 Super-hard Ø 2.35 x 40 0 570 457

Wheel Ø 17 x 5 Standard Ø 2.35 x 40 0 570 119

Ø 22 x 5 Standard Ø 2.35 x 40 0 570 118

Ø 22 x 5 Super-hard Ø 2.35 x 40 0 570 456

Pointed cone Ø 6 x 18 Super-hard Ø 2.35 x 40 0 570 490

Ø 7 x 15 Standard Ø 2.35 x 40 0 570 109

Ø 7 x 15 Super-hard Ø 2.35 x 40 0 570 451

Barrel Ø 8 x 11 Standard Ø 2.35 x 40 0 570 112

Ø 9 x 13 Standard Ø 2.35 x 40 0 570 111

Trapeze Ø 12 / 8 x 12 Standard Ø 2.35 x 40 0 570 117

Ø 12 / 8 x 12 Super-hard Ø 2.35 x 40 0 570 455

Drop Ø 8 x 11 Standard Ø 2.35 x 40 0 570 115

Ø 9 x 13 Standard Ø 2.35 x 40 0 570 113

Ø 9 x 13 Super-hard Ø 2.35 x 40 0 570 453

Cylinder Ø 4 x 10 Standard Ø 2.35 x 40 0 570 107

Ø 4 x 12 Super-hard Ø 2.35 x 38 0 570 494

Ø 8 x 12 Standard Ø 2.35 x 40 0 570 105

Polishing felts shank Ø 2.35 x 40 mm

NEW!

NEW!


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Polishing felts, shank Ø 3 x 40 mm Shape Head dimen-sions mm




Sphere Ø 6 Standard Ø 3 x 40 0 570 356

Ø 8 Standard Ø 3 x 40 0 570 357

Ø 10 Standard Ø 3 x 40 0 570 358

Ø 12 Standard Ø 3 x 40 0 570 359

Rounded arch Ø 6 x 10 Standard Ø 3 x 40 0 570 308

Ø 6 x 10 Super-hard Ø 3 x 40 0 570 466

Ø 8 x 12 Standard Ø 3 x 40 0 570 311

Pointed arch Ø 6 x 10 Standard Ø 3 x 40 0 570 310

Ø 7 x 15 Standard Ø 3 x 40 0 570 314

Ø 8 x 12 Standard Ø 3 x 40 0 570 309

Ø 8 x 12 Super-hard Ø 3 x 40 0 570 465

Pointed cone Ø 10 x 18 Standard Ø 3 x 40 0 570 304

Trapeze Ø 9/6 x 15 Standard Ø 3 x 40 0 570 491

Ø 10/7 x 15 Super-hard Ø 3 x 40 0 570 469

Ø 15/10 x 15 Standard Ø 3 x 40 0 570 305

Ø 15/10 x 15 Soft Ø 3 x 40 0 570 321

Ø 15/10 x 15 Super-hard Ø 3 x 40 0 570 464

Drop Ø 6 x 10 Standard Ø 3 x 40 0 570 306

Ø 8 x 12 Standard Ø 3 x 40 0 570 307

Rounded barrel Ø 6 x 10 Standard Ø 3 x 40 0 570 312

Ø 8 x 12 Standard Ø 3 x 40 0 570 313

Cylinder Ø 6 x 10 Standard Ø 3 x 40 0 570 301

Ø 6 x 10 Soft Ø 3 x 40 0 570 315

Ø 6 x 10 Super-hard Ø 3 x 40 0 570 461

Ø 8 x 10 Super-hard Ø 3 x 40 0 570 462

Ø 8 x 10 Standard Ø 3 x 40 0 570 302

Ø 8 x 12 Soft Ø 3 x 40 0 570 317

Ø 10 x 10 Super-hard Ø 3 x 40 0 570 463

Ø 10 x 10 Standard Ø 3 x 40 0 570 303

Ø 10 x 12 Soft Ø 3 x 40 0 570 319

Ø 10 x 15 Soft Ø 3 x 40 0 570 320

Ø 10 x 20 Standard Ø 3 x 40 0 570 354

Ø 15 x 20 Standard Ø 3 x 40 0 570 355

Polishing felts shank Ø 3 x 40 mm

NEW!


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Polishing felts, shank Ø 6 x 40 mm Shape Head dimen-sions mm




Halfround Ø 30 x 20 Standard Ø 6 x 40 0 570 341

Ø 30 x 20 Super-hard Ø 6 x 40 0 570 476

Cone Ø 20 x 30 Standard Ø 6 x 40 0 570 339

Ø 20 x 30 Super-hard Ø 6 x 40 0 570 474

Sphere Ø 12 Standard Ø 6 x 40 0 570 360

Ø 18 Standard Ø 6 x 40 0 570 361

Ø 20 Standard Ø 6 x 40 0 570 362

Rounded arch Ø 15 x 20 Standard Ø 6 x 40 0 570 340

Ø 15 x 20 Super-hard Ø 6 x 40 0 570 475

Ø 20 x 70 Standard Ø 6 x 40 0 570 342

Trapeze Ø 20/13 x 25 Standard Ø 6 x 40 0 570 492

Ø 30/22 x 25 Standard Ø 6 x 40 0 570 493

Cylinder Ø 10 x 12 Standard Ø 6 x 40 0 570 331

Ø 12 x 12 Standard Ø 6 x 40 0 570 332

Ø 15 x 20 Standard Ø 6 x 40 0 570 333

Ø 15 x 20 Super-hard Ø 6 x 40 0 570 471

Ø 15 x 30 Standard Ø 6 x 40 0 570 334

Ø 20 x 20 Standard Ø 6 x 40 0 570 335

Ø 20 x 20 Super-hard Ø 6 x 40 0 570 472

Ø 20 x 30 Standard Ø 6 x 40 0 570 336

Ø 25 x 30 Standard Ø 6 x 40 0 570 337

Ø 30 x 35 Standard Ø 6 x 40 0 570 338

Ø 30 x 35 Super-hard Ø 6 x 40 0 570 473

Polishing felts shank Ø 6 x 40 mm

NEW!

Illustr. Art. 0 570 342


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Polishing felts sets • JOKE® Magic polishing felts

Set of polishing felts (shank Ø 3 x 40 mm), content: 14 pieces Order No. Price €

This set contains 1 x of following felt in standard hardness with shank dimensions Ø 3 x 40 mm:

Rounded arch Ø 8 x 10 mm (Order No. 0 570 308)Rounded arch Ø 8 x 12 mm (Order No. 0 570 311)

Pointed arch Ø 8 x 12 mm (Order No. 0 570 309)Pointed arch Ø 6 x 10 mm (Order No. 0 570 310)Pointed arch Ø 10 x 14 mm (Order No. 0 570 314)

Pointed cone Ø 10 x 18 mm (Order No. 0 570 304)

Trapeze Ø 15/10 x 15 mm (Order No. 0 570 305)

Drop Ø 6 x 10 mm (Order No. 0 570 306)Drop Ø 8 x 12 mm (Order No. 0 570 307)

Rounded cylinder Nose Ø 6 x 10 mm (Order No. 0 570 312)Rounded cylinder Nose Ø 8 x 12 mm (Order No. 0 570 313)

Cylinder Ø 6 x 10 mm (Order No. 0 570 301)Cylinder Ø 8 x 10 mm (Order No. 0 570 302)Cylinder Ø 10 x 10 mm (Order No. 0 570 303)

0 570 300

Set of polishing felts (shank Ø 6 x 40 mm), content: 12 pieces Order No. Price €

This set contains 1 x of following felt in standard hardness with shank dimensions Ø 6 x 40 mm:

Halfround Ø 30 x 20 mm (Order No. 0 570 341)

Cone Ø 20 x 30 mm (Order No. 0 570 339)

Rounded arch Ø 15 x 20 mm (Order No. 0 570 340)Rounded arch Ø 20 x 70 mm (Order No. 0 570 342)

Cylinder Ø 10 x 12 mm (Order No. 0 570 331)Cylinder Ø 12 x 12 mm (Order No. 0 570 332)Cylinder Ø 15 x 20 mm (Order No. 0 570 333)Cylinder Ø 15 x 30 mm (Order No. 0 570 334)Cylinder Ø 20 x 20 mm (Order No. 0 570 335)Cylinder Ø 20 x 30 mm (Order No. 0 570 336)Cylinder Ø 25 x 30 mm (Order No. 0 570 337)Cylinder Ø 30 x 35 mm (Order No. 0 570 338)

0 570 330

NEW!

JOKE® magic polishing felts, non-self adhesive,pack content: 10 pieces

Shape Dimensionsmm



Ring Ø 30 / 12 x 4 Standard 0 590 501

Rectangular 100 x 30 x 2 Standard 0 590 502

Square 290 x 290 x 2 Standard 0 411 370

Impregnation and rear barrier layer

NEW!

i As suitable adhesive, we recommend Order No. 0 570 420 (See page 95)


2


i As suitable adhesive, we recommend Order No. 0 570 420 (see page 95). For suitable rubber holders, see page 245

i Drive arbores are shown on page 245

Polishing felt rings, non-self adhesive (pack content: 10 pieces)

Exterior-Ø mm

Interior Ø mm

Height mm



18 7 4 Standard 0 570 412

30 12 4 Standard 0 570 414

45 18 4 Standard 0 570 415

60 15 4 Standard 0 570 416

75 15 4 Standard 0 570 417

For use with ROTAFLEX polishing felts with Order No. 0 570 402 to 0 570 407

Polishing felt rings, self-adhesive,Pack content: 10 pieces

Exterior-Ø mm

Interior Ø mm

Height mm



18 7 4 Standard 0 570 422

30 12 4 Standard 0 570 424

45 18 4 Standard 0 570 425

60 15 4 Standard 0 570 426

75 15 4 Standard 0 570 427

Just remove the foil and stick onto matching RO-TAFLEX Polishing felts with Order No. 0 570 402 to 0 570 407 – No additional adhesive necessary!

Polishing felt holder(rubber holders with attached felt ring)

Dimen-sions mm


Order No. Price € from 50 packs


Ø 18 Standard Ø 2.35 x 26 0 570 402

Ø 18 Standard Ø 3 x 26 0 570 403

Ø 30 Standard Ø 3 x 26 0 570 404

Ø 45 Standard Ø 6 x 32 0 570 405

Ø 60 Standard Ø 6 x 32 0 570 406

Ø 75 Standard Ø 6 x 32 0 570 407

Polishing felts rings, lenses, holders

Polishing felt lenses, without shank Dimensionsmm

Bore mm Hardness Suitable drive arbour



Ø 13 x 4 2 Standard Type 21. 22. 23 0 570 431

Ø 16 x 5 2 Standard Type 26. 27 0 570 432

Ø 19 x 5 2 Standard Type 26. 27 0 570 433

Ø 25 x 6 2 Standard Type 26. 27 0 570 434

Ø 38 x 6 2 Standard Type 26. 27 0 570 435

Ø 51 x 8 6 Standard Type 41 0 570 436

Ø 64 x 8 6 Standard Type 41 0 570 437

Ø 76 x 8 6 Standard Type 41 0 570 438


2


Brass filament polishing felts with shank Shape Head Dimensions Shank dimen-sions



Pointed cone Ø 10 x 18 Ø 3 x 40 0 570 294

Trapeze Ø 15/10 x 15 Ø 3 x 40 0 570 295

Cylinder Ø 6 x 10 Ø 3 x 40 0 570 291

Ø 8 x 10 Ø 3 x 40 0 570 292

Ø 10 x 10 Ø 3 x 40 0 570 293

Ø 12 x 12 Ø 6 x 40 0 570 296

Ø 15 x 20 Ø 6 x 40 0 570 297

Ø 20 x 20 Ø 6 x 40 0 570 298

Ø 25 x 30 Ø 6 x 40 0 570 299

Sphere Ø 18 Ø 6 x 40 0 570 399

Ø 18 Ø 6 x 40 0 570 398

Polishing felt rings, non-self adhesive Exterior Ø mm Interior Ø mm Height mm Order No. Price € from 10 packs


18 7 4 0 570 392

30 12 4 0 570 394

45 18 4 0 570 395

Brass filament polishing felt holders (rubber holders with attached felt ring)

Dimensionsmm

Shank dimensions mm



Ø 18 Ø 2.35 x 26 0 570 382

Ø 18 Ø 3 x 26 0 570 383

Ø 30 Ø 3 x 26 0 570 384

Ø 45 Ø 6 x 32 0 570 385

Brass filament polishing felts

i As suitable adhesive, we recommend Order No. 0 570 420 (see page 95). For suitable rubber holders, see page 245.

Ñ Brass filament polishing feltsThe felts, which contain brass filaments, are excellent for working with complex geometries, such as with aluminium. In conjunction with compounds, they can be used to remove process residues (e.g. mill-ing lines) very rapidly. For final polishing, felt discs, polishing felts or polishing brushes can be used.

NEW!

NEW!


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Felt lamellas on shank Design Head dimen-sions mm

Hard-ness

Felt strength mm

Shank dimen-sions mm



Standard 20 x 10 H 40 2 Ø 3 x 40 0 411 701

20 x 10 H 40 2 Ø 6 x 40 0 411 721

20 x 20 H 40 2 Ø 3 x 40 0 411 702

20 x 20 H 40 2 Ø 6 x 40 0 411 722

25 x 10 H 40 2 Ø 3 x 40 0 411 703

25 x 10 H 40 2 Ø 6 x 40 0 411 723

25 x 20 H 40 2 Ø 3 x 40 0 411 704

25 x 20 H 40 2 Ø 6 x 40 0 411 724

25 x 30 H 40 2 Ø 3 x 40 0 411 705

25 x 30 H 40 2 Ø 6 x 40 0 411 725

30 x 5 H 40 3 Ø 3 x 40 0 411 710

30 x 5 H 40 2 Ø 6 x 40 0 411 712

40 x 5 H 40 3 Ø 3 x 40 0 411 711

40 x 5 H 40 3 Ø 6 x 40 0 411 713

50 x 5 H 40 3 Ø 6 x 40 0 411 714

Slit 30 x 10 H 40 2 Ø 3 x 40 0 411 706

30 x 10 H 40 2 Ø 6 x 40 0 411 726

30 x 20 H 40 2 Ø 3 x 40 0 411 707

30 x 20 H 40 2 Ø 6 x 40 0 411 727

30 x 30 H 40 2 Ø 3 x 40 0 411 708

30 x 30 H 40 2 Ø 6 x 40 0 411 728

40 x 10 H 40 3 Ø 6 x 40 0 411 733

40 x 20 H 40 3 Ø 6 x 40 0 411 734

40 x 30 H 40 3 Ø 6 x 40 0 411 735

40 x 40 H 40 3 Ø 6 x 40 0 411 736

50 x 20 H 40 3 Ø 6 x 40 0 411 741

50 x 30 H 40 3 Ø 6 x 40 0 411 742

50 x 40 H 40 3 Ø 6 x 40 0 411 743

50 x 50 H 40 3 Ø 6 x 40 0 411 744

60 x 30 H 40 3 Ø 6 x 40 0 411 750

60 x 40 H 40 3 Ø 6 x 40 0 411 751

60 x 50 H 40 3 Ø 6 x 40 0 411 752

75 x 30 H 40 5 Ø 6 x 40 0 411 759

75 x 40 H 40 5 Ø 6 x 40 0 411 760

75 x 50 H 40 5 Ø 6 x 40 0 411 761

80 x 30 H 40 5 Ø 6 x 40 0 411 765

80 x 40 H 40 5 Ø 6 x 40 0 411 766

80 x 50 H 40 5 Ø 6 x 40 0 411 767

100 x 30 H 40 5 Ø 6 x 40 0 411 771

100 x 40 H 40 5 Ø 6 x 40 0 411 772

100 x 50 H 40 5 Ø 6 x 40 0 411 773

Felt lamellas on shank

The main strength of these polishing felts is their elasticity. They fit perfectly onto the contours of the tool being used. In particular, their “slit shape” is a must-have for this type of work. Because these felts fit tool contours, you need less working pressure and that means less “scoring” on the workpiece. Essentially: You just get better results. Ideal for use with JOKEFLEX® Premium or Power Motor Systems. Recommended speed: 3,000 - 6,000 rpm


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Assorted felt sticks Order No.

Contents: 18 felt sticks, three in each hardness and design 0 411 300

Felt sticks Shape Dimensionsmm

Hardness Order No. Price € from 10 pieces


Square 6 x 6 x 150 medium 0 411 301

10 x 10 x 150 medium 0 411 302

12 x 12 x 150 medium 0 411 303

6 x 6 x 150 standard 0 411 304

10 x 10 x 150 standard 0 411 305

12 x 12 x 150 standard 0 411 306

Assorted felt sticks with shank Order No. Price €

Contents: 6 pieces 0 411 320

Felt sheets Dimensionsmm



3 x 250 x 250 standard 0 411 368

6 x 250 x 250 soft 0 411 341

medium 0 411 351

standard 0 411 361

10 x 250 x 250 soft 0 411 342

medium 0 411 352

standard 0 411 362

12 x 250 x 250 medium 0 411 353

standard 0 411 363

19 x 250 x 250 medium 0 411 354

standard 0 411 364

25 x 250 x 250 soft 0 411 345

medium 0 411 355

standard 0 411 365

Felt sticks • Felt sheets

Felt sticks with shank, 30° slant Dimensionsmm




6 x 6 x 37 medium Ø 3.2 x 30 0 411 321

standard Ø 3.2 x 30 0 411 324

super-hard Ø 3.2 x 30 0 411 327

10 x 10 x 45 medium Ø 3.2 x 30 0 411 322

standard Ø 3.2 x 30 0 411 325

12 x 12 x 45 medium Ø 3.2 x 30 0 411 323

standard Ø 3.2 x 30 0 411 326

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Polishing cloths, self-adhesive

Standard polishing cloths, self-adhesive, pack content: 10 pieces

Dimensionsmm

Type Packing unit Order No. Price € from 5 packs


Ø 12 x 0.8 450 10 pieces 0 543 311

Ø 20 x 0.8 450 10 pieces 0 543 312

Ø 33 x 0.8 450 10 pieces 0 543 313

Ø 50 x 0.8 450 10 pieces 0 543 314

Ø 65 x 0.8 450 10 pieces 0 543 315

Ø 78 x 0.8 450 10 pieces 0 543 316

Ø 12 x 1.0 432 10 pieces 0 543 301

Ø 20 x 1.0 432 10 pieces 0 543 302

Ø 33 x 1.0 432 10 pieces 0 543 303

Ø 50 x 1.0 432 10 pieces 0 543 304

Ø 65 x 1.0 432 10 pieces 0 543 305

Ø 78 x 1.0 432 10 pieces 0 543 306

Type 432 for grit size 3 to 1/4 μm

Type 450 for grit size 6 to 3 μm

JOKE® Magic polishing cloths, self-adhesive (pack content: 50 pieces)

Type Dimensionsmm

Packing unit Order No. Price € per pack

Magic JOKER Ø 20 x 1 50 pieces 0 591 501

Ø 32 x 1 50 pieces 0 591 502

9 x 11.5 x 1 50 pieces 0 591 503

Magic FINAL Ø 20 x 2 50 pieces 0 591 601

Ø 32 x 2 50 pieces 0 591 602

9 x 11.5 x 2 50 pieces 0 591 603

Magic SHINE Ø 18 x 2 50 pieces 0 591 701

Ø 30 x 2 50 pieces 0 591 702

9 x 11.5 x 2 50 pieces 0 591 703

Magic JOKER for grit size 6 to 3 μm

Magic FINAL for grit size 3 to 1 μm

i For best results with polishing cloths, we recommend our flexible rubber holders (see page 245).

Ñ Polishing clothsPolishing cloths are perfect for final polishing. Thanks to their self-adhesive backing, these cloths can be mounted on a wide variety of holders. Thus, for example, tools used during preparation can be reused simply by sticking the polishing cloth on them. You can choose between standard polish-ing cloths and Magic JOKER, FINAL and SHINE polishing cloths, which were specially designed for use with JOKE® Magic diamond compound. JOKER and FINAL cloths can be used on 99 % of ma-terials. They are ideal for polishing all types of steel and aluminium. SHINE cloths were developed specially for polishing plastics. The cushioning base layer in these cloths means that they are very quiet to use and reduces score marks on the material. Breakouts and dimpling are prevented.

Magic SHINE for plastics

NEW!


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2. Grinding and polishing tools Ñ 2.3 Lapping tools

Lapping and polishing tools made of wood

Lapping and polishing tools made of wood, shank Ø 3 x 30 mm

Shape Design Head dimen-sions mm




Cylinder Hard wood Ø 6 x 15 Ø 3 x 30 0 570 174

Hard wood Ø 10 x 20 Ø 3 x 30 0 570 173

Hard wood Ø 15 x 25 Ø 3 x 30 0 570 172

Hard wood Ø 20 x 30 Ø 3 x 30 0 570 171

Soft wood Ø 6 x 15 Ø 3 x 30 0 570 184

Soft wood Ø 10 x 20 Ø 3 x 30 0 570 183

Soft wood Ø 15 x 25 Ø 3 x 30 0 570 182

Soft wood Ø 20 x 30 Ø 3 x 30 0 570 181

Sphere Hard wood Ø 10 x 10 Ø 3 x 30 0 570 176

Soft wood Ø 10 x 10 Ø 3 x 30 0 570 186

Flame Hard wood Ø 10 x 30 Ø 3 x 30 0 570 178

Soft wood Ø 10 x 30 Ø 3 x 30 0 570 188

Lapping and polishing tools made of wood, shank Ø 6 mm

Shape Design Head dimen-sions mm




Cylinder Hard wood Ø 15 x 25 Ø 6 x 30 0 570 272

Hard wood Ø 20 x 30 Ø 6 x 30 0 570 271

Soft wood Ø 15 x 25 Ø 6 x 30 0 570 282

Soft wood Ø 20 x 30 Ø 6 x 30 0 570 281

Ñ Lapping and polishing tools made of woodThese tools made from hard and soft wood can be used rotating or linear (in hand-filing machines. Through profiling, these bobs can also be used on radii or similar.


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Wooden lapping sticks hard and soft

Wooden lapping sticks, hard Shape Dimensionsmm



Square 3 x 3 x 150 Hard 0 411 271

4,5 x 4,5 x 150 Hard 0 411 272

6,5 x 6,5 x 150 Hard 0 411 273

Rectangular 7 x 3 x 150 Hard 0 411 274

12.5 x 8 x 150 Hard 0 411 275

19 x 8 x 150 Hard 0 411 276

Round Ø 3 x 150 Hard 0 411 277

Ø 4,5 x 150 Hard 0 411 278

Ø 6,5 x 150 Hard 0 411 279

Round, unpointed Ø 10 x 300 Hard 0 411 290

Hexagonal 8 x 8 x 300 Hard 0 411 241

11 x 11 x 300 Hard 0 411 242

16 x 16 x 300 Hard 0 411 243

19 x 19 x 300 Hard 0 411 244

These sticks are made from laminated hard wood. The individual layers are pressed to-gether crossways to their grain under very high pressure. This results in a long service life with very high structural stability. Their application includes preliminary polishing and whenever high stock removal is required.

Wooden lapping sticks, soft Shape Dimensionsmm



Square 3 x 3 x 150 soft 0 411 281

4,5 x 4,5 x 150 soft 0 411 282

6,5 x 6,5 x 150 soft 0 411 283

Rectangular 7 x 3 x 150 soft 0 411 284

12.5 x 8 x 150 soft 0 411 285

19 x 8 x 150 soft 0 411 286

Round Ø 3 x 150 soft 0 411 287

Ø 4,5 x x 150 soft 0 411 288

Ø 6,5 x x 150 soft 0 411 289

These soft wooden lapping sticks are used as carriers for fine diamond compounds in high -gloss polishing. Precision is also a must: only carefully selected, clean, flawless wood is used for the manufacture of JOKE® soft wood lapping sticks.

Set Order No. Price €

Wooden lapping stick set, hard (9 pieces) 0 411 270


Wooden lapping stick set, soft (9 pieces) 0 411 280

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JOKE® Magic POL polishing blocks NEW!

Plexiglas lapping sticks

JOKE® Magic POL polishing blocks Design Dimensionsmm

Packing unit Order No. Price € from 10 units

Price € from 1 unit

Rectangular 7 x 9 x 5 10 pieces 0 590 771

Rod 7 x 9 x 100 1 piece 0 590 772

5 x 5 x 350 50 pieces 0 590 783

8 x 8 x 350 50 pieces 0 590 782

10 x 10 x 350 50 pieces 0 590 781

A superior alternative to linear polishing with plastic applicators. These newly developed wooden polishing carrier are treated with a special impregnation. This guarantees a de-formation-resistant surface, as the diamond grains cut during the polishing process instead of rolling, ensuring that no chatter marks are left behind. JOKE® Magic diamond compound constantly supplies the polishing block with moisture, ensuring the best possible polishing action right up to the end.

Plexiglas lapping sticks Shape Dimensionsmm



Square 3 x 3 x 150 medium 0 411 251

4.5 x 4.5 x 150 medium 0 411 252

6.5 x 6.5 x 150 medium 0 411 253

Rectangular 7 x 3 x 150 medium 0 411 254

12.5 x 8 x 150 medium 0 411 255

19 x 8 x 150 medium 0 411 256

For anyone, who cannot choose between hard and softwood lapping sticks, we offer this Plex-iglas version. Their hardness falls right between the two wooden versions.

suitable connecting rod Order No. Price €

Ball-ended rod JOKE®Magic 0 590 752


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JOKE® Magic LAP lapping toolsNEW!

DIPROFIL® lapping tools on a shank, shank Ø 3 mm Material Dimensionsmm


Type Order No. Price €

India 18 x 7 x 2 Ø 3 x 30 LLC-2A3 0 411 022

Cast iron 18 x 7 x 1 Ø 3 x 30 LLB-1A 0 411 061

Copper 18 x 7 x 1 Ø 3 x 30 LLB-2A 0 411 062

Fibre 18 x 7 x 1.5 Ø 3 x 30 LLB-4A 0 411 064

Felt 18 x 7 x 3 Ø 3 x 30 LLB-7A 0 411 067

DIPROFIL® lapping tools on a shank

JOKE® Magic LAP lapping tools Design Dimensionsmm

Packing unit Order No. Price € from 10 pieces


Lapping tools 4 x 4 x 4 10 pieces 0 590 767

6 x 6 x 4 10 pieces 0 590 768

Ø 6 x 4 10 pieces 0 590 766

8 x 8 x 8 x 4 10 pieces 0 590 769

Lapping stick 4 x 4 x 140 5 pieces 0 590 764

4 x 8 x 140 5 pieces 0 590 765

8 x 8 x 8 x 140 5 pieces 0 590 763

Lap faster - through higher stock removal. This means higher quality without orange peel effect or excavations of carbide and slag. To get these results, the composition of Magic LAP lapping tools was modified in relation to conventional standard products, so that they no longer clog during the production process and do not leave chatter marks on the workpiece. Addition-ally, these lapping tools have an extremely long lifespan, as they do not have to be dressed as frequently. This leads to a marked reduction of effort for the subsequent polishing process.

i What’s the difference between Magic LAP lapping tools and stand-ard products?Magic LAP lapping tools only show the slightest deformation during process-ing. They do not produce orange peel effect or excavations. Best possible flatness of the lapping tools results in better working results in shorter time, as the cutting performance of the used diamond compounds is optimised. Please also note the detailed lapping tool comparison on page 90!

suitable connecting rod Order No. Price €

Ball-ended rod JOKE®Magic 0 590 752


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Lapping and polishing rings, plastic and brass Design Dimen-sions mm

Packing unit Order No. Price per pack

Plastic Ø 8 10 pieces 0 570 045

Ø 12 20 pieces 0 570 055

Ø 20 10 pieces 0 570 075

Plastic collar ring Ø 12 5 pieces 0 570 063

Brass Ø 8 10 pieces 0 570 044

Ø 12 20 pieces 0 570 054

Ø 20 10 pieces 0 570 074

Brass collar ring Ø 12 5 pieces 0 570 062

Lapping and polishing ringsfor rotating processing

i When is a ring a lapping ring and when is it a polishing ring?

Lapping medium carriers are dimensionally stable and therefore ddiffer from polishing medium carriers, which always more or less take on the workpiece geometry. The carrier material therefore plays an important role for their definition: With metal tools, the process is referred to as lapping, if the tool is made from plastic, it is called polishing. However, the transition is not fixed.

Diamond lapping and polishing rings Dimensionsmm

Grit size Order No. Price €

Ø 8 D 151 0 570 041

Ø 12 D 151 0 570 051

Ø 20 D 151 0 570 071

Diamond lapping and polishing rings with metal-bound diamonds for lapping of. copied, milled, turned and eroded surfaces with peak-to valley heights greater than 5 μm. Ring and workpiece must be free of oil. Build-up edges must be re-moved with the ring on abrasive paper of grit size 80-120.

suitable holders for lapping and polishing rings Shank dimensions mm Dimensionsmm

Order No. Price €

Ø 1,6 Ø 8 0 570 050 -16

Ø 3 Ø 8 0 570 050

Ø 12 0 570 060

Ø 20 0 570 080

Ø 6 Ø 20 0 570 081

These lapping and polishing rings are driven by the corresponding holder and an angle handpiece. Tip: The lapping and polishing rings Ø 12 mm can also be used for linear movement with a ball-ended rod, for example in hand-filing machines.


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Polishing cloth ringsfor rotating processing

Accessories for polishing cloth rings

Dimen-sions mm

Pack. unit

Order No. Price € per pack

Polishing cloths, nylon Ø 8 50 0 570 049

Ø 12 50 0 570 059

Ø 20 50 0 570 079

Rubber ring Ø 8 1 0 570 048

Ø 12 1 0 570 058

Ø 20 1 0 570 078

Mounting cone Ø 8 5 0 570 047

Ø 12 5 0 570 057

Ø 20 5 0 570 077

Polishing cloth ring set, rubber Dimensionsmm

Order No. Pack. price €

Ø 8 0 570 046

Ø 12 0 570 056

Ø 20 0 570 076

Rubber rings for securing the polishing cloths, which are also very suitable for polishing similar to rubber carriers with a fitted polishing cloth.

The set contains 10 polishing cloth rings, 5 pol-ishing cloths, 1 mounting cone and 5 rubber rings.

i How does the cloth get onto the ring?

1. Arrange the “ingredients“: ring, cloth, rubber ring and mounting cone in front of you.

2. Position the polishing cloth on the polishing cloth ring.

3. Slide the mounting cone onto the cloth.

4. Carefully move the rubber ring down the cone, until it sits on the polishing cloth and pulls the cloth tight.

5. Install on self-made tool with holder and handpiece.

As a secret ingredient, we recommend a pint of lager at the perfect temperature (7 °C) – of course only after the work is done!


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Lapping and polishing rings/ tools for linear processes

Lapping and polishing rings/ tools, plastic and brass

Design Shape Dimensionsmm

Suitable ball-ended rod

Pack. unit



Brass Ring Ø 2 x 1.5 0 411 141 100 piec. 0 411 101

Ring Ø 2.5 x 1.5 0 411 142 100 piec. 0 411 102

Ring Ø 3 x 2 0 411 143 100 piec. 0 411 103

Ring Ø 4 x 3 0 411 144 100 piec. 0 411 104

Ring Ø 5 x 3 0 411 145 100 piec. 0 411 105

Ring Ø 6 x 4 0 411 146 100 piec. 0 411 106

Square 2 x 2 x 1.5 0 411 141 100 piec. 0 411 111

Square 2.5 x 2.5 x 1.5 0 411 142 100 piec. 0 411 112

Square 3 x 3 x 2 0 411 143 100 piec. 0 411 113

Square 4 x 4 x 3 0 411 144 100 piec. 0 411 114

Square 5 x 5 x 3 0 411 145 100 piec. 0 411 115

Square 6 x 6 x 4 0 411 146 100 piec. 0 411 116

Triangle 3.5 x 3.5 x 3.5 0 411 141 100 piec. 0 411 117

Triangle 6.0 x 6.0 x 6.0 0 411 142 100 piec. 0 411 118

Triangle 8.0 x 8.0 x 8.0 0 411 144 100 piec. 0 411 119

Plastic Ring Ø 2 x 1.5 0 411 141 100 piec. 0 411 121

Ring Ø 2.5 x 1.5 0 411 142 100 piec. 0 411 122

Ring Ø 3 x 2 0 411 143 100 piec. 0 411 123

Ring Ø 4 x 3 0 411 144 100 piec. 0 411 124

Ring Ø 5 x 3 0 411 145 100 piec. 0 411 125

Ring Ø 6 x 4 0 411 146 100 piec. 0 411 126

Square 2 x 2 x 1.5 0 411 141 100 piec. 0 411 131

Square 2.5 x 2.5 x 1.5 0 411 142 100 piec. 0 411 132

Square 3 x 3 x 2 0 411 143 100 piec. 0 411 133

Square 4 x 4 x 3 0 411 144 100 piec. 0 411 134

Square 5 x 5 x 3 0 411 145 100 piec. 0 411 135

Square 6 x 6 x 4 0 411 146 100 piec. 0 411 136

Triangle 3.5 x 3.5 x 3.5 0 411 141 100 piec. 0 411 137

Triangle 6.0 x 6.0 x 6.0 0 411 142 100 piec. 0 411 138

Triangle 8.0 x 8.0 x 8.0 0 411 144 100 piec. 0 411 139

Rings, squares and tri-angles made of brass and plastic for lap-ping and polishing of small faces, corners and edges (particu-larly triangles). Linear movement through ball-ended rods, which are clamped into hand-fil-ing machines.

Tip: In order to facilitate work, we also offer a suitable pair of tweez-ers!

