8830 hardware installation guide

Revision A, 3/13

Copyright © 2013 Tellabs. All rights reserved.

®

System Installation Manual76.8800FP90/17

Tellabs® 8800 Smart Router SeriesTellabs® 8830 Smart Router

FCC Notification Statement

Federal Communications Commission (FCC) Rules require that you be notified of the following:

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Changes or modifications not expressly approved by Tellabs Operations, Inc., in writing can void the user’s authority to operate the equipment.

Industry Canada Notification Statement

Industry Canada interference-causing equipment regulations require that you be notified of the following:

This Class A digital apparatus complies with Canadian ICES-003.

Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.

Copyright Statement This Tellabs manual is owned by Tellabs or its licensors and protected by U.S. and international copyright laws, conventions, and treaties. Your right to use this manual is subject to limitations and restrictions imposed by applicable licenses and copyright laws. Unauthorized reproduction, modification, distribution, display or other use of this manual may result in criminal and civil penalties.

Trademark Notice The following trademarks and service marks are owned by Tellabs Operations, Inc.,

or its affiliates in the United States and/or other countries:

CABLESPAN®, CEC-128®, DXX®, ®, DYNAMIC SIGNAL TRANSFER ,

EC DUO®, ENHANCED AUDIO PLUS®, EXPRESS/PATH®, FOCUS ,

INTELLIGENT SERVICE EDGE , MARTIS®, ®, MARTISDXX®, ®, METROCARE , METROVANTAGE , METROWATCH ,

NETREACH®, NETWISE®, SCULPTURED SOUND®, SERVICEASSURED

UPGRADE, TECHNOLOGY THAT TRANSFORMS THE WAY THE WORLD

COMMUNICATES , ®, TELLABS®, ®, TELLABS

PROPARTNER , TELLABS. THE FUTURE OF YOUR BUSINESS. STARTING

NOW , TEL/MOR®, THE WORLD COMMUNICATES THROUGH TELLABS ,

TITAN®, VERITY®, and YOUR NETWORKING PARTNER®

Any other company or product names may be trademarks of their respective companies.

Contact Information In an effort to improve the quality of this document, please notify the Tellabs Technical Assistance Center (TAC) at 1.800.443.5555 in North America or 1.630.798.7070 outside North America if any anomalous conditions are observed.

TM

TM

TM

SM TM TM

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System Installation Manual Contents

Contents Page

Section 1 About this Manual 17-7Reason for Issue .............................................................................................. 17-7Audience .......................................................................................................... 17-7Standards......................................................................................................... 17-8Text Conventions ............................................................................................. 17-8Safety Conventions ......................................................................................... 17-9Contacting Technical Support ........................................................................ 17-15Returning Products to Tellabs........................................................................ 17-15Release Documentation................................................................................. 17-16

Feature Package (FP) Documents .......................................................... 17-16Software Release Documents (SRD) ...................................................... 17-16Accessing the Tellabs Portal ................................................................... 17-17

Section 2 Installation Overview 17-19Installation Checklist ...................................................................................... 17-19

Section 3 Equipment and Site Preparation 17-21Observing Safety Guidelines.......................................................................... 17-21Unpacking the Shipping Crate ....................................................................... 17-21

Unpacking and Inspecting Equipment ..................................................... 17-22Disassembling the Shipping Crate .................................................... 17-22Inspecting the Accessory Box ........................................................... 17-25Inspecting the Modules and Cards.................................................... 17-26

Verifying Receipt of Components ............................................................ 17-27Preparing the Site .......................................................................................... 17-27

Required Tools and Supplies................................................................... 17-27Equipment Rack Requirements ............................................................... 17-29Environmental Requirements .................................................................. 17-34DC Grounding and Power Requirements ................................................ 17-34Support for Higher Maximum Operating Voltage..................................... 17-35AC Power Requirements ......................................................................... 17-39

Connecting Optical Network PLM Cables ...................................................... 17-40Fiber Optic and Optic Transponder Cleaning................................................. 17-40

Section 4 Equipment Overview 17-41Tellabs 8830 Smart Router Chassis and Front Panel .................................... 17-42Chassis Overview .......................................................................................... 17-42Chassis Card Cage ........................................................................................ 17-43

Chassis Front View.................................................................................. 17-43Chassis Rear View .................................................................................. 17-44Physical Line Modules (PLMs) ................................................................ 17-45

System Panel ................................................................................................. 17-48System Panel and Card LEDs ................................................................. 17-48Environmental Status, Alarm, and SCC LEDs......................................... 17-49SCC 1 and SCC 2 LEDs.......................................................................... 17-50ACO Button.............................................................................................. 17-51Serial Connectors .................................................................................... 17-51Hardware LED Testing ............................................................................ 17-51Fan Tray Assemblies ............................................................................... 17-51

76.8800FP90/17, Rev A, 3/13 Page 17-3

Contents System Installation Manual

Contents Page
Air Filters.................................................................................................. 17-53Cable Management System .................................................................... 17-55
Tellabs 8830 Smart Router Rear Connector Panel........................................ 17-56DC Terminal Blocks ................................................................................. 17-57AC Power Supply..................................................................................... 17-58Chassis Grounding .................................................................................. 17-58ESD Jack Location .................................................................................. 17-59

Physical Line Modules ................................................................................... 17-60Using Blank Panels ........................................................................................ 17-61T1/E1 BITS External Timing Connectors ....................................................... 17-61

Understanding T1 Framing................................................................ 17-61Understanding E1 Framing ............................................................... 17-61

BITS Clock and Alarm Reporting Modes ................................................. 17-62BITS Clock and Priority Clock Sources............................................. 17-62BITS Clock Alarm Reporting Modes.................................................. 17-63BITS Alarm Suppression Enabled Mode........................................... 17-63BITS Alarm Suppression Disabled Mode.......................................... 17-64

Section 5 Installing the Tellabs 8830 Smart Router System 17-65Mounting the Tellabs 8830 Smart Router in an Equipment Rack .................. 17-65

Installation Guidelines.............................................................................. 17-66Adjusting the Mounting Brackets ............................................................. 17-67Positioning and Securing the Tellabs 8830 Smart Router ....................... 17-68

Connecting Ground and Power...................................................................... 17-69DC Power Module Overview.................................................................... 17-69AC Power Module Overview.................................................................... 17-71

Grounding the Chassis and Connecting Power Cables ................................. 17-73Grounding the Tellabs 8830 Smart Router Chassis ................................ 17-73Tri-Post Grounding Connector................................................................. 17-74Guidelines for AC and DC Power and Ground Connections ................... 17-74

Ground Requirements ....................................................................... 17-74Performing Power Lines Isolation Test .................................................... 17-75

RTN to -48V Isolation Check............................................................. 17-75RTN to Ground and -48V to Ground Isolation Check........................ 17-76Connecting AC Power ....................................................................... 17-77Connecting DC Power....................................................................... 17-78

Loading the Chassis....................................................................................... 17-80Installing the SCCs......................................................................................... 17-81

Installing the SCCs .................................................................................. 17-82 Installing the ULCs.................................................................................. 17-84

Installation Procedure ....................................................................... 17-85Installing PLMs ........................................................................................ 17-86Installing Standard-Size PLMs................................................................. 17-87Installing the Tellabs 8830 Smart Router PLMs ...................................... 17-88

Installing Blank Panel Covers ........................................................................ 17-90Installing ULC/SCC Blank Panels............................................................ 17-90Installing PLM Blank Panel Covers.......................................................... 17-91