Sets Order No. Price €

Lapping and polishing tool set, rings and squares 0 411 100

25 pieces each in brass and plastic

Lapping and polishing tool set, triangles 0 411 120

50 pieces each in every size in brass and plastic


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Ball-ended rodsfor lapping and polishing rings/ tools

Ball-ended rods, straight Dimensions mm Shank dimensions mm Order No. Price €

Ø 1.8 x 140 Ø 3.5 0 411 141

Ø 2.2 x 140 Ø 3.5 0 411 142

Ø 2.7 x 140 Ø 3.5 0 411 143

Ø 3.5 x 140 Ø 3.5 0 411 144

Ø 4.5 x 140 Ø 3.5 0 411 145

Ø 5.5 x 140 Ø 3.5 0 411 146

Ø 8.0 x 140 Ø 3.5 0 411 147

Ø 12.0 x 140 Ø 3.5 0 411 148

Accessories Order No. Price €

Tweezers 0 411 149

suitable for lapping tools and lapping rings


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flex-poli-snap lapping and polishing tools

Design Shape Dimen-sions mm

suitable ball-ended rod

Pack. unit



Plastic Ring Ø 4 0 411 174 / 170 100 piec. 0 411 600

Ring Ø 5 0 411 175 / 171 100 piec. 0 411 601

Ring Ø 6 0 411 176 / 172 100 piec. 0 411 602

Ring Ø 8 0 411 177 / 173 100 piec. 0 411 603

Square 4 x 4 0 411 174 / 170 100 piec. 0 411 610

Square 5 x 5 0 411 175 / 171 100 piec. 0 411 611

Square 6 x 6 0 411 176 / 172 100 piec. 0 411 612

Square 8 x 8 0 411 177 / 173 100 piec. 0 411 613

Brass Ring Ø 4 0 411 174 / 170 100 piec. 0 411 620

Ring Ø 5 0 411 175 / 171 100 piec. 0 411 621

Ring Ø 6 0 411 176 / 172 100 piec. 0 411 622

Ring Ø 8 0 411 177 / 173 100 piec. 0 411 623

Square 4 x 4 0 411 174 / 170 100 piec. 0 411 630

Square 5 x 5 0 411 175 / 171 100 piec. 0 411 631

Square 6 x 6 0 411 176 / 172 100 piec. 0 411 632

Square 8 x 8 0 411 177 / 173 100 piec. 0 411 633

flex-poli-snap lapping and polishing frame system

flex-poli-snap ball-ended rods Design Dimensions mm for lapping tool size mm Shank dimensions Order No. Price €

Angulated Ø 1.9 Ø 4 / 4 x 4 Ø 3.5 0 411 174

Ø 2.4 Ø 5 / 5 x 5 Ø 3.5 0 411 175

Ø 2.9 Ø 6 / 6 x 6 Ø 3.5 0 411 176

Ø 3.9 Ø 8 / 8 x 8 Ø 3.5 0 411 177

Straight Ø 1.9 Ø 4 / 4 x 4 Ø 3.5 0 411 170

Ø 2.4 Ø 5 / 5 x 5 Ø 3.5 0 411 171

Ø 2.9 Ø 6 / 6 x 6 Ø 3.5 0 411 172

Ø 3.9 Ø 8 / 8 x 8 Ø 3.5 0 411 173

These lapping and polishing tools are linked to the ball-ended rod via a clever snap-mechanism. This pre-vents the ball-ended rod from slip-ping during processing and damag-ing the material.

The flex-poli-snap ball-ended rods are available with angulated and straight heads. Both versions offer the “click“ for the secure snap-on connection between tool and rod.


flex-poli-snap lapping and polishing tool set 0 411 189

10 tools each in brass and plastic, Ø or edge length: 4 - 5 - 6 - 8 mm


flex-poli-snap ball-ended rod set 0 411 169

4 straight and 4 angulated flex-poli-snap ball-ended rods, rod rest, allen key, 8 plastic snap rings


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Ñ Kb, as he is known as, always has thousands of thoughts and visions in his head. Good job he has his music, where he can let off some steam. We don’t mind if he blows us a tune from time to time. One of his recent wisdoms: “Anyone can listen to music, but if you can feel it, it will touch your soul“. Interesting point – let’s talk about feel-ings: We agree that – technology or not – passion and commitment is what counts. It‘s a case of (professional) life imitating art with JOKE®.

Hanns-Friedrich

Kettenbaum

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i

Measuring results

1. INITIAL SITUATIONSteel bush, hardened Ø 16 x 35Measuring instrument: Taylor Hobson TalyrondRoundness error: 0.04 mmMeasured hrms value: 0.6 μm

3. FINISHINGTime: 5 minTool: HELICAL LAPLapping compound: JOKE® HYPREZ®

diamond compound 3 μmCorrection of roundness to 0.0002 mmMeasured hrms value: 0.04 μm

2. ROUGH LAPPINGTime: 5 minTool: HELICAL LAPLapping compound: JOKE® HYPREZ®

diamond compound 14 μmCorrection of roundness to 0.0004 mm

Procedures instructionsDrilling and reaming, then finishing with HELICAL LAP, Tolerance + 0.002

- 0

All finished bores must be cylindrical and round, max. deviation 0.2 μm. The hrms value must be at least be 0.05 μm.

Internal and external lapping tools HELICAL LAP

Ñ The solution for perfect bores

HELICAL LAP internal and external lapping toolsare made of close-grained grey cast iron. A homogonous smooth struc-ture is achieved by a special annealing process making HELILAP the ideal carrier for any lapping media, especially for JOKE® Magic and/or Hyprez® diamond compounds.

HELICAL LAP internal lapping toolshave a spiral cut and taper bore, which fits precisely to the correspond-ing shaft. These two features guarantee a uniform and cylindrical expansion of the lapping tools. Roundness and parallelism of bores can be achieved quickly and economically within extremely fine limits. All internal lapping tools are ground. They are supplied at least 0.02 mm smaller than the indicated nominal diameter. A specific shank and driver size can always be used for the listed range of diameters of the lapping tools (refer to table). The retraction tool is used for the expanded lapping tool. It is available with several inserts; for applica-tions refer to the table.

HELICAL LAP outside lapping toolsalso have a spiral cut and must be used with the corresponding holder. First, the lapping tool is fixed in the holder to prevent the tool from rotating simultaneously. The inside diameter of the lapping tool can be adjusted to a precisely round shape by contracting the holder. – All external lapping tools are ground and supplied at least 0.02 mm bigger than the indicated nominal diameter.

HELICAL LAP lapping tools• Internal lapping tools should be longer than the bore to be lapped• External lapping tools should be shorter than the shaft to be lapped• Lapping tools should be stored separately according to the grit size.


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HELICAL LAP internal lapping tools End Ø E mm

Total length D mm

Order No. Suitable shank

Suitable driver

Suitable retraction tool

Without radial groove 1.674 - 1.930 16 0 586 302 0 586 102 0 586 152 0 586 201

1.956 - 2.311 16 0 586 303 0 586 102 0 586 152 0 586 201

2.362 - 2.743 19 0 586 304 0 586 103 0 586 153 0 586 201

2.743 - 3.099 19 0 586 305 0 586 103 0 586 154 0 586 201

3.149 - 3.479 22 0 586 306 0 586 104 0 586 154 0 586 201

3.530 - 3.886 22 0 586 307 0 586 104 0 586 154 0 586 201

3.937- 4.318 22 0 586 308 0 586 104 0 586 154 0 586 201

4.318 - 4.673 22 0 586 309 0 586 104 0 586 154 0 586 201

With radial groove 4.724 - 5.105 35 0 586 310 0 586 105 0 586 155 0 586 211

5.130 - 5.461 35 0 586 311 0 586 105 0 586 155 0 586 211

5.537 - 5.918 45 0 586 312 0 586 106 0 586 156 0 586 211

5.918 - 6.248 45 0 586 313 0 586 106 0 586 156 0 586 211

6.324 - 6.705 50 0 586 314 0 586 107 0 586 157 0 586 211

6.731 - 7.010 50 0 586 315 0 586 107 0 586 157 0 586 211

7.112 - 7.340 50 0 586 316 0 586 107 0 586 157 0 586 211

7.518 - 7.670 50 0 586 317 0 586 107 0 586 157 0 586 211

7.924 - 8.305 50 0 586 318 0 586 108 0 586 158 0 586 211

8.305 - 8.610 50 0 586 319 0 586 108 0 586 158 0 586 211

8.712 - 8.915 50 0 586 320 0 586 108 0 586 158 0 586 211

9.093 - 9.245 50 0 586 321 0 586 108 0 586 158 0 586 211

9.499 - 9.855 63 0 586 322 0 586 109 0 586 159 0 586 211

9.906 - 10.185 63 0 586 323 0 586 109 0 586 159 0 586 211

10.287 - 10.515 63 0 586 324 0 586 109 0 586 159 0 586 211

10.693 - 10.845 63 0 586 325 0 586 109 0 586 159 0 586 211

11.074 - 11.430 63 0 586 326 0 586 110 0 586 160 0 586 211

11.480 - 11.785 63 0 586 327 0 586 110 0 586 160 0 586 211

11.861 - 12.090 63 0 586 328 0 586 110 0 586 160 0 586 211

12.268 - 12.420 63 0 586 329 0 586 110 0 586 160 0 586 211

12.674 - 13 081 83 0 586 330 0 586 111 0 586 161 0 586 211

13.081 - 13.487 83 0 586 331 0 586 111 0 586 161 0 586 211

13.462 - 13.868 83 0 586 332 0 586 111 0 586 161 0 586 211

13.868 - 14.224 83 0 586 333 0 586 111 0 586 161 0 586 211

14.249 - 14.579 83 0 586 334 0 586 111 0 586 161 0 586 211

14.655 - 14.935 83 0 586 335 0 586 111 0 586 161 0 586 211

15.062 - 15.290 83 0 586 336 0 586 111 0 586 161 0 586 211

15.443 - 15.595 83 0 586 337 0 586 111 0 586 161 0 586 211

HELICAL LAP internal lapping tools Standard dimensions

i Practical tipsIf the desired diameter cannot be found in the table, rework the next largest lapping tool to the suitable di-ameter, e.g. on a lathe. The recesses must be retained, since they serve as a compound reservoir.

The diameter to be adjusted is al-ways the actual bore diameter minus 2 x stated grit size of the compound used. Process, clean and measure the bore and subsequently fit the tool to the mandrel accordingly by expan-sion.

Special sizes available on request! Please enquire about our special sizes, indicating the desired end di-ameter of the workpiece to be proc-essed.

A E

DCB


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Suitable shanks Type Shank dimen-sions A x B; mm

Cone length C mm

Order No.

3/0 Ø 3.2 x 19 38 0 586 102

2/0 Ø 3.2 x 19 41 0 586 103

0 Ø 3.2 x 19 44 0 586 104

1 Ø 4.8 x 25 70 0 586 105

2 Ø 4.8 x 25 76 0 586 106

3 Ø 4.8 x 25 102 0 586 107

4 Ø 5.6 x 25 102 0 586 108

5 Ø 7.2 x 38 127 0 586 109

6 Ø 8 x 38 127 0 586 110

7 Ø 9.5 x 38 152 0 586 111

Suitable drivers Type Order No.

4/0 0 586 151

3/0 0 586 152

2/0 0 586 153

0 0 586 154

1 0 586 155

2 0 586 156

3 0 586 157

4 0 586 158

5 0 586 159

6 0 586 160

7 0 586 161

Suitable retraction tools with several inserts Type Order No.

Size 0 0 586 201

Size 1 0 586 211

i Your choice made easyRefer to the relevant column in the “inter-nal lapping tools“ table to find the match-ing accessories. Should you have further questions, your contact Jürgen Meyer will be happy to answer them:


HELICAL LAP inside lapping tools Standard dimensions

A

B

C

i Request with fax templatePlease use the fax template to facili-tate your requests. Simply complete the relevant sections, fax it and we will then issue you an appropriate offer.

A

B


2


HELICAL LAP application advice

HELICAL LAP application adviceF Fax-No. +49 (0) 22 04 / 8 39-540

Internal lapping toolActual Ø of bore

Depth/length of bore

Base hole bore q yes q no

External lapping toolActual Ø of shank

Required width of lapping tool

Actual width of shank

SenderCompany

Name

First name

Department

Address 1

Address 2

Phone No.

Fax No.

Email

Date, Signature

Actual Ø

Depth/length of bore

Actual Ø

Actual width


2

2. Grinding and polishing tools Ñ 2.4. Polishing brushes and buff wheels

Polishing brushes and buff wheels

i Characteristics and main application of brushes

Brush material Characteristics Application

Fine cotton Natural productPlucked Very adaptable

•••

Glossing, polishing, dusting offUsed with compounds

••

Felt buff wheels Natural productVery adaptable

••


••

Plain-weave cot-ton/fleece

Very adaptableHigh rigidityHigh stock removal

•••


••

Goat hair Very soft and flexibleNatural product

••


••

Bristles (black or white), hogs hair

FlexibleElasticHardest of all natural productsGood adhesion of compounds in the in-dividual bristles (hollow)

••••


••

Nylon/Perlon Surpass most other chemical fibres with reference to resistance to abrasion, elas-ticity, flexibility and durabilityResistant to common solvents, but readily soluble in acidsPreferred use in the food and chemical in-dustry over natural products (bristles)

•

•

•


••

Deerskin Very adaptableNatural productHard-wearingHigh stock removal

••••


••

Brass wire More supple and soft in the ground section in comparison to steel wiresDiscolouration of workpiece possible

•••

Polishing, descaling, deburringUsed with or without compounds

••

BAE steel,Bessemer wireSteel wire

Flexible and elasticDistinctly visible ground section results

••

Preliminary polishing, des-caling, deburringUsed with or without compounds

•

•

V2A wire Similar characteristics to steel wireResistant to alkalis, acidsLess susceptible to breaking than steel wireDoes not leave any rust residue; can be used with water

••••

Preliminary polishing, descaling, de-burring of stainless steel and aluminiumPolishing with water and at high temperaturesUsed with or without compounds

•

•

•



2

NEW! Fleece polishing wheels Shank Ø 2.35 / 3 mm

Ñ Fleece polishing wheelsThese fleece polishing wheels can be used wet or dry for deburring, matting, and finishing surfaces. They provide a cool, soft polish. Thanks to their elasticity, these wheels adapt well to surface outlines. Application with all steels, non-ferrous heavy metals, aluminium and plastics.

Ideal for use with ENESKA 4-1 (from page 28) and JOKEFLEX® (from page 38) drive systems.

Fleece polishing wheels, shank Ø 2.35 mm Head dimensions

Grit size Shank dimensions





Abrasive fleece, foamed Ø 25 x 6 coarse K 80 Ø 2.35 x 40 0 570 950

Abrasive fleece, dual layer Ø 25 x 6 medium K 180 Ø 2.35 x 40 0 570 951

Ø 25 x 6 fine K 240 Ø 2.35 x 40 0 570 952

Ø 25 x 6 fine K 400 Ø 2.35 x 40 0 570 956

Ø 25 x 8 medium K 180 Ø 2.35 x 40 0 570 953

Fleece polishing wheels, shank Ø 3 mm Head dimensions

Hard-ness

Grit size Shank dimensions





Abrasive fleece, foamed Ø 30 x 3 medium medium K 180 Ø 3 x 40 0 570 933

Ø 30 x 6 hard coarse K 80 Ø 3 x 40 0 570 930

Ø 30 x 6 medium medium K 180 Ø 3 x 40 0 570 931

Ø 30 x 6 soft fine K 280 Ø 3 x 40 0 570 932


Ø 40 x 6 hard coarse K 80 Ø 3 x 40 0 570 934


Ø 40 x 6 soft fine K 280 Ø 3 x 40 0 570 936

Abrasive fleece, triple layer Ø 30 x 17 - very coarse Ø 3 x 40 0 570 940

Ø 30 x 17 - coarse K 80 Ø 3 x 40 0 570 941

Ø 30 x 17 - medium K 180 Ø 3 x 40 0 570 942

Ø 30 x 17 - fine K 280 Ø 3 x 40 0 570 943

Ø 30 x 17 - no grit Ø 3 x 40 0 570 944

Ø 40 x 22 - very coarse Ø 3 x 40 0 570 945

Ø 40 x 22 - coarse K 80 Ø 3 x 40 0 570 946

Ø 40 x 22 - medium K 180 Ø 3 x 40 0 570 947

Ø 40 x 22 - fine K 280 Ø 3 x 40 0 570 948

Ø 40 x 22 - no grit Ø 3 x 40 0 570 949

P nmax 8,000 rpm

P nmax 8,000 rpm

P nmax 10,000 rpm

P nmax 1,400 rpm

nmax 10,000 rpm


2


Polishing brushes shank Ø 2.35 mm

Polishing brushes, shank Ø 2.35 mm

Material Shape Head dimen-sions; mm

Wire Ø mm

Shank dimen-sions; mm



Small brushes Bristles, black - Ø 4 x 8 - Ø 2.35 x 25 0 570 720

Bristles, black - Ø 5.5 x 11 - Ø 2.35 x 25 0 570 721

Bristles, black - Ø 7 x 13 - Ø 2.35 x 35 0 570 723

Bristles, white - Ø 4 x 8 - Ø 2.35 x 25 0 570 670

Bristles, white - Ø 5.5 x 11 - Ø 2.35 x 25 0 570 671

Brass, corrugated - Ø 4 x 8 0.10 Ø 2.35 x 25 0 570 620

Brass, corrugated - Ø 5.5 x 11 0.10 Ø 2.35 x 25 0 570 621

BAE steel, corrugated - Ø 4 x 8 0.10 Ø 2.35 x 25 0 570 560

BAE steel, corrugated - Ø 5.5 x 11 0.10 Ø 2.35 x 25 0 570 561

V2A wire, corrugated - Ø 3 x 8 0.10 Ø 2.35 x 25 0 570 513


V2A wire, corrugated - Ø 5.5 x 11 0.10 Ø 2.35 x 25 0 570 511


Small brushes with elastic protection Bristles, black - Ø 4 x 8 - Ø 2.35 x 25 0 570 722





Wheels Goat hair - Ø 16 x 1 - Ø 2.35 x 40 0 570 851

Goat hair - Ø 22 x 1 - Ø 2.35 x 40 0 570 850

Nylon - Ø 22 x 1.5 0.15 Ø 2.35 x 40 0 570 750







P nmax 10.000 rpm



2Polishing brushes, shank Ø 2.35 mm

Material Shape Head dimen-sions; mm

Wire Ø mm













Cup Goat hair, white bevelled Ø 8 x 4 - Ø 2.35 x 40 0 570 872

Goat hair, white cylindrical, straight Ø 12 x 5 - Ø 2.35 x 35 0 570 871

Goat hair, white bevelled Ø 12 x 8 - Ø 2.35 x 35 0 570 870

Nylon bevelled Ø 8 x 4 - Ø 2.35 x 40 0 570 754

Nylon cylindrical, straight Ø 12 x 5 0.15 Ø 2.35 x 35 0 570 751

Bristles, black bevelled Ø 8 x 4 - Ø 2.35 x 40 0 570 714

Bristles, black cylindrical, straight Ø 12 x 5 - Ø 2.35 x 35 0 570 724

Bristles, black straight Ø 12 x 8 - Ø 2.35 x 35 0 570 710

Bristles, black bevelled Ø 12 x 8 - Ø 2.35 x 35 0 570 711

Bristles, white bevelled Ø 8 x 4 - Ø 2.35 x 40 0 570 663

Bristles, white cylindrical, straight Ø 12 x 5 - Ø 2.35 x 35 0 570 662

Bristles, white straight Ø 12 x 8 - Ø 2.35 x 35 0 570 660

Bristles, white bevelled Ø 12 x 8 - Ø 2.35 x 35 0 570 661

Brass, corrugated cylindrical, straight Ø 12 x 5 0.08 Ø 2.35 x 35 0 570 611

Brass, corrugated bevelled Ø 12 x 6 0.10 Ø 2.35 x 35 0 570 501

Brass, corrugated straight Ø 12 x 6 0.08 Ø 2.35 x 35 0 570 610

BAE steel, corrugated straight Ø 12 x 6 0.08 Ø 2.35 x 35 0 570 570

BAE steel, corrugated bevelled Ø 12 x 6 0.10 Ø 2.35 x 35 0 570 571

BAE steel, corrugated cylindrical, straight Ø 12 x 6 0.08 Ø 2.35 x 35 0 570 572

V2A wire, corrugated bevelled Ø 12 x 6 0.10 Ø 2.35 x 35 0 570 503

V2A wire, corrugated straight Ø 12 x 6 0.08 Ø 2.35 x 35 0 570 520

Straight shape, cylindrical shape Straight shape, normal Bevelled shape

Polishing brushes shank Ø 2.35 mmP Nmax 10,000 rpm

134

2


Polishing buff wheels shank Ø 2.35 mmP nmax 10,000 rpm

Polishing buff wheels, shank Ø 2.35 mm Material Layers Head dimen-sions mm




Wheels Fine cotton - Ø 22 x 6 Ø 2.35 x 40 0 570 900

Felt 3 layers Ø 22 x 6 Ø 2.35 x 40 0 570 980

Deerskin 5 layers Ø 22 x 8 Ø 2.35 x 40 0 570 800

Plain-weave cotton 16 layers Ø 22 x 3 Ø 2.35 x 40 0 570 990

Fleece 8 layers Ø 21 x 3 Ø 2.35 x 40 0 570 143

Ceramic-fibre abrasive brushes, shank Ø 3 x 30 mm

Head dimen-sions mm

Grit size Colour Shank dimen-sions mm




Ø 5 x 20 # 1000 / 15 μm white Ø 3 x 30 0 406 240

Ø 5 x 20 # 1200 / 10 μm red Ø 3 x 30 0 406 200

Ceramic-fibre abrasive brushes shank Ø 3 x 30 mmP nmax 12,000 rpm

NEW!

Ceramic-fibre abrasive brushes, shank Ø 3 x 30 mm NEW!

Polishing brushes, shank Ø 3 mm Material Head dimen-sions mm





Brass Ø 1.5 x 10 Ø 3 x 30 0 006 616

This is the perfect brush for use in ultrasonic polishing systems. In combination with the diamond compound 3 μ or 6 μ, this brush is perfectly suited for eliminating erosion structures radii and on uneven surfaces. The compound allows a high-gloss finish in short working times – even on ungsten carbide. Can also be used as a rotational tool in ENESKA handpieces.

P nmax 12,000 rpm

P nmax 12,000 rpm

In this tool, individual ceramic-fibres are grouped together to form a brush. This allows effective work and optimum performance. Excellent properties in eliminating erosion structures and for deburring aluminium, brass etc.

Tip: The additional use of diamond paste considerably improves the working re-sult.



2

Polishing brushes shank Ø 3 mm

Polishing brushes shank Ø 6 mm

Polishing brushes, shank Ø 6 mm Material Head dimen-sions mm

Wire Ø mm




Wheel Goat hair Ø 45/25 x 4 - Ø 6 x 40 0 570 243

Cotton Ø 45/25 x 4 - Ø 6 x 40 0 570 246

Fleece, 8 layers Ø 80/40 x 8 - Ø 6 x 40 0 570 144

Perlon Ø 45/25 x 4 0,1 Ø 6 x 40 0 570 244

Bristles, black Ø 45/25 x 4 - Ø 6 x 40 0 570 245

Brass wire Ø 45/25 x 4 0,1 Ø 6 x 40 0 570 242

Brass wire Ø 30/18 x 6 0,1 Ø 6 x 40 0 570 223

Brass wire Ø 50/25 x 6 0,1 Ø 6 x 40 0 570 229

Bessemer wire Ø 45/25 x 4 0,1 Ø 6 x 40 0 570 241







P nmax 10,000 rpm

Polishing brushes, shank Ø 3 mm Material Shape Head dimen-sions mm

Wire Ø mm




Cup Horse hair bevelled Ø 25 x 15 - Ø 3 x 40 0 570 873

Goat hair bevelled Ø 25 x 15 - Ø 3 x 40 0 570 874

Wheel Brass, corrugated - Ø 32 x 2 0.10 Ø 3 x 40 0 570 602

P nmax 10,000 rpm


2


JOKE® HABRAS polishing brushesshank Ø 3 x 40 mm

JOKE® HABRAS polishing brushes

Abrasiv Fibre width

Head dimen-sions mm

Grit size Colour Shank dimen-sions; mm



Small brushes AlO2 coarse Ø 5/8 P 320 blue/red Ø 3 x 40 0 571 023

AlO2 medium Ø 5/8 P 500 blue/green Ø 3 x 40 0 571 022

AlO2 fine Ø 5/8 P 600 blue Ø 3 x 40 0 571 021

SiC coarse Ø 5/8 P 320 green Ø 3 x 40 0 571 026

SiC medium Ø 5/8 P 500 red Ø 3 x 40 0 571 025

SiC extra fine Ø 5/8 P 800 white Ø 3 x 40 0 571 024

Wheels AlO2 coarse Ø 22 P 320 blue/red Ø 3 x 40 0 571 003

AlO2 medium Ø 22 P 500 blue/green Ø 3 x 40 0 571 002

AlO2 fine Ø 22 P 600 blue Ø 3 x 40 0 571 001

SiC coarse Ø 22 P 320 green Ø 3 x 40 0 571 006

SiC medium Ø 22 P 500 red Ø 3 x 40 0 571 005

SiC extra fine Ø 22 P 800 white Ø 3 x 40 0 571 004

Cup AlO2 coarse Ø 12/6 P 320 blue/red Ø 3 x 40 0 571 013

AlO2 medium Ø 12/6 P 500 blue/green Ø 3 x 40 0 571 012

AlO2 fine Ø 12/6 P 600 blue Ø 3 x 40 0 571 011

SiC coarse Ø 12/6 P 320 green Ø 3 x 40 0 571 016

SiC medium Ø 12/6 P 500 red Ø 3 x 40 0 571 015

SiC extra fine Ø 12/6 P 800 white Ø 3 x 40 0 571 014

i HABRAS brushes and HABRAS discs – what’s the difference?

First of all, the discs are only available as wheels and – in contrast to the brush wheels – consist of 4 layers. The main difference, however, is that the grit is sitting on the brush fibres, whilst it is embedded in the material of the HABRAS discs.

P nmax 6,000 rpm

Ñ JOKE® HABRAS polishing brushesThe carrier of these polishing brushes is a polyamide fibre, which is characterised by high elasticity and crack-proofness and there-fore suitable for a wide range of applications. The abrasives silicon carbide and aluminium oxide are uniformly embedded in the fibres.

The versatile application possibilities of brushes in the HABRAS series result from the different grit sizes. During processing, the HABRAS brushes are characterised above all by high stability and low dust production.

Applications: e.g. breaking tungsten carbide cutting edges. Strip before first use on K 320!

P nmax 6,000 rpm

P nmax 2,800 rpm



2

JOKE® HABRAS polishing discsshank Ø 3 x 40 mm

JOKE® HABRAS polishing discs, 4 layers

Abrasive Polish Head dimen-sions mm

Grit size

Colour Shank dimen-sions; mm



Wheel - 4 discs AlO2 coarse Ø 19 P 80 yellow Ø 3 x 40 0 571 031

AlO2 standard Ø 19 P 220 red Ø 3 x 40 0 571 032

AlO2 fine Ø 19 P 440 blue Ø 3 x 40 0 571 033

Pumice very fine Ø 19 - pink Ø 3 x 40 0 571 034

extra fine special fused aluminium oxide

gloss Ø 19 6 μ orange Ø 3 x 40 0 571 035

extra fine special fused aluminium oxide

high-gloss

Ø 19 1 μ light green

Ø 3 x 40 0 571 036

Ñ JOKE® HABRAS polishing discsThese discs are especially suitable for processing soft metals, aluminium and non-ferrous heavy metals to a high-gloss finish. HABRAS discs are characterised by an excellent service life with high stock removal. Thanks to their slotted shape, HABRAS discs adapt to the shape of the processed surface. Hard, tough metals can be matt-finished and polished to brilliance with HABRAS discs. An existing surface patina is removed without modi-fying the surface geometry. Well suited for deburring of hard plastics.

Tip: Briefly strip HABRAS discs before first use and observe maximum speed and direction of rotation. Apply light, but even working pressure.

P nmax 10.000 rpm vmax 10 m/s

Spare discs: 4 pieces - Order No. 0 571 037

48 pieces - Order No. 0 571 043












2


Pipe brushes

Ñ Pipe brushesPipe brushes are very suitable for deburr-ing and cleaning, for example of cross holes and punctures. Flexible nylon or steel (NEW!) brushes prevents material breakage even with heavier stresses and deformation.

The pipe brushes are available in three designs: nylon standard with silicon car-bide or aluminium carbide abrasives sit-ting on the nylon, nylon diamond with industrial diamonds sitting on the nylon material (particularly suitable for tungsten carbides) and with steel brush (without additional abrasive) for simple deburring jobs.

Tip: The nylon diamond version addition-ally improves the surface quality!

Nylon pipe brushes Head dimen-sions mm

Abrasive Grit size Shank dimen-sions; mm

Total length mm



Ø 0.7 x 12 SiC K 1000 Ø 0.42 100 0 571 101

Ø 1.2 x 12 SiC K 1000 Ø 0.47 100 0 571 102

Ø 1.9 x 18 SiC K 1000 Ø 0.74 100 0 571 103

Ø 2.2 x 18 SiC K 1000 Ø 0.94 100 0 571 104

Ø 2.6 x 25 SiC K 1000 Ø 1.08 100 0 571 105

Ø 3.2 x 25 SiC K 1000 Ø 1.66 100 0 571 106

Ø 3.5 x 25 SiC K 1000 Ø 1.66 100 0 571 107

Ø 4.2 x 25 AlO2 K 600 Ø 2.20 100 0 571 108

Ø 4.8 x 25 AlO2 K 600 Ø 2.20 125 0 571 109

Ø 5.5 x 25 AlO2 K 600 Ø 2.20 125 0 571 110

Ø 6.6 x 25 AlO2 K 600 Ø 3.00 125 0 571 111

Ø 8.2 x 25 AlO2 K 600 Ø 3.00 125 0 571 112

Ø 9.8 x 25 AlO2 K 600 Ø 3.40 125 0 571 113

Ø 10.5 x 25 AlO2 K 600 Ø 3.40 125 0 571 114

Ø 13.0 x 25 AlO2 K 600 Ø 4.20 125 0 571 115

Ø 16.0 x 25 AlO2 K 600 Ø 4.20 125 0 571 116

Ø 17.5 x 25 AlO2 K 600 Ø 4.20 125 0 571 117

Ø 19.4 x 25 AlO2 K 600 Ø 5.60 125 0 571 118

Ø 22.6 x 25 AlO2 K 600 Ø 5.60 128 0 571 119

Ø 25.8 x 25 AlO2 K 600 Ø 6.20 125 0 571 120

i Better to go large

Optimum working results are achieved form a bore diameter of > 4 mm with brush overdimensions of ca. 10 - 15 %.

Nylon pipe brushes smooth the surface and prepare it for further process-ing. The twisted wire is zinc coated. Suitable for manual and machine use.

P nmax 350-700 rpm



2

Pipe brushes

Nylon/diamond pipe brushes Head dimen-sions mm

Abrasive Grit size Shank dimen-sions mm

Total length mm



Ø 2.0 x 20 K 400 K 400 Ø 1 100 0 571 121

Ø 2.5 x 20 K 400 K 400 Ø 1 100 0 571 122

Ø 3.0 x 20 K 400 K 400 Ø 1.5 100 0 571 123

Ø 3.5 x 20 K 400 K 400 Ø 1.5 100 0 571 124

Ø 4.0 x 20 K 400 K 400 Ø 3.0 115 0 571 125

Ø 5.0 x 20 K 400 K 400 Ø 3 115 0 571 126

Ø 6.0 x 20 K 400 K 400 Ø 3 115 0 571 127

Ø 7.0 x 20 K 400 K 400 Ø 3 115 0 571 128

Ø 8.0 x 20 K 400 K 400 Ø 3 115 0 571 129

Ø 9.0 x 20 K 400 K 400 Ø 3 115 0 571 130

Ø 10.0 x 20 K 400 K 400 Ø 4 115 0 571 131

Ø 12.0 x 20 K 400 K 400 Ø 6 115 0 571 132

Ø 15.0 x 20 K 400 K 400 Ø 6 115 0 571 133

Ø 17.0 x 20 K 400 K 400 Ø 6 115 0 571 134

Ø 19.0 x 20 K 400 K 400 Ø 6 115 0 571 135

Ø 22.0 x 20 K 400 K 400 Ø 6 115 0 571 136

Ø 25.0 x 20 K 400 K 400 Ø 6 115 0 571 137

Steel pipe brushes Head dimen-sions mm

Material Wire Ø mm


Total length mm



Ø 6 x 25 Steel 0.13 Ø 3.18 89 0 571 170

Ø 8 x 25 Steel 0.13 Ø 3.18 89 0 571 171

Ø 10 x 25 Steel 0.13 Ø 3.18 89 0 571 172

Ø 11 x 25 Steel 0.13 Ø 3.18 89 0 571 173

Ø 13 x 25 Steel 0.13 Ø 3.18 89 0 571 174

Ø 14 x 25 Steel 0.13 Ø 3.18 89 0 571 175

Ø 16 x 25 Steel 0.13 Ø 3.18 89 0 571 176

Ø 18 x 25 Steel 0.13 Ø 3.18 89 0 571 177

Ø 19 x 25 Steel 0.13 Ø 3.18 89 0 571 178

Ø 21 x 25 Steel 0.13 Ø 3.18 89 0 571 179

Ø 22 x 25 Steel 0.13 Ø 3.18 89 0 571 180

Ø 24 x 25 Steel 0.13 Ø 3.18 89 0 571 181

Ø 25 x 25 Steel 0.13 Ø 3.18 89 0 571 182

Ø 29 x 25 Steel 0.13 Ø 3.18 89 0 571 183

By the use of industrial dia-monds in the nylon material, these brushes are eminently suitable for processing tungsten carbide. The shank in zinc coated twisted wire is additional stabilised with a brass bush for brush Ø 4.0 mm and above. Suitable for manual and machine use.

i Even steel in overdimensions

As with nylon brushes, steel pipe brushes should be chosen with brush overdimensions of 10 – 15 % (for bore Ø 16 mm and above).

P nmax 300-700 rpm

P nmax 300-700 rpm


2


Novoflex nylon honing brushes NEW!

Ñ Novoflex nylon honing brushesAn innovative tool for perfect results on surfaces or in bores. These silicon carbide abrasive balls have a flexible arrangement and therefore adapt to the processed sur-face – even in noncircular bores.

These brushes are useful for example for removing burr on all common materials. The Novoflex honing brush leave a cross-grind-ing on the surface, which is the perfect car-rier for an eventual oil film. The surface is free from cold-shaped or deformed mate-rial.

All you need to work with these brushes is a conventional hand drill. Honing machines or automatic systems can be used for serial production.

Possible applications:

Motor cylindersDrive rodsBores on shafts and crank leversPneumatic and hydraulic cylindersValve guidesCompressed air unitsWheel brake cylindersBrake control cylindersPipes and hosesMany more applications in the auto-motive, aeronautics and aerospace construction and in the firearms in-dustry.

••••••••••

i Important points for the use of Novoflex nylon honing brushes

Always choose the brush diam-eter according to the bore. If the desired brush size is not avail-able, use the next larger one.Always use the brushes with an oil with a viscosity between 10 and 30 or with special hon-ing oil. We also recommend JOKE® lubricant X73012.Recommended speed: 350 - 700 rpm; Rotation: 60- 120 strokes/minOptimum processing time: ca. 20 to 40 seconds.

1.

2.

3.

4.

Illus

tratio

n ap

prox

. orig

inal

size



2

Novoflex nylon honing brushesNEW!