Connecting PLMs to the Optical Network ...................................................... 17-91Connecting T1/E1 BITS Clocks...................................................................... 17-92Connecting Alarm Outputs ............................................................................. 17-92Connecting a Local Console .......................................................................... 17-93Applying and Verifying Power ........................................................................ 17-94

Page 17-4 76.8800FP90/17, Rev A, 3/13

System Installation Manual Contents

Contents Page
Booting the System ........................................................................................ 17-95Logging In Using the Console Interface ......................................................... 17-95
Log Off the Console................................................................................. 17-96Changing the Default Password..................................................................... 17-96Connecting the Management Ethernet Interface ........................................... 17-97

Connecting to the IP Management Network ............................................ 17-97Adding a Static Route on a Tellabs 8830 Smart Router.................... 17-97

Appendix A Tellabs 8830 Smart Router Specifications 17-99Physical Specifications................................................................................... 17-99System Management and Alarm Specifications........................................... 17-100Environmental Requirements....................................................................... 17-100Safety and Standards Compliance Specifications ....................................... 17-101Connector and Adapter Pinouts ................................................................... 17-102

Console Serial Connector...................................................................... 17-102RJ-45 to DB-9 Connector Adapters ....................................................... 17-103RJ-21 Connector Information................................................................. 17-104Management Ethernet Interface ............................................................ 17-105External Alarm Connector...................................................................... 17-106External T1/E1 BITS Timing Connectors............................................... 17-107Port Densities ........................................................................................ 17-107

Appendix B Setting Boot Parameters 17-109Viewing and Modifying Boot Parameters ..................................................... 17-109

Appendix C Fiber Optic Cleaning 17-115Fiber Optic Safety ........................................................................................ 17-116

Laser...................................................................................................... 17-116Safety Precautions................................................................................. 17-116Optical Fiber Handling ........................................................................... 17-117

Fiber Optic Cleaning Requirements ............................................................. 17-118Tools ...................................................................................................... 17-123Materials ................................................................................................ 17-123

Fiber Optic Cleaning Procedures ................................................................. 17-124Cleaning SC Connectors ....................................................................... 17-124Cleaning Duplex LC Connector ............................................................. 17-125Cleaning SC Adapters ........................................................................... 17-126Cleaning LC or SC Module Adapters..................................................... 17-126

Cleaning Connectors.................................................................................... 17-127Materials and Tools ............................................................................... 17-127Cleaning an Unmated Fiber Connector ................................................. 17-127Cleaning an Unmated Bulkhead Connector .......................................... 17-129Cleaning a Mated Connector ................................................................. 17-130

76.8800FP90/17, Rev A, 3/13 Page 17-5

U S E R N O T E S

T E L L A B S D O C U M E N T A T I O N

System Installation Manual 1. About this Manual

1. About this Manual

This manual provides instructions to safely unpack, install, apply power, test, and service the Tellabs® 8830 smart router.

After completing the procedures in this manual, you can start managing and configuring the Tellabs 8830 smart router equipment with the Tellabs® Multi-Service Operating System (TMOS).

Note: Following installation, use the procedures described in the Tellabs 8800 Smart Router Series Acceptance Test Manual, 76.8800FP90/16, to ensure that the installation meets Tellabs acceptance criteria.

This section contains the following information about this manual:

• Reason for Issue, page 17-7

• Audience, page 17-7

• Standards, page 17-8

• Text Conventions, page 17-8

• Safety Conventions, page 17-9

• Contacting Technical Support, page 17-15

• Returning Products to Tellabs, page 17-15

• Release Documentation, page 17-16

Reason for Issue

This version of the Tellabs 8830 Smart Router System Installation Manual has the following new information:

• Updated part numbers on the cover page and in all footers and document references.

• Updated the release date on the cover page and in all footers.

• New Tellabs 8800 brand: Tellabs 8800 series changed to Tellabs 8800 smart router series; Tellabs 8830, 8840, 8860 changed to Tellabs 8830, 8840, 8860 smart router.

Audience

This manual is intended for use by Tellabs Technical Support Engineers (TSE) or Deployment Engineers (DE), or by equipment administrators and network operating center (NOC) operators who are responsible for ensuring the integrity of the received product, and who are performing the equipment setup and initialization.

76.8800FP90/17, Rev A, 3/13 Page 17-7

1. About this Manual System Installation Manual

Standards

The standards that are supported by the Tellabs 8800 smart router series are listed in Appendix B Supported Standards in the TMOS User Manual, 76.8800FP90/4.

Text Conventions

This manual uses the following basic text conventions:

• Special text fonts represent particular commands, keywords, variables, or window sessions

• Color text indicates cross-reference hyperlinks to supplemental information

• Command notation indicates commands, subcommands, or command elements

Table 1.1, page 17-8, describes the text conventions used in this manual for software procedures that are explained using the TMOS command-line interface.

Table 1.1 Document Text Conventions

Conventions Description

boldface font Commands and keywords appear in boldface

boldface screen font Information you must type into the system is shown in boldface screen font.

italic screen font Variables you enter to complete an operation or a command are shown in italic screen font

character string, or string Unless otherwise noted, defined as a set of characters that do not require single or double quotation marks.

hyperlink text Hyperlinked text is displayed in blue, and indicates a cross-reference to a related section, appendix, table, or figure. Blue text indicates a live hyperlink that users can click to display the related section, appendix, table, or figure.

command notation vertical bars ( | ) Separate mutually exclusive command or sub-command choices

brackets ( [ ] ) Contain required command elements

[ a | b | c ] Generally, required keywords are grouped in square brackets and separated by vertical bars to denote mutual exclusivity.

Page 17-8 76.8800FP90/17, Rev A, 3/13


Safety Conventions

This document uses the safety conventions described in this section to communicate important safety issues related to Tellabs 8800 smart router series.

These safety conventions are associated with certain dangers of which Tellabs is aware. You, as a Tellabs employee or an experienced 3rd party system integrator, must observe all warnings and safety precautions to help ensure your personal safety, and the continued safe operation of the Tellabs 8800 smart router series in the customer-designated operating environment.

Note: Notes highlight important and noteworthy information. Read notes to obtain guidelines about performing tasks more efficiently.

Observe Warnings in Product Documentation

Warning conventions and advisory text are positioned with hazardous procedures in this manual. Make sure that you follow the instructions as well as any other safety precautions and best practices you feel are necessary to safely install, operate, and service the Tellabs equipment in your operating environment.

Caution:

A Caution alerts you about actions or inactions that could lead to personal injury.

Vorsicht:

Mit "Vorsicht" sind Aktivitäten der Bedingungen gekennzeichnet, die zu Verletzungen führen können.

Warning:

A Warning alerts you about actions or inactions that could lead to personal injury or damage to the Tellabs 8800 smart router series equipment.

Warnung:

Mit "Warnung" sind Aktivitäten oder Bedingungen gekennzeichnet, die zu Verletzungen oder einer Beschädigung des Tellabs 8800 smart router series führen können.

76.8800FP90/17, Rev A, 3/13 Page 17-9


Caution:

For safety reasons, Tellabs recommends the use of shielded cable for all copper wire connections to and from the Tellabs 8800 smart router series chassis. The internal shield of the cable must be connected to ground at both ends of the cable.Tellabs intra-building port(s) is suitable for connection only to shielded intra-building cabling that is grounded at both ends.

Vorsicht:

Aus Sicherheitsgründen empfiehlt Tellabs den Einsatz von geschirmten Kabeln für alle Kupferdrahtverbindungen zum oder vom Tellabs 8800 smart router series Chassis. Die Innenschirmung des Kabels muss an beiden Kabelenden geerdet sein.Die innergebäudlichen Anschlüsse des Tellabs Systems eignen sich ausschließlich für geschirmte und beidseitig geerdete Kabelverbindungen innerhalb von Gebäuden.

Warning:

Danger! Shock HazardUse extreme caution when working with and around power sources during the installation, operation, testing, or adjusting of the equipment.

Remove the power at its point of distribution before you connect or disconnect power leads to the equipment.

Warnung:

Gefahr! StromschlaggefahrGehen Sie mit größter Vorsicht vor, wenn Sie das System in unmittelbarer Nähe zu Stromquellen installieren, betreiben, testen oder einstellen.

Trennen Sie die Netzverteilung vom Stromnetz, bevor Sie die Netzanschlusskabel mit dem System verbinden oder vom System trennen.

Page 17-10 76.8800FP90/17, Rev A, 3/13


Laser Caution:

Class 1 Laser ProductClass 2 LED Product

Using controls, making adjustments, or performing procedures other than as specified in this document, may result in exposure to hazardous invisible radiation.

Vorsicht Laserstrahlung:

Klasse 1 - LaserproduktKlasse 2 - LED-Produkt

Eine nicht den Vorgaben in diesem Dokument entsprechende Verwendung von Prüf-/Messgeräten, Durchführung von Einstellarbeiten oder Anwendung von Verfahrensweisen kann zu einer Freisetzung von gefährlicher nicht sichtbarer Strahlung führen.

Caution:

Using controls, making adjustments, or performing procedures other than those specified in this document may result in hazardous radiation exposure.

Vorsicht:

Eine nicht den Vorgaben in diesem Dokument entsprechende Verwendung von Prüf-/Messgeräten, Durchführung von Einstellarbeiten oder Anwendung von Verfahrensweisen kann zu einer Freisetzung von gefährlicher Strahlung führen.

76.8800FP90/17, Rev A, 3/13 Page 17-11


ESD Warning:

The Tellabs 8800 smart router series PLMs can be damaged by static electricity that builds up on work surfaces and on your body. Static is produced by the everyday movement of your body, and is released as an electro-static discharge (ESD) when you touch an object.

Observe the following precautions whenever you are working with the Tellabs 8800 smart router series or any of its components.

• Always wear a grounded wrist strap to prevent ESD damage to the Tellabs 8800 smart router series system components.

• Be sure to attach a wrist strap to the ESD ground jack that is located on the equipment.

Warnung vor elektrostatischer Entladung:

Eine elektrostatische Aufladung der Arbeitsoberfläche oder Ihres Körpers kann die PLMs (Physical Line Modules) des Tellabs 8800 smart router series beschädigen. Bereits normale Bewegungen können durch Reibungselektrizität zu einer Aufladung Ihres Körpers führen. Daraus kann eine elektrostatische Entladung resultieren, wenn Sie einen Gegenstand berühren.

Achten Sie auf die Einhaltung der folgenden Vorsichtsmaßnahmen bei allen Arbeiten an dem Tellabs 8800 smart router series oder zugehörigen Komponenten.

• Tragen Sie stets ein Erdungsband um Ihr Handgelenk, um Beschädigungen an dem Tellabs 8800 smart router series und dessen Komponenten durch eine elektrostatische Entladung zu vermeiden.

• Stellen Sie sicher, daß das Erdungsband mit dem Erdungsanschluss am Chassis verbunden ist.

Page 17-12 76.8800FP90/17, Rev A, 3/13


Do Not Substitute Parts or Modify Equipment

Do not use or install substitute parts or perform any unauthorized modification of the Tellabs 8800 smart router series. Contact the Tellabs Technical Assistance Center (TAC) or your local Tellabs representative for any required service, parts, assistance, or repair. Refer to Contacting Technical Support, page 17-15, for details.

First Level Intra-Building Lightning Surge Warning:

The intra-building port(s) of the equipment or subassembly is suitable for connection to intra-building or unexposed wiring or cabling only. The intra-building port(s) of the equipment or subassembly MUST NOT be metallically connected to interfaces that connect to the outside plant (OSP) or its wiring.

These interfaces are only designed for use as intra-building interfaces only (Type 2 or Type 4 telecommunications ports as described in GR-1089-CORE, Issue 4) and require isolation from the exposed OSP cabling. The addition of Primary Protectors does not afford sufficient protection in order to allow the connection of these interfaces metallically to OSP wiring.

Warnung vor Blitzschlag im Gebäude:

Die innergebäudlichen Anschlüsse des Systems oder der Teilsysteme eignen sich ausschließlich für Verbindungen innerhalb von Gebäuden und für nicht freiliegende Kabel. Die innergebäudlichen Anschlüsse des Systems oder der Teilsysteme DÜRFEN NICHT mit Schnittstellen elektrisch leitend verbunden sein, die Kontakt zur Außenanlage oder deren Verkabelung haben.

Diese Anschlüsse sind ausschließlich als innergebäudliche Schnittstellen konzipiert (Typ-2 oder Typ-4-Telekommunikationsports gemäß GR-1089-CORE, Issue 4) und machen eine Trennung von der freiliegenden Außenverkabelung erforderlich. Selbst zusätzlich hinzugefügte Überspannungsableiter bieten keinen ausreichenden Schutz, um einen elektrisch leitenden Kontakt dieser Schnittstellen mit der Verkabelung der Außenanlage zuzulassen.

76.8800FP90/17, Rev A, 3/13 Page 17-13


Lithium Battery

Contact Tellabs Technical Support to determine if the Lithium battery is the source of any defective operations on the Tellabs 8800 smart router series or installed PLMs.

Do not attempt to change the battery without the assistance of authorized Tellabs service personnel. Please refer to Table 1.2, page 17-15, for Tellabs Technical Support contact information.

Warning:

Danger! Shock Hazard

Never dismantle a Tellabs 8800 smart router series chassis, or attempt to service any Tellabs 8800 smart router series chassis sub-assemblies without the assistance of Tellabs factory-authorized service personnel or other qualified maintenance personnel.

Warnung:

Gefahr! StromschlaggefahrDemontieren Sie niemals ein Tellabs 8800 smart router series Chassis und nehmen Sie niemals Wartungs-/Reparaturarbeiten an Komponenten des Tellabs 8800 smart router series Chassis vor, ohne einen von Tellabs autorisierten Servicetechniker oder einen anderen qualifizierten Wartungsexperten hinzuzuziehen.

Caution:

Danger! Possible Explosive Condition

An incorrectly replaced Lithium battery may result in explosion. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions.

Vorsicht:

Gefahr! Explosionsgefährdung

Ein nicht ordnungsgemäßer Austausch der Lithium-Batterie kann zu einer Explosion führen. Verwenden Sie nur denselben Batterietyp oder einen vom Hersteller empfohlenen Typ. Entsorgen Sie gebrauchte Batterien entsprechend den Herstelleranweisungen.

Page 17-14 76.8800FP90/17, Rev A, 3/13


Contacting Technical Support

Use the information in Table 1.2, page 17-15, to contact Tellabs Technical Support.

For more Technical Support information or assistance, perform the following steps:

1. Point your browser to https://www.tellabs.com/.

2. Click Services & Support, and click Technical Support

The following information displays:

• Telephone number contact information by region

• Links to overviews of support agreements

• Links FAQs and product technical documentation

• Links to PDFs of support policies

• An online RMA request form

Returning Products to Tellabs

Use the following procedure to return defective products to Tellabs.