Grit size (green)

Order No. Price €

180 0 571 330

180 0 571 331

180 0 571 332

180 0 571 333

180 0 571 334

180 0 571 335

180 0 571 336

180 0 571 337

180 0 571 338

180 0 571 339

180 0 571 340

180 0 571 341

180 0 571 342

180 0 571 343

180 0 571 344

180 0 571 345

180 0 571 346

180 0 571 347

180 0 571 348

180 0 571 349

180 0 571 350

180 0 571 351

180 0 571 352

Novoflex nylon honing brushes

For bore hole size mm

Head dimen-sions mm

Total length mm


Grit size (yellow)

Order No. Price €

Ø 8 Ø 9 x 50 200 Ø 3.7 120 0 571 300

Ø 10 Ø 11 x 60 200 Ø 3.7 120 0 571 301

Ø 11 Ø 12 x 60 200 Ø 3.7 120 0 571 302

Ø 12 Ø 13 x 60 200 Ø 3.7 120 0 571 303

Ø 14 Ø 15.5 x 60 200 Ø 3.7 120 0 571 304

Ø 16 Ø 18 x 60 200 Ø 4.6 120 0 571 305

Ø 18 Ø 20 x 60 200 Ø 4.6 120 0 571 306

Ø 20 Ø 22 x 70 200 Ø 4.6 120 0 571 307

Ø 22 Ø 25 x 70 200 Ø 4.6 120 0 571 308

Ø 24 Ø 27 x 70 200 Ø 5.1 120 0 571 309

Ø 25 Ø 28 x 70 200 Ø 5.1 120 0 571 310

Ø 27 Ø 30 x 70 200 Ø 5.1 120 0 571 311

Ø 29 Ø 32 x 70 200 Ø 5.1 120 0 571 312

Ø 32 Ø 35 x 70 200 Ø 5.1 120 0 571 313

Ø 35 Ø 38 x 70 200 Ø 5.7 120 0 571 314

Ø 38 Ø 41 x 70 200 Ø 5.7 120 0 571 315

Ø 42 Ø 45 x 70 200 Ø 5.7 120 0 571 316

Ø 45 Ø 48 x 70 200 Ø 5.7 120 0 571 317

Ø 48 Ø 51 x 70 200 Ø 6.5 120 0 571 318

Ø 51 Ø 54 x 70 200 Ø 6.5 120 0 571 319

Ø 54 Ø 57 x 70 200 Ø 6.5 120 0 571 320

Ø 57 Ø 60 x 70 200 Ø 7.3 120 0 571 321

Ø 60 Ø 64 x 70 200 Ø 7.3 120 0 571 322


2

2. Grinding and polishing tools Ñ 2.5. Grinding points

Grinding points

64

Technische Information

Die breite Palette der Anwendungstechnik des Schleifens von der

Grobzerspanung bis zur Feinbearbeitung erfordert Schleifstifte, die in

Bezug auf Spanleistung, zu erzielende Oberflächengüte und Standzeit

optimal abgestimmt sind. Neben der Kenntnis der Einsatzbedingungen

ist die Auswahl der Rohstoffe und deren Kombination in der richtigen

Spezifikation entscheidend für die Qualität des Schleifstiftes. In den

folgenden Tabellen sind die Rohstoffe für die LUKAS-Schleifstifte dar-

gestellt.

Schleifmittel

NK

Normalkorund

EKR

Edelkorund rosa

EKW

Edelkorund weiß

EKD

Edelkorund dunkelrot

EKbr

Edelkorund rosa in

brauner Ausführung

MK

Mischung EKR/NK

HK

Mischung EKW/NK

HKD

Mischung EKW/EKD

MKD

Mischung NK/EKD

NDW

Mischung NK/EKD/EKK weiß

RKD

Mischung EKD/EKR

SiCgr

Siliciumkarbid grün

SiCdkl

Siliciumkarbid

dunkel

Schleifstifte

Bereich 2.0.0_D_06 13.07.2006 11:30 Uhr Seite 64

64









gestellt.

Schleifmittel

NK

Normalkorund

EKR

Edelkorund rosa

EKW

Edelkorund weiß

EKD


EKbr

Edelkorund rosa in

brauner Ausführung

MK

Mischung EKR/NK

HK

Mischung EKW/NK

HKD

Mischung EKW/EKD

MKD

Mischung NK/EKD

NDW


RKD

Mischung EKD/EKR

SiCgr


SiCdkl

Siliciumkarbid

dunkel

Schleifstifte


64









gestellt.

Schleifmittel

NK

Normalkorund

EKR

Edelkorund rosa

EKW

Edelkorund weiß

EKD


EKbr

Edelkorund rosa in

brauner Ausführung

MK

Mischung EKR/NK

HK

Mischung EKW/NK

HKD

Mischung EKW/EKD

MKD

Mischung NK/EKD

NDW


RKD

Mischung EKD/EKR

SiCgr


SiCdkl

Siliciumkarbid

dunkel

Schleifstifte


64









gestellt.

Schleifmittel

NK

Normalkorund

EKR

Edelkorund rosa

EKW

Edelkorund weiß

EKD


EKbr

Edelkorund rosa in

brauner Ausführung

MK

Mischung EKR/NK

HK

Mischung EKW/NK

HKD

Mischung EKW/EKD

MKD

Mischung NK/EKD

NDW


RKD

Mischung EKD/EKR

SiCgr


SiCdkl

Siliciumkarbid

dunkel

Schleifstifte


Our points are game for anythingÑ Our grinding points range covers the entire spectrum of grinding appli-cations. You will find points that are perfectly suited to the relevant appli-cation in terms of stock removal rate, resulting surface quality and service life – no matter, whether you need coarse chipping or fine processing.

If you know the conditions, under which the grinding point should be used, you can choose the right raw material, the abrasive at the head

of the point, to suit. The characteris-tics of the various abrasives as their benefits and disadvantages can be found in the table to the right.

High-grade corundum pink (EKR)

from Page 145

Silicon carbide green (SiCgr)

Page 151

High-grade co-rundum dark red (EKD)

Page 152

High-grade corundum white-brown (EKWbr)

Page 153

High-grade corundum white (EKW)

Page 154

Blue Stones

Page 155

Silicon carbide for aluminium (SiC-Alu)

Page 156

64









gestellt.

Schleifmittel

NK

Normalkorund

EKR

Edelkorund rosa

EKW

Edelkorund weiß

EKD


EKbr

Edelkorund rosa in

brauner Ausführung

MK

Mischung EKR/NK

HK

Mischung EKW/NK

HKD

Mischung EKW/EKD

MKD

Mischung NK/EKD

NDW


RKD

Mischung EKD/EKR

SiCgr


SiCdkl

Siliciumkarbid

dunkel

Schleifstifte










gestellt.

Schleifmittel

NK

Normalkorund

EKR

Edelkorund rosa

EKW

Edelkorund weiß

EKD


EKbr

Edelkorund rosa in

brauner Ausführung

MK

Mischung EKR/NK

HK

Mischung EKW/NK

HKD

Mischung EKW/EKD

MKD

Mischung NK/EKD

NDW


RKD

Mischung EKD/EKR

SiCgr


SiCdkl

Siliciumkarbid

dunkel

Schleifstifte


i Cutting speeds as a function of tool Ø

International hardness according to DIN 69100The hardness is a measurement of the force with which the grinding grit is held by the bonding medium in the grinding point. Hardness is determined using suitable measuring devices. The degree of hardness is indicated by letters and increases in alphabetic order.

Extremely soft A, B, C, DVery soft E, F, GSoft H, I, J, KMedium L, M, N, OHard P, Q, R, SVery hard T, U, V, WExtremely hard X, Y, Z

Rotational speed nmax (rpm)

Tool diameter d (mm)



2i You will find the following grinding points at JOKE®

Unh

arde

ned

stee

ls,

forg

ed s

teel

s, lo

w-a

l-lo

yed

stee

ls

Wel

dsea

ms

on a

lloye

d an

d no

n-al

loye

d st

eels

Hea

t- a

nd a

cid-

resi

stan

t st

eels

Hig

h- a

nd h

ighe

st-a

l-lo

yed

stee

ls

Ann

eale

d ca

st ir

on,

duct

ile g

raph

ite ir

on

Cast

iron

Har

dene

d st

eels

Har

dene

d st

eels

in to

ol

and

mou

ld m

akin

g

Har

d-ch

rom

ium

pla

ted

stee

ls

Alu

min

ium

Tung

sten

car

bide

s

Gla

ss

Cera

mic

/res

in

High-grade corundum pink (EKR)V = 30 - 50 m/s

Silicon carbide green (SiCgr)V = 30 - 50 m/s

High-grade corundum dark red (EKD)V = 30 - 50 m/s

High-grade corundum white-brown (EKWbr)V = 25 - 40 m/s

High-grade corundum white (EKW)V = 20 - 35 m/s

Blue StonesV = 30 - 50 m/s

Silicon carbide for aluminium (SiC-Alu)V = 30 - 50 m/s

Key: Very well suited

Well suited

Suited Not suited

Grinding points


2


Grinding points

Blowing pen Order No. Price €

For direct connection to a rapid coupling system. 0 203 200

Dressing stone Order No. Price €

For dressing and freeing rubber-bonded grinding and polishing pointsDimensions: 33 x 20 x 4 mm

0 542 920

Useful accessories for every grinding workplace

Diamond dressers Order No. Price €

For dressing ceramic grinding and polishing media (see page 161) Dimensions: 25 x 6 x 12 mm

0 560 999

Possibly the smallest blowing pen in the world. It weighs a mere 20 g and regulates the compressed air perfectly. The small aperture of 3 mm ensures that the air re-ally only goes where it should do. A must for every workplace!



2

EKR grinding points shank Ø 2.35 x 40 mm, hardness N

EKR grinding points, shank Ø 2.35 x 40 mm Head dimen-sions mm

Grit size





Cylinder Ø 2 x 5 120 Ø 2.35 x 40 0 542 101

Ø 3 x 5 100 Ø 2.35 x 40 0 542 102

Ø 4 x 8 80 Ø 2.35 x 40 0 542 103

Ø 5 x 10 80 Ø 2.35 x 40 0 542 104

Ø 6 x 10 80 Ø 2.35 x 40 0 542 105

Pointed cylinder Ø 8 x 10 100 Ø 2.35 x 40 0 542 110

Wheel Ø 8 x 3 100 Ø 2.35 x 40 0 542 106

Ø 10 x 3 100 Ø 2.35 x 40 0 542 107

Ø 10 x 4 100 Ø 2.35 x 40 0 542 108

Ø 10 x 5 100 Ø 2.35 x 40 0 542 109

Sphere Ø 5 100 Ø 2.35 x 40 0 542 114

Ø 8 80 Ø 2.35 x 40 0 542 115

Ø 10 60 Ø 2.35 x 40 0 542 116

Pointed arch Ø 5 x 10 80 Ø 2.35 x 40 0 542 117

Cone Ø 6 x 10 100 Ø 2.35 x 40 0 542 118

Ø 8 x 8 100 Ø 2.35 x 40 0 542 119

Ø 10 x 10 100 Ø 2.35 x 40 0 542 120

P Vmax 50 m/s


2


EKR grinding points shank Ø 3 x 30 mm, hardness N

EKR grinding points, shank Ø 3 x 30 mm Head dimen-sions mm

Grit size





Cylinder Ø 2 x 5 120 Ø 3 x 30 0 542 131

Ø 2.5 x 6 100 Ø 3 x 30 0 540 922

Ø 3 x 6 100 Ø 3 x 30 0 542 132

Ø 4 x 8 80 Ø 3 x 30 0 542 133

Ø 5 x 6 80 Ø 3 x 30 0 540 923

Ø 5 x 10 80 Ø 3 x 30 0 542 134

Ø 6 x 6 60 Ø 3 x 30 0 540 924

Ø 6 x 10 80 Ø 3 x 30 0 542 135

Pointed cylinder Ø 5 x 7 100 Ø 3 x 30 0 540 932

Ø 8 x 10 100 Ø 3 x 30 0 542 140

Wheel Ø 4 x 1 100 Ø 3 x 30 0 540 904

Ø 5 x 3 80 Ø 3 x 30 0 540 905

Ø 8 x 2 100 Ø 3 x 30 0 540 903

Ø 9 x 2 100 Ø 3 x 30 0 540 901

Ø 9 x 3 80 Ø 3 x 30 0 540 902

Ø 10 x 5 100 Ø 3 x 30 0 542 139

Cone Ø 3.3 / 2.2 x 6.4 100 Ø 3 x 30 0 540 929

Ø 4.4 / 3.0 x 10 100 Ø 3 x 30 0 540 930

Ø 7.0 / 3.5 x 6 80 Ø 3 x 30 0 540 906

Sphere Ø 3 100 Ø 3 x 30 0 540 913

Ø 4 80 Ø 3 x 30 0 540 914

Ø 5 80 Ø 3 x 30 0 540 915

P Vmax 50 m/s



2



Grit size





Ø 8 80 Ø 3 x 30 0 542 145

Ø 10 60 Ø 3 x 30 0 542 146

Trapeze Ø 3.2 / 2.0 x 4 100 Ø 3 x 30 0 540 910

Ø 5.0 / 2.0 x 2.5 100 Ø 3 x 30 0 540 907

Ø 5.0 / 3.0 x 5 80 Ø 3 x 30 0 540 911

Ø 7.0 / 5.0 x 6 80 Ø 3 x 30 0 540 912

Ø 8.0 / 3.5 x 4 80 Ø 3 x 30 0 540 909

Pointed arch Ø 4.3 x 7 100 Ø 3 x 30 0 540 934

Ø 5 x 10 80 Ø 3 x 30 0 542 147

Ø 6 x 8 80 Ø 3 x 30 0 540 933

Ø 6 x 10 80 Ø 3 x 30 0 540 935

Barrel Ø 3 x 4 100 Ø 3 x 30 0 540 916

Ø 4 x 5 80 Ø 3 x 30 0 540 917

Ø 6 x 8 80 Ø 3 x 30 0 540 918

Rhombus Ø 7 x 5 100 Ø 3 x 30 0 540 920

Mushroom Ø 8 x 1.6 100 Ø 3 x 30 0 540 921

Cone Ø 6 x 11 80 Ø 3 x 30 0 540 936

Ø 8 x 8 100 Ø 3 x 30 0 542 149

Ø 10 x 10 100 Ø 3 x 30 0 542 150

Wheel Ø 5 x 1.5 100 Ø 3 x 30 0 540 925

Ø 6 x 2.5 100 Ø 3 x 30 0 540 926

P Vmax 50 m/s


2




Grit size





Cylinder Ø 3 x 6 100 Ø 6 x 40 0 542 701

Ø 4 x 8 80 Ø 6 x 40 0 542 702

Ø 5 x 10 80 Ø 6 x 40 0 542 703

Ø 6 x 10 60 Ø 6 x 40 0 542 704

Ø 8 x 10 60 Ø 6 x 40 0 542 705

Ø 8 x 16 60 Ø 6 x 40 0 542 706

Ø 10 x 10 60 Ø 6 x 40 0 542 707

Ø 10 x 20 60 Ø 6 x 40 0 542 708

Ø 10 x 32 60 Ø 6 x 40 0 542 709

Ø 13 x 13 46 Ø 6 x 40 0 542 710

Ø 13 x 20 46 Ø 6 x 40 0 542 711

Ø 16 x 16 46 Ø 6 x 40 0 542 712

Ø 16 x 20 46 Ø 6 x 40 0 542 713

Ø 16 x 32 46 Ø 6 x 40 0 542 714

Ø 20 x 20 36 Ø 6 x 40 0 542 715

Ø 20 x 25 36 Ø 6 x 40 0 542 716

Ø 20 x 40 36 Ø 6 x 40 0 542 718

Ø 25 x 20 36 Ø 6 x 40 0 542 719

Ø 25 x 25 36 Ø 6 x 40 0 542 720

Wheel Ø 13 x 3 80 Ø 6 x 40 0 542 725

Ø 16 x 4 60 Ø 6 x 40 0 542 726

Ø 20 x 6 60 Ø 6 x 40 0 542 727

Ø 25 x 6 60 Ø 6 x 40 0 542 728

Ø 32 x 8 46 Ø 6 x 40 0 542 730

Ø 40 x 10 30 Ø 6 x 40 0 542 731

Ø 40 x 20 30 Ø 6 x 40 0 542 724

Sphere Ø 6 60 Ø 6 x 40 0 542 746

Ø 8 60 Ø 6 x 40 0 542 747

Ø 10 60 Ø 6 x 40 0 542 736

Ø 13 46 Ø 6 x 40 0 542 737

Ø 16 46 Ø 6 x 40 0 542 738

Ø 20 36 Ø 6 x 40 0 542 739

Ø 25 36 Ø 6 x 40 0 542 740

Ø 32 30 Ø 6 x 40 0 542 741

P Vmax 50 m/s



2



Grit size





Pointed arch Ø 8 x 16 60 Ø 6 x 40 0 542 732

Ø 10 x 20 60 Ø 6 x 40 0 542 733

Ø 13 x 20 46 Ø 6 x 40 0 542 734

Ø 20 x 32 36 Ø 6 x 40 0 542 735

Cone Ø 16 x 32 46 Ø 6 x 40 0 542 742

Ø 16 x 40 46 Ø 6 x 40 0 542 743

Ø 20 x 32 36 Ø 6 x 40 0 542 744

Ø 20 x 40 36 Ø 6 x 40 0 542 745

P Vmax 50 m/s


2


EKR grinding points shank Ø 3 x 40 mm, hardness NShanks made from rustproof steel

EKR grinding points shank Ø 3 x 60 mm, hardness NShanks made from rustproof steel

NEW!

EKR grinding points, shank Ø 3 x 40 mm, rustproof steel Head dimen-sions mm

Grit size





Cylinder Ø 2 x 5 60 Ø 3 x 40 0 542 651

Ø 3 x 5 60 Ø 3 x 40 0 542 652

Ø 4 x 8 60 Ø 3 x 40 0 542 653

Ø 5 x 10 60 Ø 3 x 40 0 542 654

Ø 6 x 10 60 Ø 3 x 40 0 542 655

Ø 7 x 10 60 Ø 3 x 40 0 542 656

EKR grinding points, shank Ø 3 x 60 mm, rustproof steel Head dimen-sions mm

Grit size





Cylinder Ø 2 x 5 60 Ø 3 x 60 0 542 661

Ø 3 x 5 60 Ø 3 x 60 0 542 662

Ø 4 x 8 60 Ø 3 x 60 0 542 663

Ø 5 x 10 60 Ø 3 x 60 0 542 664

Ø 6 x 10 60 Ø 3 x 60 0 542 665

Ø 7 x 70 60 Ø 3 x 60 0 542 666

Sphere Ø 3 60 Ø 3 x 60 0 542 676

Ø 5 60 Ø 3 x 60 0 542 677

Ø 6 60 Ø 3 x 60 0 542 678


Cone Ø 6 x 10 60 Ø 3 x 60 0 542 680

P Vmax 50 m/s

P Vmax 35 m/s



2

SiCgr grinding points shank Ø 2.35 x 38 mm, hardness P

SiCgr grinding points, shank Ø 2.35 x 38 mm Head dimen-sions mm

Grit size





Cylinder Ø 2 x 5 120 Ø 2.35 x 38 0 542 201

Ø 3 x 6 100 Ø 2.35 x 38 0 542 202

Ø 4 x 8 100 Ø 2.35 x 38 0 542 203

Ø 5 x 10 100 Ø 2.35 x 38 0 542 204

Ø 6 x 10 100 Ø 2.35 x 38 0 542 205

Pointed cylinder Ø 8 x 10 100 Ø 2.35 x 38 0 542 210

Rounded barrel Ø 6 x 10 100 Ø 2.35 x 38 0 542 211

Ø 6 x 12 100 Ø 2.35 x 38 0 542 212

Wheel Ø 8 x 3 100 Ø 2.35 x 38 0 542 206

Ø 10 x 3 100 Ø 2.35 x 38 0 542 207

Ø 10 x 4 100 Ø 2.35 x 38 0 542 208

Ø 10 x 5 100 Ø 2.35 x 38 0 542 209

Sphere Ø 5 100 Ø 2.35 x 38 0 542 214

Ø 8 100 Ø 2.35 x 38 0 542 215

Ø 10 100 Ø 2.35 x 38 0 542 216

Pointed arch Ø 5 x 10 100 Ø 2.35 x 38 0 542 217

Pointed cone Ø 6 x 10 100 Ø 2.35 x 38 0 542 218

Cone Ø 8 x 10 100 Ø 2.35 x 38 0 542 219

Ø 10 x 10 100 Ø 2.35 x 38 0 542 220

P Vmax 50 m/s


2


EKD grinding points shank Ø 3 x 40 mm, hardness N

EKD grinding points, shank Ø 3 x 40 mm Head dimen-sions mm

Grit size





Cylinder Ø 2 x 5 100 Ø 3 x 40 0 542 331

Ø 4 x 8 100 Ø 3 x 40 0 542 332

Ø 5 x 10 100 Ø 3 x 40 0 542 333

Ø 8 x 10 100 Ø 3 x 40 0 542 334

Pointed cylinder Ø 7 x 12 100 Ø 3 x 40 0 542 340

Rounded barrel Ø 3 x 6 100 Ø 3 x 40 0 542 347

Ø 4 x 8 100 Ø 3 x 40 0 542 348

Ø 6 x 10 100 Ø 3 x 40 0 542 341

Ø 6 x 12 100 Ø 3 x 40 0 542 342

Wheel Ø 5 x 2 100 Ø 3 x 40 0 542 335

Ø 10 x 2 100 Ø 3 x 40 0 542 336

Ø 10 x 5 100 Ø 3 x 40 0 542 337

Sphere Ø 5 100 Ø 3 x 40 0 542 344

Ø 8 100 Ø 3 x 40 0 542 345

Ø 10 100 Ø 3 x 40 0 542 346

Cone Ø 5 x 10 100 Ø 3 x 40 0 542 339

Cone Ø 8 x 8 100 Ø 3 x 40 0 542 349

Ø 10 x 10 100 Ø 3 x 40 0 542 350

Mushroom Ø 10 x 2 100 Ø 3 x 40 0 542 338

Drop Ø 8 x 10 100 Ø 3 x 40 0 542 343

P Vmax 50 m/s



2

EKWbr grinding points shank Ø 3 x 30 mm, hardness O/P

EKWbr grinding points, shank Ø 3 x 30 mm Head di-mensions

Grit size

Shank dimensions




Cylinder Ø 3 x 6 100 Ø 3 x 30 0 542 401

Ø 4 x 8 80 Ø 3 x 30 0 542 402

Ø 5 x 10 80 Ø 3 x 30 0 542 403

Ø 6 x 10 60 Ø 3 x 30 0 542 404

Ø 8 x 10 60 Ø 3 x 30 0 542 405

Ø 10 x 10 60 Ø 3 x 30 0 542 406

Ø 10 x 13 60 Ø 3 x 30 0 542 407

Ø 10 x 15 60 Ø 3 x 30 0 542 408

Ø 13 x 13 60 Ø 3 x 30 0 542 409

Ø 13 x 16 60 Ø 3 x 30 0 542 410

Wheel Ø 13 x 3 80 Ø 3 x 30 0 542 412

Ø 16 x 4 60 Ø 3 x 30 0 542 413

Ø 20 x 6 60 Ø 3 x 30 0 542 414

P Vmax 35 m/s


2


EKW grinding points shank Ø 3 x 40 mm, hardness NShanks made from rustproof steel

EKW grinding points shank Ø 3 x 60 mm, hardness NShanks made from rustproof steel

NEW!

EKW grinding points, shank Ø 3 x 40 mm, rustproof steel Head dimen-sions mm

Grit size





Cylinder Ø 2 x 5 80 Ø 3 x 40 0 542 631

Ø 3 x 5 80 Ø 3 x 40 0 542 632

Ø 4 x 8 80 Ø 3 x 40 0 542 633

Ø 5 x 10 80 Ø 3 x 40 0 542 634

Ø 6 x 10 80 Ø 3 x 40 0 542 635

Ø 7 x 10 80 Ø 3 x 40 0 542 636

EKW grinding points, shank Ø 3 x 60 mm,rustproof steel

Head Dimen-sions mm

Grit size

Shank Dimen-sions mm




Cylinder Ø 2 x 5 80 Ø 3 x 60 0 542 641

Ø 3 x 5 80 Ø 3 x 60 0 542 642

Ø 4 x 8 80 Ø 3 x 60 0 542 643

Ø 5 x 10 80 Ø 3 x 60 0 542 644

Ø 6 x 10 80 Ø 3 x 60 0 542 645

Ø 7 x 10 80 Ø 3 x 60 0 542 646

Sphere Ø 3 80 Ø 3 x 60 0 542 671

Ø 5 80 Ø 3 x 60 0 542 672

Ø 6 80 Ø 3 x 60 0 542 673


Cone Ø 6 x 10 80 Ø 3 x 60 0 542 675

P Vmax 50 m/s

P Vmax 35 m/s



2

Blue Stones grinding points shank Ø 3 x 40 mm

Blue Stones grinding points, shank Ø 3 x 40 mm Head dimen-sions mm

Grit size





Cylinder Ø 2 x 5 120 Ø 3 x 40 0 542 778

Ø 3 x 6 120 Ø 3 x 40 0 542 779

Ø 4 x 8 120 Ø 3 x 40 0 542 780

Ø 5 x 6 120 Ø 3 x 40 0 542 781

Ø 5 x 10 120 Ø 3 x 40 0 542 782

Ø 6 x 6 120 Ø 3 x 40 0 542 783

Ø 6 x 10 120 Ø 3 x 40 0 542 784

Ø 8 x 10 120 Ø 3 x 40 0 542 785

Ø 10 x 10 120 Ø 3 x 40 0 542 786

Wheel Ø 4 x 1.6 120 Ø 3 x 40 0 542 787

Ø 8 x 1.6 120 Ø 3 x 40 0 542 788

Ø 13 x 3 120 Ø 3 x 40 0 542 789

Ø 13 x 6 120 Ø 3 x 40 0 542 790

Sphere Ø 3 x 3 120 Ø 3 x 40 0 542 775

Ø 5 x 5 120 Ø 3 x 40 0 542 776

Ø 6 x 6 120 Ø 3 x 40 0 542 777


Ø 5 x 10 120 Ø 3 x 40 0 542 773

Rounded arch Ø 6 x 10 120 Ø 3 x 40 0 542 772

Pointed cone Ø 6 x 10 120 Ø 3 x 40 0 542 771

P Vmax 50 m/s


2


NEW!

SiC-Alu grinding points, shank Ø 6 x 40 mm Head dimen-sions mm

Grit size





Cylinder Ø 10 x 13 80 Ø 6 x 40 0 542 506

Ø 10 x 20 80 Ø 6 x 40 0 542 507

Ø 13 x 13 80 Ø 6 x 40 0 542 508

Ø 13 x 32 80 Ø 6 x 40 0 542 509

Ø 16 x 16 80 Ø 6 x 40 0 542 510

Ø 16 x 32 80 Ø 6 x 40 0 542 511

Ø 20 x 20 80 Ø 6 x 40 0 542 512

Ø 20 x 25 80 Ø 6 x 40 0 542 513

Ø 20 x 40 80 Ø 6 x 40 0 542 514

Ø 32 x 32 80 Ø 6 x 40 0 542 515

Ø 40 x 20 80 Ø 6 x 40 0 542 516

Cone Ø 20 x 40 80 Ø 6 x 40 0 542 518

SiC-Alu grinding points shank Ø 3 x 30 mm / shank Ø 6 x 40 mm

Ñ SiC-Alu grinding points These grinding points were especially developed for processing aluminium. The high plasticity of aluminium results in the wrong tool being “smeared“ or ”clogged up“ during processing.

Thanks to their special structure design, these grinding points offer an extremely long service life, as their pores do not become clogged during processing. The self-sharp-ening effect is reinforced by the special impregnation of these grinding points.

Particularly suitable for::non-ferrous metals (especially alu-minium)hard-chromium plated steelshigh- and highest-alloyed steels

Also suitable for:tempered and hardened steels

•

••

•

SiC-Alu grinding points, shank Ø 3 x 30 mm Head dimen-sions mm

Grit size





Cylinder Ø 4 x 8 80 Ø 3 x 30 0 542 501

Ø 5 x 10 80 Ø 3 x 30 0 542 502

Ø 6 x 10 80 Ø 3 x 30 0 542 503

Ø 8 x 10 80 Ø 3 x 30 0 542 504

Ø 10 x 10 80 Ø 3 x 30 0 542 505

P Vmax 50 m/s



2

Grinding points Sets

Ñ Grinding point setsOur grinding point sets offer a range of the most commonly used shapes and grit sizes of the various grinding media.

Grinding point sets Shank dimen-sions mm

Order No. Set price €

Grinding point set high-grade corundum pink (EKR) Ø 3 x 30 0 540 900

Contents: 36 pieces

Grinding point set silicon carbide green (SiCgr) Ø 2.35 x 38 0 542 200

Contents: 19 pieces

Grinding point set high-grade corundum dark red (EKD) Ø 3 x 40 0 542 330

Contents: 20 pieces

Grinding point set high-grade corundum white-brown (EKWbr) Ø 3 x 30 0 542 400

Contents: 14 pieces


2

2. Grinding and polishing tools Ñ 2.6. Rubber-bonded grinding tools

Rubber-bonded polishing points series 720Soft rubber bond, shank Ø 3 x 30 mm

Rubber-bonded polishing points series 720, shank Ø 3 x 30 mm

Head dimen-sions mm

Grit size Shank dimen-sions mm




Ø 4 x 8 80 grey Ø 3 x 30 0 544 731

120 red Ø 3 x 30 0 544 751

220 brown Ø 3 x 30 0 544 771

280 green Ø 3 x 30 0 544 791

Ø 5 x 10 80 grey Ø 3 x 30 0 544 732

120 red Ø 3 x 30 0 544 752

220 brown Ø 3 x 30 0 544 772

280 green Ø 3 x 30 0 544 792

Ø 6 x 10 80 grey Ø 3 x 30 0 544 733

120 red Ø 3 x 30 0 544 753

220 brown Ø 3 x 30 0 544 773

280 green Ø 3 x 30 0 544 793

Ø 8 x 10 80 grey Ø 3 x 30 0 544 734

120 red Ø 3 x 30 0 544 754

220 brown Ø 3 x 30 0 544 774

280 green Ø 3 x 30 0 544 794

Ø 10 x 10 80 grey Ø 3 x 30 0 544 735

120 red Ø 3 x 30 0 544 755

220 brown Ø 3 x 30 0 544 775

280 green Ø 3 x 30 0 544 795

Ø 13 x 13 80 grey Ø 3 x 30 0 544 736

120 red Ø 3 x 30 0 544 756

220 brown Ø 3 x 30 0 544 776

280 green Ø 3 x 30 0 544 796

Ø 13 x 16 80 grey Ø 3 x 30 0 544 737

120 red Ø 3 x 30 0 544 757

220 brown Ø 3 x 30 0 544 777

280 green Ø 3 x 30 0 544 797

Ø 16 x 16 80 grey Ø 3 x 30 0 544 738

120 red Ø 3 x 30 0 544 758

220 brown Ø 3 x 30 0 544 778

280 green Ø 3 x 30 0 544 798

Ñ Rubber-bonded polishing points series 720The special features of the soft rubber bond of the series 720 is a very soft cut, high surface quality and very low chipping performance. The out-standing elasticity of the soft rubber bond results in a relatively low cutting speed for the vibration-free operation. These tools (from Ø 8 mm) are marked with a white ring on the shank side. Cutting speed Vmax: 15 m/s

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P Vmax 15 m/s



2

Rubber-bonded polishing points series 720Soft rubber bond, shank Ø 6 x 40 mm


Head dimen-sions mm





Ø 8 x 16 80 grey Ø 6 x 40 0 544 741

120 red Ø 6 x 40 0 544 761

220 brown Ø 6 x 40 0 544 781

280 green Ø 6 x 40 0 544 801

Ø 10 x 20 80 grey Ø 6 x 40 0 544 742

120 red Ø 6 x 40 0 544 762

220 brown Ø 6 x 40 0 544 782

280 green Ø 6 x 40 0 544 802

Ø 13 x 20 80 grey Ø 6 x 40 0 544 743

120 red Ø 6 x 40 0 544 763

220 brown Ø 6 x 40 0 544 783

280 green Ø 6 x 40 0 544 803

Ø 16 x 20 80 grey Ø 6 x 40 0 544 744

120 red Ø 6 x 40 0 544 764

220 brown Ø 6 x 40 0 544 784

280 green Ø 6 x 40 0 544 804

Ø 16 x 32 80 grey Ø 6 x 40 0 544 745

120 red Ø 6 x 40 0 544 765

220 brown Ø 6 x 40 0 544 785

280 green Ø 6 x 40 0 544 805

Ø 20 x 20 80 grey Ø 6 x 40 0 544 746

120 red Ø 6 x 40 0 544 766

220 brown Ø 6 x 40 0 544 786

280 green Ø 6 x 40 0 544 806

Sets Grit size Order No. Set price €

Rubber-bonded polishing points series 720, 8 pieces 80 grey 0 544 730

120 red 0 544 750

220 brown 0 544 770

280 green 0 544 790

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é

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P Vmax 15 m/s


2


Rubber-bonded polishing points series 700Hard rubber bonding • shank Ø 3 x 30 mm


Head dimen-sions mm





Ø 4 x 8 100 Ø 3 x 30 0 544 701

Ø 5 x 10 100 Ø 3 x 30 0 544 702

Ø 6 x 10 100 Ø 3 x 30 0 544 703

Ø 7 x 10 100 Ø 3 x 30 0 544 704

Ø 8 x 10 100 Ø 3 x 30 0 544 705

Ø 10 x 10 100 Ø 3 x 30 0 544 706

Ø 10 x 13 100 Ø 3 x 30 0 544 707

Ø 10 x 16 100 Ø 3 x 30 0 544 708

Ø 13 x 3 100 Ø 3 x 30 0 544 712

Ø 13 x 13 100 Ø 3 x 30 0 544 709

Ø 13 x 16 100 Ø 3 x 30 0 544 710

Ø 16 x 4 100 Ø 3 x 30 0 544 713

Ø 16 x 16 100 Ø 3 x 30 0 544 715

Ø 20 x 6 100 Ø 3 x 30 0 544 714

Ñ Rubber-bonded polishing points series 700Thanks to their bond and grit combination, these fine grinding and polishing tools with hard rubber bonding are particularly suited for fine tuning and casting, hardened or unhardened alloy or non-alloy steels as well as all other grinding materials. These tools do not clog and deliver high efficiency with medium grinding pressure. Cutting speed Vmax: 50 m/s

Set Grit size Order No. Set price €

Rubber-bonded polishing points series 700, 14 pieces 100 0 544 700

P Vmax 50 m/s

161


2Elastic polishing points, shank Ø 2.35 x 40 mm

Shape Head dimen-sions mm


Order No. Price €

Silicone polishing points, soft bond Tip Ø 4.5 x 12 coarse / K 80 Ø 2.35 x 40 0 542 901

Ø 4.5 x 12 medium / K 150 Ø 2.35 x 40 0 542 902

Ø 4.5 x 12 fine / K 240 Ø 2.35 x 40 0 542 903

Cylinder Ø 6 x 11.5 coarse / K 80 Ø 2.35 x 40 0 542 904

Ø 6 x 11.5 medium / K 150 Ø 2.35 x 40 0 542 905

Ø 6 x 11.5 fine / K 240 Ø 2.35 x 40 0 542 906

Technical polishing points, hard bond Tip Ø 3.3 x 7.5 coarse / K 80 Ø 2.35 x 40 0 542 907

Ø 3.3 x 7.5 medium / K 150 Ø 2.35 x 40 0 542 908

Ø 3.3 x 7.5 fine / K 240 Ø 2.35 x 40 0 542 909

Cylinder Ø 10 x 12 coarse / K 80 Ø 2.35 x 40 0 542 910

Ø 10 x 12 medium / K 150 Ø 2.35 x 40 0 542 911

Ø 10 x 12 fine / K 240 Ø 2.35 x 40 0 542 912

Diamond polishing points, medium bond Tip Ø 4 x 13 coarse / K 80 Ø 2.35 x 40 0 542 913

Ø 4 x 13 medium / K 150 Ø 2.35 x 40 0 542 914

Ø 4 x 13 fine / K 240 Ø 2.35 x 40 0 542 915

Elastic polishing pointsshank Ø 2.35 x 40 mm

Ñ Elastic polishing pointsThese new points are highly suitable for working on hard and tough materials, such as titanium or ceramic. They leave a matt finish with excellent coarseness on materials. Regardless of the various bonds, these points can be easily trued. Recommended Speed: 5,000 - 10,000 rpm

Ceramic-bonded diamond polishing points Dia Stone • shank Ø 3 x 30 mm

Ceramic-bonded diamond polishing pointsDia Stone, shank Ø 3 x 30 mm

Shape Head dimen-sions mm




Cylinder Ø 4 x 13 Ø 3 x 30 0 571 051

Ø 6 x 13 Ø 3 x 30 0 571 050

Conical Ø 4 / 2.8 x 11 Ø 3 x 30 0 571 052

Wheel Ø 15 x 3.5 Ø 3 x 30 0 571 053

Lens Ø 22 x 2.1 Ø 3 x 30 0 571 054

These polishing points consist of a ceramic body with natural dia-monds. They are perfectly suited for precision processes in tool and mould making. Very good true running character-istics. Best results are achieved at 10,000 rpm when used with a fluid. Dress with Dia dresser (see page 144).