1. Contact Tellabs Advanced Data Products Technical Support (Table 1.3, page 17-16) to request a Return Material Authorization (RMA) number.

2. Carefully repackage the equipment in the original containers. Include a copy of the original bill of lading or the invoice.

3. Address the shipping carton to the Tellabs postal address shown in Table 1.3, page 17-16, Attention: RMA Department. Make sure that the assigned RMA number is clearly visible on the outside of your shipping container.

Note: Tellabs will not accept equipment that does not have an RMA number, and will return the equipment to you.

Table 1.2 Tellabs Technical Support Contact Information

North America 800.443.5555, select option 1

Outside North America 630.798.7070, select option 1

Postal Address Tellabs, Inc.One Tellabs Center1415 West Diehl RoadNaperville, IL 60563 U.S.A.

76.8800FP90/17, Rev A, 3/13 Page 17-15

http://www.tellabs.com/


Table 1.3 Tellabs Advanced Data Products RMA Return Address Information

Release Documentation

There are two types of documentation on the Tellabs Portal website you can refer to when looking for the latest release-related documentation that supports each Tellabs product release:

Note: The Tellabs Portal is an Internet website containing all released documentation for Tellabs products. This is updated as each release is completed. Refer to Accessing the Tellabs Portal, page 17-17, for details.

• Feature Package (FP) Documents, page 17-16

• Software Release Documents (SRD), page 17-16

Feature Package (FP) Documents

FP documents consists of a variety of manuals that comprise the Tellabs documentation suite for each release, as shown in the following examples:

• Tellabs 8830 Smart Router System Installation Manual is a manual in the Tellabs 8800 smart router series release.

• Tellabs 8890 Management System Installation Manual is a manual in the Tellabs 8890 Management System release.

Each release-specific manual is listed and described in the Customer Letter and Master List that accompanies each Tellabs 8800 smart router series and Tellabs 8890 Management System release.

Software Release Documents (SRD)

SRDs are the set of release notes that provide the latest information about a specific Tellabs release, as shown in the following examples:

• Tellabs 8800 FP9.0.0.0 Software Release Document is an SRD supporting the Tellabs 8800 smart router series platforms and software.

• Tellabs 8890 FP9.0.0.0 Management System Software Release Document is an SRD supporting the Tellabs 8890 Management System.

North America 800.443.5555, select option 6

Outside North America 630.798.7070, select option 6

Postal Address Tellabs Defect ReturnsCDTI701 Lakeside #200Flower Mound, TX 75028

Page 17-16 76.8800FP90/17, Rev A, 3/13


Each SRD provides sections that describe and list the most current information that is contained in the release:

• General release information

• Platforms supported

• Software upgrade procedures

• Documentation pertaining to the release

• Existing functional changes from the previous release

• Caveats in this and previous releases

• Restrictions and special considerations

• Contacting Customer Support

Note: To find the latest published information about a release or a product within a release, Tellabs recommends that you first consult the SRD for the release, before consulting the FP documentation.

Accessing the Tellabs Portal

To find the latest version of FP or SRD documentation supporting the Tellabs product release you are interested in, you can search the Tellabs Portal website by performing the following steps:

Note: You must first contact Tellabs to set up an account, and obtain a customer user name and password before you can access the Tellabs Portal.

1. Go to https://www.portal.tellabs.com/.

2. Log in using your customer user name and password.

3. Click the Product Documentation tab.

4. Click Data Networking.

5. Click Tellabs 8800 Smart Router Series (8830, 8840, 8860) or Tellabs 8890 Management System.

6. Click Technical Documentation.

7. Click the feature pack or version.

8. Click the document to view its contents.

76.8800FP90/17, Rev A, 3/13 -17

http://www.portal.tellabs.com/


U S E R N O T E S


Page 17-18 76.8800FP90/17, Rev A, 3/13

System Installation Manual 2. Installation Overview

2. Installation Overview

This section introduces the tasks that are typically required to install a Tellabs 8830 smart router. You can begin the Installation process as soon as the site preparation is complete and all system components have been unpacked and inspected.

Installation Checklist

Use Table 2.1, page 17-19, as a checklist while you are installing your Tellabs 8830 smart router chassis. The links in the Guidelines column take you to sections in this manual that describe the steps listed in the Task Checklist column. Place a check mark next to each task as you complete it.

Table 2.1 First-Time Installation Checklist and Documentation Reference

Task Checklist Guidelines

q Observe all safety guidelines and standards.

• Safety Conventions, page 17-9

q Unpack the Tellabs 8830 smart router shipping crate.

• Unpacking the Shipping Crate, page 17-21

q Disassemble the shipping crate, and inspect and verify the condition of all system components and accessories.

• Unpacking and Inspecting Equipment, page 17-22

• Disassembling the Shipping Crate, page 17-22

• Inspecting the Accessory Box, page 17-25

• Inspecting the Modules and Cards, page 17-26

• Verifying Receipt of Components, page 17-27

q Mount the Tellabs 8830 smart router chassis on a rack.

• Mounting the Tellabs 8830 Smart Router in an Equipment Rack, page 17-65

q Connect the chassis to earth ground.

• Connecting Ground and Power, page 17-69

• Grounding the Chassis and Connecting Power Cables, page 17-73

q Connect the Tellabs 8830 smart router to a protected DC or AC power source.

• DC Grounding and Power Requirements, page 17-34

• Support for Higher Maximum Operating Voltage, page 17-35

• AC Power Requirements, page 17-39


• DC Power Module Overview, page 17-69

• AC Power Module Overview, page 17-71


q Install the first switch and control cards (SCCs).

• Installing the SCCs, page 17-81

76.8800FP90/17, Rev A, 3/13 Page 17-19

2. Installation Overview System Installation Manual

q Install the universal line cards (ULCs).

• Installing the ULCs, page 17-84

• Connecting Alarm Outputs, page 17-92

q Install the physical line modules (PLMs).

• Installing PLMs, page 17-86

• Installing Standard-Size PLMs, page 17-87

• Installing the Tellabs 8830 Smart Router PLMs, page 17-88

q Install blank panel covers. • Installing Blank Panel Covers, page 17-90

q Clean every optic transponder and connecting fiber optic cable.

• Fiber Optic Cleaning, page 17-115

q Connect the PLMs. • Connecting PLMs to the Optical Network, page 17-91

q Connect the Tellabs 8830 smart router to the external alarm equipment.


q Connect the Tellabs 8830 smart router to the T1/E1 BITS external timing clocks (if you are using BITS timing).

• Connecting T1/E1 BITS Clocks, page 17-92

q Necessary for Tellabs 8830 smart router management interfacing:

• System IP address

• IP mask

• Gateway IP address

• Connecting the Management Ethernet Interface, page 17-97

• Connecting to the IP Management Network, page 17-97

q Connect the local console (computer or terminal server) to the SCC serial port (Main).

• Connecting a Local Console, page 17-93

q Apply power to the Tellabs 8830 smart router system.

• Applying and Verifying Power, page 17-94

q Boot and perform the initial configuration of the system.

• Booting the System, page 17-95

Note: If you need to modify the boot process, refer to guidelines provided in Appendix B, Setting Boot Parameters, page 17-109, and Viewing and Modifying Boot Parameters, page 17-109.