NEW!

nmax 5,000 - 10,000 rpmP


2


Fibre laminated polishing pointsshank Ø 3 x 40 mm

Ñ Fibre-laminated polishing pointsThese new, fibre-laminated grinding points produce excellent surfaces with high stock removal. The tools do not clog, offer a very good service life, grind and polish simultane-ously and are vibration-free. They are ideal for hard chromium plated steels and have proved their worth with all difficult steels in aeronautical, motor and plant construction. The points are available in two bonding strengths and different grit sizes:

Hard: Aggressive for high stock removal and fine surfaces.Soft: Polishing with low stock removal and deburring.

NEW!

Fibre-laminated grinding points, corundum, shank Ø 3 x 40 mm

Head dimen-sions mm

Bonding Grite size





Cylinder Ø 6 x 6 hard 80 Ø 3 x 40 0 545 611

Ø 6 x 6 soft 80 Ø 3 x 40 0 545 612

Ø 6 x 6 soft 180 Ø 3 x 40 0 545 613

Ø 6 x 13 hard 80 Ø 3 x 40 0 545 614

Ø 6 x 13 soft 80 Ø 3 x 40 0 545 615

Ø 6 x 13 soft 180 Ø 3 x 40 0 545 616

Ø 10 x 19 hard 54 Ø 3 x 40 0 545 617

Ø 10 x 19 hard 80 Ø 3 x 40 0 545 618

Ø 10 x 19 soft 80 Ø 3 x 40 0 545 619

Ø 10 x 19 soft 180 Ø 3 x 40 0 545 620

Ø 13 x 13 hard 80 Ø 3 x 40 0 545 621

Ø 13 x 13 soft 80 Ø 3 x 40 0 545 622

Ø 13 x 13 soft 180 Ø 3 x 40 0 545 623

Sphere Ø 13 soft 80 Ø 3 x 40 0 545 609

Ø 13 soft 180 Ø 3 x 40 0 545 610

Pointed cone Ø 10 x 19 hard 54 Ø 3 x 40 0 545 605

Ø 10 x 19 hard 80 Ø 3 x 40 0 545 606

Ø 10 x 19 soft 80 Ø 3 x 40 0 545 607

Ø 10 x 19 soft 180 Ø 3 x 40 0 545 608

Cone Ø 13 x 19 hard 54 Ø 3 x 40 0 545 601

Ø 13 x 19 hard 80 Ø 3 x 40 0 545 602

Ø 13 x 19 soft 80 Ø 3 x 40 0 545 603

Ø 13 x 19 soft 180 Ø 3 x 40 0 545 604

P Vmax 30 m/s



2

Fibre-laminated grinding wheelsNEW!

Fibre-laminated grinding wheels, corundum Dimensionsmm

Bonding Grit size

Bore Ø Order No. Price € from 50 pieces



Ø 25 x 1.6 soft 80 Ø 3.2 0 545 631

soft 120 Ø 3.2 0 545 632

soft 180 Ø 3.2 0 545 633

soft 320 Ø 3.2 0 545 634

Ø 25 x 3.2 soft 80 Ø 3.2 0 545 635

soft 120 Ø 3.2 0 545 636

soft 180 Ø 3.2 0 545 637

soft 320 Ø 3.2 0 545 638

Lapping and polishing rubberfor self-made tools

Lapping and polishing rubber for self-made tools

Dimensionsmm

Grit size Type Order No. Price € from 20 pieces


Ø 6 x 200 120 SG-6 0 544 951

Ø 12 x 200 120 SG-120 0 544 952

matching mandrels Type For Ø Shank dimensions



14 Ø 3.0 Ø 6.0 0 545 274

13 Ø 3.0 Ø 3.0 0 545 273


2


The assortment for tool and mould makers

CRATEX® tool assortment

Ñ The bond is made of oil-resistant chemical rubber. In contrast to hard grinding wheels, the CRATEX® bond has a unique cushioned action ensuring soft, smooth and free cutting. With harder materials, CRATEX® yields a clean, polishable cut, free from corrugation and discoloration. CRATEX® grinds and polishes soft materials and plastics without tearing. It resists clogging and smearing and does not result in any glassy points.

CRATEX® can be used for dry and wet grinding. The tools are insensi-tive to all common grinding cooling media and rust protectors and to oil. Even more gentle work can be achieved in conjunction with polish-ing pastes.

Typical applications:Smoothing and polishing of casting moulds, dies and other production tools, smoothing of edges on punched or sheared parts or glass, lap-ping of welded seams after rough grinding: sharpening of cutting dies, deburring and smoothing of plastic workpieces, reworking injection channels; polishing of moulds.

CRATEX® tools are available in four standard grit sizes, which each have a different colour for ease of differentiation:

(C) Coarse – dark green – grit size 40For coarse grinding and deburring. Cuts rapidly without clogging. CRATEX® C is used for soft materials such as brass, copper and alu-minium and leaves a clean, smooth surface after rough casting.

(M) Medium – dark brown – grit size 90For light deburring and for general finishing, yielding a surface quality between preliminary grinding and polishing. CRATEX® M is recom-mended for the working states following rough grinding of brass, copper, aluminium and stainless steel, etc. It is eminently suitable for polishing of moulds and for performing general finishing work.

(F) Fine – light brown – grit size120A fine, needle-sharp grit size for polishing. A clean, polished surface is achieved very rapidly using this grit size. Particularly suitable for high-alloyed steels, gold and other noble metals, for which a good surface is required.

(XF) Extra fine – light green – grit size 240A microfine grit for achievement of a high gloss polish or final polishing on all metals.

i Maximum cutting speeds and best operating speedsFor most efficient results and good surface quality, operating speeds shall not exceed the maximum safety speeds men-tioned in the instruction sheets of the relevant CRATEX® tools. You will work more efficiently and achieve the best possible surface quality. The maximum cutting speed must never be exceeded.The rpm values for small CRATEX® wheels up to Ø 25 mm are based on a producing shaft length between 10 and 15 mm. If the protruding shaft length exceeds 15 mm, the speed must be reduced by 20 % per 5 mm.



2

CRATEX® Rubber-bonded grinding wheels for elastic grinding

CRATEX® Rubber-bonded grinding wheels Dimensionsmm

Bore Ø Type Max. perm. speed


Ø 38 x 3.0 3.0 152 15,000 M-medium 90 0 545 302

Ø 38 x 3.0 3.0 152 15,000 F-fine 120 0 545 303

Ø 38 x 4.5 6.0 153 15,000 C-coarse 40 0 545 305

Ø 38 x 4.5 6.0 153 15,000 M-medium 90 0 545 306

Ø 38 x 4.5 6.0 153 15,000 F-fine 120 0 545 307

Ø 38 x 9.5 6.0 156 15,000 M-medium 90 0 545 314

Ø 38 x 12.5 6.0 158 15,000 C-coarse 40 0 545 317

Ø 50 x 3.0 6.0 202 10,500 C-coarse 40 0 545 321

Ø 50 x 3.0 6.0 202 10,500 F-fine 120 0 545 323

Ø 50 x 4.5 6.0 203 10,500 M-medium 90 0 545 326

Ø 50 x 6.0 6.0 204 10,500 C-coarse 40 0 545 329

Ø 50 x 6.0 6.0 204 10,500 F-fine 120 0 545 331

Ø 50 x 12.5 6.0 208 10,500 C-coarse 40 0 545 337

Ø 50 x 12.5 6.0 208 10,500 M-medium 90 0 545 338

Ø 50 x 12.5 6.0 208 10,500 F-fine 120 0 545 339

Ø 50 x 12.5 6.0 208 10,500 XF-extra fine 240 0 545 340

Ø 63.5 x 6.0 6.0 254 8.300 C-coarse 40 0 545 341

Ø 63.5 x 6.0 6.0 254 8.300 M-medium 90 0 545 342

Ø 63.5 x 6.0 6.0 254 8.300 F-fine 120 0 545 343

Ø 75 x 6.0 6.0 304 7,000 C-coarse 40 0 545 357

Ø 75 x 6.0 6.0 304 7,000 M-medium 90 0 545 358

Ø 100 x 6.0 25.0 404 5,250 C-coarse 40 0 545 381

Ø 100 x 6.0 25.0 404 5,250 F-fine 120 0 545 383

Ø 125 x 6.0 25.0 504 4,200 XF-extra fine 240 0 545 408

matching mandrels Type Bore Ø Max. wheel size




24 Ø 1.5 - 1.8 Ø 38 x 3 Ø 3.0 0 545 278

41 Ø 6.0 Ø 75 x 9.5 Ø 6.0 0 545 282

42 Ø 6.0 Ø 75 x 20 Ø 6.0 0 545 283


2


CRATEX® rubber-bonded abrasives for shank mounting

CRATEX® rubber-bonded abrasive for shank mounting

Dimensionsmm

Type matching man-drels



Wheel, tapered Ø 16.0 x 2.5 2 21, 22, 23, 25 C-coarse 40 0 545 005

Ø 16.0 x 2.5 2 21, 22, 23, 25 M-medium 90 0 545 006

Ø 16.0 x 2.5 2 21, 22, 23, 25 F-fine 128 0 545 007

Ø 16.0 x 2.5 2 21, 22, 23, 25 XF-extra fine 240 0 545 008

Ø 25.0 x 3.0 5 21, 22, 23, 25 C-coarse 40 0 545 009

Ø 25.0 x 3.0 5 21, 22, 23, 25 M-medium 90 0 545 010

Ø 25.0 x 3.0 5 21, 22, 23, 25 F-fine 128 0 545 011

Ø 25.0 x 3.0 5 21, 22, 23, 25 XF-extra fine 240 0 545 012

Point, cylindrical shape Ø 6.0 x 12.5 4 11. 12 C-coarse 40 0 545 017

Ø 6.0 x 12.5 4 11. 12 M-medium 90 0 545 018

Ø 6.0 x 12.5 4 11. 12 F-fine 128 0 545 019

Ø 6.0 x 12.5 4 11. 12 XF-extra fine 240 0 545 020

Ø 6.0 x 22.0 6 11. 12 C-coarse 40 0 545 021

Ø 6.0 x 22.0 6 11. 12 M-medium 90 0 545 022

Ø 6.0 x 22.0 6 11. 12 F-fine 128 0 545 023

Ø 6.0 x 22.0 6 11. 12 XF-extra fine 240 0 545 024

Points, bullet-shape Ø 7.0 x 25.0 8 11. 12 C-coarse 0 545 029

Ø 7.0 x 25.0 8 11. 12 M-medium 90 0 545 030

Ø 7.0 x 25.0 8 11. 12 F-fine 128 0 545 031

Ø 7.0 x 25.0 8 11. 12 XF-extra fine 240 0 545 032

Ø 9.5 x 16.0 10 11. 12 C-coarse 40 0 545 033

Ø 9.5 x 16.0 10 11. 12 M-medium 90 0 545 034

Ø 9.5 x 16.0 10 11. 12 F-fine 128 0 545 035

Ø 9.5 x 16.0 10 11. 12 XF-extra fine 240 0 545 036

Ø 9.5 x 25.0 11 13. 14 C-coarse 40 0 545 037

Ø 9.5 x 25.0 11 13. 14 M-medium 90 0 545 038

Ø 9.5 x 25.0 11 13. 14 F-fine 128 0 545 039

Ø 9.5 x 25.0 11 13. 14 XF-extra fine 240 0 545 040

Ø 12.5 x 22.0 15 13. 14 C-coarse 40 0 545 041

Ø 12.5 x 22.0 15 13. 14 M-medium 90 0 545 042

Ø 12.5 x 22.0 15 13. 14 F-fine 128 0 545 043

Ø 12.5 x 22.0 15 13. 14 XF-extra fine 240 0 545 044

Wheels Ø 16.0 x 2.3 53 21, 22, 23, 25 C-coarse 40 0 545 073

Ø 16.0 x 2.3 53 21, 22, 23, 25 M-medium 90 0 545 074

Ø 16.0 x 2.3 53 21, 22, 23, 25 F-fine 128 0 545 075

Ø 16.0 x 2.3 53 21, 22, 23, 25 XF-extra fine 240 0 545 076

Ø 16.0 x 3.0 54 21, 22, 23, 25 C-coarse 40 0 545 077

Ø 16.0 x 3.0 54 21, 22, 23, 25 M-medium 90 0 545 078

Ø 16.0 x 3.0 54 21, 22, 23, 25 F-fine 128 0 545 079

Ø 16.0 x 3.0 54 21, 22, 23, 25 XF-extra fine 240 0 545 080



2CRATEX® rubber-bonded abrasive for shank mounting

Dimensionsmm

Type matching man-drels



Wheel (cont.) Ø 22.0 x 3.0 74 21, 22, 23, 25 C-coarse 40 0 545 085

Ø 22.0 x 3.0 74 21, 22, 23, 25 M-medium 90 0 545 086

Ø 22.0 x 3.0 74 21, 22, 23, 25 F-fine 128 0 545 087

Ø 22.0 x 3.0 74 21, 22, 23, 25 XF-extra fine 240 0 545 088

Ø 22.0 x 4.5 76 21, 22, 23, 25 C-coarse 40 0 545 089

Ø 22.0 x 4.5 76 21, 22, 23, 25 M-medium 90 0 545 090

Ø 22.0 x 4.5 76 21, 22, 23, 25 F-fine 128 0 545 091

Ø 22.0 x 4.5 76 21, 22, 23, 25 XF-extra fine 240 0 545 092

Ø 25.0 x 3.0 80 21, 22, 23, 25 C-coarse 40 0 545 101

Ø 25.0 x 3.0 80 21, 22, 23, 25 M-medium 90 0 545 102

Ø 25.0 x 3.0 80 21, 22, 23, 25 F-fine 128 0 545 103

Ø 25.0 x 3.0 80 21, 22, 23, 25 XF-extra fine 240 0 545 104

Cone Ø 16/6 x 25.0 1340 31 M-medium 90 0 545 118

Ø 16/6 x 25.0 1340 31 F-fine 128 0 545 119

Ø 22/6 x 32.0 1345 31 C-coarse 40 0 545 121

Cylinder Ø 22.0 x 25.0 1350 31 M-medium 90 0 545 138

Ø 22.0 x 25.0 1350 31 F-fine 128 0 545 139

Ø 22.0 x 25.0 1350 31 XF-extra fine 240 0 545 140

Cylinder, pointed Ø 25.0 x 45.0 1358 31 M-medium 90 0 545 154

CRATEX® rubber-bonded abrasives for shank mounting

CRATEX® mandrels Type Shank dimen-sions mm

Bore dimen-sions



11 Ø 2.35 Ø 2.0 0 545 271

12 Ø 3.0 Ø 2.0 0 545 272

13 Ø 3.0 Ø 3.0 0 545 273

14 Ø 6.0 Ø 3.0 0 545 274


2


CRATEX® rubber-bonded sticks Dimensionsmm

Type Grit size Order No. Price € from 20 pieces


Square 6 x 6 x 150 6202 C-coarse 40 0 545 171

6 x 6 x 150 6202 M-medium 90 0 545 172

6 x 6 x 150 6202 F-fine 128 0 545 173

6 x 6 x 150 6202 XF-extra fine 240 0 545 174

12.5 x 12.5 x 150 6404 C-coarse 40 0 545 175

12.5 x 12.5 x 150 6404 M-medium 90 0 545 176

12.5 x 12.5 x 150 6404 F-fine 128 0 545 177

12.5 x 12.5 x 150 6404 XF-extra fine 240 0 545 178

18 x 18 x 150 6606 C-coarse 40 0 545 179

18 x 18 x 150 6606 M-medium 90 0 545 180

18 x 18 x 150 6606 F-fine 128 0 545 181

18 x 18 x 150 6606 XF-extra fine 240 0 545 182

Rectangular 25 x 3 x 150 6801 C-coarse 40 0 545 191

25 x 3 x 150 6801 M-medium 90 0 545 192

25 x 3 x 150 6801 F-fine 128 0 545 193

25 x 6 x 150 6802 C-coarse 40 0 545 199

25 x 6 x 150 6802 M-medium 90 0 545 200

25 x 6 x 150 6802 F-fine 128 0 545 201

25 x 9.5 x 150 6803 C-coarse 40 0 545 203

25 x 9.5 x 150 6803 M-medium 90 0 545 204

25 x 9.5 x 150 6803 F-fine 128 0 545 205

25 x 9.5 x 150 6803 XF-extra fine 240 0 545 206

25 x 12.5 x 200 8804 M-medium 90 0 545 208

25 x 12.5 x 200 8804 F-fine 128 0 545 209

Round Ø 4.8 x 150 036 M-medium 90 0 545 228

Ø 4.8 x 150 036 F-fine 128 0 545 229

Ø 6.0 x 150 046 C-coarse 40 0 545 231

Ø 6.0 x 150 046 M-medium 90 0 545 232

Ø 6.0 x 150 046 F-fine 128 0 545 233

Ø 6.0 x 150 046 XF-extra fine 240 0 545 234

CRATEX® rubber-bonded sticks for hand (filing machine) use



2CRATEX® rubber-bonded sticks Dimensions

mmType Grit size Order No. Price € from

20 piecesPrice € from

1 pieceRound (cont.) Ø 9.5 x 150 066 M-medium 90 0 545 240

Ø 9.5 x 150 066 F-fine 128 0 545 241

Ø 9.5 x 150 066 XF-extra fine 240 0 545 242

Ø 12.5 x 150 086 C-coarse 40 0 545 243

Ø 12.5 x 150 086 M-medium 90 0 545 244

Ø 12.5 x 150 086 F-fine 128 0 545 245

Ø 12.5 x 150 086 XF-extra fine 240 0 545 246

Ø 16.0 x 150 0106 C-coarse 40 0 545 247

Ø 16.0 x 150 0106 M-medium 90 0 545 248

Ø 16.0 x 150 0106 F-fine 128 0 545 249

Ø 18.0 x 150 0126 C-coarse 40 0 545 251

Ø 18.0 x 150 0126 M-medium 90 0 545 252

Ø 18.0 x 150 0126 F-fine 128 0 545 253

Ø 22.0 x 150 0146 M-medium 90 0 545 256

Ø 22.0 x 150 0146 F-fine 128 0 545 257

Ø 25.0 x 150 0166 C-coarse 40 0 545 259

Ø 25.0 x 150 0166 F-fine 128 0 545 261

CRATEX® rubber-bonded sticks for hand (filing machine) use


2


CRATEX® Set 796 Order No. Price €

Contents in plastic storage case:200 wheels shape 2100 points shape 6100 points shape 8200 wheels shape 53100 wheels shape 74equally assorted in the four CRATEX® grit sizes24 point mandrels shape 11 (Ø 2.35 mm)24 point mandrels shape 12 (Ø 3 mm)24 point mandrels shape 21 (Ø 2.35 mm)24 point mandrels shape 22 (Ø 3 mm)

0 545 290


Contents in plastic storage case:8 points shape 48 points shape 68 points shape 88 points shape 108 points shape 118 points shape 128 points shape 148 points shape 15equally assorted in the four CRATEX® grit sizes2 point mandrels shape 12 (Ø 3 mm)2 point mandrels shape 13 (Ø 3 mm)

0 545 291

CRATEX® Sets

171


2CRATEX® Set 777 Order No. Price €

Contents in plastic storage case:8 wheels shape 216 points shape 616 points shape 88 points shape 108 wheels shape 4416 wheels shape 748 wheels shape 86equally assorted in the four CRATEX® grit sizes2 point mandrels shape 22 (Ø 3 mm)2 point mandrels shape 12 (Ø 3 mm)

0 545 292


Contents in storage case:4 blocks shape 68034 blocks shape 64044 sticks shape 0664 sticks shape 066equally assorted in the four CRATEX® grit sizes

0 545 293


Contents in storage case:4 blocks shape 68034 wheels shape 0864 cones shape 13454 cylinders shape 13504 wheels shape 204equally assorted in the four CRATEX® grit sizes1 cone mandrel shaft shape 311 wheel holder shape 41

0 545 295

CRATEX® Sets


2


CRATEX® grinding wheel holder Type Shank dimen-sions mm

Bore dimen-sions

Max. disc size Order No. Price € from 10 pieces


21 Ø 2.35 Ø 1.5 - 1.8 Ø 37.5 x 4.5 0 545 275

22 Ø 3.0 Ø 1.5 - 1.8 Ø 37.5 x 4.5 0 545 276

23 Ø 6.0 Ø 1.5 - 1.8 Ø 37.5 x 4.5 0 545 277

24 Ø 3.0 Ø 1.5 - 1.8 Ø 38 x 3 0 545 278

25 Ø 2.35 Ø 1.5 - 1.8 Ø 37.5 x 4.5 0 545 279

26 Ø 3.0 Ø 1.5 - 1.8 Ø 25.0 0 545 280

27 Ø 6.0 Ø 1.5 - 1.8 Ø 25.0 0 545 281

41 Ø 6.0 Ø 6.0 Ø 75 x 9.5 0 545 282

42 Ø 6.0 Ø 6.0 Ø 75 x 20 0 545 283

31 Ø 6.0 Ø 1/4“ Ø 75 x 25 0 545 284

70

CRATEX® mandrels Type Shank dimen-sions mm

Bore dimen-sions



11 Ø 2.35 Ø 2.0 0 545 271

12 Ø 3.0 Ø 2.0 0 545 272

13 Ø 3.0 Ø 3.0 0 545 273

14 Ø 6.0 Ø 3.0 0 545 274

CRATEX®

mandrels and grinding wheel holders

45

30

45

30

45

30

45

30

28

42

42

42

45

30

15

30

40

50

25

40

60

30

40



2

Ñ Danny and Christian - they are two home-grown JOKE® characters. Our partners all over Europe and worldwide are very close to their hearts. “Multicultural“ to them means not only a love for languages, but above all of people and their different mentalities. Almost no matter, which planet they are from...

TeamExport

Imag

e: M

anfre

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ser

174

2

2. Grinding and polishing tools Ñ 2.7. Grinding and polishing stones


Grinding and polishing stones oil (fluid), 1 l Order No. Preis

The oil/fluid suitable for all grinding and polishing stones. Very economical to use and practically odourless. The use of this fluid prevents clogging of stones during processing. The grinding tools cut better, producing a brilliant, uniform surface.

0 401 870

i Overview of JOKE® grinding and polishing stones

Type Page Tool steel Steels Erosion structures

Stainless steel Aluminium Non-ferrous metals

JOKE

®

JB 1 176 ¸ ¸ ¸ ˚ ˚ ˚

JB 2 176 ¸ ¸ ¸ ˚ ˚ ˚

Royal S 177 ¸ ¸ ¸ ˚ ˚ ˚

C-AS 178 ¸ ¸ ˚ ¸ ¸ ¸

Ges

swei

n®

EDM blue 179 ¸ ¸ ¸ ˚ ˚ ˚

EDM 180 ¸ ¸ ¸ ˚ ˚ ˚

RA 182 ¸ ¸ ¸ ˚ ˚ ˚

OT 183 ¸ ¸ ¸ ˚ ˚ ˚

DF 184 ¸ ¸ ˚ ˚ ¸ ¸

MF 186 ¸ ¸ ˚ ¸ ¸ ¸

Super Soft 188 ˚ ˚ ˚ ¸ ¸ ¸

WP 189 ¸ ¸ ˚ ¸ ¸ ¸

SF 189 ¸ ¸ ˚ ¸ ¸ ¸

Bor

ide®

AM-8 190 ¸ ¸ ¸ ˚ ˚ ˚

CS-HD 192 ¸ ¸ ¸ ˚ ˚ ˚

AB 193 ¸ ˚ ¸ ˚ ˚ ˚

T2 194 ¸ ˚ ¸ ¸ ˚ ˚

TH 195 ¸ ˚ ¸ ˚ ˚ ˚

Orange EDM 196 ¸ ¸ ¸ ˚ ˚ ˚

AO 198 ¸ ¸ ¸ ˚ ˚ ˚

RB 199 ¸ ¸ ¸ ˚ ˚ ˚

AM-2 200 ¸ ¸ ˚ ¸ ¸ ¸

AS-9 202 ¸ ¸ ¸ ˚ ˚ ˚

T4 203 ˚ ¸ ˚ ¸ ¸ ¸

Gold 204 ¸ ¸ ¸ ˚ ˚ ˚

DIE Stone 205 ¸ ¸ ¸ ˚ ˚ ˚

CS-M 206 ¸ ¸ ˚ ˚ ˚ ¸

PC 207 ¸ ˚ ˚ ¸ ¸ ¸

CS 208 ¸ ¸ ˚ ˚ ˚ ¸

RO-MED 209 ¸ ¸ ¸ ˚ ˚ ˚



2

?Gesswein®

Boride®or

Ñ The choice between Gesswein® or Boride® should predominantly be based on personal preference, pre-vious experience and individual re-quirements for grinding and polishing stones. One thing, however, is certain: Both of these leading stone producers offer TOP quality.

Gesswein® stands for over 80 years of quality and reliability. The “young“ Boride® brand – already boasting 30 years of market experience – convinc-es mainly with its excellent service and has thus managed to establish itself in the market next to the “giant” Gess-wein®. We think you should have a choice from both programmes. And for special applications, we also offer you exclusive JOKE® stones. A fine selec-tion, which rounds off our grinding and polishing stone section.

Ñ You will find:

JOKE® stonesPages 176 - 178

Gesswein® stones Pages 179 - 189

Boride® stonesPages 190 - 209



2


JOKE® JB1 grinding and polishing stones Dimensionsmm




4 x 4 x 150 120 0 401 805

180 0 401 815

6 x 3 x 150 80 0 401 801

120 0 401 806

180 0 401 816

13 x 3 x 150 80 0 401 802

120 0 401 807

180 0 401 817

13 x 6 x 150 80 0 401 803

120 0 401 808

180 0 401 818

20 x 10 x 150 80 0 401 804

120 0 401 809

180 0 401 819

These grinding and polishing stones are made of pink high-grade corundum in a soft bond. They can be used dry. When used without oil, the grinding residues are simply removed with a brush. The JB1 grinding and polishing stones are suit-able for both soft and hard materials and are used, for exam-ple, on milled or ground surfaces and contours.

JOKE® JB2 grinding and polishing stones Dimensionsmm




6 x 3 x 150 180 0 401 821

320 0 401 826

600 0 401 841

13 x 3 x 150 180 0 401 822

320 0 401 827

13 x 6 x 150 120 0 401 813

180 0 401 823

320 0 401 828

600 0 401 843

20 x 10 x 150 120 0 401 814

180 0 401 824

320 0 401 829

600 0 401 844

These stones of sulphured high-grade corundum are par-ticularly suitable for grinding eroded surfaces and contours. The hard bond guarantees a very high edge strength for the stones and at the same time prevents excessive clogging. The additional use of abrasive stone oil (fluid) is recommended.

JOKE® JB grinding and polishing stones

Ultra-sonic

Ultra-sonic



2JOKE® Royal S grinding and polishing stones Dimensions

mmGrit size Colour Order No. Price € from


12 piecesPrice € from 1

piece

6 x 3 x 150 320 yellow 0 401 831

400 blue 0 401 836

600 green 0 401 846

800 brown 0 401 851

1000 black 0 401 856

13 x 3 x 150 320 yellow 0 401 832

400 blue 0 401 837

600 green 0 401 847

800 brown 0 401 852

1000 black 0 401 857

13 x 6 x 150 320 yellow 0 401 833

400 blue 0 401 838

600 green 0 401 848

800 brown 0 401 853

1000 black 0 401 858

20 x 10 x 150 320 yellow 0 401 834

400 blue 0 401 839

600 green 0 401 849

800 brown 0 401 854

1000 black 0 401 859

JOKE® Royal S grinding and polishing stones

These aluminium oxide grinding stones with a special oil impregnation have a very hard bond. The stones are used for finishing soft and hard metals. The very mild surface finish allows for top surfaces through to superfinish. Contours can be retained easily.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5

Preparatory work Finishing

Ultra-sonic


2


JOKE® C-AS grinding and polishing stones Dimensionsmm




4 x 4 x 150 220 0 414 003

320 0 414 004

400 0 414 005

600 0 414 006

800 0 414 007

1000 0 414 008

1200 0 414 009

6 x 3 x 150 220 0 414 013

320 0 414 014

400 0 414 015

600 0 414 016

800 0 414 017

1000 0 414 018

1200 0 414 019

6 x 6 x 150 220 0 414 023

320 0 414 024

400 0 414 025

600 0 414 026

800 0 414 027

1000 0 414 028

1200 0 414 029

12 x 3 x 150 220 0 414 033

320 0 414 034

400 0 414 035

600 0 414 036

800 0 414 037

1000 0 414 038

1200 0 414 039

12 x 6 x 150 220 0 414 043

320 0 414 044

400 0 414 045

600 0 414 046

800 0 414 047

1000 0 414 048

1200 0 414 049

JOKE® C-AS grinding and polishing stones

JOKE® C-AS stones are made from special fused aluminium oxide white with sulfurised graphite to prevent tearing. The bond is very hard and therefore edge-stable. The use with a fluid or stone oil is recommended.

NEW!

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic

179


2Gesswein® EDM blue grinding and polishing stones Dimensions

mmGrit size Type Order No. Price € from



1 piece

4 x 4 x 100 120 EDM 61B 0 401 601

180 EDM 62B 0 401 602

220 EDM 622B 0 401 603

320 EDM 63B 0 401 604

400 EDM 64B 0 401 605

600 EDM 66B 0 401 606

6 x 3 x 150 120 EDM 6121B 0 401 607

180 EDM 6181B 0 401 608

220 EDM 6201B 0 401 609

320 EDM 6301B 0 401 610

400 EDM 6401B 0 401 611

600 EDM 6601B 0 401 612

6 x 6 x 150 120 EDM 6122B 0 401 613

180 EDM 6182B 0 401 614

220 EDM 6202B 0 401 615

320 EDM 6302B 0 401 616

400 EDM 6402B 0 401 617

600 EDM 6602B 0 401 618

13 x 1.6 x 150 120 EDM 6120B 0 401 619

180 EDM 6180B 0 401 620

220 EDM 6200B 0 401 621

320 EDM 6300B 0 401 622

400 EDM 6400B 0 401 623

600 EDM 6600B 0 401 624

13 x 3 x 150 120 EDM 6123B 0 401 625

180 EDM 6183B 0 401 626

220 EDM 6203B 0 401 627

320 EDM 6303B 0 401 628

400 EDM 6403B 0 401 629

600 EDM 6603B 0 401 630

13 x 6 x 150 120 EDM 6124B 0 401 631

180 EDM 6184B 0 401 632

220 EDM 6204B 0 401 633

320 EDM 6304B 0 401 634

400 EDM 6404B 0 401 635

600 EDM 6604B 0 401 636

Ø 6 x 150 120 EDM E122B 0 401 637

180 EDM E182B 0 401 638

320 EDM E302B 0 401 639

Gesswein® EDM blue grinding and polishing stones

Premium aluminium oxide stones. The hardest Gesswein® stones. Ideal for use with hand-fil-ing machines and ultrasonic polishing systems. As these stones are a lot harder than the EDM series, they are better suited for the quick re-moval of hard erosion skin. Even better results can be achieved through the use of a fluid.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic


2


Gesswein® EDM grinding and polishing stones Dimensionsmm




4 x 4 x 100 120 61 0 401 001

180 62 0 401 002

220 622 0 401 755

320 63 0 401 003

400 64 0 401 710

600 66 0 401 711

6 x 3 x 150 120 6121 0 401 007

180 6181 0 401 008

220 6201 0 401 751

320 6301 0 401 009

400 6401 0 401 714

600 6601 0 401 715

6 x 6 x 150 120 6122 0 401 010

180 6182 0 401 011

220 6202 0 401 752

320 6302 0 401 012

400 6402 0 401 716

600 6602 0 401 717

10 x 10 x 150 120 6128 0 401 019

180 6188 0 401 020

320 6308 0 401 021

13 x 1.6 x 150 120 6120 0 401 004

180 6180 0 401 005

220 6200 0 401 709

320 6300 0 401 006

400 6400 0 401 712

600 6600 0 401 713

13 x 3 x 150 120 6123 0 401 013

180 6183 0 401 014

220 6203 0 401 753

320 6303 0 401 015

400 6403 0 401 718

600 6603 0 401 719

Gesswein® EDM grinding and polishing stones

A specific application involves grinding of moulds manufactured by electroerosion. The sharp and easy-cutting premium aluminium oxide strips the extremely hard surface layer that remains after electroerosion in a very short time. EDM stones are very hard and therefore inherently stable and do not clog. Further sur-face refinement can be achieved with the sub-sequent use of finer grit sizes of DF quality.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic



2Gesswein® EDM grinding and polishing stones Dimensions




1 piece13 x 6 x 150 120 6124 0 401 016

180 6184 0 401 017

220 6204 0 401 708

320 6304 0 401 018

400 6404 0 401 720

600 6604 0 401 721

25 x 25 x 150 120 6126 0 401 261

180 6186 0 401 262

220 6206 0 401 707

320 6303 0 401 263

40 x 25 x 150 120 - 0 401 273

180 - 0 401 274

320 - 0 401 275

Ø 6 x 150 120 E122 0 401 264

180 E182 0 401 265

220 E222 0 401 750

320 E302 0 401 266

400 E402 0 401 722

600 E602 0 401 723

Gesswein® EDM grinding and polishing stones


2


Gesswein® EDM grinding and polishing stones Dimensionsmm




4 x 4 x 100 180 RA 41 0 401 031

220 RA 42 0 401 032

320 RA 43 0 401 033

600 RA 46 0 401 034

6 x 3 x 150 90 RA 4091 0 401 042

120 RA 4121 0 401 043

180 RA 4181 0 401 044

220 RA 4201 0 401 045

320 RA 4301 0 401 046

600 RA 4601 0 401 047

6 x 6 x 150 90 RA 4092 0 401 048

120 RA 4122 0 401 049

180 RA 4182 0 401 050

220 RA 4202 0 401 051

320 RA 4302 0 401 052

600 RA 4602 0 401 053

13 x 1.6 x 150 90 RA 4090 0 401 036

120 RA 4120 0 401 037

180 RA 4180 0 401 038

220 RA 4200 0 401 039

320 RA 4300 0 401 040

600 RA 4600 0 401 041

13 x 3 x 150 90 RA 4093 0 401 054

120 RA 4123 0 401 055

180 RA 4183 0 401 056

220 RA 4203 0 401 057

320 RA 4303 0 401 058

400 RA 4403 0 401 066

600 RA 4603 0 401 059

13 x 6 x 150 90 RA 4094 0 401 060

120 RA 4124 0 401 061

180 RA 4184 0 401 062

220 RA 4204 0 401 063

320 RA 4304 0 401 064

400 RA 4404 0 401 067

600 RA 4604 0 401 065

Ø 4 x 100 320 RA 33 0 401 035

RA stones are made from aluminium oxide, bonded with a unique resin bond. This bond re-sults in a high resistance to breakage and a typi-cal buffer effect between the individual grind-ing particles. Therefore, a finer surface can be achieved than expected for the grit size. For that reason, RA stones are also available in coarser grit sizes. The RA grinding and polishing stones keep their shape extraordinarily well and their service life is far superior to that of stones with normal bonding. The surface finishes tat can be achieved with these stones is excellent. For manual use or with hand-filing machines and ul-trasonic cleaning systems.