Table 2.1 First-Time Installation Checklist and Documentation Reference (Continued)

Task Checklist Guidelines

Page 17-20 76.8800FP90/17, Rev A, 3/13

System Installation Manual 3. Equipment and Site Preparation

3. Equipment and Site Preparation

This section describes the contents of the Tellabs 8830 smart router shipping container, site preparation, how to unpack and inspect the equipment, and how to prepare the Tellabs 8830 smart router for installation, described in the following sections:

• Observing Safety Guidelines, page 17-21

• Unpacking the Shipping Crate, page 17-21

• Preparing the Site, page 17-27

• Connecting Optical Network PLM Cables, page 17-40

Observing Safety Guidelines

To ensure that you install the Tellabs 8830 smart router safely, observe the following guidelines:

• Review the information in Safety Conventions, page 17-9, for a list of safety information and precautions, and observe all safety admonishments provided in the notes, cautions, and warnings throughout this manual.

• Comply with all applicable industrial safety requirements, practices, and standards. Refer to Safety and Standards Compliance Specifications, page 17-101, for a listing of these compliance standards.

• After installing the Tellabs 8830 smart router, protect your equipment by using an ESD grounding strap whenever handling system components.

Make sure to follow proper grounding procedures by first establishing an earth ground for the Tellabs 8830 smart router, and attaching a wrist strap to one of the ESD jacks on the Tellabs 8830 smart router chassis (one is located on the rear panel and another on the front panel).

For more details, refer to the Tellabs 8830 Smart Router Rear Connector Panel, page 17-56, or the Chassis Overview, page 17-42, for locations.

Unpacking the Shipping Crate

The Tellabs 8830 smart router arrives in a single wooden shipping crate, which contains the following:

• Tellabs 8830 smart router chassis

• Tellabs 8830 smart router accessory box

• Plastic wrap surrounding the chassis

• Protective foam pads

76.8800FP90/17, Rev A, 3/13 Page 17-21

3. Equipment and Site Preparation System Installation Manual

Note: SCCs, ULC, and PLMs are shipped in a separate shipping container, and the type and number depends upon the configuration you are installing.

This section guides you through the unpacking process by describing the following tasks:

• Unpacking and Inspecting Equipment, page 17-22

• Verifying Receipt of Components, page 17-27

Note: Begin inspecting for damage as soon as your shipment arrives. If you detect any signs of damage (including punctures, damp spots, or any crushed corners) at any point when unpacking and inspecting, do not proceed with the unpacking process.

If you do encounter any shipping damage, you must immediately notify the transfer company about the damage, and record the damage on the bill of lading.

Make sure that you have the transfer company’s agent acknowledge that damage has occurred by signing the bill of lading under the damage notation.

Note: Do not discard any of the packing materials until you have completed the unpacking procedures and verified the integrity of your Tellabs 8830 smart router shipment. You may need to reuse the packing materials if you need to return the product to Tellabs.

Unpacking and Inspecting Equipment

This section describes how to remove the Tellabs 8830 smart router equipment from its wooden shipping crate, and determine that you received all of the required equipment, under the following headings:

• Disassembling the Shipping Crate, page 17-22

• Inspecting the Accessory Box, page 17-25

• Inspecting the Modules and Cards, page 17-26

Disassembling the Shipping Crate

To unpack the Tellabs 8830 smart router, first you need to disassemble the wooden crate, and then remove the Tellabs 8830 smart router chassis from the carton and its plastic wrap.

Page 17-22 76.8800FP90/17, Rev A, 3/13


The unpacking process is described in the following steps (refer to Figure 3.1, page 17-24):

1. Remove the packing list from the envelope on the outside of the shipping crate. Use this paperwork to validate the contents.

2. Disassemble the wooden shipping crate by unfastening the metal clips that secure the top to the shipping crate to the pallet base panel.

3. Remove the top cover from the pallet base.

4. Prepare to remove the Tellabs 8830 smart router chassis and components from the pallet base.

a. Remove the Tellabs 8830 smart router accessory box and set it aside.

b. Remove the protective foam pad.

c. Remove the plastic wrap used to enshroud the Tellabs 8830 smart router chassis.

5. Use standard operating procedures (per your site safety guidelines) to carefully lift the Tellabs 8830 smart router chassis from the shipping crate.

6. Remove the protective foam pad from under Tellabs 8830 smart router.

7. Set all of the protective foam pads aside for later use.

8. Place the Tellabs 8830 smart router chassis on the ground or on a cart for transport to the installation site.

Caution:

Use safe lifting practices when removing the chassis from the shipping carton. If possible obtain assistance from a second person to remove the chassis from the packaging.

Vorsicht:

Wenden Sie nur sichere Hebemethoden an, um das Chassis aus dem Lieferkarton zu heben. Nach Möglichkeit sollten Sie sich bei der Entfernung des Chassis aus der Verpackung von einer zweiten Person helfen lassen.

76.8800FP90/17, Rev A, 3/13 Page 17-23


Figure 3.1 Tellabs 8830 Smart Router Shipping Crate and Pallet

Protective foam pads

Plastic wrap

Tellabs 8830 smart router chassis

Shipping crate andpallet base panel

Crate top

Accessory Kit

Page 17-24 76.8800FP90/17, Rev A, 3/13


Inspecting the Accessory Box Open the Tellabs 8830 smart router accessory box and verify that you have received all items listed in Table 3.1, page 17-25, the DC accessory box version, and Table 3.2, page 17-25, the AC accessory box version.

Table 3.1 Tellabs 8830 Smart Router DC Accessory Box Contents

Item Description Part Number

Universal Chassis Kit

6-ft Ethernet 6-ft Null modem Two 9-pin adapters for console cableAnti-static (ESD) wrist-band grounding strap with 170 plug termination (standard banana plug) Reversible screwdriver

108.0007

DC Assembly Kit Rack mounting hardware for the Tellabs 8830 smart router:

- 10-32 mounting screws (quantity: 10)


Computer adaptor:- 9-pin DB-9 (quantity: 1)

Earth grounding lugs:- 2-hole grounding lug stud

6 AWG 1/4-20 (quantity: 2)

Input power lugs:- 2-hole input lug for DC input power 6 AWG

wire (quantity: 5)

Input power terminal block hardware:- M6 flat washers (quantity:10)

- M6 split-lock washers (quantity: 10)

- M6 hex-nuts (quantity: 10)

Cabling guide and mounting hardware- Cable management guide (quantity: 1)


108.0022

Plastic terminal block cover 110.0147B

Table 3.2 Tellabs 8830 Smart Router AC Accessory Box Contents


Universal Chassis Kit

6-ft Ethernet 6-ft Null modem Two 9-pin adapters for console cableAnti-static (ESD) wrist-band grounding strap with 170 plug termination (standard banana plug) Reversible screwdriver

108.0007

76.8800FP90/17, Rev A, 3/13 Page 17-25


Use Figure 5.2, page 17-70, to assemble the DC power blocks on the Tellabs 8830 smart router DC power panel (on the rear of the chassis). Use the items listed in Table 3.1, page 17-25.

Refer to Connector and Adapter Pinouts, page 17-102, for more information on the connection and adapter pinouts needed to install the Tellabs 8830 smart router.

Inspecting the Modules and Cards

To unpack the Tellabs 8830 smart router cards and modules, disassemble the shipping container, and remove the individual cardboard carton and ESD wrap that houses the modules and cards, as described in the following steps:

1. Remove the packing list from the envelope on the outside of the shipping container. Use this paperwork to validate the contents.

2. Remove the front panel to reveal the cardboard shipping cartons inside. Each cardboard carton contains a module and card packs.