Tip: Particularly good for use for difficult to reach positions in slots and bridges.

Gesswein® RA grinding and polishing stones

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic



2

Gesswein® OT grinding and polishing stones

Gesswein® OT grinding and polishing stones Dimensionsmm




4 x 4 x 100 120 51 0 401 276

220 52 0 401 277

320 53 0 401 278

400 54 0 401 279

600 56 0 401 280

4 x 4 x 150 120 - 0 401 202

220 - 0 401 203

320 - 0 401 204

400 - 0 401 205

600 - 0 401 206

6 x 3 x 150 120 5101 0 401 281

220 5201 0 401 282

320 5301 0 401 283

400 5401 0 401 284

600 5601 0 401 285

6 x 6 x 150 120 5102 0 401 286

220 5202 0 401 287

320 5302 0 401 288

400 5402 0 401 289

600 5602 0 401 290

13 x 3 x 150 120 5103 0 401 291

220 5203 0 401 292

320 5303 0 401 293

400 5403 0 401 294

600 5603 0 401 295

13 x 6 x 150 120 5104 0 401 296

220 5204 0 401 297

320 5304 0 401 298

400 5404 0 401 299

600 5604 0 401 300

25 x 13 x 150 120 - 0 401 641

220 - 0 401 642

320 - 0 401 643

400 - 0 401 644

600 - 0 401 645

These hard aluminium oxide stones are ideal for fine work on both hard and soft metals and in particular for the finishing of slots and points that are difficult to reach. A sophisticated oil impregnation ensures that the OT stones do not clog up and show a very good grinding pattern.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic


2


Gesswein® DF grinding and polishing stones

Gesswein® DF grinding and polishing stones Dimensionsmm




4 x 4 x 100 150 1 0 401 786

220 2 0 401 141

320 3 0 401 142

400 4 0 401 143

600 6 0 401 144

800 8 0 401 145

900 9 0 401 146

1000 10 0 401 147

6 x 1.6 x 100 220 2210 0 401 148

320 2310 0 401 149

400 2410 0 401 150

600 2610 0 401 151

900 2910 0 401 152

6 x 3 x 150 150 2101 0 401 242

220 2201 0 401 153

320 2301 0 401 154

400 2401 0 401 155

600 2601 0 401 156

900 2901 0 401 157

6 x 6 x 150 150 2102 0 401 748

220 2202 0 401 158

320 2302 0 401 159

400 2402 0 401 160

600 2602 0 401 161

900 2902 0 401 162

10 x 10 x 150 150 2108 0 401 757

220 2208 0 401 163

320 2308 0 401 164

400 2408 0 401 165

600 2608 0 401 166

900 2908 0 401 167

13 x 1.6 x 150 150 2100 0 401 787

220 2200 0 401 168

320 2300 0 401 169

400 2400 0 401 170

600 2600 0 401 171

900 2900 0 401 172

13 x 3 x 150 150 2103 0 401 705

220 2203 0 401 173

320 2303 0 401 174

400 2403 0 401 175

600 2603 0 401 176

900 2903 0 401 177

The original “diemaker stones“. Medium hard aluminium oxide combined with a semi-soft bond results in a DF stone quality with high di-mensional stability and existing contours are therefore easily rectified. They are mainly used for cutting and punching tools, but are also very suitable for mould and tool making.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic



2

Gesswein® DF grinding and polishing stones

Gesswein® DF grinding and polishing stones Dimensionsmm




13 x 6 x 150 150 2104 0 401 747

220 2204 0 401 178

320 2304 0 401 179

400 2404 0 401 180

600 2604 0 401 181

900 2904 0 401 182

13 x 13 x 150 150 2105 0 401 789

220 2205 0 401 183

320 2305 0 401 184

400 2405 0 401 185

600 2605 0 401 186

900 2905 0 401 187

25 x 12 x 150 150 2107 0 401 231

220 2207 0 401 232

320 2307 0 401 233

400 2407 0 401 234

600 2607 0 401 235

900 2907 0 401 236

25 x 25 x 150 150 2106 0 401 237

220 2206 0 401 238

400 2406 0 401 240

600 2606 0 401 241

10 x 10 x 10 x 150 150 2198 0 401 249

220 2298 0 401 250

320 2398 0 401 251

400 2498 0 401 252

Ø 6 x 150 150 3102 0 401 790

220 3202 0 401 188

320 3302 0 401 189

400 3402 0 401 190

600 3602 0 401 191

900 3902 0 401 192

Ø 10 x 150 150 3108 0 401 791

220 3208 0 401 193

320 3308 0 401 194

400 3408 0 401 195

600 3608 0 401 196

Ø 13 x 150 150 3105 0 401 253

220 3205 0 401 198

320 3305 0 401 199

400 3405 0 401 200

600 3605 0 401 201


2


Gesswein® MF grinding and polishing stones Dimensionsmm




4 x 4 x 100 150 1015P 0 401 765

220 1020P 0 401 766

320 1030P 0 401 767

400 1040P 0 401 768

600 1060P 0 401 769

800 1080P 0 401 770

1200 1200P 0 401 771

6 x 3 x 100 220 201 0 401 085

320 301 0 401 086

400 401 0 401 087

600 601 0 401 088

6 x 3 x 150 100 1101P 0 401 126

150 1151P 0 401 127

220 1201 0 401 105

320 1301 0 401 106

400 1401 0 401 107

600 1601 0 401 108

800 1801P 0 401 772

1200 2001P 0 401 773

6 x 6 x 100 220 202 0 401 089

320 302 0 401 090

400 402 0 401 091

600 602 0 401 092

6 x 6 x 150 100 1102P 0 401 128

150 1152P 0 401 129

220 1202 0 401 109

320 1302 0 401 110

400 1402 0 401 111

600 1602 0 401 112

800 1802P 0 401 774

1200 2002P 0 401 775

13 x 3 x 150 100 1103P 0 401 122

150 1153P 0 401 124

220 1203 0 401 113

320 1303 0 401 114

400 1403 0 401 115

600 1603 0 401 116

800 1803P 0 401 776

1200 2003P 0 401 777

Gesswein® MF grinding and polishing stones

These stones produce a semi-gloss surface. As abrasive for these stones, silicon carbide or Premium silicon carbide (type ...P) is used. The soft bonding results in fast cutting action and largely prevents clogging. Since these MF stones easily adapt to the required prostone, they are ideal for outlines and radii.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic



2

Gesswein® MF grinding and polishing stones

Gesswein® MF grinding and polishing stones Dimensionsmm




13 x 6 x 100 220 204 0 401 097

320 304 0 401 098

400 404 0 401 099

600 604 0 401 100

13 x 6 x 150 100 1104P 0 401 125

150 1154P 0 401 123

220 1204 0 401 117

320 1304 0 401 118

400 1404 0 401 119

600 1604 0 401 120

800 1804P 0 401 778

1200 2004P 0 401 779

13 x 13 x 100 220 205 0 401 101

320 305 0 401 102

400 405 0 401 103

600 605 0 401 104

13 x 13 x 150 100 1105P 0 401 780

150 1155P 0 401 781

220 1205P 0 401 101-1

320 1305 0 401 102-1

400 1405P 0 401 103-1

600 1605P 0 401 104-1

800 1805P 0 401 782

1200 2005P 0 401 783

25 x 25 x 150 100 1106P 0 401 784

150 1156P 0 401 785

220 1206 0 401 761

320 1306 0 401 762

400 1406 0 401 763

600 1606 0 401 764


2


Gesswein® Super-soft grinding and polishing stones Dimensionsmm




6 x 6 x 150 120 7102 0 401 724

320 7302 0 401 725

600 7602 0 401 726

1200 7002 0 401 727

13 x 3 x 150 120 7103 0 401 728

320 7303 0 401 729

600 7603 0 401 730

1200 7003 0 401 731

13 x 6 x 150 120 7104 0 401 732

320 7304 0 401 733

600 7604 0 401 734

1200 7004 0 401 735

25 x 13 x 150 120 7107 0 401 736

320 7307 0 401 737

600 7607 0 401 738

1200 7007 0 401 739

25 x 25 x 150 120 7106 0 401 740

320 7306 0 401 741

600 7606 0 401 742

1200 7006 0 401 743

The abrasive used for the Super-Soft version is white aluminium oxide. The very soft bond al-lows for a quick adapation of these stones and prevents clogging. Perfectly suited for process-ing aluminium, beryllium, brass, bronze and stainless steel. These stones can be quickly and easily trued.

Gesswein® Super-Soft grinding and polishing stones

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic



2Gesswein® WP grinding and polishing stones Dimensions




1 piece

6 x 3 x 100 800 WP 801 0 401 130

6 x 6 x 100 800 WP 802 0 401 131

13 x 3 x 100 800 WP 803 0 401 132

13 x 6 x 100 800 WP 804 0 401 133

13 x 13 x 100 800 WP 805 0 401 134

We recommend the use of white grinding and polishing stones made of aluminium oxide in grit size 800 after use of the MF quality.

Gesswein® WP • SF grinding and polishing stones

Gesswein® SF grinding and polishing stones Dimensionsmm




4 x 4 x 100 1200 SF 12 0 401 210

6 x 3 x 150 1200 SF 9001 0 401 211

6 x 6 x 150 1200 SF 9002 0 401 212

13 x 3 x 150 1200 SF 9003 0 401 213

13 x 6 x 150 1200 SF 9004 0 401 214

These stones are recommended for an extra-fine surface finish on the workpiece. They are made of levigated alumina in grit size finer than 1200. These stones do not scratch and are eminently suitable for polishing with a diamond compound.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic


2


Boride® AM-8 grinding and polishing stones Dimensionsmm



6 x 3 x 150 100 AM-8 0 409 480

120 AM-8 0 409 481

150 AM-8 0 409 482

180 AM-8 0 409 483

220 AM-8 0 409 484

280 AM-8 0 409 485

320 AM-8 0 409 486

400 AM-8 0 409 487

600 AM-8 0 409 488

10 x 10 x 150 100 AM-8 0 409 550

120 AM-8 0 409 551

150 AM-8 0 409 552

180 AM-8 0 409 553

220 AM-8 0 409 554

320 AM-8 0 409 556

13 x 1.6 x 150 100 AM-8 0 409 460

120 AM-8 0 409 461

150 AM-8 0 409 462

180 AM-8 0 409 463

220 AM-8 0 409 464

280 AM-8 0 409 465

320 AM-8 0 409 466

400 AM-8 0 409 467

600 AM-8 0 409 468

13 x 3 x 150 100 AM-8 0 409 490

120 AM-8 0 409 491

150 AM-8 0 409 492

180 AM-8 0 409 493

220 AM-8 0 409 494

280 AM-8 0 409 495

320 AM-8 0 409 496

400 AM-8 0 409 497

600 AM-8 0 409 498

Boride® AM-8 grinding and polishing stonesi Only available in packs of 12!

The AM-8 grinding and polishing stones made of white aluminium oxide have been developed for the elimination of the hard erosion layer. The stone is dimensionally stable with good stock removal characteristics. The use of a fluid is recommended. A fluid is recommended for use. They can be used manually, with a hand-filing machine or with ultrasonic polishing equip-ment.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic



2Boride® AM-8 grinding and polishing stones Dimensions

mmGrit size Type Order No. Price € from 60

piecesPrice € from 12

pieces13 x 6 x 150 100 AM-8 0 409 530

120 AM-8 0 409 531

150 AM-8 0 409 532

180 AM-8 0 409 533

220 AM-8 0 409 534

280 AM-8 0 409 535

320 AM-8 0 409 536

400 AM-8 0 409 537

600 AM-8 0 409 538

6 x 6 x 6 x 150 120 AM-8 0 409 561

180 AM-8 0 409 563

220 AM-8 0 409 564

320 AM-8 0 409 566

600 AM-8 0 409 568

10 x 10 x 10 x 150 120 AM-8 0 409 571

180 AM-8 0 409 573

220 AM-8 0 409 574

320 AM-8 0 409 576

600 AM-8 0 409 578

Ø 6 x 140 120 AM-8 0 409 581

180 AM-8 0 409 583

220 AM-8 0 409 584

320 AM-8 0 409 586

400 AM-8 0 409 587

600 AM-8 0 409 588

Boride® AM-8 grinding and polishing stonesOnly available in packs of 12!

Test set Order No.

Test set Boride® AM-8 0 409 450

5 abrasive test stones (13 x 3 x 150 mm) – grit sizes 180, 220, 320, 400, 600

i


2


Boride® CS-HD grinding and polishing stonesi Only available in packs of 12!

NEW!

Boride® CS-HD grinding and polishing stones Dimensionsmm



6 x 3 x 150 120 CS-HD 0 410 861

150 CS-HD 0 410 862

220 CS-HD 0 410 864

320 CS-HD 0 410 866

400 CS-HD 0 410 867

600 CS-HD 0 410 868

13 x 3 x 150 120 CS-HD 0 410 871

150 CS-HD 0 410 872

220 CS-HD 0 410 874

320 CS-HD 0 410 876

400 CS-HD 0 410 877

600 CS-HD 0 410 878

13 x 6 x 150 120 CS-HD 0 410 901

150 CS-HD 0 410 903

220 CS-HD 0 410 904

320 CS-HD 0 410 906

400 CS-HD 0 410 907

600 CS-HD 0 410 908

13 x 13 x 150 150 CS-HD 0 410 932

220 CS-HD 0 410 934

320 CS-HD 0 410 936

400 CS-HD 0 410 937

600 CS-HD 0 410 938

Extremely hard stones made of silicon carbide for the pretreatment in hard moulds (> 47 HRC). Can be used manually or in a hand-filing ma-chine, dry or with a fluid.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic

Test set Order No. Preis

Test set Boride® CS-HD 0 410 850




2

Boride® AB grinding and polishing stonesOnly available in packs of 12!

Boride® AB grinding and polishing stones Dimensionsmm



6 x 3 x 150 120 AB 0 410 111

180 AB 0 410 113

220 AB 0 410 114

280 AB 0 410 115

320 AB 0 410 116

400 AB 0 410 117

600 AB 0 410 118

13 x 3 x 150 120 AB 0 410 121

180 AB 0 410 123

220 AB 0 410 124

280 AB 0 410 125

320 AB 0 410 126

400 AB 0 410 127

600 AB 0 410 128

13 x 6 x 150 180 AB 0 410 133

220 AB 0 410 134

280 AB 0 410 135

320 AB 0 410 136

400 AB 0 410 137

600 AB 0 410 138

Ø 6 x 140 320 AB 0 410 176

400 AB 0 410 177

These stones in aluminium oxide are manu-factured with a hard synthetic resin bonding. Consequently, the AB grinding stones are espe-cially suited to detailed work on slots, ribs and engravings. The resistant bond allows sharp edge work, particularly on steels of more than 54 HRC. Can be used manually, with a hand-fil-ing machine or ultrasonic polishing equipment; dry use only.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic

i


2


Boride® T2 grinding and polishing stonesi Only available in packs of 12!

Boride® T2 grinding and polishing stones Dimensionsmm



6 x 3 x 150 150 T2 0 409 952

220 T2 0 409 954

320 T2 0 409 956

400 T2 0 409 957

600 T2 0 409 958

6 x 6 x 150 150 T2 0 409 912

220 T2 0 409 914

320 T2 0 409 916

400 T2 0 409 917

600 T2 0 409 918

13 x 3 x 150 150 T2 0 409 922

220 T2 0 409 924

320 T2 0 409 926

400 T2 0 409 927

600 T2 0 409 928

13 x 6 x 150 150 T2 0 409 932

220 T2 0 409 934

320 T2 0 409 936

400 T2 0 409 937

600 T2 0 409 938

25 x 6 x 150 150 T2 0 409 942

220 T2 0 409 944

320 T2 0 409 946

400 T2 0 409 947

These stones are perfect for high-alloyed tools and high-grade steels. Thanks to their own im-pregnation, these stones work very efficiently and produce a semi matt surface on the work-piece. Can be used manually or in a hand-filing machine, with a fluid.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic


Test set Boride® T2 0 409 900




2

Boride® TH grinding and polishing stonesOnly available in packs of 12!

Boride® TH grinding and polishing stones Dimensionsmm



6 x 3 x 150 150 TH 0 409 052

220 TH 0 409 054

320 TH 0 409 056

400 TH 0 409 057

600 TH 0 409 058

6 x 6 x 150 150 TH 0 409 072

220 TH 0 409 074

320 TH 0 409 076

400 TH 0 409 077

600 TH 0 409 078

13 x 3 x 150 150 TH 0 409 062

220 TH 0 409 064

320 TH 0 409 066

400 TH 0 409 067

600 TH 0 409 068

13 x 6 x 150 150 TH 0 409 082

220 TH 0 409 084

320 TH 0 409 086

400 TH 0 409 087

600 TH 0 409 088

TH grinding and polishing stones in aluminium oxide are provided with a special impregna-tion. This prevents clogging and allows a very fine grinding pattern. These stones retain their shape well, have good stock removal properties and are therefore excellent for removing ero-sion structures. Can be used manually or in a hand-filing machine, always with a fluid.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic


Test set Boride® TH 0 409 051


i


2


Boride® Orange EDM grinding and polishing stones Dimensionsmm



3 x 3 x 150 120 Orange EDM 0 409 322

180 Orange EDM 0 409 323

220 Orange EDM 0 409 324

320 Orange EDM 0 409 326

400 Orange EDM 0 409 327

600 Orange EDM 0 409 328

6 x 3 x 150 120 Orange EDM 0 409 332

180 Orange EDM 0 409 333

220 Orange EDM 0 409 334

320 Orange EDM 0 409 336

400 Orange EDM 0 409 337

600 Orange EDM 0 409 338

6 x 6 x 150 120 Orange EDM 0 409 372

180 Orange EDM 0 409 373

220 Orange EDM 0 409 374

320 Orange EDM 0 409 376

400 Orange EDM 0 409 377

600 Orange EDM 0 409 378

10 x 10 x 150 120 Orange EDM 0 409 402

220 Orange EDM 0 409 404

320 Orange EDM 0 409 406

400 Orange EDM 0 409 407

600 Orange EDM 0 409 408

13 x 3 x 150 120 Orange EDM 0 409 342

180 Orange EDM 0 409 343

220 Orange EDM 0 409 344

320 Orange EDM 0 409 346

400 Orange EDM 0 409 347

600 Orange EDM 0 409 348

13 x 6 x 150 120 Orange EDM 0 409 382

180 Orange EDM 0 409 383

220 Orange EDM 0 409 384

320 Orange EDM 0 409 386

400 Orange EDM 0 409 387

600 Orange EDM 0 409 388

The EDM orange grinding and polishing stones in aluminium oxide have been developed for the removal of erosion layers. The bonding al-lows rapid adaptation to the contour with good dimensional stability. Good stock removal. Can be used manually or in a hand-filing machine, either dry or with a fluid.

Boride® Orange EDM grinding and polishing stonesi Only available in packs of 12!

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic



2Boride® Orange EDM grinding and polishing stones Dimensions



pieces

25 x 6 x 150 120 Orange EDM 0 409 392

180 Orange EDM 0 409 393

220 Orange EDM 0 409 394

320 Orange EDM 0 409 396

400 Orange EDM 0 409 397

600 Orange EDM 0 409 398

6 x 6 x 6 x 150 120 Orange EDM 0 409 412

220 Orange EDM 0 409 414

320 Orange EDM 0 409 416

400 Orange EDM 0 409 417

10 x 10 x 10 x 150 120 Orange EDM 0 409 422

220 Orange EDM 0 409 424

320 Orange EDM 0 409 426

400 Orange EDM 0 409 427

Ø 6 x 140 120 Orange EDM 0 409 432

220 Orange EDM 0 409 434

320 Orange EDM 0 409 436

400 Orange EDM 0 409 437

600 Orange EDM 0 409 438

Boride® Orange EDM grinding and polishing stones Only available in packs of 12!


Test set Boride® orange EDM 0 409 300


i


2


Boride® AO grinding and polishing stonesi Only available in packs of 12!

Boride® AO grinding and polishing stones Dimensionsmm



6 x 3 x 150 120 AO 0 410 531

150 AO 0 410 532

220 AO 0 410 534

320 AO 0 410 536

400 AO 0 410 537

600 AO 0 410 538

13 x 3 x 150 120 AO 0 410 541

150 AO 0 410 542

220 AO 0 410 544

320 AO 0 410 546

400 AO 0 410 547

600 AO 0 410 548

13 x 6 x 150 120 AO 0 410 581

150 AO 0 410 582

220 AO 0 410 584

320 AO 0 410 586

400 AO 0 410 587

600 AO 0 410 588

25 x 13 x 150 120 AO 0 410 621

150 AO 0 410 622

220 AO 0 410 624

320 AO 0 410 626

400 AO 0 410 627

600 AO 0 410 628

6 x 6 x 6 x 150 320 AO 0 410 646

400 AO 0 410 647

10 x 10 x 10 x 150 120 AO 0 410 651

220 AO 0 410 654

400 AO 0 410 657

13 x 13 x 13 x 150 120 AO 0 410 661

Very aggressive allround stones in aluminium ox-ide for all steels in tool and mould building. These grinding stones have a semi-hard bonding and are oil impregneted, so that they do not clog easily. AO stones are dimensionally stable and offer a good cutting performance. High stock removal rates with milling and erosion structures. Can be used manually or in a hand-filing machine, always with a fluid.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic



2

Boride® AO grinding and polishing stonesOnly available in packs of 12!

Boride® AO grinding and polishing stones Dimensionsmm



Ø 10 x 140 150 AO 0 410 692

220 AO 0 410 694

320 AO 0 410 696

400 AO 0 410 697

600 AO 0 410 698

Ø 13 x 140 220 AO 0 410 704

320 AO 0 410 706

400 AO 0 410 707

600 AO 0 410 708

Boride® RB grinding and polishing stonesOnly available in packs of 12!

Boride® RB grinding and polishing stones Dimensionsmm



25 x 6 x 150 150 RB 0 410 992

220 RB 0 410 994

RB stones cut extremely rapidly and do not clog during processing. They can also be used for dry working. Ideal for all hard tool steels.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic


Test set Boride® AO 0 410 500


i

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2


Boride® AM-2 grinding and polishing stonesi Only available in packs of 12!




6 x 3 x 150 100 AM-2 0 410 230

150 AM-2 0 410 232

180 AM-2 0 410 233

220 AM-2 0 410 234

280 AM-2 0 410 235

320 AM-2 0 410 236

400 AM-2 0 410 237

600 AM-2 0 410 238

900 AM-2 0 410 239

6 x 6 x 150 100 AM-2 0 410 270

150 AM-2 0 410 272

180 AM-2 0 410 273

220 AM-2 0 410 274

280 AM-2 0 410 275

320 AM-2 0 410 276

400 AM-2 0 410 277

600 AM-2 0 410 278

900 AM-2 0 410 279

10 x 10 x 150 100 AM-2 0 410 300

150 AM-2 0 410 302

220 AM-2 0 410 304

280 AM-2 0 410 305

320 AM-2 0 410 306

400 AM-2 0 410 307

600 AM-2 0 410 308

13 x 3 x 150 100 AM-2 0 410 240

150 AM-2 0 410 242

180 AM-2 0 410 243

220 AM-2 0 410 244

280 AM-2 0 410 245

320 AM-2 0 410 246

400 AM-2 0 410 247

600 AM-2 0 410 248

900 AM-2 0 410 249

13 x 6 x 150 100 AM-2 0 410 280

150 AM-2 0 410 282

180 AM-2 0 410 283

220 AM-2 0 410 284

280 AM-2 0 410 285

320 AM-2 0 410 286

400 AM-2 0 410 287

600 AM-2 0 410 288

900 AM-2 0 410 289

These universal AM-2 grinding and polishing stones in aluminium oxide are used for all types of steel in mould and tool building. Owing to the uniform stock removal with a fine grinding pattern, the AM-2 abrasive stone is also very suitable for all non-ferrous metals, aluminium, copper and high-chrome and high-nickel steels. The semi-hard stones are used with fluid up to the very fine finishing stage with K 900.Tip: When processsing aluminum, work should be performed from 320 onwards with an abra-sive cloth.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic



2

Boride® AM-2 grinding and polishing stonesOnly available in packs of 12!




13 x 13 x 150 100 AM-2 0 410 310

150 AM-2 0 410 312

180 AM-2 0 410 313

220 AM-2 0 410 314

280 AM-2 0 410 315

320 AM-2 0 410 316

400 AM-2 0 410 317

600 AM-2 0 410 318

900 AM-2 0 410 319

25 x 13 x 150 100 AM-2 0 410 320

150 AM-2 0 410 322

180 AM-2 0 410 323

220 AM-2 0 410 324

280 AM-2 0 410 325

320 AM-2 0 410 326

400 AM-2 0 410 327

600 AM-2 0 410 328

900 AM-2 0 410 329

25 x 25 x 150 100 AM-2 0 410 330

150 AM-2 0 410 332

180 AM-2 0 410 333

220 AM-2 0 410 334

320 AM-2 0 410 336

400 AM-2 0 410 337

600 AM-2 0 410 338

10 x 10 x 10 x 150 150 AM-2 0 410 352

220 AM-2 0 410 354

320 AM-2 0 410 356

400 AM-2 0 410 357

Ø 6 x 140 150 AM-2 0 410 362

220 AM-2 0 410 364

320 AM-2 0 410 366

400 AM-2 0 410 367

600 AM-2 0 410 368

Ø 10 x 140 150 AM-2 0 410 372

220 AM-2 0 410 374

320 AM-2 0 410 376

400 AM-2 0 410 377

600 AM-2 0 410 378

Ø 13 x 140 150 AM-2 0 410 382

220 AM-2 0 410 384

320 AM-2 0 410 386

400 AM-2 0 410 387

Test set Order No.

Preis

Test set Boride® AM-2 0 410 390


i


2


Boride® AS-9 grinding and polishing stones Dimensionsmm



6 x 3 x 150 100 AS-9 0 409 630

120 AS-9 0 409 631

150 AS-9 0 409 632

180 AS-9 0 409 633

220 AS-9 0 409 634

280 AS-9 0 409 635

320 AS-9 0 409 636

400 AS-9 0 409 637

600 AS-9 0 409 638

13 x 3 x 150 100 AS-9 0 409 640

120 AS-9 0 409 641

150 AS-9 0 409 642

180 AS-9 0 409 643

220 AS-9 0 409 644

280 AS-9 0 409 645

320 AS-9 0 409 646

400 AS-9 0 409 647

600 AS-9 0 409 648

13 x 6 x 150 100 AS-9 0 409 680

120 AS-9 0 409 681

150 AS-9 0 409 682

180 AS-9 0 409 683

220 AS-9 0 409 684

280 AS-9 0 409 685

320 AS-9 0 409 686

400 AS-9 0 409 687

600 AS-9 0 409 688

Boride® AS-9 grinding and polishing stonesi Only available in packs of 12!

With their semi-hard bonding, the AS-9 abra-sive stones in aluminium oxide rapidly adapt to the contour of the workpiece. This product was developed for hard-treated steel surfaces is desiged for manual and machine processing. Always use with fluid.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic


Test set Boride® AS-9 0 409 600




2

Boride® T4 grinding and polishing stonesOnly available in packs of 12!

Boride® T4 grinding and polishing stones Dimensionsmm



6 x 3 x 150 150 T4 0 409 892

220 T4 0 409 894

320 T4 0 409 896

400 T4 0 409 897

600 T4 0 409 898

6 x 6 x 150 150 T4 0 409 852

220 T4 0 409 854

320 T4 0 409 856

400 T4 0 409 857

600 T4 0 409 858

13 x 3 x 150 150 T4 0 409 862

220 T4 0 409 864

320 T4 0 409 866

400 T4 0 409 867

600 T4 0 409 868

13 x 6 x 150 150 T4 0 409 872

220 T4 0 409 874

320 T4 0 409 876

400 T4 0 409 877

600 T4 0 409 878

25 x 6 x 150 150 T4 0 409 882

220 T4 0 409 884

320 T4 0 409 886

400 T4 0 409 887

600 T4 0 409 888

The stones for an excellent finish. The T4 grinding and polishing stones, manufactured from alumini-um oxide, achieve a high stock removal perform-ance with an excellent finish through their special impregnation and medium-soft bonding. No scratch formation and tearing of the surface occurs. Espe-ciall suitable for use with aluminium and other non-ferrous heavy metals. Can be used manually or in a hand-filing machine, in combination with a fluid.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic


Test set Boride® T4 0 409 850


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2


NEW!Boride® Gold grinding and polishing stonesi Only available in packs of 12!

Boride® Gold grinding and polishing stones Dimensionsmm



6 x 3 x 150 120 Gold 0 407 601

150 Gold 0 407 602

180 Gold 0 407 603

220 Gold 0 407 604

280 Gold 0 407 605

320 Gold 0 407 606

400 Gold 0 407 607

500 Gold 0 407 608

550 Gold 0 407 609

600 Gold 0 407 610

800 Gold 0 407 611

13 x 3 x 150 120 Gold 0 407 612

150 Gold 0 407 613

180 Gold 0 407 614

220 Gold 0 407 615

280 Gold 0 407 616

320 Gold 0 407 617

400 Gold 0 407 618

500 Gold 0 407 619

550 Gold 0 407 620

600 Gold 0 407 621

800 Gold 0 407 622

13 x 6 x 150 120 Gold 0 407 623

150 Gold 0 407 624

180 Gold 0 407 625

220 Gold 0 407 626

280 Gold 0 407 627

320 Gold 0 407 628

400 Gold 0 407 629

500 Gold 0 407 630

550 Gold 0 407 631

600 Gold 0 407 632

800 Gold 0 407 633

These new aluminium oxide stones are impreg-nated with a special fluid. They are good all-rounders and ideal for the last processing step before polishing. Thanks to their impregnation, they can also be used in dry applications. Even better results can be achieved in combination with a fluid.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic


Test set Boride® Gold 0 407 600

5 abrasive test stones (13 x 3 x 150 mm) – grit sizes 150. 220. 320. 600. 800



2

Boride® DIE STONE grinding and polishing stonesOnly available in packs of 12!

Boride® DIE STONE grinding and polishing stones Dimensionsmm



6 x 3 x 150 150 DIE Stone 0 409 132

180 DIE Stone 0 409 133

220 DIE Stone 0 409 134

320 DIE Stone 0 409 136

400 DIE Stone 0 409 137

600 DIE Stone 0 409 138

10 x 10 x 150 150 DIE Stone 0 409 202

220 DIE Stone 0 409 204

320 DIE Stone 0 409 206

400 DIE Stone 0 409 207

600 DIE Stone 0 409 208

13 x 3 x 150 150 DIE Stone 0 409 142

180 DIE Stone 0 409 143

220 DIE Stone 0 409 144

320 DIE Stone 0 409 146

400 DIE Stone 0 409 147

600 DIE Stone 0 409 148

13 x 6 x 150 150 DIE Stone 0 409 182

180 DIE Stone 0 409 183

220 DIE Stone 0 409 184

320 DIE Stone 0 409 186

400 DIE Stone 0 409 187

600 DIE Stone 0 409 188

25 x 6 x 150 150 DIE Stone 0 409 192

180 DIE Stone 0 409 193

220 DIE Stone 0 409 194

320 DIE Stone 0 409 196

400 DIE Stone 0 409 197

600 DIE Stone 0 409 198

6 x 6 x 6 x 150 150 DIE Stone 0 409 242

220 DIE Stone 0 409 244

320 DIE Stone 0 409 246

400 DIE Stone 0 409 247

Ø 6 x 140 150 DIE Stone 0 409 262

220 DIE Stone 0 409 264

320 DIE Stone 0 409 266

400 DIE Stone 0 409 267

600 DIE Stone 0 409 268

The universal stones for processing all tool steels. The DIE STONES in aluminium oxide offer an even, rapid stock removal and can be used dry or with a fluid. These stones can be used manually or with hand-filing machines.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic


Test set Boride® DIE STONE

0 409 100


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2


Boride® CS-M grinding and polishing stonesi Only available in packs of 12!

Boride® CS-M Grinding and polishing stones Dimensionsmm



6 x 3 x 150 120 CS-M 0 410 721

150 CS-M 0 410 722

220 CS-M 0 410 724

320 CS-M 0 410 726

400 CS-M 0 410 727

600 CS-M 0 410 728

13 x 3 x 150 120 CS-M 0 410 731

150 CS-M 0 410 732

220 CS-M 0 410 734

320 CS-M 0 410 736

400 CS-M 0 410 737

600 CS-M 0 410 738

13 x 6 x 150 120 CS-M 0 410 761

150 CS-M 0 410 762

220 CS-M 0 410 764

320 CS-M 0 410 766

400 CS-M 0 410 767

600 CS-M 0 410 768

13 x 13 x 150 150 CS-M 0 410 792

220 CS-M 0 410 794

320 CS-M 0 410 796

400 CS-M 0 410 797

600 CS-M 0 410 798

Ø 6 x 140 220 CS-M 0 410 824

320 CS-M 0 410 826

400 CS-M 0 410 827

600 CS-M 0 410 828

The medium-soft bond of these premium sili-con carbide stones allows high stock removal rates without clogging. CS-M stones are gener-ally used with a fluid, either manually or with a hand-filing machine.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic


Test set Boride® CS-M 0 410 700


NEW!