3. Unpack the module and card packs.

a. Pull each cardboard carton from the crate.

AC Assembly Kit Rack mounting hardware for the Tellabs 8830 smart router:



Earth grounding lugs:- 2-hole grounding lug stud

6 AWG 1/4-20 (quantity: 2)

Computer adaptor:- 9-pin DB-9 (quantity: 1)

Cabling guide and mounting hardware- Cable management guide (quantity: 1)


108.0021

AC power cord:- 3-prong power cords (quantity: 2)

150.1160

Table 3.2 Tellabs 8830 Smart Router AC Accessory Box Contents (Continued)


Warning:

Ensure that you have completed the assembly of the DC power terminal block before power is applied to the Tellabs 8830 smart router chassis. Do not attempt to assemble the DC power terminal block once power has been applied.

Warnung:Garantieren Sie, dass Sie den Zusammenbau des Klemmenblockes der DC Spannung abgeschlossen haben, bevor Energie am Tellabs 8830 smart router Chassis angewendet wird. Versuchen Sie nicht, den Klemmenblock der DC Spannung zusammenzubauen, sobald Energie angewendet worden ist.

Page 17-26 76.8800FP90/17, Rev A, 3/13


b. Open each cardboard carton to reveal the anti-static wrap and protective foam padding.

c. Remove each module and card pack, and place them on an anti-static surface for inspection.

Verifying Receipt of Components

Verify that you have received all of the necessary components to install the Tellabs 8830 smart router by comparing the contents of your shipment with the packing list.

If any components are missing, contact the Tellabs Advanced Data Products Technical Support Center. For specifics, refer to Contacting Technical Support, page 17-15, for contact information.

If you need to return any components, contact the Tellabs Advanced Data Products Technical Support Center. For specifics, refer to Returning Products to Tellabs, page 17-15, for RMA return address information.

Preparing the Site

This section provides guidelines to ensure you have the proper tools and operational conditions required for installation:

• Required Tools and Supplies, page 17-27

• Equipment Rack Requirements, page 17-29

• Environmental Requirements, page 17-34

• DC Grounding and Power Requirements, page 17-34

• Support for Higher Maximum Operating Voltage, page 17-35

• AC Power Requirements, page 17-39

Required Tools and Supplies

Table 3.3, page 17-28, lists tools and supplies typically required to install a Tellabs 8830 smart router.

Note: Always use the ESD wrist strap, provided in your accessories package, when handling the Tellabs 8830 smart router circuit packs.

76.8800FP90/17, Rev A, 3/13 Page 17-27


Table 3.4, page 17-28, lists suggested tools and supplies to connect a DC power feed.

Table 3.3 Tools and Supplies for Tellabs 8830 Smart Router Installation

Item Description

Phillips screwdriver #1 and #2

Cable bundling material Tie-wraps or waxed twine (depending upon the site requirements where the Tellabs 8830 smart router is installed)

Cable identification tags Marks cables for maintenance purposes

Table 3.4 DC Power Feed Installation Supplies

Item Description

Nut driver or torque driver 10 mm socket (needed for M6 nuts on DC terminal blocks)Torque driver with 22 lb-in maximum torque setting

Lug crimping tool Crimps 6 AWG to 8 AWG wire (Burndy or equivalent).

Wire cutters Cuts 6 AWG to 8 AWG stranded wire.

Wire strippers Strips 6 AWG to 8 AWG stranded wire.

Digital voltmeter Measures –0 VDC to +/-72 VDC.

Power cables 6 AWG black and red UL®-listed tray cable for connecting power to the Tellabs 8830 smart router chassis.

Tellabs recommends consulting local and national electrical codes (for example, the NEC in the United States) for approved conductor sizing for DC supply connections.

Note: Actual size, color, length, and type of cabling needed to connect power to the chassis depend on customer site requirements.

Ground cables (Minimum) 6 AWG stranded, UL-listed (green with yellow stripe) safety ground wire needs of a sufficient length to reach the nearest available earth ground.

Tellabs recommends consulting the local and national electrical codes for approved conductor sizing for DC ground connections.

Note: The actual size, color, length, and type of ground cables needed to reach the nearest earth ground depend on site requirements.

Page 17-28 76.8800FP90/17, Rev A, 3/13


Equipment Rack Requirements

The Tellabs 8830 smart router is shipped with mounting brackets (shown in Figure 4.1, page 17-41 and Figure 4.3, page 17-45) pre-installed in position for installation in a 19-inch (17.750-inch wide, inside rail-to-rail) global seismic EIA relay rack.

If you plan to install your Tellabs 8830 smart router chassis in a larger rack, you must order the appropriate brackets. Table 3.5, page 17-29 lists optional mounting kits available for the Tellabs 8830 smart router system.

• Figure 3.2, page 17-30 and Figure 3.3, page 17-31, show the front and side views of a Tellabs 8830 smart router with mounting brackets attached, being installed in a front-mount (flush) style in the relay rack.

• Figure 3.4, page 17-31 and Figure 3.5, page 17-32, show the front and side views of a Tellabs 8830 smart router being installed in a mid-mount (protruding) style in the relay rack.

• Figure 3.6, page 17-32 and Figure 3.7, page 17-33, show the front and side views of a Tellabs 8830 smart router with seismic rack mounting brackets attached, being installed in a seismic-mount on the rack.

Tellabs recommends you use the 19-inch rack (P/N 149.0249) in conjunction with the FE/DS-3 patch panel. This rack will work with the 10-inch spacer (P/N 149.0022) and the FE/DS-3 patch panel will mount on it.

Note: The seismic mounting brackets are intended for use with Global Seismic Frames (0GS-xxx series) manufactured by Hendry, Inc., or equivalent.

Note: The seismic mounting brackets are intended for use with Global Seismic Frames (0GS-xxx series) manufactured by Telect. There are two seismic rack sizes: Tellabs P/N 149.0246 for the 23-inch open frame seismic rack, and Tellabs P/N 149.0249 for the 19-inch rack open frame seismic rack.

Table 3.5 Tellabs 8830 Smart Router Mounting Kits

Part Number Description

81.8830-RM23 Tellabs 8830 smart router 23-inch rack mounting brackets

81.8830-SM23 Tellabs 8830 smart router 23-inch seismic rack mounting brackets

81.8830-SM19 Tellabs 8830 smart router 19-inch seismic rack mounting brackets

76.8800FP90/17, Rev A, 3/13 Page 17-29


Figure 3.2 Rack Mounting Bracket (Flush-Mount, Front View)

Mounting bracketFlush-mount

Rack rail

bracket position

Page 17-30 76.8800FP90/17, Rev A, 3/13


Figure 3.3 Rack Mounting Bracket (Flush-Mount, Side View)

Figure 3.4 Rack Mounting Bracket (Mid-Mount, Front View)

Mounting bracket

4.75-in (12.07-cm)

Mounting bracket(supplied with chassis)

76.8800FP90/17, Rev A, 3/13 Page 17-31


Figure 3.5 Rack Mounting Bracket (Mid-Mount, Side View)

Figure 3.6 Rack Mounting Bracket (Seismic-Mount, Front View)

Mounting bracket

11.38 (28.9-cm)1.10-in (2.8-cm)

14.00-in(35.5-cm)

23.28-in (59.13-cm)

Seismic bracket

Page 17-32 76.8800FP90/17, Rev A, 3/13


Figure 3.7 Rack-Mounting Bracket (Seismic-Mount) Side View

Note: To obtain NEBS Zone 4 earthquake compliance, you must use the Tellabs 19-inch open frame seismic rack (Tellabs P/N 149.0249), or the Tellabs 23-inch open frame seismic rack (Tellabs P/N 149.0246). To perform a seismic-mounting of the Tellabs 8830 smart router requires you to use either designated open frame seismic rack and include the two brackets per side.