2

Boride® PC grinding and polishing stonesOnly available in packs of 12!

NEW!

Boride® PC grinding and polishing stones Dimensionsmm



4 x 4 x 150 150 PC 0 408 432

220 PC 0 408 434

320 PC 0 408 436

400 PC 0 408 437

600 PC 0 408 438

6 x 3 x 150 150 PC 0 408 412

220 PC 0 408 414

320 PC 0 408 416

400 PC 0 408 417

600 PC 0 408 418

6 x 6 x 150 150 PC 0 408 442

220 PC 0 408 444

320 PC 0 408 446

400 PC 0 408 447

600 PC 0 408 448

13 x 3 x 150 150 PC 0 408 422

220 PC 0 408 424

320 PC 0 408 426

400 PC 0 408 427

600 PC 0 408 428

13 x 6 x 150 150 PC 0 408 452

220 PC 0 408 454

320 PC 0 408 456

400 PC 0 408 457

600 PC 0 408 458

25 x 6 x 150 150 PC 0 408 462

220 PC 0 408 464

320 PC 0 408 466

400 PC 0 408 467

600 PC 0 408 468

These stones are very soft and therefore quick-wearing. They achieve excellent surfaces, which can be polished quickly. However, PC stones are not suitable for removing erosion skins. Suitable for use on tool steels, aluminium, non-ferrous metals and on stainless steels, al-ways with a fluid.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic


Test set Boride® PC 0 408 400


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2


Boride® CS grinding and polishing stonesi Only available in packs of 12!

Boride® CS grinding and polishing stones Dimensionsmm



6 x 3 x 150 150 CS 0 410 442

220 CS 0 410 444

320 CS 0 410 446

400 CS 0 410 447

600 CS 0 410 448

6 x 6 x 150 150 CS 0 410 402

220 CS 0 410 404

320 CS 0 410 406

400 CS 0 410 407

600 CS 0 410 408

13 x 3 x 150 150 CS 0 410 412

180 CS 0 410 413

220 CS 0 410 414

320 CS 0 410 416

400 CS 0 410 417

600 CS 0 410 418

13 x 6 x 150 150 CS 0 410 422

180 CS 0 410 423

220 CS 0 410 424

320 CS 0 410 426

400 CS 0 410 427

600 CS 0 410 428

CS stones are manufactured from silicon car-bide with a very soft bonding. They adapt very easily to contours and are primarily manually without a fluid.Very suitable for use with non-ferrous metals.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic

Boride® fluid 10, 3.8 Liter Order No. Preis

Experience improved cutting performance and cleaning with original Boride® abrasive stone fluids. Our recommendation for all our grinding and polishing stones.

0 409 046



2Boride® RO-MED grinding and polishing stones Dimensions



pieces

25 x 13 x 200 80 RO-MED 0 410 970

100 RO-MED 0 410 971

150 RO-MED 0 410 972

220 RO-MED 0 410 974

50 x 25 x 200 80 RO-MED 0 410 980

100 RO-MED 0 410 981

150 RO-MED 0 410 982

220 RO-MED 0 410 984

Boride® RO-MED grinding and polishing stonesOnly available in packs of 12!

These grinding and polishing stones have been especially developed for use in large moulds and are therefore only available in high grit siz-es. They offer particularly fast and aggressive stock removal. Thanks to their medium-hard bond, they adapt quickly to the geometry.

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic

NEW!

Bench stones Dimensions mm Grit size Order No. Preis

Aluminium oxide 25 x 50 x 250 # 120/320 0 401 754

Silicon carbide 25 x 50 x 150 # 120/320 0 401 758

Ñ Bench stonesThese stones can be used on both sides and are available in alu-minium oxide or silicon carbide. Combination of K 120 and 320.

Bench stones

i


2


JOKE® FD-K / FD grinding and polishing stones Type Dimensionsmm

Grit size Order No. Price € from 1 piece

FD-K 50 x 3 x 0.3 fine 0 401 561

100 x 4 fine 0 401 562

50 x 1 fine 0 401 563

100 x 2 fine 0 401 564

100 x 3 fine 0 401 565

50 x 2 fine 0 401 566

100 x 3 fine 0 401 567

50 x 1 fine 0 401 568

100 x 2 fine 0 401 569

100 x 4 x 1.5 fine 0 401 570

100 x 5 x 1.5 fine 0 401 571

FD 100 x 6 x 3 fine 0 401 576

100 x 6 x 3 medium 0 401 577

100 x 8 x 6 fine 0 401 578

100 x 8 x 6 medium 0 401 579

100 x 4 fine 0 401 580

100 x 4 medium 0 401 581

100 x 6 fine 0 401 582

100 x 6 medium 0 401 583

100 x 8 fine 0 401 584

100 x 8 medium 0 401 585

100 x 4 fine 0 401 586

100 x 4 medium 0 401 587

100 x 6 fine 0 401 588

100 x 6 medium 0 401 589

100 x 8 fine 0 401 590

100 x 8 medium 0 401 591

100 x 4 fine 0 401 592

100 x 4 medium 0 401 593

100 x 6 fine 0 401 594

100 x 6 medium 0 401 595

100 x 8 fine 0 401 596

100 x 8 medium 0 401 597

JOKE® FD-K • JOKE® FD grinding and polishing stones

Bonding

1 2 3 4 5

Soft Hard

Stock removal

1 2 3 4 5

Slow Fast

Wear

1 2 3 4 5

Slow Fast

Application

1 2 3 4 5


Ultra-sonic

medium Fine

These ceramic-oxide stones are made from ex-tremely hard mixed crystals. The main compo-nent of these crystals is aluminium oxide with an addition of chromium oxide, which gives them their typical red colour. These crystals naturally occur as rubies.

The FD-K and FD stones without bonding are ex-tremely resistant to wear and change in shape. They are ideal for use with ENESKA 2-1 ultrason-ic polishing systems (see page 10). These stones are supplied in two qualities: quality F (fine) has a very fine surface due to diamond bonding; M (medium) provides better stock removal.

Tip: Well suited to tungsten carbide processing and for very fine finishing after grinding.



2

Ñ The “Backstage Squad“- nothing goes without them. Receivers at the ear, fingers on the keyboard and always full steam ahead. Whatever the field staff do on the “outside stage“, Renate, Doris, Franz-Josef I and Franz II always ensure that everything runs smoothly backstage.

SalesTeam

Imag

e: M

anfre

d Es

ser


2


Grinding and polishing stone holders

Grinding and polishing stone holders Order No. Preis

Tool holder A 0 401 215

with quick gripping for grinding stones 4 x 4 mm

Tool holder B 0 401 216

for grinding stones 4 x 4. 6 x 6 or 6 x 3 mm

Tool holder FMR/VH 0 001 285

for grinding and polishing stones up to 8 mm wide

Stone/grinding and polishing stone holder, PU 0 401 965

shank Ø 4.8 mm, for 6 mm stones, tool reception max. 100 mm

Stone/grinding and polishing stone holder, PU 0 401 967

shank Ø 4.8 mm, for 3 mm stones, tool reception max. 80 mm

Holder for lapping sticks 0 411 291

shank Ø 3 x 35 mm, head can be swivelled by 90° , tool reception up to 10 x 10 mm


shank Ø 3.5 x 30 mm, tool reception up to 8 mm height

Plastic holder for lapping sticks 0 401 957

shank Ø 3.2 mm, clamping range: up to 15 mm

Plastic holder for lapping sticks 0 401 958

shank Ø 4.8 mm, clamping range: up to 15 mm


suitable for all linear hand and mini hand-filing machines

Grinding and polishing stone holder 0 401 959

shank Ø 4 x 50 mm, clamping range: up to 11 mm height

213


2

Grinding and polishing stone holder

Grinding and polishing stone holders Order No. Preis

Premium mini multipurpose holder 0 401 951

shank Ø 3 mm, clamping range: Up to 8 mm height, hardened finish, high-strength clamping plate

Multipurpose holder premium, medium 0 401 972

shank Ø 3 mm, clamping range: 6 mm height, hardened finish. Shank and body made from one piece of high-strength clamping plate. Features cut-out for 6 mm flat and round media.

Multipurpose holder premium, medium 0 401 973

as Order No. 0 401 972, but with shank Ø 6 mm

Multipurpose holder premium, large 0 401 954

shank Ø 6 mm, clamping range: 25 mm width, height variable up to 13 mm

Tool holder single 13 x 6 mm 0 401 228

for stones 6 x 13 mm

Tool holder double 0 401 227

for stones 3 x 6, 6 x 6 or 6 x 3 mm

Tool holder, shank Ø 6 mm 0 401 218

for grinding and lapping sticks flat 2-3 mm and Ø 3 mm

Tool holder 30 x 9 x 2 mm (pack content: 10 pieces) 0 411 009

without tools

Toggle rod for stone holder, shank Ø 3 mm, length 140 mm 0 411 008

Tool holder system Dimensions mm Order No. Preis

Tool holder set - 0 401 980

Tool holder handle - 0 401 981

Tool holder lock nut - 0 401 982

Tool holder insert 3 x 3 0 401 983

3 x 6 0 401 984

4 x 4 0 401 985

6 x 6 0 401 986

6 x 13 0 401 987

10 x 10 0 401 988

Ø 6 0 401 989

Ø 10 0 401 990

An ergonomically designed handle, which can be used with eight different inserts. The lock nut fixes the insert and therefore clamps the insert-ed tools. Available as single pieces on demand or in a set with eight “completely equipped“ handles.


2

2. Grinding and polishing tools Ñ 2.8. Ceramic-fibre tools

Ñ Admittedly, you are unlikely to find these on the menu at your favourite Italian restaurant. But then again, should you really be thinking about work when you are out for a meal? Even more so, when you are reading these lines. Because in order to choose the right ceramic-fibre tool, you should know a bit more about these modern products than just the order number and price.

General information about ceramic-fibre files• Whilst normal grinding files (grinding and polishing blocks)

polish with grains, ceramic-fibre files achieve this through fibres.

• Conventional abrasives can lose their grain during the polish-ing process, which then scratch the workpiece. Ceramic-fibres cannot chip.

• The grains on conventional abrasives are usually not distrib-uted evenly, which is always guaranteed with ceramic fibres. The fibres cover ca. 80 % of the file, which results in higher stock removal and a better surface quality.

• Normal grinding files cannot be thinner than 3 mm to ensure tool stability. JOKE® ceramic-fibre files, on the other hand, are so tough that they are available in file stengths as small as 0.5 mm. This allows the user to process areas, which were so far not accessible with extrusion tools, such as ribs.

• Due to the high stability of ceramic-fibre files, even very thin files can be used in filing machines. This application is regardless of the type of propulsion (electric, pneumatic, flexible shaft) and is particularly useful for polishing with ultrasonic machines.

Special information about JOKE® ceramic-fibre files• The crystals on conventional files are soft and yield a lower

stock removal. JOKE® ceramic-fibre files feature μ-mullite crys-tals, which are considerably harder and more suitable for pol-ishing. Note: The crystal state is only achieved through further production steps (i.e. exposure to high temperatures). μ-mullite crystals are a product of an early stage of the aluminium fibre crystal.

• In contrast to the usually round shape of conventional files, the profile of individual fibres of on JOKE® ceramic-fibre files is oval. This results in a much better stock removal.

• Each grit of the different ceramic-fibre files is produced with fibres of the same grain size. Conventional production methods use fibres with different diameters in order to stabilise the files. This clearly compromises the polishing performance so that the required surface smoothness can often not be achieved (see illustrations).

• Round ceramic-fibre files are either made from plates or designed in a “meshwork structure”. This meshwork structure is unique to JOKE® ceramic-fibre files. Thus, the entire file surface can be used for polishing and files and their points are much more durable (see illustration 1).

• The files’ dual linear structure, where the points of the linear, intersecting fibres process the workpiece, result in better adher-ence so that the structure tends to provide better contact with the grinding surface than unidirectional structures. The slanted fibres provide a larger usable surface area than with straight versions. Furthermore, slipping to the side is prevented and a very high cutting force achieved (see illustrations 2 and 3 below).

• Low heat production minimises workpiece changes as well as a deterioration of the processed article and does not result in a hardening of the file.

Varied fibre structure achieved with conventional production processes

Regular fibre structure achieved with JOKE® ceramic-fibre files

Illustr. 1: Meshwork structure

Illustr. 2: Dual linear structure

Illustr. 3: Straight simple structure

“High-tech spaghetti”

Ceramic-fibre tools

Ñ You will find:

Standard and HT ceramic-fibre files pages 216-219

Diamond ceramic-fibre files page 220

Ceramic-fibre files on shank page 221

Ceramic-fibre abrasive brushes page 221

Ceramic-fibre cut-off wheelspage 222



2i Comparison of ceramic-fibre files

Ceramic-fibre abrasive files

Comparison of the achieved surface roughness with JOKE® ceramic-fibre files grit size 400 and a competitor’s product grit size 800

Grit size micron1200 101000 15800 20600 25400 30300 40220 45

Stock removal rate (g)

Surface roughness (Ra)

JOKE® competition

JOKE® competition

Comparative tests by Nagoya university

Stoc

k re

mov

al ra

te (g

)

1. Surface roughness with a competitor’s product grit size 8002. Surface roughness with JOKE® ceramic-fibre files grit size 4003. Stock removal rate with a competitor’s product grit size 8004. Stock removal rate with JOKE® ceramic-fibre files grit size 400


2


JOKE® ceramic-fibre files

JOKE® ceramic-fibre files Dimensionsmm

Grit size Colour Order No. Price € from 10 pieces



0.5 x 4 x 150 # 120 / 110 μm green 0 406 210

# 180 / 80 μm gold 0 406 220

# 220 / 50 μm dark brown 0 406 160-2

# 300 / 40 μm light brown 0 406 110-2

# 400 / 30 μm orange 0 406 120-2

# 600 / 25 μm black 0 406 170-2

# 800 / 20 μm blue 0 406 180-2

# 1000 / 15 μm white 0 406 140-2

# 1200 / 10 μm red 0 406 100-2

1 x 4 x 150 # 120 / 110 μm green 0 406 211

# 180 / 80 μm gold 0 406 221

# 220 / 50 μm dark brown 0 406 161-2

# 300 / 40 μm light brown 0 406 111-2

# 400 / 30 μm orange 0 406 121-2

# 600 / 25 μm black 0 406 171-2

# 800 / 20 μm blue 0 406 181-2

# 1000 / 15 μm white 0 406 141-2

# 1200 / 10 μm red 0 406 101-2

1 x 6 x 150 # 120 / 110 μm green 0 406 212

# 180 / 80 μm gold 0 406 222

# 220 / 50 μm dark brown 0 406 162-2

# 300 / 40 μm light brown 0 406 112-2

# 400 / 30 μm orange 0 406 122-2

# 600 / 25 μm black 0 406 172-2

# 800 / 20 μm blue 0 406 182-2

# 1000 / 15 μm white 0 406 142-2

# 1200 / 10 μm red 0 406 102-2

1 x 10 x 150 # 120 / 110 μm green 0 406 213

# 180 / 80 μm gold 0 406 223

# 220 / 50 μm dark brown 0 406 163-2

# 300 / 40 μm light brown 0 406 113-2

# 400 / 30 μm orange 0 406 123-2

# 600 / 25 μm black 0 406 173-2

# 800 / 20 μm blue 0 406 183-2

# 1000 / 15 μm white 0 406 143-2

# 1200 / 10 μm red 0 406 103-2

2 x 6 x 150 # 120 / 110 μm green 0 406 214

# 180 / 80 μm gold 0 406 224

# 220 / 50 μm dark brown 0 406 164-2

# 300 / 40 μm light brown 0 406 114-2

# 400 / 30 μm orange 0 406 124-2

# 600 / 25 μm black 0 406 174-2

# 800 / 20 μm blue 0 406 184-2

# 1000 / 15 μm white 0 406 144-2

# 1200 / 10 μm red 0 406 104-2

JOKE® standard ceramic-fibre files are very universal tools. Particularly useful for applications, in which conventional tools cannot be used, such as filigree areas such as grooves, bars, ribs etc. These files are very suitable for use as lapping and polishing tools in conjunc-tion with diamond compounds. They can be used manually (for example in special file holders, see p. 220) or with a hand-filing machine. Ceramic-fibre files are perfect for use in combination with ultrasonic polishing systems. For this application, we recommend the special HT files, which offer higher heat resist-ance and can therefore withstand even very high power outputs without liter-ally “burning off“.



2

JOKE® ceramic-fibre files

JOKE® ceramic-fibre files Dimensionsmm




2 x 10 x 150 # 120 / 110 μm green 0 406 215

# 180 / 80 μm gold 0 406 225

# 220 / 50 μm dark brown 0 406 165-2

# 300 / 40 μm light brown 0 406 115-2

# 400 / 30 μm orange 0 406 125-2

# 600 / 25 μm black 0 406 175-2

# 800 / 20 μm blue 0 406 185-2

# 1000 / 15 μm white 0 406 145-2

# 1200 / 10 μm red 0 406 105-2

Ø 2,35 x 100 # 120 / 110 μm green 0 406 218

# 180 / 80 μm gold 0 406 228

# 220 / 50 μm grau 0 406 200-2

# 300 / 40 μm light brown 0 406 201-2

# 400 / 30 μm orange 0 406 202-2

# 600 / 25 μm black 0 406 203-2

# 800 / 20 μm blue 0 406 204-2

# 1200 / 10 μm red 0 406 206-2

Ø 2,35 x 150 # 300 / 40 μm light brown 0 406 342

# 400 / 30 μm orange 0 406 243

# 600 / 25 μm dark brown 0 406 244

# 800 / 20 μm blue 0 406 245

# 1000 / 15 μm white 0 406 246

# 1200 / 10 μm red 0 406 247

Ø 3 x 100 # 120 / 110 μm green 0 406 219

# 180 / 80 μm gold 0 406 229

# 220 / 50 μm grau 0 406 190-2

# 300 / 40 μm light brown 0 406 191-2

# 400 / 30 μm orange 0 406 192-2

# 600 / 25 μm black 0 406 193-2

# 800 / 20 μm blue 0 406 194-2

# 1000 / 15 μm white 0 406 195-2

# 1200 / 10 μm red 0 406 196-2

Ø 3 x 150 # 220 / 50 μm grau 0 406 251

# 300 / 40 μm light brown 0 406 352

# 400 / 30 μm orange 0 406 253

# 600 / 25 μm black 0 406 254

# 800 / 20 μm blue 0 406 255

# 1000 / 15 μm white 0 406 256

# 1200 / 10 μm red 0 406 257

i There is even more to it!

Please let us know your special requests regard-ing ceramic-fibre files. We can make almost an-ything possible. For fur-ther information, please contact Jürgen Meyer:Tel. +49 (0) 22 04 / 8 [email protected]


2


JOKE® HT ceramic-fibre files

JOKE® HT ceramic-fibre files Dimensionsmm




0.5 x 4 x 150 # 120 / 110 μm green 0 423 110

# 180 / 80 μm gold 0 423 310

# 300 / 40 μm light brown 0 423 510

# 400 / 30 μm orange 0 423 710

# 600 / 25 μm dark brown 0 423 910

# 800 / 20 μm blue 0 424 110

# 1000 / 15 μm white 0 424 310

# 1200 / 10 μm red 0 424 510

1 x 4 x 150 # 120 / 110 μm green 0 423 135

# 180 / 80 μm gold 0 423 335

# 300 / 40 μm light brown 0 423 535

# 400 / 30 μm orange 0 423 735

# 600 / 25 μm dark brown 0 423 935

# 800 / 20 μm blue 0 424 135

# 1000 / 15 μm white 0 424 335

# 1200 / 10 μm red 0 424 535

1 x 6 x 150 # 120 / 110 μm green 0 423 136

# 180 / 80 μm gold 0 423 336

# 300 / 40 μm light brown 0 423 536

# 400 / 30 μm orange 0 423 736

# 600 / 25 μm dark brown 0 423 936

# 800 / 20 μm blue 0 424 136

# 1000 / 15 μm white 0 424 336

# 1200 / 10 μm red 0 424 536

1 x 10 x 150 # 120 / 110 μm green 0 423 138

# 180 / 80 μm gold 0 423 338

# 300 / 40 μm light brown 0 423 538

# 400 / 30 μm orange 0 423 738

# 600 / 25 μm dark brown 0 423 938

# 800 / 20 μm blue 0 424 138

# 1000 / 15 μm white 0 424 338

# 1200 / 10 μm red 0 424 538

Thanks to their heat resistance, JOKE® HT ceramic-fibre files are the perfect partner for the ultrasonic polishing system ENESKA 2-1 (see page 10) and other systems with 45 W output power. These files remain break-proof even with high stock removal and do not become clogged.

i Is that everything?

No. We can offer you a range of further dimen-sions and grit sizes for our ceramic-fibre files JOKE® HT. Please con-tact Jürgen Meyer:




2

JOKE® HT ceramic-fibre files

JOKE® HT ceramic-fibre files Dimensionsmm




2 x 6 x 150 # 120 / 110 μm green 0 423 146

# 180 / 80 μm gold 0 423 346

# 300 / 40 μm light brown 0 423 546

# 400 / 30 μm orange 0 423 746

# 600 / 25 μm dark brown 0 423 946

# 800 / 20 μm blue 0 424 146

# 1000 / 15 μm white 0 424 346

# 1200 / 10 μm red 0 424 546

2 x 10 x 150 # 120 / 110 μm green 0 423 148

# 180 / 80 μm gold 0 423 348

# 300 / 40 μm light brown 0 423 548

# 400 / 30 μm orange 0 423 748

# 600 / 25 μm dark brown 0 423 948

# 800 / 20 μm blue 0 424 148

# 1000 / 15 μm white 0 424 348

# 1200 / 10 μm red 0 424 548

Ø 2.35 x 150 # 120 / 110 μm green 0 425 007

# 180 / 80 μm gold 0 425 016

# 300 / 40 μm light brown 0 425 026

# 400 / 30 μm orange 0 425 036

# 600 / 25 μm dark brown 0 425 048

# 800 / 20 μm blue 0 425 059

# 1000 / 15 μm white 0 425 067

# 1200 / 10 μm red 0 425 077

Ø 3 x 150 # 120 / 110 μm green 0 425 008

# 180 / 80 μm gold 0 425 017

# 300 / 40 μm light brown 0 425 027

# 400 / 30 μm orange 0 425 037

# 600 / 25 μm dark brown 0 425 049

# 800 / 20 μm blue 0 425 060

# 1000 / 15 μm white 0 425 068

# 1200 / 10 μm red 0 425 078


2


Diamond ceramic-fibre files

Diamond ceramic-fibre files Dimensionsmm



1 x 4 x 100 # 200 / 70 μm black 0 406 080

# 400 / 30 μm grey 0 406 083

# 600 / 25 μm moss green 0 406 086

1 x 6 x 100 # 200 / 70 μm black 0 406 081

# 400 / 30 μm grey 0 406 084

# 600 / 25 μm moss green 0 406 087

1 x 10 x 100 # 200 / 70 μm black 0 406 082

# 400 / 30 μm grey 0 406 085

# 600 / 25 μm moss green 0 406 088

Ø 3 x 100 # 200 / 70 μm black 0 406 089

# 400 / 30 μm grey 0 406 090

# 600 / 25 μm moss green 0 406 091

Diamond ceramic-fibre files are a fur-ther development of the well established ceramic-fibre files. Diamond grains are mixed with the binding medium. Owing to the additional diamond grains be-tween the individual fibres and above all around the circumference, the file can be used over its entire length. The working result is a fine, even stroke pat-tern with good stock removal.

Tip: Very well suited for use with ultra-sonic polishing systems.

Holders for ceramic-fibre files

Holders for ceramic-fibre files Order No. Price €

Holder for 2 mm wide files 0 406 154




Holder for round ceramic-fibre files 0 406 155

Set (for 4, 6 and 10 mm width) 0 406 150

Practical plastic holders facilitating the manual use of ceramic files. Available in vari-ous different widths and as metal holder for round files.



2

Ceramic-fibre files on a shaft shank Ø 3 x 30 mm

Ceramic-fibre files on a shank, shank Ø 3 x 30 mm

Head dimen-sions mm





Ø 1 x 9 # 180 / 80 μm gold Ø 3 x 30 0 425 100

# 300 / 40 μm light brown Ø 3 x 30 0 425 105

# 400 / 30 μm orange Ø 3 x 30 0 425 110

# 600 / 25 μm dark brown Ø 3 x 30 0 425 115

# 800 / 20 μm blue Ø 3 x 30 0 425 120

# 1000 / 15 μm white Ø 3 x 30 0 425 125

# 1200 / 10 μm red Ø 3 x 30 0 425 130

Ø 1,5 x 9 # 180 / 80 μm gold Ø 3 x 30 0 425 101

# 300 / 40 μm light brown Ø 3 x 30 0 425 106

# 400 / 30 μm orange Ø 3 x 30 0 425 111

# 600 / 25 μm dark brown Ø 3 x 30 0 425 116

# 800 / 20 μm blue Ø 3 x 30 0 425 121

# 1000 / 15 μm white Ø 3 x 30 0 425 126

# 1200 / 10 μm red Ø 3 x 30 0 425 131

Ø 2 x 9 # 180 / 80 μm gold Ø 3 x 30 0 425 102

# 300 / 40 μm light brown Ø 3 x 30 0 425 107

# 400 / 30 μm orange Ø 3 x 30 0 425 112

# 600 / 25 μm dark brown Ø 3 x 30 0 425 117

# 800 / 20 μm blue Ø 3 x 30 0 425 122

# 1000 / 15 μm white Ø 3 x 30 0 425 127

# 1200 / 10 μm red Ø 3 x 30 0 425 132

These ceramic-fibre files offer a tight grip thanks to the shank. They are eco-nomic and efficient to use, as there are no more left-overs. These tools can be used for a wide range of applications: They are ideal for use in ultrasonic pol-ishing systems and short-stroke hand-filing machines. Good results are also achieved when used in rotating hand-pieces with up to 50,000 rpm.

Ceramic-fibre abrasive brushesshank Ø 3 x 30 mm

Ceramic-fibre abrasive brushes, shank Ø 3 x 30 mm

Head dimen-sions mm





Ø 5 x 20 # 1000 / 15 μm white Ø 3 x 30 0 406 240

Ø 5 x 20 # 1200 / 10 μm red Ø 3 x 30 0 406 200

In this tool, individual ceramic-fibres are grouped together to form a brush. This allows effective work with a good surface. Excellent properties in elimi-nating erosion structures and for de-burring aluminium, brass etc.

Tip: The additional use of diamond com-pound considerably improves the work-ing result.

P nmax 50,000 rpm

P nmax 12,000 rpm


2


Ceramic-fibre cut-off discs Dimensionsmm

Mounting hole size mm




Ø 19 x 0.4 Ø 1.8 # 300 / 40 μm light brown 0 425 140

Ø 1.8 # 400 / 30 μm orange 0 425 141

Ø 1.8 # 600 / 25 μm dark brown 0 425 142

Ø 1.8 # 800 / 20 μm blue 0 425 143

Ø 22 x 0.4 Ø 1.8 # 300 / 40 μm light brown 0 425 144

Ø 1.8 # 400 / 30 μm orange 0 425 145

Ø 1.8 # 600 / 25 μm dark brown 0 425 146

Ø 1.8 # 800 / 20 μm blue 0 425 147

JOKE® ceramic-fibre cut-off discs

JOKE® ceramic-fibre cut-off discs are extremely strong and achieve a high cutting perform-ance. These discs are for dry application and can also be used with diamond compound and fluid.



2

Ñ “The Voice“. She is the voice of JOKE®. A true North German in the Rhineland and a politics graduate – a master of words and aesthetics. With her passion for literature, she is our source of knowledge and wisdom. We will let you into a secret: Our Frau Wulff likes singing and reciting poems, whenever she is not talking to you...

BrigitteWulff

Imag

e: M

anfre

d Es

ser


2

2. Grinding and polishing tools Ñ 2.9. Emery and fleece tools

JOKEFLEX®

abrasive sleeves, caps and rubber holders

Abrasive sleeves Dimensionsmm

Suitable rubber holder

Grit size



Corundum Ø 10 x 10 0 544 601 80 10 pieces 0 544 622

150 10 pieces 0 544 621

240 10 pieces 0 544 620

Ø 10 x 20 0 544 602 80 10 pieces 0 544 625

150 10 pieces 0 544 624

240 10 pieces 0 544 623

Ø 13 x 10 0 544 603 80 10 pieces 0 544 628

150 10 pieces 0 544 627

240 10 pieces 0 544 626

Ø 13 x 25 0 544 604 80 10 pieces 0 544 631

150 10 pieces 0 544 630

240 10 pieces 0 544 629

Ø 15 x 10 0 544 605 60 10 pieces 0 544 635

80 10 pieces 0 544 634

150 10 pieces 0 544 633

240 10 pieces 0 544 632

Ø 15 x 30 0 544 606 60 10 pieces 0 544 639

80 10 pieces 0 544 638

150 10 pieces 0 544 637

240 10 pieces 0 544 636

Ø 22 x 20 0 544 607 60 10 pieces 0 544 643

80 10 pieces 0 544 642

150 10 pieces 0 544 641

240 10 pieces 0 544 640

Ø 25 x 25 0 544 608 60 10 pieces 0 544 647

80 10 pieces 0 544 646

150 10 pieces 0 544 645

Ñ JOKEFLEX® abrasive sleeves and capsThank to their seamless and transition-free shape, JOKEFLEX® abrasive sleeves and caps achieve top results. They are used on elastic, suitably shaped rubber holders. A speciality: Thanks to the slotted shape of the rubber holder, the abrasive sleeves and caps are held securely by the rotational forces during processing. When they are used up, simply re-place the sleeves/caps re-using the same holder.JOKEFLEX® abrasive sleeves and caps run particularly true, are easy to guide and achieve a very soft grinding pattern.

They are very well suited for fine finishing of metals, particularly steels.

Cutting speed Vmax: 40 m/s



2

JOKEFLEX®


Abrasive sleeves Dimensionsmm


Grit size



Ø 30 x 20 0 544 609 60 10 pieces 0 544 651

80 10 pieces 0 544 650

150 10 pieces 0 544 649

240 10 pieces 0 544 648

Ø 30 x 30 0 544 610 40 10 pieces 0 544 657

60 10 pieces 0 544 656

80 10 pieces 0 544 655

150 10 pieces 0 544 654

240 10 pieces 0 544 653

Ø 45 x 30 0 544 612 40 10 pieces 0 544 667

60 10 pieces 0 544 666

80 10 pieces 0 544 665

150 10 pieces 0 544 664

240 10 pieces 0 544 663

Ø 60 x 30 0 544 614 40 10 pieces 0 544 677

60 10 pieces 0 544 676

80 10 pieces 0 544 675

150 10 pieces 0 544 674

Ø 29/22 x 30 0 544 617 40 10 pieces 0 544 692

60 10 pieces 0 544 691

80 10 pieces 0 544 690

150 10 pieces 0 544 689

Corundum, shank Ø 6 x 40 mm

Head Dimen-sions mm



Price € from 1 packs

Cylinder Ø 10 x 10 Ø 6 x 40 0 544 601

Ø 10 x 20 Ø 6 x 40 0 544 602

Ø 13 x 10 Ø 6 x 40 0 544 603

Ø 13 x 25 Ø 6 x 40 0 544 604

Ø 15 x 10 Ø 6 x 40 0 544 605

Ø 15 x 30 Ø 6 x 40 0 544 606

Ø 22 x 20 Ø 6 x 40 0 544 607

Ø 25 x 25 Ø 6 x 40 0 544 608

Ø 30 x 20 Ø 6 x 40 0 544 609

Ø 30 x 30 Ø 6 x 40 0 544 610

Ø 45 x 30 Ø 6 x 40 0 544 612

Ø 60 x 30 Ø 6 x 40 0 544 614

Conical Ø 29/22 x 30 Ø 6 x 40 0 544 617


2


JOKEFLEX®


Rubber holder, cylinder


Head dimen-sions mm




Ø 3 x 25 Ø 5 x 10 0 544 401

Ø 7 x 12 0 544 402

Ø 10 x 15 0 544 403

Ø 13 x 17 0 544 404

Ø 16 x 26 0 544 405

Ø 6 x 40 Ø 16 x 26 0 544 406

Rubber holder, cylinder Dimensionsmm


Grit size




150 100 pieces 0 544 422

320 100 pieces 0 544 423

Ø 9 x 12 0 544 402 80 100 pieces 0 544 424

150 100 pieces 0 544 425

320 100 pieces 0 544 426

Ø 12 x 15 0 544 403 80 100 pieces 0 544 427

150 100 pieces 0 544 428

320 100 pieces 0 544 429

Ø 15 x 17 0 544 404 80 100 pieces 0 544 430

150 100 pieces 0 544 431

320 100 pieces 0 544 432

Ø 18 x 26 0 544 405, 0 544 406 80 100 pieces 0 544 433

150 100 pieces 0 544 434

320 100 pieces 0 544 435

Corundum green Ø 7 x 10 0 544 401 80 100 pieces 0 544 488

150 100 pieces 0 544 489

Ø 9 x 12 0 544 402 60 100 pieces 0 544 490

80 100 pieces 0 544 491

150 100 pieces 0 544 492

Ø 12 x 15 0 544 403 60 100 pieces 0 544 493

80 100 pieces 0 544 494

150 100 pieces 0 544 495 i Corundum and corundum green – what is the differ-ence?The green polishing caps are particularly suitable for corrosion- and heat-resist-ant steels. They offer very cool grinding, a long serv-ice life and very high stock removal.

Our “normal” abrasive caps and sleeves achieve best results on all standard steels. In direct compari-son, they offer a noticeably shorter service life.



2

JOKEFLEX®

abrasive caps and rubber holders

Abrasive caps, rounded barrel Dimensionsmm

suitable rubber holder

Grit size




150 100 pieces 0 544 437

320 100 pieces 0 544 438

Ø 9 x 13 0 544 408 80 100 pieces 0 544 439

150 100 pieces 0 544 440

320 100 pieces 0 544 441

Ø 12 x 15 0 544 409 80 100 pieces 0 544 442

150 100 pieces 0 544 443

320 100 pieces 0 544 444

Ø 15 x 19 0 544 410 80 100 pieces 0 544 445

150 100 pieces 0 544 446

320 100 pieces 0 544 447

Ø 18 x 26 0 544 411. 0 544 412 80 100 pieces 0 544 448

150 100 pieces 0 544 449

320 100 pieces 0 544 450


150 100 pieces 0 544 478

Ø 9 x 13 0 544 408 60 100 pieces 0 544 479

80 100 pieces 0 544 480

150 100 pieces 0 544 481

Ø 12 x 15 0 544 409 60 100 pieces 0 544 482

80 100 pieces 0 544 483

150 100 pieces 0 544 484

Ø 15 x 19 0 544 410 60 100 pieces 0 544 485

80 100 pieces 0 544 486

150 100 pieces 0 544 487

Rubber holder, rounded barrel


Head dimen-sions mm




Ø 3 x 25 Ø 5 x 11 0 544 407

Ø 7 x 13 0 544 408

Ø 10 x 15 0 544 409

Ø 13 x 19 0 544 410

Ø 16 x 26 0 544 411

Ø 6 x 40 Ø 16 x 26 0 544 412


2


JOKEFLEX®


Abrasive caps, barrel cone Dimensionsmm


Grit size




150 100 pieces 0 544 452

320 100 pieces 0 544 453

Ø 9 x 13 0 544 414 80 100 pieces 0 544 454

150 100 pieces 0 544 455

320 100 pieces 0 544 456

Ø 12 x 15 0 544 415 80 100 pieces 0 544 457

150 100 pieces 0 544 458

320 100 pieces 0 544 459

Ø 15 x 19 0 544 416 80 100 pieces 0 544 460

150 100 pieces 0 544 461

320 100 pieces 0 544 462

Ø 18 x 26 0 544 417, 0 544 418 80 100 pieces 0 544 463

150 100 pieces 0 544 464

320 100 pieces 0 544 465


150 100 pieces 0 544 467

Ø 9 x 13 0 544 414 60 100 pieces 0 544 468

80 100 pieces 0 544 469

150 100 pieces 0 544 470

Ø 12 x 15 0 544 415 60 100 pieces 0 544 471

80 100 pieces 0 544 472

150 100 pieces 0 544 473

Ø 15 x 19 0 544 416 60 100 pieces 0 544 474

80 100 pieces 0 544 475

150 100 pieces 0 544 476

Rubber holder, barrel cone


Head dimen-sions mm




Ø 3 x 25 Ø 5 x 11 0 544 413

Ø 7 x 13 0 544 414

Ø 10 x 15 0 544 415

Ø 13 x 19 0 544 416

Ø 16 x 26 0 544 417

Ø 6 x 40 Ø 16 x 26 0 544 418



2

JOKEFLEX®


Abrasive caps, rounded cone Dimensionsmm


Grit size



Corundum Ø 7/6 x 15 0 544 501 80 100 pieces 0 544 511

150 100 pieces 0 544 512

Ø 12/11 x 25 0 544 502 80 100 pieces 0 544 513

150 100 pieces 0 544 514

Ø 18/16 x 32 0 544 503 80 25 pieces 0 544 515

150 25 pieces 0 544 516

Ø 23/21 x 40 0 544 504 80 25 pieces 0 544 517

150 25 pieces 0 544 518

Rubber holder, rounded cone, shank Ø 6 x 40 mm Head dimensions mm





Ø 5 / 4 x 15 Ø 6 x 40 0 544 501

Ø 8 / 4 x 85 Ø 6 x 40 0 544 505

Ø 11 / 9 x 25 Ø 6 x 40 0 544 502

Ø 13 / 11 x 85 Ø 6 x 40 0 544 506

Ø 16 / 14 x 32 Ø 6 x 40 0 544 503

Ø 18 / 14 x 85 Ø 6 x 40 0 544 507

Ø 21 / 19 x 40 Ø 6 x 40 0 544 504

Ø 21 / 19 x 85 Ø 6 x 40 0 544 508

Abrasive caps, rounded cone Dimensionsmm


Grit size



Corundum Ø 6/10 x 85 0 544 505 80 25 pieces 0 544 521

150 25 pieces 0 544 522

Ø 11/15 x 85 0 544 506 80 25 pieces 0 544 523

150 25 pieces 0 544 524

Ø 20/16 x 85 0 544 507 80 25 pieces 0 544 525

150 25 pieces 0 544 526

Ø 23/21 x 85 0 544 508 80 25 pieces 0 544 527

150 25 pieces 0 544 528


2


Abrasive caps/fingers/rubber holder Order No. Price €

This range contains 540 abrasive caps and fingers and 18 rubber holders in every dimension in grit sizes 80 and 150

0 544 600

JOKEFLEX® abrasive caps and finger range

Ñ Product rangeOur range offers you everything to just get up and go. It contains a total of 540 abrasive caps and fingers in every dimension and grit sizes 80 and 150 plus 18 matching rubber holders. Why not order right now and cover the entire band-width of JOKEFLEX® abrasive caps and fingers.



2

Flap wheels

Ñ Flap wheelsLarge range of flap wheels with 3 and 6 mm shanks and a range of “special models“ such as radially slotted flap wheels or wheels with a combination of abrasive cloth and fleece – for a particularly even grinding pattern. A new addition to our range are “fleece only” flap wheels: A truly magnificent solution for fine working. Also new are the cleaning grinding wheels for removing rust, weld splatters and other contamination on the workpiece:

i Max, rotational speed in relation to cutting speed Vmax and Ø of the tool used

Ø in mm 15 m/s 20 m/s 25 m/s 30 m/s 35 m/s 40 m/s 45 m/s 50 m/s 55 m/s 60 m/s

10 28,500 38,200 47,700 57,300 66,800 76,400 86,000 95,500 105,000 114,600

15 19,100 25,400 31,800 38,200 44,600 51,000 57,300 63,700 70,000 76,400

20 14,300 19,100 23,900 28,700 33,400 38,200 43,000 47,800 52,600 57,400

25 11,400 15,200 19,100 22,900 26,700 30,500 34,400 38,200 42,000 45,900

30 9,500 12,700 15,900 19,000 22,300 25,400 28,500 31,800 34,800 38,000

40 7,100 9,600 11,900 14,300 16,700 19,100 21,500 23,800 26,200 28,600

50 5,700 7,600 9,500 11,400 13,400 15,300 17,000 19,000 20,900 22,800

60 4,700 6,300 7,900 9,500 11,100 12,700 14,300 15,900 17,500 19,100

75 3,800 5,100 6,400 7,700 9,000 10,100 11,600 12,800 14,100 15,400

80 3,500 4,700 5,900 7,100 8,360 8,360 10,700 11,900 13,100 14,300

100 2,800 3,800 4,800 5,700 6,700 7,650 8,600 9,600 10,500 11,400

125 2,300 3,000 3,800 4,600 5,300 6,150 6,900 7,600 8,500 9,200

150 1,900 2,500 3,200 3,800 4,500 5,100 5,700 6,400 7,000 7,600

175 1,600 2,200 2,700 3,300 3,800 4,350 4,950 5,400 6,050 6,600

200 1,400 1,900 2,400 2,900 3,400 3,850 4,350 4,800 5,300 5,800

250 1,100 1,500 1,900 2,300 2,700 3,100 3,450 3,800 4,200 4,600

300 1,000 1,300 1,600 1,900 2,200 2,550 2,850 3,200 3,500 3,800

Ñ You will find:

Flap wheels shank Ø 3 mm page 232

Flap wheels shank Ø 6 mm page 234

Flap wheels with fleece lamellas pages 236 - 238

Flap wheels, radially slotted page 238 Grinding wheels for cleaning page 239


2


JOKEFLEX® flap wheelsshank Ø 3 mm

Flap wheels, corundum, shank Ø 3 mm Head dimen-sions mm

Grit size






Ø 10 x 10 80 Ø 3 x 40 0 543 903

150 Ø 3 x 40 0 543 906

240 Ø 3 x 40 0 543 908

320 Ø 3 x 40 0 543 909

Ø 10 x 15 80 Ø 3 x 40 0 543 913

150 Ø 3 x 40 0 543 916

240 Ø 3 x 40 0 543 918

320 Ø 3 x 40 0 543 919

Ø 15 x 10 80 Ø 3 x 40 0 543 923

150 Ø 3 x 40 0 543 926

240 Ø 3 x 40 0 543 928

320 Ø 3 x 40 0 543 929

Ø 15 x 15 80 Ø 3 x 40 0 543 933

150 Ø 3 x 40 0 543 936

240 Ø 3 x 40 0 543 938

320 Ø 3 x 40 0 543 939

Ø 20 x 5 80 Ø 3 x 40 0 543 943

150 Ø 3 x 40 0 543 946

240 Ø 3 x 40 0 543 948

320 Ø 3 x 40 0 543 949

Ø 20 x 10 80 Ø 3 x 40 0 543 953

150 Ø 3 x 40 0 543 956

240 Ø 3 x 40 0 543 958

320 Ø 3 x 40 0 543 959

Ø 20 x 15 80 Ø 3 x 40 0 543 963

150 Ø 3 x 40 0 543 966

240 Ø 3 x 40 0 543 968

320 Ø 3 x 40 0 543 969

Ø 20 x 20 80 Ø 3 x 40 0 543 973

150 Ø 3 x 40 0 543 976

240 Ø 3 x 40 0 543 978

320 Ø 3 x 40 0 543 979

For elastic grinding. The slit lamellas of JOKEFLEX® flap wheels allows them to adapt better to the contour of the work-piece being processed. They cover a wide range of applications: From the metal-work-ing and finishing to the rubber and plastics industry.

P Vmax 40 m/s



2Flap wheels, corundum, shank Ø 3 mm Head dimen-

sions mmGrit size






Ø 25 x 5 80 Ø 3 x 40 0 543 983

150 Ø 3 x 40 0 543 986

240 Ø 3 x 40 0 543 988

320 Ø 3 x 40 0 543 989

Ø 25 x 10 80 Ø 3 x 40 0 543 993

150 Ø 3 x 40 0 543 996

240 Ø 3 x 40 0 543 998

320 Ø 3 x 40 0 543 999

Ø 30 x 5 60 Ø 3 x 40 0 544 222

80 Ø 3 x 40 0 544 223

150 Ø 3 x 40 0 544 226

240 Ø 3 x 40 0 544 228

320 Ø 3 x 40 0 544 229

Ø 30 x 10 60 Ø 3 x 40 0 544 232

80 Ø 3 x 40 0 544 233

150 Ø 3 x 40 0 544 236

240 Ø 3 x 40 0 544 238

320 Ø 3 x 40 0 544 239

Ø 40 x 5 60 Ø 3 x 40 0 544 532

80 Ø 3 x 40 0 544 533

150 Ø 3 x 40 0 544 536

320 Ø 3 x 40 0 544 539

Ø 40 x 10 60 Ø 3 x 40 0 544 242

80 Ø 3 x 40 0 544 243

150 Ø 3 x 40 0 544 246

240 Ø 3 x 40 0 544 248

320 Ø 3 x 40 0 544 249

Ø 40 x 15 60 Ø 3 x 40 0 544 252

80 Ø 3 x 40 0 544 253

150 Ø 3 x 40 0 544 256

240 Ø 3 x 40 0 544 258

320 Ø 3 x 40 0 544 259


i Even more choice

Apart from the large choice of flap wheels shown here, we also offer further dimensions on demand. Please contact Jürgen Meyer:Tel. +49 (0) 22 04 / 8 [email protected]

P Vmax 40 m/s


2



Flap wheels, corundum, shank Ø 6 mm Head dimen-sions mm

Grit size






Ø 40 x 10 60 Ø 6 x 40 0 544 362

80 Ø 6 x 40 0 544 363

150 Ø 6 x 40 0 544 366

240 Ø 6 x 40 0 544 368

320 Ø 6 x 40 0 544 369

Ø 40 x 15 60 Ø 6 x 40 0 544 372

80 Ø 6 x 40 0 544 373

120 Ø 6 x 40 0 544 374

150 Ø 6 x 40 0 544 376

180 Ø 6 x 40 0 544 377

240 Ø 6 x 40 0 544 378

320 Ø 6 x 40 0 544 379

Ø 50 x 5 60 Ø 6 x 40 0 544 542

80 Ø 6 x 40 0 544 543

150 Ø 6 x 40 0 544 546

320 Ø 6 x 40 0 544 549

Ø 50 x 10 60 Ø 6 x 40 0 544 262

80 Ø 6 x 40 0 544 263

150 Ø 6 x 40 0 544 266

240 Ø 6 x 40 0 544 268

320 Ø 6 x 40 0 544 269

Ø 50 x 15 60 Ø 6 x 40 0 544 272

80 Ø 6 x 40 0 544 273

150 Ø 6 x 40 0 544 276

240 Ø 6 x 40 0 544 278

320 Ø 6 x 40 0 544 279

Ø 50 x 20 60 Ø 6 x 40 0 544 282

80 Ø 6 x 40 0 544 283

120 Ø 6 x 40 0 544 284

150 Ø 6 x 40 0 544 286

180 Ø 6 x 40 0 544 287

240 Ø 6 x 40 0 544 288

Ø 60 x 5 60 Ø 6 x 40 0 544 552

80 Ø 6 x 40 0 544 553

150 Ø 6 x 40 0 544 556

320 Ø 6 x 40 0 544 559

Ø 60 x 15 60 Ø 6 x 40 0 544 292

80 Ø 6 x 40 0 544 293

150 Ø 6 x 40 0 544 296

For elastic grinding. The slit lamellas of JOKEFLEX® flap wheels allows them to adapt better to the contour of the work-piece being processed. They cover a wide range of applications: From the metal-work-ing and finishing to the rubber and plastics industry.

P Vmax 40 m/s



2Flap wheels, corundum, shank Ø 6 mm Head dimen-

sions mmGrit size






Ø 60 x 20 60 Ø 6 x 40 0 544 302

80 Ø 6 x 40 0 544 303

120 Ø 6 x 40 0 544 304

150 Ø 6 x 40 0 544 306

180 Ø 6 x 40 0 544 307

240 Ø 6 x 40 0 544 308

320 Ø 6 x 40 0 544 309

Ø 60 x 30 60 Ø 6 x 40 0 544 312

80 Ø 6 x 40 0 544 313

120 Ø 6 x 40 0 544 314

150 Ø 6 x 40 0 544 316

180 Ø 6 x 40 0 544 317

240 Ø 6 x 40 0 544 318

320 Ø 6 x 40 0 544 319

Ø 60 x 40 60 Ø 6 x 40 0 544 322

80 Ø 6 x 40 0 544 323

150 Ø 6 x 40 0 544 326

320 Ø 6 x 40 0 544 329

Ø 80 x 5 60 Ø 6 x 40 0 544 562

80 Ø 6 x 40 0 544 563

150 Ø 6 x 40 0 544 566

320 Ø 6 x 40 0 544 569

Ø 80 x 30 60 Ø 6 x 40 0 544 352

80 Ø 6 x 40 0 544 353

120 Ø 6 x 40 0 544 354

150 Ø 6 x 40 0 544 356

180 Ø 6 x 40 0 544 357

240 Ø 6 x 40 0 544 358

320 Ø 6 x 40 0 544 359

Ø 80 x 50 60 Ø 6 x 40 0 544 570

80 Ø 6 x 40 0 544 571

120 Ø 6 x 40 0 544 572

150 Ø 6 x 40 0 544 573

180 Ø 6 x 40 0 544 574

240 Ø 6 x 40 0 544 575

320 Ø 6 x 40 0 544 576


i Even more choice

Apart from the large choice of flap wheels shown here, we also offer further dimensions on demand. Please contact Jürgen Meyer:Tel. +49 (0) 22 04 / 8 [email protected]

P Vmax 40 m/s


2


Flap wheels with fleece lamellas shank Ø 3 mm

NEW!

Flap wheels with fleece lamellas, corundum, shank Ø 3 mm

Head dimen-sions mm






Ø 20 x 20 coarse Ø 3 x 40 0 547 001

medium Ø 3 x 40 0 547 002

fine Ø 3 x 40 0 547 003

very fine Ø 3 x 40 0 547 004

Ø 30 x 10 coarse Ø 3 x 40 0 547 009

medium Ø 3 x 40 0 547 010

fine Ø 3 x 40 0 547 011

very fine Ø 3 x 40 0 547 012

Ø 30 x 20 coarse Ø 3 x 40 0 547 017

medium Ø 3 x 40 0 547 018

fine Ø 3 x 40 0 547 019

very fine Ø 3 x 40 0 547 020

Ø 30 x 30 coarse Ø 3 x 40 0 547 025

medium Ø 3 x 40 0 547 026

fine Ø 3 x 40 0 547 027

very fine Ø 3 x 40 0 547 028

These fan-shaped grinders have radially arranged abrasive fleece lamellas and are ideal for very fine work in awkward areas. They achieve highest surface qualities.

i Grit sizefleece

coarsemediumfinevery fine

comparable to FEPA

K 40 - 80K 100 - 180K 220 - 240K 280 - 360

i Even more choice on demand!

These flap wheels are available in many more sizes. Please contact Jürgen Meyer:Tel. +49 (0) 22 04 / 8 [email protected]

P Vmax 10 m/s



2

NEW! Flap wheels with fleece lamellas shank Ø 6 mm


Head dimen-sions mm






Ø 40 x 20 coarse Ø 6 x 40 0 547 033

medium Ø 6 x 40 0 547 034

fine Ø 6 x 40 0 547 035

very fine Ø 6 x 40 0 547 036

Ø 40 x 40 coarse Ø 6 x 40 0 547 041

medium Ø 6 x 40 0 547 042

fine Ø 6 x 40 0 547 043

very fine Ø 6 x 40 0 547 044

Ø 50 x 20 coarse Ø 6 x 40 0 547 045

medium Ø 6 x 40 0 547 046

fine Ø 6 x 40 0 547 047

very fine Ø 6 x 40 0 547 048

Ø 50 x 40 coarse Ø 6 x 40 0 547 053

medium Ø 6 x 40 0 547 054

fine Ø 6 x 40 0 547 055

very fine Ø 6 x 40 0 547 056

Ø 60 x 20 coarse Ø 6 x 40 0 547 061

medium Ø 6 x 40 0 547 062

fine Ø 6 x 40 0 547 063

very fine Ø 6 x 40 0 547 064

Ø 60 x 40 coarse Ø 6 x 40 0 547 069

medium Ø 6 x 40 0 547 070

fine Ø 6 x 40 0 547 071

very fine Ø 6 x 40 0 547 072

Ø 80 x 20 coarse Ø 6 x 40 0 547 077

medium Ø 6 x 40 0 547 078

fine Ø 6 x 40 0 547 079

very fine Ø 6 x 40 0 547 080

Ø 80 x 40 coarse Ø 6 x 40 0 547 085

medium Ø 6 x 40 0 547 086

fine Ø 6 x 40 0 547 087

very fine Ø 6 x 40 0 547 088

These fan-shaped grinders have radially arranged abrasive fleece lamellas and are ideal for very fine work in awkward areas. They achieve highest surface qualities.

i Grit sizefleece


comparable to FEPA

K 40 - 80K 100 - 180K 220 - 240K 280 - 360

P Vmax 10 m/s


2



Head dimen-sions mm

Grit size (fleece/cloth)




Ø 40 x 20 medium / K 80 Ø 6 x 40 0 543 450

fine / K 150 Ø 6 x 40 0 543 451

very fine / K 240 Ø 6 x 40 0 543 452

Ø 50 x 20 medium / K 80 Ø 6 x 40 0 543 456

fine / K 150 Ø 6 x 40 0 543 457

very fine / K 240 Ø 6 x 40 0 543 458

Ø 60 x 30 medium / K 80 Ø 6 x 40 0 543 462

fine / K 150 Ø 6 x 40 0 543 463

very fine / K 240 Ø 6 x 40 0 543 464

Flap wheels with fleece lamellas • shank Ø 6 mm

Flap wheels, radially slottedshank Ø 6 mm

Flap wheels, Corundum, radially slotted, shank Ø 6 mm

Head dimensions mm Grit size Shank dimen-sions mm



Ø 40 x 20 60 Ø 6 x 40 0 543 401

80 Ø 6 x 40 0 543 402

150 Ø 6 x 40 0 543 403

240 Ø 6 x 40 0 543 404

Ø 50 x 20 60 Ø 6 x 40 0 543 405

80 Ø 6 x 40 0 543 406

150 Ø 6 x 40 0 543 407

240 Ø 6 x 40 0 543 408

Ø 60 x 30 60 Ø 6 x 40 0 543 409

80 Ø 6 x 40 0 543 410

150 Ø 6 x 40 0 543 411

240 Ø 6 x 40 0 543 412

Thanks to the slotted lamellas, these flap wheels can be used even more flexibly, be-cause they adapt even better to the contour of the workpiece to be processed.

Flap wheels with fleece lamellas, SiC, shank Ø 6 mm

Head Dimen-sions mm

Grit size(fleece/cloth)




Ø 40 x 20 medium / K 80 Ø 6 x 40 0 543 453

fine / K 150 Ø 6 x 40 0 543 454

very fine / K 240 Ø 6 x 40 0 543 455

Ø 50 x 20 medium / K 80 Ø 6 x 40 0 543 459

fine / K 150 Ø 6 x 40 0 543 460

very fine / K 240 Ø 6 x 40 0 543 461

Ø 60 x 30 medium / K 80 Ø 6 x 40 0 543 465

fine / K 150 Ø 6 x 40 0 543 466

very fine / K 240 Ø 6 x 40 0 543 467

Flap wheel of combined abrasive fleece / cloth, non-sulphurous. With the combina-tion of abrasive fleece / cloth, a uniform grinding pattern is achieved with simulta-neous high stock removal.

Flap wheels of combined abrasive fleece / cloth, non-sulphurous. With the combina-tion of abrasive fleece / cloth, a uniform grinding pattern is achieved with simulta-neous high stock removal.

P Vmax 15 - 20 m/s

P Vmax 40 m/s

P Vmax 40 m/s

239


2

Cleaning flap wheelsshank Ø 6 mm

Cleaning flap wheels, type “coarse” shank Ø 6 mm

Head dimen-sions mm






Ø 45 x 15 Ø 6 x 40 0 544 586

Ø 45 x 30 Ø 6 x 40 0 544 587

Ø 55 x 15 Ø 6 x 40 0 544 588

Ø 55 x 30 Ø 6 x 40 0 544 589

Ø 75 x 15 Ø 6 x 40 0 544 590

Ø 75 x 30 Ø 6 x 40 0 544 591

The ideal solution for cleaning with simultane-ous surface preparation. For aggressive remov-al of rust, weld splatters, coating and paint. Also very suitable for deburring.

JOKE® SPIROFLEX helical roll grinder Head dimen-sions mm

Grit size




Ø 14 50 Ø 3 x 45 10 pieces 0 543 500

60 Ø 3 x 45 10 pieces 0 543 501

80 Ø 3 x 45 10 pieces 0 543 502

120 Ø 3 x 45 10 pieces 0 543 503

150 Ø 3 x 45 10 pieces 0 543 504

180 Ø 3 x 45 10 pieces 0 543 505

240 Ø 3 x 45 10 pieces 0 543 506

320 Ø 3 x 45 10 pieces 0 543 507

400 Ø 3 x 45 10 pieces 0 543 508

Ø 25 50 Ø 6 x 75 10 pieces 0 543 520

60 Ø 6 x 75 10 pieces 0 543 521

80 Ø 6 x 75 10 pieces 0 543 522

120 Ø 6 x 75 10 pieces 0 543 523

150 Ø 6 x 75 10 pieces 0 543 524

180 Ø 6 x 75 10 pieces 0 543 525

240 Ø 6 x 75 10 pieces 0 543 526

320 Ø 6 x 75 10 pieces 0 543 527

400 Ø 6 x 75 10 pieces 0 543 528

The solution for processing workpieces with complicated three-dimensional contours (e.g. aluminium injection moulds). A speciality: Proc-ess different diameters efficiently with one grinding point, as the tool perfectly adapts to every geometry. Another time-saving advan-tage: If the material is used up, a “new“ tool is obtained by simply tearing off the worn mate-rial.

JOKE® SPIROFLEX helical roll grinder

NEW!

P Vmax 35 m/s


2


Nylon cut-off discs, pack contents: 10 pieces Dimen-sions mm

Mounting hole size mm

Matching receptacles



High-grade corundum (brown) Ø 22 x 0.3 Ø 1.5 21, 22, 23, 25 10 pieces 0 544 960

Ø 22 x 0.7 Ø 1.5 21, 22, 23, 25 10 pieces 0 544 961

Ø 22 x 2 Ø 1.5 21, 22, 23, 25 10 pieces 0 544 962

Ø 22 x 3 Ø 1.5 21, 22, 23, 25 10 pieces 0 544 963

Ø 25 x 0.5 Ø 1.5 21, 22 10 pieces 0 544 972

Ø 25 x 0.7 Ø 1.5 21, 22, 23, 25 10 pieces 0 544 965

Ø 25 x 0.8 Ø 1.5 21, 22, 23, 25 10 pieces 0 544 974

Ø 25 x 1 Ø 1.5 21, 22, 23, 25 10 pieces 0 544 966

Ø 34 x 1.65 Ø 1.5 21, 22, 23, 25 10 pieces 0 544 967

Ø 37.5 x 1 Ø 1.5 21, 22, 23, 25 10 pieces 0 544 968

Ø 40 x 1 Ø 6 41 10 pieces 0 544 969

Ø 40 x 2 Ø 6 41 10 pieces 0 544 970

Ø 40 x 3 Ø 6 41 10 pieces 0 544 971

Ø 50 x 1 Ø 6 41 10 pieces 0 544 975

Ø 50 x 2 Ø 6 41 10 pieces 0 544 976

Silicon carbide (grey) Ø 22 x 0.7 Ø 1.5 21, 22, 23, 25 10 pieces 0 544 981

Ø 22 x 2 Ø 1.5 21, 22, 23, 25 10 pieces 0 544 982

Ø 22 x 3 Ø 1.5 21, 22, 23, 25 10 pieces 0 544 983

Ø 25 x 0.7 Ø 1.5 21, 22, 23, 25 10 pieces 0 544 985

Ø 25 x 0.8 Ø 1.5 21, 22, 23, 25 10 pieces 0 544 994

Ø 25 x 1.0 Ø 1.5 21, 22, 23, 25 10 pieces 0 544 986

Ø 34 x 1.65 Ø 1.5 21, 22, 23, 25 10 pieces 0 544 987

Ø 37.5 x 1 Ø 1.5 21, 22, 23, 25 10 pieces 0 544 988

Ø 40 x 1 Ø 6 41 10 pieces 0 544 989

Ø 40 x 2 Ø 6 41 10 pieces 0 544 990

Nylon cut-off discs

matching mandrels Type Mounting hole size mm

Max. wheel size, mm




21 Ø 1.5 - 1.8 Ø 37.5 x 4.5 Ø 2.35 0 545 275

25 Ø 1.5 - 1.8 Ø 37.5 x 4.5 Ø 2.35 0 545 279

22 Ø 1.5 - 1.8 Ø 37.5 x 4.5 Ø 3.0 0 545 276

23 Ø 1.5 - 1.8 Ø 37.5 x 4.5 Ø 6.0 0 545 277

41 Ø 6.0 Ø 75 x 9.5 Ø 6.0 0 545 282



2

Cup wheel discs

Cup wheel discs Dimensionsmm



Ø 30 60 brown 0 530 721

Ø 30 100 brown 0 530 722

Ø 30 150 brown 0 530 723

These cup wheel discs are screwed onto the mandrel (Order No. 0 750 512) of the TURBO hand grind-er. Thanks to the separate cup wheel disc receptacle, these tools can also be used with all commercially avail-able rotating handpieces.

Shank Dimensions Order No. Price €

Cup wheel disc receptacle Ø 3 x 25 mm 0 030 120

Only for clockwise rotation!

Clamping - 0 750 512

For receiving the cup wheel discs and rubber holders on TURBO hand grinders.

Rubber holder Head dimen-sions mm



Ø 30 0 531 008Thanks to the thread, this rubber holder can be screwed directly onto the mandrel (Order No. 0 750 512) of the TURBO hand grinder like a cup wheel disc.

Rubber holder with thread

Cup wheel disc on TURBO hand grinder

Cup wheel disc connected via receptacle on rotating ENESKA angle handpiece

EKW cup wheel discs Dimensionsmm

Grit size

Order No. Price € from 5 piece


EKW cup wheel disc – TOP quality Ø 100 x 50 x 20 80 0 542 753

Hardness JOT, resin-hardened edge for grinding HSS

EKW cup wheel discs Ø 100 80 0 542 751

Hardness JOT, resin-hardened edge for grinding HSS

100

50

80/40

boreØ 20


2


Make sure the sparks fly – not your abrasive disc

Ñ Abrasive discs need to have a firm grip. Only then can they unleash their full pow-er. In order to give them this grip, you can choose between three different types of fastening to the carrier.

The largest choice of grit sizes and diame-ters is available for our self-adhesive abra-sive discs. These disposable tools offer the most cost-efficient solution. Apart from the large range shown in our catalogue, we can also offer you some special solutions, such as our ”Soft“ version or SiC discs. Please discuss your requirements with Jürgen Meyer.

Our abrasive discs with Velcro fastening ensure quick change-over times. In con-trast to the self-adhesive version, these rubber holders can be re-used.

The best adhesion is offered by our Snap-On system. Simply press the abrasive disc onto the rubber carrier and you are ready to go! With this solution, loose discs are defi-nitely a thing of the past. These abrasive discs are thermically more durable and al-ways sit centrically thanks to the innovative locking mechanism. Also with this system, the rubber holder can be re-used.

Abrasive discs

NEW!

Ñ You will find:

Abrasive discs XXL Page 243

Abrasive discs, self-adhesive Page 244

Abrasive discs with Velcro fasteningPage 246

Snap-On abrasive disc system Page 247



2

Abrasive discs - XXLNEW!

Abrasive discs – XXL, pack contents: 25 pieces

Design Dimensionsmm

Grit size Packing unit Order No. Packet Price €

Velcro fastening Ø 300 80 25 pieces 0 956 001 -0

Ø 300 1000 25 pieces 0 956 002 -0

Self-adhesive Ø 300 60 25 pieces 0 956 003 -0

Ñ Abrasive discs - XXLThese large discs are ideal for vertical processing and can also be used on lapping machines. They are supplied in two qualities: with Velcro fastening on the back or self-adhesive. Further grit sizes are available on request. Please contact Jürgen Meyer.

i Velcro Vmax: 20 m/snmax 1,300 rpm

Self-adhesive Vmax: 13 m/snmax 800 rpm


2


ROTAFLEX abrasive discs, self-adhesive

ROTAFLEX abrasive discs, pack contents: 50 pieces

Dimen-sions mm

Grit size Type Packing unit Order No. Price € from 25 packs



Ø 12 50 R 0 50 pieces 0 544 111

60 R 0 50 pieces 0 544 112

80 R 0 50 pieces 0 544 113

120 R 0 50 pieces 0 544 114

150 R 0 50 pieces 0 544 115

180 R 0 50 pieces 0 544 116

240 R 0 50 pieces 0 544 117

320 R 0 50 pieces 0 544 118

400 R 0 50 pieces 0 544 119

600 R 0 50 pieces 0 544 174

Ø 20 50 R 1 50 pieces 0 544 121

60 R 1 50 pieces 0 544 122

80 R 1 50 pieces 0 544 123

120 R 1 50 pieces 0 544 124

150 R 1 50 pieces 0 544 125

180 R 1 50 pieces 0 544 126

240 R 1 50 pieces 0 544 127

320 R 1 50 pieces 0 544 128

400 R 1 50 pieces 0 544 129

600 R 1 50 pieces 0 544 175

Ø 33 50 R 2 50 pieces 0 544 131

60 R 2 50 pieces 0 544 132

80 R 2 50 pieces 0 544 133

120 R 2 50 pieces 0 544 134

150 R 2 50 pieces 0 544 135

180 R 2 50 pieces 0 544 136

240 R 2 50 pieces 0 544 137

320 R 2 50 pieces 0 544 138

400 R 2 50 pieces 0 544 139

600 R 2 50 pieces 0 544 176

Ø 50 40 R 3 50 pieces 0 544 140

50 R 3 50 pieces 0 544 141

60 R 3 50 pieces 0 544 142

80 R 3 50 pieces 0 544 143

120 R 3 50 pieces 0 544 144

150 R 3 50 pieces 0 544 145

180 R 3 50 pieces 0 544 146

240 R 3 50 pieces 0 544 147

320 R 3 50 pieces 0 544 148

400 R 3 50 pieces 0 544 149

600 R 3 50 pieces 0 544 177

For flexible grinding with suitable rubber holders.

P Vmax 13 m/s



2

ROTAFLEX abrasive discs, self-adhesive

ROTAFLEX abrasive discs, pack contents: 50 pieces

Dimen-sions mm

Grit size Type Packing unit Order No. Price € from 25 packs



Ø 65 40 R 4 50 pieces 0 544 150

50 R 4 50 pieces 0 544 151

60 R 4 50 pieces 0 544 152

80 R 4 50 pieces 0 544 153

120 R 4 50 pieces 0 544 154

150 R 4 50 pieces 0 544 155

180 R 4 50 pieces 0 544 156

240 R 4 50 pieces 0 544 157

320 R 4 50 pieces 0 544 158

400 R 4 50 pieces 0 544 159

600 R 4 50 pieces 0 544 178

Ø 78 40 R 5 50 pieces 0 544 160

50 R 5 50 pieces 0 544 161

60 R 5 50 pieces 0 544 162

80 R 5 50 pieces 0 544 163

120 R 5 50 pieces 0 544 164

150 R 5 50 pieces 0 544 165

180 R 5 50 pieces 0 544 166

240 R 5 50 pieces 0 544 167

320 R 5 50 pieces 0 544 168

400 R 5 50 pieces 0 544 169

600 R 5 50 pieces 0 544 179

suitable rubber holders Dimen-sions mm


Type Suitable abra-sive discs




Ø 10 Ø 3 x 26 RK 0 R 0 0 544 101

Ø 18 Ø 2.35 x 26 RK 1 R 1 0 544 102

Ø 18 Ø 3 x 26 RK 1 R 1 0 544 103

Ø 30 Ø 3 x 26 RK 2 R 2 0 544 104

Ø 45 Ø 6 x 32 RK 3 R 3 0 544 105

Ø 60 Ø 6 x 32 RK 4 R 4 0 544 106

Ø 75 Ø 6 x 32 RK 5 R 5 0 544 107

The rubber holders for our ROTAFLEX abra-sive discs.Shore hardness: 60 Shore A

i Vmax: 13 m/s

Disc Ø12 mm20 mm33 mm55 mm65 mm78 mm

Nmax20,700 rpm12,400 rpm 7,500 rpm 4,500 rpm 3,800 rpm 3,300 rpm

P Vmax 13 m/s

P Vmax 13 m/s


2


ROTAFLEX abrasive discs with Velcro fastening

ROTAFLEX abrasive discs with Velcro fastening, pack contents: 100 pieces

Dimensionsmm

Grit size Packing unit Order No. Price € from 25 packs



Ø 20 60 100 pieces 0 544 012

80 100 pieces 0 544 013

120 100 pieces 0 544 014

150 100 pieces 0 544 015

180 100 pieces 0 544 016

240 100 pieces 0 544 017

320 100 pieces 0 544 018

Ø 33 60 100 pieces 0 544 032

80 100 pieces 0 544 033

120 100 pieces 0 544 034

150 100 pieces 0 544 035

180 100 pieces 0 544 036

240 100 pieces 0 544 037

320 100 pieces 0 544 038

Thanks to the velour Velcro fastening on the back, these abrasive discs stick particularly well to their rubber holder. Ideal for re-use!