Refer to Figure 3.7, page 17-33, for a side-view of the rack-mounting brackets used when performing a seismic-mounting of the Tellabs 8830 smart router. To obtain NEBS Zone 4 earthquake compliance, you must order the following mounting kits for use with your seismic rack:

• P/N 81.8830-SM19 for 19-inch rack


For information about modifying the bracket positions for your rack configuration, refer to Adjusting the Mounting Brackets, page 17-67.

Seismic rack-mounting bracket

9.45-inch (24.0 cm)Channel width

Mounting bracketsupplied with chassis

Rack vertical channel section

76.8800FP90/17, Rev A, 3/13 Page 17-33


Environmental Requirements

Specific details and values for following key environmental requirements for the Tellabs 8830 smart router system are listed in Table A.2, page 17-100:

• Operating temperature

• Operating relative humidity

• Storage and transit temperature

• Storage and transit humidity

• Altitude

• Seismic/earthquake

• Thermal output

• Operating noise emission

DC Grounding and Power Requirements

To minimize shock hazard, the Tellabs 8830 smart router chassis must be properly connected to an electrical ground. The DC-version of the Tellabs 8830 smart router accommodates redundant power feeds.

The Tellabs 8830 smart router system is designed to operate on only one feed, which provides sufficient power to meet all of the minimum requirements listed in Table 3.6, page 17-34.

When the Tellabs 8830 smart router system is installed in a redundant power application, both DC power feeds must be connected and compliant with these minimum requirements.

Power circuit breakers and earth ground connections are defined in Table 3.7, page 17-35. The –48V DC power distribution within the chassis is independent down to the unit level (circuit packs, fans, and system panel electronics).

In Table 3.6, page 17-34, List 1 current is considered normal operating current drain, and List 2 is worst-condition current drain.

Use List 2 information to calculate cable size. List 2 current drain can differ according to customer requirements, since it is based on the power plant design at the customer site.

Table 3.6 Tellabs 8830 Smart Router DC Power Requirements

Description Minimum Nominal Maximum

Voltage range –40 VDC –42 VDC –48 VDC –60.0 VDC

Maximum current (at –40 VDC)Ground

32.5A 30.95A(List 2 current)

27.08AList 1 current)

22.93A

Maximum power 1300W 1300W 1300W 1300W

Suggested fuse size 50A 50A 50A 40A

Suggested breaker size 50A 40A 40A 30A

Page 17-34 76.8800FP90/17, Rev A, 3/13


In general, the following definitions apply:

• List 1 Current Drains - Average busy hour current of equipment at normal operating voltage. Used to size batteries and rectifiers.

• List 2 Current Drains - Maximum current drain of equipment under low voltage conditions. Used for sizing cabling and over current-protective devices.

The chassis design includes two DC input power blocks, which provide a 1:1 redundancy from two separate, independent DC power sources. Table 3.7, page 17-35, defines the DC power cabling requirements.

Support for Higher Maximum Operating Voltage

Tellabs provides over-voltage (OV) maximum operating voltage up to –60 VDC to accommodate international customers. The maximum operating voltage is –60 VDC. Tellabs 8800 smart router series systems shut down when voltage exceeds a sustained –60.0 VDC.

The earlier revisions of system modules and components supported a maximum voltage of –58.1 VDC, with the Tellabs 8800 smart router series systems shutting down when voltage exceeded a sustained –58.1 VDC.

Table 3.7 Tellabs 8830 Smart Router DC Cabling Requirements

Item Description

Power and Ground Connections

• Use 6 AWG wires for all power and ground connections. Consult your national electrical codes (for example, the NEC in the United States).

• Each DC power block requires two (A and B) power sources.

• Each branch circuit must have a 40A circuit breaker at the source. Wires that connect the Tellabs 8830 smart router to the power sources should be capable of carrying up to 32.5A.

• Tellabs recommends consulting the local electrical or NEC codes for approved conductor sizing for DC supply connections.

• Connect the –48 VDC source that complies with the Safety Extra Low Voltage (SELV) requirements in UL 1950, IEC 950, EN 60950, and CSA C22.2 No. 950-95.

DC Power SourceGround

DC power sources must be derived from a dedicated DC branch circuit, and each branch circuit must be protected by a dedicated circuit breaker. The installation site should have a dedicated 15A single-pole circuit breaker with a medium trip delay at each branch circuit (or a 50A fuse at the associated power distribution panel).Mandatory: You must connect an earth-ground cable to the 1/4-20 UNC studs located on the rear panel of the Tellabs 8830 smart router.

Note: The ground cable for the DC-version of the Tellabs 8830 smart router must be capable of handling 50A of current.

76.8800FP90/17, Rev A, 3/13 Page 17-35


Table 3.8, page 17-36, lists and describes the Tellabs system modules and components, and provides a revision level for those that are affected by this increased maximum operating voltage tolerance range.

Note 1: The change to the maximum operating voltage tolerance range requires no change to the functionality of the stock keeping units (SKUs) that are referenced in Table 3.8, page 17-36.

Note 2: Customers running Tellabs 8800 smart router series systems that will be operating at the maximum operating voltage tolerance range must use one of the –60 VDC-rated fan tray assemblies listed in Table 3.8, page 17-36.

Table 3.8 Tellabs Components Affected

Tellabs P/N Description Revision Level

83.8830-FT-R5 Tellabs® 8830 Fan Tray Spare, –60 VDC-rated

A

81.8830-DC Tellabs® 8830 Shelf Unit DC (chassis with 4 PLM trays, 15 PLM slot blanking panels (SBPs), 4 rear blanking panels (RBPs), 1 system panel, 2 fan trays, and 2 air filters), –60 VDC-rated

D

81.8830-SCC-A Tellabs® 8830 Switch & Control Card (SCC)

E

81.8830-ULC-1 Tellabs® 8830 2MB CAM Universal Line Card (ULC-1)

D

81.8830-ULC-2 Tellabs® 8830 9MB CAM Universal Line Card (ULC-2)

C

82.8830-ULC-2-R5 Tellabs® 8830 18MB CAM Universal Line Card (ULC-2)

A


A

81.8840-DC Tellabs® 8840 Shelf Unit DC (chassis with 1 system panel, 1 fan tray, and 1 air filter), –60 VDC-rated

L


A

81.8860-DC Tellabs® 8860 Shelf Unit DC (chassis with 1 system panel, 1 fan tray, and 1 air filter), –60 VDC-rated

R

81.88X0-SCC Tellabs® 8860/8840 Switch & Control Card (SCC)

T

82.88X0-ULC-1 Tellabs® 8860/8840 2MB CAM Universal Line Card (ULC-1)

D

Page 17-36 76.8800FP90/17, Rev A, 3/13


83.88X0-ULC-1-R5 Tellabs® 8860/8840 18MB CAM Universal Line Card (ULC-1)

A

81.88X0-ULC-2 Tellabs® 8860/8840 9MB CAM Universal Line Card (ULC-2)

K

81.88X0-ULC-3-R5 Tellabs® 8860/8840 36MB CAM Universal Line Card (ULC-3)

A

81.88X0-PLM192C-23 1-port OC-192c/STM-64c Multi-Service PLM - SMF LR-2(includes new integrated ULC-1)