Rubber holders with Velcro fastening Dimen-sions mm




Ø 18 Ø 3 x 30 0 544 010

Ø 30 Ø 3 x 30 0 544 020

Ø 30 Ø 6 x 40 0 544 030

The matching rubber holders for abrasive discs with Velcro fastening. Unlike conventional stick-on discs, the rubber holder can be reused with other discs, once one has reached the end of its service life.

i Vmax: 20 m/s

Disc Ø20 mm33 mm

Nmax19,100 rpm11,600 rpm

P Vmax 20 m/s



2

JOKE® Snap-On abrasive disc system

Snap-On abrasive discs, corundum, pack contents: 50 pieces

Dimensionsmm

Grit size Packing unit Order No. Price € from 10 packs


Ø 19 50 50 pieces 0 543 104-1

60 50 pieces 0 543 105-1

80 50 pieces 0 543 106-1

120 50 pieces 0 543 108-1

150 50 pieces 0 543 109-1

180 50 pieces 0 543 110-1

240 50 pieces 0 543 111-1

320 50 pieces 0 543 112-1

Ø 25 50 50 pieces 0 543 134 -1

60 50 pieces 0 543 135 -1

80 50 pieces 0 543 136 -1

120 50 pieces 0 543 138 -1

150 50 pieces 0 543 139 -1

180 50 pieces 0 543 140 -1

240 50 pieces 0 543 141 -1

320 50 pieces 0 543 142 -1

Ø 38 50 50 pieces 0 543 154 -1

60 50 pieces 0 543 155 -1

80 50 pieces 0 543 156 -1

120 50 pieces 0 543 158 -1

150 50 pieces 0 543 159 -1

180 50 pieces 0 543 160 -1

240 50 pieces 0 543 161 -1

320 50 pieces 0 543 162 -1

Ø 50 50 50 pieces 0 543 174 -1

60 50 pieces 0 543 175 -1

80 50 pieces 0 543 176 -1

120 50 pieces 0 543 178 -1

150 50 pieces 0 543 179 -1

180 50 pieces 0 543 180 -1

240 50 pieces 0 543 181 -1

320 50 pieces 0 543 182 -1

These abrasive discs feature an innova-tive fastening. They sit absolutely centri-cally and bomb-proof on their holder – even heat generation cannot lessen the adhesive strength of our Snap-On system.

Snap-On rubber holders Dimen-sions mm




Ø 19 Ø 3 x 20 0 543 123 -1

Ø 19 Ø 6 x 40 0 543 113 -1

Ø 25 Ø 3 x 20 0 543 124 -1

Ø 25 Ø 6 x 40 0 543 114 -1

Ø 38 Ø 6 x 40 0 543 115 -1

Ø 50 Ø 6 x 40 0 543 116 -1

The special fastening in the centre of the holder ensures the secure adhe-sion of the abrasive disc to the Snap-On system.

i Vmax: 40 m/s

Disc Ø18 mm25 mm38 mm50 mm

Nmax42,400 rpm30,500 rpm20,100 rpm15,300 rpm

P Vmax 40 m/s


2


Tools for JOKE® Multimaster

Multimaster abrasive sheets Grit size Packing unit Order No. Packet Price €

40 5 pieces 0 041 011

60 5 pieces 0 041 012

80 5 pieces 0 041 013

100 5 pieces 0 041 014

120 5 pieces 0 041 015

150 5 pieces 0 041 016

180 5 pieces 0 041 017

220 5 pieces 0 041 018

240 5 pieces 0 041 019

suitable carrier plates Packing unit Order No. Packet Price €

unperforated 2 pieces 0 041 001

Multimaster abrasive sheets Grit size Packing unit Order No. Packet Price €

80 20 pieces 0 041 213

100 20 pieces 0 041 214

120 20 pieces 0 041 215

150 20 pieces 0 041 216

180 20 pieces 0 041 217

220 20 pieces 0 041 218

240 20 pieces 0 041 219

280 20 pieces 0 041 220

320 20 pieces 0 041 221

400 20 pieces 0 041 222

suitable carrier plates Packing unit Order No. Packet Price €

7 mm high 2 pieces 0 041 201

2 mm high – Velcro fastening on both sides 2 pieces 0 041 203

Dia-Speed abrasive sheets, Multimaster Bonding Grit size Colour Order No. Price €

Metal D 250 green 0 041 061

D 126 black 0 041 062

D 76 red 0 041 063

D 46 yellow 0 041 064

D 20 white 0 041 065

Resin D 15 yellow 0 041 066

D 7 blue 0 041 067

D 3 orange 0 041 068

i The all-round talentAll information on JOKE® Multimaster can be found on pages 36 and 37.For questions, please contact Jürgen Meyer:Tel +49 (0) 22 04 / 8 [email protected]

249


2

Diamond hand files JOKE® Multi Coating di-mensions mm

Total length mm

Grit size Type Order No. Price €

Flat 15 x 15 x 0.4 68 D 30 MS 15-D 30 0 403 134

15 x 15 x 0.5 68 D 54 MS 15-D 54 0 403 135

15 x 15 x 1.0 68 D 91 MS 15-D 91 0 403 136

15 x 15 x 1.2 68 D 126 MS 15-D 126 0 403 137

25 x 25 x 0.4 68 D 30 MS 25-D 30 0 403 138

25 x 25 x 0.5 68 D 54 MS 25-D 54 0 403 139

25 x 25 x 1.0 68 D 91 MS 25-D 91 0 403 140

25 x 25 x 1.2 68 D 126 MS 25-D 126 0 403 141

Conical 15 x 15 x 1.0 78 D 30 MS 15x2°-D 30 0 403 142

15 x 15 x 1.0 78 D 54 MS 15x2°-D 54 0 403 143

15 x 15 x 1.0 78 D 91 MS 15x2°-D 91 0 403 144

15 x 15 x 1.0 78 D 126 MS 15x2°-D 126 0 403 145

Tools for JOKE® Multimaster

Multimaster carrier plates Dimensionsmm

Design Order No. Price €

15 x 68 0.3 mm, Brass 0 042 511

15 x 68 0.7 mm, Brass 0 042 512

25 x 68 0.3 mm, Brass 0 042 513

25 x 68 0.7 mm, Brass 0 042 514

15 x 78 1.0 mm, Brass, conical 0 042 515

50 x 70 fixed offset 0 042 516

50 x 70 flat flexible 0 042 517

45 x 50 convex 0 042 518

45 x 50 concave 0 042 519

suitable tool holders Order No. Price €

Tool adapters for MS files and plates 0 042 501

Extension element 50 mm for MS file adapters 0 042 502

for sticking with abrasive cloths, felts and Diafoils etc. (for example)


2


Polinet abrasive sheets

Polinet abrasive sheets Design Dimensionsmm

Grit size

Packing unit Order No. Price € from 20 piece



Corundum 230 x 280 60 1 piece 0 401 660

230 x 280 100 1 piece 0 401 662

230 x 280 120 1 piece 0 401 663

230 x 280 150 1 piece 0 401 664

230 x 280 180 1 piece 0 401 665

230 x 280 220 1 piece 0 401 666

230 x 280 280 1 piece 0 401 668

230 x 280 320 1 piece 0 401 669

230 x 280 400 1 piece 0 401 670

230 x 280 500 1 piece 0 401 671

230 x 280 600 1 piece 0 401 672

230 x 280 800 1 piece 0 401 673

230 x 280 1000 1 piece 0 401 674

Silicon carbide 230 x 280 60 1 piece 0 401 680

230 x 280 80 1 piece 0 401 681

230 x 280 100 1 piece 0 401 682

230 x 280 150 1 piece 0 401 684

230 x 280 180 1 piece 0 401 685

Ñ Polinet abrasive sheetsUseable on both sides for removing corrosion and adhesions and prepar-ing for polishing. Suitable for all steels, stainless steels and tungsten car-bides, etc. The open structure of the sheets rules out clogging – uniform stock removal is achieved throughout the entire period of use. The sheets are suitable for use flat, curved or folded, on wet or dry applications.

JOKE® Schleiffix sanding block

JOKE® Schleiffix sanding block Colour Grit size Order No. Price € from 20 pieces


Red 60 0 401 491

Green 120 0 401 492

Yellow 240 0 401 493

A soft-bonded cleaning medium, which is interspersed with abrasive grain. The JOKE® Schleiffix polishes and mattes. Its impact is enhanced if used with water, soap, petroleum and other liquids.

80

5020



2

Silicon carbide sandpapers

Silicon carbide sandpaper, C quality, contents: 50 pieces

Dimensionsmm

Grit Packing unit Order No. Price € from 5 packs


230 x 280 220 50 pieces 0 401 381

320 50 pieces 0 401 384

360 50 pieces 0 401 385

400 50 pieces 0 401 386

500 50 pieces 0 401 387

600 50 pieces 0 401 388

800 50 pieces 0 401 389

1000 50 pieces 0 401 390

1200 50 pieces 0 401 391

2000 50 pieces 0 401 392

2500 50 pieces 0 401 393

3000 50 pieces 0 401 394

5000 50 pieces 0 401 395

The well-known wet abrasive paper. Thanks to its very fine grain, it is suitable up to polish grinding. It can be used wet or dry on all steels and non-ferrous heavy metals. It is the secret weapon for aluminium!

Schröder APC corundum abrasive sheets, C quality, contents: 100 pieces

Dimen-sions mm

Grit Packing unit Order No. Price € from 5 packs



230 x 280 320 100 pieces 0 401 895

400 100 pieces 0 401 896

600 100 pieces 0 401 897

1000 100 pieces 0 401 898

2000 100 pieces 0 401 899

The original “Schröder paper“, developed for polish grinding. Thanks to its special structure (fine grain, slurry coated application, high bonding, high filler content in the bond), you can achieve a very low surface roughness with this paper. In direct comparison, the grit pattern of these sheets appear finer than that of conventionally (electrostatically) gritted products. Application: rough-ground surfaces in tool and mould making, in mechanical work-shops, turning shops etc.

Corundum abrasive sheetsNEW!


2


MX Padded abrasive cloth

MX Padded abrasive cloth Dimensionsmm


150 x 305 180 0 401 651

240 0 401 652

320 0 401 653

360 0 401 654

400 0 401 655

600 0 401 656

800 0 401 657

1200 0 401 658 i What are the benefits of “padded grinding”?

Up to 15 times longer service lifeDistinctly finer ground section results with same grit size than with conventional abrasivesGrit 400 corresponds to grit 800 or 1000 despite the high stock removal of the surface roughness Delayed friction and thus reduced heat build-upLarge crystals No build-up edges

••

•

•••

Built-on from a thin elastic layer between textile backing and grinding crystals, the MX abrasive cloth allows for incomparable “padded grinding“. The crystals are pressed into the elastic intermedi-ate layer resulting in a plane removal surface. This prevents scratches on the workpiece and allows for a very even ground section result.

Aluminium oxide abrasive sheets NEW!

Aluminium oxide abrasive sheets Dimensionsmm

Grit size



230 x 280 80 100 0 543 880

120 100 0 543 881

220 100 0 543 882

320 100 0 543 883

400 100 0 543 884

600 100 0 543 885

800 100 0 543 886

1000 100 0 543 887

1200 100 0 543 888

Red aluminium oxide abrasive sheets: The ultimate choice for processing aluminium – excellent surface quality is also achieved on light metals and tool steels. This abrasive offers an excellent service life. Suitable for dry or wet applications.


MX abrasive cloth set 0 401 650

One sheet per grit size

253


2

JOKE® Quick Zip abrasive strips

Suitable holders, shank Ø 3 mm, 140 mm long

Dimensions Order No. Price € from 5 pieces


40 x 6 x 0,4 (conical) 0 401 458

70 x 6 x 0,5 0 401 457

70 x 6 x 1,6 0 401 456

Abrasive pads, self-adhesiveNEW!

Abrasive pads, self-adhesive Dimensionsmm

Grit size




20 x 10 180 100 0 530 605

240 100 0 530 606

280 100 0 530 607

320 100 0 530 608

400 100 0 530 609

600 100 0 530 610

800 100 0 530 611

1000 100 0 530 612

1200 100 0 530 613

Great idea, excellent product: These small abrasive pads are simply attached to one of the available holders to create a universal preci-sion tool, which can be used manually or with hand-filing machines. There is a choice of three holders: Two with a fixed and one with a 180° swivel shank.

Suitable holders Order No.




Abrasive pad holder, 180° Redat-able

0 530 601

shank Ø x total length 3 x 85 mm

Abrasive pad holder 0 530 602


Abrasive pad holder 0 530 603


JOKE® Quick Zip abrasive strips Dimensionsmm



7,5 x 50 120 0 401 450

150 0 401 451

240 0 401 452

400 0 401 453

600 0 401 454

Self-adhesive, narrow abrasive strips made of high quality, flexible fabric. This innovation dispenses with the awkward cutting to length of the abrasive strips and time-consum-ing removal of the protective film. The Quick Zip strips are simply glued to the holder and can be used in all working directions.

i Also available in felt!Why should this idea of the small self-adhesive pads be restricted to grinding?! We also offer a self-adhesive polishing felt in the same shape:

Order No. 0 530 604 (Packaging unit: 50 pieces)


2


ROTAFLEXabrasive strips

ROTAFLEX abrasive strips, self-adhesive Pack content: 10 pieces

Dimensions mm

Grit size Order No. Price € from 10 packs


7 x 580 60 0 401 302

80 0 401 303

120 0 401 304

150 0 401 305

180 0 401 306

240 0 401 307

320 0 401 308

400 0 401 309

600 0 401 310

10 x 580 60 0 401 332

80 0 401 333

120 0 401 334

150 0 401 335

180 0 401 336

240 0 401 337

320 0 401 338

400 0 401 339

600 0 401 340

15 x 580 60 0 401 342

80 0 401 343

120 0 401 344

150 0 401 345

180 0 401 346

240 0 401 347

320 0 401 348

400 0 401 349

600 0 401 350

30 x 580 60 0 401 362

80 0 401 363

120 0 401 364

150 0 401 365

180 0 401 366

240 0 401 367

320 0 401 368

400 0 401 369

600 0 401 370



2

ROTAFLEXabrasive strips

ROTAFLEX abrasive strips, self-adhesive Pack content: 10 pieces

Dimensions mm

Grit size Order No. Price € from 10 packs


210 x 580 60 0 401 312

80 0 401 313

120 0 401 314

150 0 401 315

180 0 401 316

240 0 401 317

320 0 401 318

400 0 401 319

600 0 401 320

250 x 580 60 0 401 322

80 0 401 323

120 0 401 324

150 0 401 325

180 0 401 326

240 0 401 327

320 0 401 328

400 0 401 329

600 0 401 330

Grinding fleece rolls and pads

Grinding fleece - rolls and pads Design Dimensionsmm

Grit size Order No. Price € from 1 piece


Pad - corundum 229 x 152 320-360 / very fine 0 401 436

Pad – silicon carbide 229 x 152 500-600 / super-fine 0 401 437

Roll – corundum 100 x 10,000 220-240 / medium 0 401 430

100 x 10,000 220-240 / medium 0 401 431

100 x 10,000 280-360 / very fine 0 401 432

Roll – silicon carbide 100 x 10,000 280-360 / very fine 0 401 433

100 x 10,000 400-600 / super-fine 0 401 434

100 x 10,000 800-1500 / ultra-fine 0 401 435

Elastic material made from unwoven nylon fibres, within which the abrasive grain is uniformly distributed. The JOKE® grinding fleece adapts to any surface and therefore allows consistent working results through-out its entire service life. This grinding fleece is ideal for fine grinding, cleaning, and elimination of corrosion and for very fine deburring. Can be used dry or with wa-ter, fluid or oil.

i Grit sizeFleece


comparable to FEPA

K 40 - 80K 100 - 180K 220 - 240K 280 - 360


2


Premium economy abrasive cloth rolls NEW!

Premium economy abrasive cloth roll, 50 m, VSM, KK 114 F

Width Grit size Order No. Price € from 10 pieces



25 mm 60 0 543 850

80 0 543 851

150 0 543 852

180 0 543 853

240 0 543 854

320 0 543 855

400 0 543 856

40 mm 60 0 543 860

80 0 543 861

150 0 543 862

180 0 543 863

240 0 543 864

320 0 543 865

400 0 543 866

50 mm 60 0 543 870

80 0 543 871

150 0 543 872

180 0 543 873

240 0 543 874

320 0 543 875

400 0 543 876

Standard economy abrasive cloth rolls

Suitable for removing milling, turning and erosion structures. Good for the preparation of workunits before processing with grinding stones and dia-mond compound.

Standard economy abrasive cloth rolls, 50 m Width Grit size Order No. Price € from 3 pieces


30 mm 80 0 401 403

120 0 401 404

150 0 401 405

180 0 401 406

240 0 401 407

320 0 401 408

400 0 401 409

50 mm 80 0 401 413

120 0 401 414

150 0 401 415

180 0 401 416

240 0 401 417

320 0 401 418

400 0 401 419

Definitely one of the best abrasive cloths in the world – on 50 m rolls. The material is easy and clean to tear to the desired length.

257


2Poly-Strip abrasive strip cassettes Order No. Price €

Poly-Strip abrasive strips, cassette of 6 0 401 501

containing 1 abrasive strip roll each 15 mm,roll length 25 m in grit size 150, 180, 240, 320, 400, 600

Poly-Strip abrasive strips, cassette of 12 0 401 502

containing 1 abrasive strip roll each 6 and 10 mm,roll length 25 m in grit size 150, 180, 240, 320, 400, 600

Spare Poly-Strip abrasive strip roll, 25 m

Width Grit size Order No. Price €

6 mm 150 0 401 511

180 0 401 512

240 0 401 513

320 0 401 514

400 0 401 515

600 0 401 516

800 0 401 517

1000 0 401 518

1200 0 401 519

10 mm 150 0 401 521

180 0 401 522

240 0 401 523

320 0 401 524

400 0 401 525

600 0 401 526

800 0 401 527

1000 0 401 528

1200 0 401 529

15 mm 150 0 401 531

180 0 401 532

240 0 401 533

320 0 401 534

400 0 401 535

600 0 401 536

800 0 401 537

1000 0 401 538

1200 0 401 539

Poly-Stripabrasive strips

Ñ Poly-Strip abrasive stripsThis proven system provides the abrasive in the desired width and grit size for every application. Simply pull out the required length and cut off!A tear-off edge dispenses with tedious cutting with scissors. Abrasive strip rolls of 6, 10 and 15 mm width are held in two cassettes. The special car-tridge allows the quick and easy exchange of the desired abrasive strip.


2


Microgrinding strips

Microgrinding strips, 22.5 m long Dimensions mm Grit size Order No. Price €

6 x 0.4 K 150 / 100 μm 0 401 471

K 180 / 80 μm 0 401 472

K 240 / 60 μm 0 401 473

K 360 / 40 μm 0 401 474

K 560 / 30 μm 0 401 475

K 1000 / 15 μm 0 401 476

10 x 0.4 K 150 / 100 μm 0 401 481

K 180 / 80 μm 0 401 482

K 240 / 60 μm 0 401 483

K 360 / 40 μm 0 401 484

K 560 / 30 μm 0 401 485

K 1000 / 15 μm 0 401 486

Microgrinding strips offer fine finishing of sur-faces and reproducible grinding results. Alu-minium oxide = hard synthetic abrasive grain for metals and plastics. Good anchoring of abrasive on the base by means of synthetic resin-based binders, which are resistant to heat and water. The special polyester film carrier material offers excellent uniformity in terms of material thick-ness, is waterproof and resistant to convention-al lubricants and solvents.

i Ideal also for use in Poly-Strip cassettes!With a roll length of 22.5 m, microgrinding strips can also be used in Poly-Strip cassettes (see previous page).

Poly-Strip abrasive strip holder

Holder for Poly-Strip abrasive strips Dimensions mm Shank dimensions mm Order No. Price €

6 x 1 x 26 Ø 3.5 x 50 0 401 551

6 x 1 x 50 Ø 3.5 x 50 0 401 556

10 x 1 x 26 Ø 3.5 x 50 0 401 552

10 x 1 x 50 Ø 3.5 x 50 0 401 557

15 x 1 x 26 Ø 3.5 x 50 0 401 553

15 x 1 x 50 Ø 3.5 x 50 0 401 558

Sets Order No. Price €

Poly-Strip abrasive strip holder set 1 0 401 550

contains one Poly-Strip abrasive strip holder in 26 mm length each

Poly-Strip abrasive strip holder set 2 0 401 555

contains one Poly-Strip abrasive strip holder in 50 mm length each



2

NEW! Gesswein® abrasive bands

Gesswein® abrasive bands Width Grit size Packing unit Order No. Pack.Price €

7 mm 120 10 pieces 0 401 460

240 10 pieces 0 401 461

320 10 pieces 0 401 462

400 10 pieces 0 401 463

600 10 pieces 0 401 464

13 mm 120 10 pieces 0 401 465

240 10 pieces 0 401 466

320 10 pieces 0 401 467

400 10 pieces 0 401 426

600 10 pieces 0 401 428

19 mm 120 10 pieces 0 401 468

240 10 pieces 0 401 469

320 10 pieces 0 401 470

400 10 pieces 0 401 427

600 10 pieces 0 401 429

These abrasive bands and their holders are a must for every professional workplace. They are tightened by means of the built-in spring and offer a bomb-proof adhesion to the holder. The holder itself is made from shock-resistant polypropylene and is therefore suitable even for the toughest of applications.

Abrasive band holder

Colour Order No. Price €

7 mm Red 0 401 439

Blue 0 401 440

Green 0 401 441

Yellow 0 401 442

Black 0 401 443



13 mm Red 0 401 444

Blue 0 401 445

Green 0 401 446

Yellow 0 401 422

Black 0 401 423



19 mm Red 0 401 447

Blue 0 401 448

Green 0 401 449

Yellow 0 401 424

Black 0 401 425

i No mix-ups possibleIn order to avoid mix-ups, we recommend a dedicated holder colour for each grit size.

For example:K 120 RedK 240 BlueK 320 GreenK 400 YellowK 600 Black


2


Corundum abrasive bands for JOKEFLEX® Power belt grinders

Abrasive bands, corundum, brown, resin bond

Dimen-sions mm

Suitable belt grinder Grit Packing unit



3 x 520 KA 25/1.5 120 20 pieces 0 019 601

3 x 305 KAK 16/4, KAK 25/9, KAK 25/1.5 120 10 pieces 0 401 540

6 x 305 KAK 16/4, KAK 25/9, KAK 9/9 180 20 pieces 0 019 663

KAK 16/4, KAK 25/9, KAK 9/9 240 10 pieces 0 401 541



6 x 520 KA 16/4, KA 25/9 120 20 pieces 0 019 611

KA 16/4, KA 25/9 180 20 pieces 0 019 613

KA 16/4, KA 25/9 240 20 pieces 0 019 615

KA 16/4, KA 25/9 320 20 pieces 0 019 616

12 x 305 KAK 16/9, KAK 25/9, KAK 9/9 120 20 pieces 0 019 671




12 x 520 KA 16/9 120 20 pieces 0 019 621

KA 16/9 180 20 pieces 0 019 623

KA 16/9 240 20 pieces 0 019 625

KA 16/9 320 20 pieces 0 019 626

16 x 520 KA 19/12 120 20 pieces 0 019 631

KA 19/12 180 20 pieces 0 019 633

KA 19/12 240 20 pieces 0 019 635

KA 19/12 320 20 pieces 0 019 636

19 x 520 KA 23/18 120 20 pieces 0 019 641

KA 23/18 180 20 pieces 0 019 643

KA 23/18 240 20 pieces 0 019 645

KA 23/18 320 20 pieces 0 019 646

These high-performance abrasive bands were specially developed for use on the JOKEFLEX® Power motor system. They are excellently suited for difficult work on steel, stainless steel, non-ferrous metal and also for machining plastic.



2

Fleece abrasive bands for JOKEFLEX® Power belt grinder

Fleece abrasive bands, corundum and SiC Dimen-sions mm

Suitable belt grinder Grit size Packing unit



6 x 305 KAK 9/9, KAK 25/9 coarse 20 pieces 0 019 741

KAK 9/9, KAK 25/9 medium 20 pieces 0 019 742

KAK 9/9, KAK 25/9 very fine 20 pieces 0 019 743

KAK 9/9, KAK 25/9 super-fine 20 pieces 0 019 744

6 x 520 KA 16/4, KA 25/9 coarse 20 pieces 0 019 701

KA 16/4, KA 25/9 medium 20 pieces 0 019 702

KA 16/4, KA 25/9 very fine 20 pieces 0 019 703

KA 16/4, KA 25/9 ultra-fine 20 pieces 0 019 705

12 x 305 KAK 16/9, KAK 25/9 medium 20 pieces 0 019 752

KAK 16/9, KAK 25/9 very fine 20 pieces 0 019 753

KAK 16/9, KAK 25/9 super-fine 20 pieces 0 019 754

12 x 520 KA 16/9 coarse 20 pieces 0 019 711

KA 16/9 medium 20 pieces 0 019 712

KA 16/9 very fine 20 pieces 0 019 713

KA 16/9 super-fine 20 pieces 0 019 714

KA 16/9 ultra-fine 20 pieces 0 019 715







KA 23/18 super-fine 20 pieces 0 019 734

KA 23/18 ultra-fine 20 pieces 0 019 735

These abrasive bands are excel-lently suited for cleaning, deburring and fine grinding of steel and stain-less steel. In the “ultra fine“ grit size, these fleece bands are also suitable for deburring synthetic materials and plastic. They can be used dry, with water, fluid or oil.

i Grit sizeFleece


comparable to FEPA

K 40 - 80K 100 - 180K 220 - 240K 280 - 360


2

2. Grinding and polishing tools Ñ 2.10. Ultrasonic tools

Diamond tools for ultrasonic systems, galvanic bonding Dimensionsmm

Grit size

Thread design

Order No. Price €

Flat 4 x 1 x 15 200 M6/fine 0 006 450

4 x 1 x 15 320 M6/fine 0 006 451

4 x 1 x 15 600 M6/fine 0 006 452

5 x 1 x 40 200 M6/fine 0 006 453

5 x 1 x 40 320 M6/fine 0 006 454

5 x 1 x 40 600 M6/fine 0 006 455

4 x 1 x 15 200 M 4 0 405 782

4 x 1 x 15 320 M 4 0 405 794

4 x 1 x 15 600 M 4 0 405 795

5 x 1 x 40 200 M 4 0 405 800

5 x 1 x 40 320 M 4 0 405 801

5 x 1 x 40 600 M 4 0 405 802

Flat/conical 4 x 0.8/0.5 x 15 200 M 4 0 405 783

4 x 0.8/0.5 x 15 320 M 4 0 405 815

4 x 0.8/0.5 x 15 600 M 4 0 405 816

4 x 0.4/0.8 x 15 200 M6/fine 0 006 456

4 x 0.4/0.8 x 15 320 M6/fine 0 006 457

4 x 0.4/0.8 x 15 600 M6/fine 0 006 458

5 x 1/1.5 x 20 200 M6/fine 0 006 461

5 x 1/1.5 x 20 320 M6/fine 0 006 462

5 x 1/1.5 x 20 600 M6/fine 0 006 463

8 x 1/1.5 x 20 200 M6/fine 0 006 464

8 x 1/1.5 x 20 320 M6/fine 0 006 465

8 x 1/1.5 x 20 600 M6/fine 0 006 466

Flat/angle 4 x 1 x 15 200 M 4 0 405 784

4 x 1 x 15 320 M 4 0 405 817

4 x 1 x 15 600 M 4 0 405 818

4 x 1 x 15 200 M6/fine 0 006 467

4 x 1 x 15 320 M6/fine 0 006 468

4 x 1 x 15 600 M6/fine 0 006 469

Diamond tools for ultrasonic systemsgalvanic bonding



2Diamond tools for ultrasonic systems, galvanic bonding Dimensions

mmGrit size

Thread design

Order No. Price €

Round/pointed Ø 3 x 15 200 M 4 0 405 786

Ø 3 x 15 320 M 4 0 405 787

Ø 3 x 15 600 M 4 0 405 788

Ø 3 x 17 200 M6/fine 0 006 481

Ø 3 x 17 320 M6/fine 0 006 482

Ø 3 x 17 600 M6/fine 0 006 483

Round/cylinder Ø 1 x 7 200 M 4 0 405 822

Ø 1 x 7 320 M 4 0 405 823

Ø 1 x 7 600 M 4 0 405 824

Ø 1 x 7 200 M6/fine 0 006 471

Ø 1 x 7 320 M6/fine 0 006 472

Ø 1 x 7 600 M6/fine 0 006 473

Ø 2 x 7 200 M6/fine 0 006 474

Ø 2 x 7 320 M6/fine 0 006 475

Ø 2 x 7 600 M6/fine 0 006 476

Ø 3 x 7 200 M 4 0 405 789

Ø 3 x 7 320 M 4 0 405 790

Ø 3 x 7 600 M 4 0 405 791

Three-square/pointed 3 x 3 x 3 x 15 200 M 4 0 405 785

3 x 3 x 3 x 15 320 M 4 0 405 792

3 x 3 x 3 x 15 600 M 4 0 405 793

3 x 3 x 3 x 17 200 M6/fine 0 006 477

3 x 3 x 3 x 17 320 M6/fine 0 006 478

3 x 3 x 3 x 17 600 M6/fine 0 006 479

Oval/pointed 3 x 1.7 x 17 200 M6/fine 0 006 484

3 x 1.7 x 17 320 M6/fine 0 006 485

3 x 1.7 x 17 600 M6/fine 0 006 486

Ø 3 x 2 x 15 200 M 4 0 405 819

Ø 3 x 2 x 15 320 M 4 0 405 820

Ø 3 x 2 x 15 600 M 4 0 405 821

Diamond tools for ultrasonic systemsgalvanic bonding


2


Diamond tools for ultrasonic systemsmetal bonding

Diamond tools for ultrasonic systems,metal bonding

Dimensionsmm

Grit size Thread design

Order No. Price €

Flat 2 x 1 x 10 200 M4 0 006 511

2 x 1 x 10 320 M4 0 006 512

2 x 1 x 10 500 M4 0 006 513

3 x 1 x 15 200 M4 0 006 501

3 x 1 x 15 320 M4 0 006 502

3 x 1 x 15 500 M4 0 006 503

3 x 1 x 10 200 M4 0 006 514

3 x 1 x 10 320 M4 0 006 515

3 x 1 x 10 500 M4 0 006 516

4 x 1 x 10 200 M4 0 006 517

4 x 1 x 10 320 M4 0 006 518

4 x 1 x 10 500 M4 0 006 519

5 x 1 x 15 200 M4 0 006 504

5 x 1 x 15 320 M4 0 006 505

5 x 1 x 15 500 M4 0 006 506

5 x 1 x 10 200 M4 0 006 521

5 x 1 x 10 320 M4 0 006 522

5 x 1 x 10 500 M4 0 006 523

6 x 1.5 x 20 200 M6/fine 0 006 507

6 x 1.5 x 20 320 M6/fine 0 006 508

6 x 1.5 x 20 500 M6/fine 0 006 509

2 x 2 x 15 200 M4 0 006 524

2 x 2 x 15 320 M4 0 006 525

2 x 2 x 15 500 M4 0 006 526

Round/cylinder Ø 2 x 7 200 M4 0 006 527

Ø 2 x 7 320 M4 0 006 528

Ø 2 x 7 500 M4 0 006 529

Ø 3 x 10 200 M6/fine 0 006 531

Ø 3 x 10 320 M6/fine 0 006 532

Ø 3 x 10 500 M6/fine 0 006 533



2

Ruby stones

Ruby stones Dimensionsmm

Grit size Thread design

Order No. Price €

Flat 2 x 2 x 15 1000 M4 0 006 603

3 x 3 x 15 1000 M4 0 006 604

5 x 2 x 15 1000 M4 0 006 605

Round/cylinder Ø 2 x 15 1000 M4 0 006 601

Ø 3 x 15 1000 M4 0 006 602

Ñ Ruby stonesSuitable for small-scale deburring work. These ruby stones allow you to work very “softly“, whilst achieving sharp edges. They allow easy profiling through diamond tools.

Wooden and brass polishing sticks

Wooden and brass polishing sticks Shape Dimensionsmm

Packing unit Order No. Price €

Hard beech wood Round/cylinder Ø 3 x 40 10 pieces 0 006 611

Flat 6 x 3 x 40 10 pieces 0 006 612

Brass Round/cylinder Ø 2 x 40 5 pieces 0 006 613

Round/cylinder Ø 3 x 40 5 pieces 0 006 614

Flat 10 x 2 x 40 5 pieces 0 006 615

Ø 3

3 x 6

Ø 2

Ø 3

2 x 10

40

40

40

40

40


2


Tool holder for ultrasonic tools

Tool holder for round tools Thread design Tool support Order No. Price €

M4 d = Ø 2.0 mm 0 405 740

d = Ø 3.0 mm 0 405 746

d = Ø 3.3 mm 0 405 741

M6 d = Ø 2.0 mm 0 405 750

d = Ø 2.5 mm 0 405 756

d = Ø 3.0 mm 0 405 751

M6 x 0.75 d = Ø 2.0 mm 0 405 761

d = Ø 3.0 mm 0 405 762

d = Ø 3.3 mm 0 405 763

M6/fine d = Ø 2.0 mm 0 006 305

d = Ø 3.0 mm 0 006 306

d = Ø 3.3 mm 0 006 307

These holders receive round ultrasonic tools, such as polishing sticks or ceramic-fibre files.

M4

M6

M6 x 0.75

M6/fine

Tool holder for flat tools Thread design Tool support Order No. Price €

M4 t = 0.5 mm 0 405 742

t = 1.0 mm 0 405 743

t = 2.0 mm 0 405 744

t = 3.0 mm 0 405 745

M6 t = 0.5 mm 0 405 752

t = 1.0 mm 0 405 753

t = 2.0 mm 0 405 754

t = 3.0 mm 0 405 755

M6 x 0.75 t = 0.5 mm 0 405 764

t = 0.8 mm 0 405 765

t = 1.0 mm 0 405 766

t = 2.0 mm 0 405 767

t = 3.0 mm 0 405 768

M6/fine t = 0.5 mm 0 006 308

t = 0.8 mm 0 006 309

t = 1.0 mm 0 006 310

t = 2.0 mm 0 006 311

t = 3.0 mm 0 006 312

These receptacles hold flat ultrasonic tools such as ceramic-fibre files or brass sticks.



2Adapter for ultrasonic tools Thread design Tool support Order No. Price €

M6 Thread M4 0 405 757

Thread M6/fine 0 405 758

M6 x 0.75 Thread M4 0 405 769


M6/fine Thread M4 0 006 900

M8 x 1 Thread M4 0 405 780


M4 M6/fine

M6

M4 M6/fine

M4

M4 M6/fine

M6 x 0.75

M6/fine

M8 x 1

These adapters allow you to adapt virtually any of our ultrasonic tools for use with the various systems. Please see information box below for different threads.

i Overview of threads of common ultrasonic polishing systems

M 4 e.g. Ultramax UM 2000, Sonofile SF 1000

M 6 e.g. JOKE 226. UC 550, Royal

M 6/Fine ENESKA 2-1

M 6 x 0.75 e.g. Ultramax DF und SF, Ultraform UF 5600 and 2600, Sonotec SF-5600 and SF 2600

M 8 x 1 e.g. Laptron

Adapters for ultrasonic tools

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