D

82.88X0-PLM192C-11 1-port OC-192c/STM-64c Multi-Service PLM - SMF SR-1 (includes new integrated ULC-1)

D

82.88X0-PLM192C-22 1-port OC-192c/STM-64c Multi-Service PLM - SMF IR-2(includes new integrated ULC-1)

D

81.88X0-PLM192C-31 1-port OC-192c/STM-64c Multi-Service PLM - SMF SR-1(includes integrated ULC-2)

H

81.88X0-PLM192C-32 1-port OC-192c/STM-64c Multi-Service PLM - SMF IR-2(9 MB CAM version, includes integrated ULC-2)

G

81.88X0-PLM192C-33 1-port OC-192c/STM-64c Multi-Service PLM - SMF LR-2(includes integrated ULC-2)

C

82.88X0-PLM10GE-20 1-port 10 Gigabit Ethernet PLM -- SMF LR (LAN PHY)(included new integrated ULC-1)

D

82.88X0-PLM10GE-21 1-port 10 Gigabit Ethernet PLM -- SMF LW (WAN PHY)(includes new integrated ULC-1)

D

82.88X0-PLM10GE-30 1-port 10 Gigabit Ethernet PLM -- SMF ER (LAN PHY)(includes new integrated ULC-1)

D

81.88X0-PLM10GE-31 1-port 10 Gigabit Ethernet PLM -- SMF EW (WAN PHY)(includes new integrated ULC-1)

D

81.88X0-PLM10GE-40 1-port 10 Gigabit Ethernet PLM -- SMF LR (LAN PHY)(includes integrated ULC-2)

G

81.88X0-PLM10GE-50 1-port 10 Gigabit Ethernet PLM -- SMF ER (LAN PHY)(includes integrated ULC-1)

D

Table 3.8 Tellabs Components Affected (Continued)


76.8800FP90/17, Rev A, 3/13 Page 17-37


81.88X0-PLM10GE-51 1-port 10 Gigabit Ethernet PLM -- SMF EW (WAN PHY)(includes integrated ULC-2)

C

82.88X0-PLM10GE-60 1-port 10 Gigabit Ethernet PLM -- SMF ZR (LAN PHY)(includes new integrated ULC-1)

D

81.88X0-PLM10GE-61 1-port 10 Gigabit Ethernet PLM -- SMF ZW (WAN PHY)(includes new integrated ULC-1)

D

81.88X0-PLM10GE-80 1-port 10 Gigabit Ethernet PLM -- SMF ZR (LAN PHY)(includes integrated ULC-2)

D

81.88X0-PLM10GE-81 1-port 10 Gigabit Ethernet PLM -- SMF ZW (WAN PHY)(includes integrated ULC-2)

C

81.88X0-PLM192C-X1 1-port OC-192c/STM-64c Multi-Service PLM - SMF SR-1 XFP (includes new integrated ULC-1) XFP ordered separately

C

81.88X0-PLM192C-X2 1-port OC-192c/STM-64c Multi-Service PLM - SMF SR-1(includes integrated ULC-2) XFP ordered separately

B

81.88X0-PLM10G-XL1 1-port 10 Gigabit Ethernet XFP SMF (LAN PHY) PLM(includes new integrated ULC-1, XFP ordered separately)

C

81.88X0-PLM10G-XW1 1-port 10 Gigabit Ethernet XFP SMF (WAN PHY) PLM(includes new integrated ULC-1; XFP ordered separately)

C

81.88X0-PLM10G-XL2 1-port 10 Gigabit Ethernet XFP SMF (LAN PHY) PLM(includes integrated ULC-2; XFP ordered separately)

B

81.88X0-PLM10G-XW2 1-port 10 Gigabit Ethernet XFP SMF (WAN PHY) PLM(includes integrated ULC-2; XFP ordered separately)

C

Table 3.8 Tellabs Components Affected (Continued)


Page 17-38 76.8800FP90/17, Rev A, 3/13


AC Power Requirements

To minimize shock hazard, the Tellabs 8830 smart router must be connected to an electrical ground. The AC-version of the Tellabs 8830 smart router accommodates redundant power feeds.

The Tellabs 8830 smart router system is designed to operate on only one feed, which provides sufficient power to meet all of the minimum requirements listed in Table 3.9, page 17-39.

When the Tellabs 8830 smart router system is installed in a redundant power application, both AC power feeds must be connected and compliant with these minimum requirements.

Power circuit breakers and earth ground connections are defined in Table 3.9, page 17-39. The AC power distribution within the chassis is independent down to the unit level (circuit packs, fans, and system panel electronics).

The design provides for two AC input power supply modules, which provide a 1:1 redundancy. Table 3.10, page 17-39, defines the AC power and ground cabling requirements.

Table 3.9 Tellabs 8830 Smart Router AC Power Requirements

Description Minimum Maximum

Voltage 200 VAC 230 VAC

Frequency 50 Hz 60 Hz

Power Cord

Note: Two NEMA L6-20P power cords with locking plug connector are supplied with each Tellabs 8830 smart router AC system.

16 AWG (required) ---

Current 15A 15A at 200-230 VAC

Feed Fusing The size of the fusing is in accordance with relevant local, regional, or NEC codes to protect the feed wire.

Table 3.10 Tellabs 8830 Smart Router AC Cabling Requirements

Item Description

Power and Ground Connections

Use 6 AWG wires for all power and ground connections. Consult your national electrical codes (for example, the NEC in the United States).The system requires two (A and B) AC power sources. Tellabs recommends consulting the local electrical or NEC codes for approved conductor sizing for AC supply connections.Connect the AC source that complies with the Safety Extra Low Voltage (SELV) requirements in UL 1950, IEC 950, EN 60950, and CSA C22.2 No. 950-95.

76.8800FP90/17, Rev A, 3/13 Page 17-39


Connecting Optical Network PLM Cables

For information about PLM types, PLM product codes, and descriptions of the required optical network cables needed for PLMs during the installation of the Tellabs 8830 smart router, refer to PLM Descriptions in the Tellabs 8800 Smart Router Series PLM Configuration Manual, 76.8800FP90/41.

Note: Refer to Release Documentation, page 17-16, for a complete listing of the Tellabs documentation that supports this release.

Fiber Optic and Optic Transponder Cleaning

Tellabs requires that the personnel who are performing the equipment setup and initialization of the Tellabs 8830 smart router make sure to clean every optic transponder and connecting fiber optic cable during the installation process prior to any operation of the system.

Refer to the following sections in Fiber Optic Cleaning, page 17-115, for specific details:

• Fiber Optic Safety, page 17-116

• Fiber Optic Cleaning Requirements, page 17-118

• Fiber Optic Cleaning Procedures, page 17-124

• Cleaning Connectors, page 17-127

AC Power SourceGround

AC power sources must be derived from a dedicated AC branch circuit, and each branch circuit must be protected by a dedicated circuit breaker. The installation site should have a dedicated 50A single-pole circuit breaker with a medium trip delay at each branch circuit (or a 50A fuse at the associated power distribution panel).Mandatory: You must connect an earth-ground cable to the 1/4-20 UNC studs located on the rear panel of the Tellabs 8830 smart router.

Note: The ground cable for the AC-version of the Tellabs 8830 smart router must be capable of handling 32.5A of current.

Table 3.10 Tellabs 8830 Smart Router AC Cabling Requirements (Continued)

Item Description

Page 17-40 76.8800FP90/17, Rev A, 3/13

System Installation Manual 4. Equipment Overview

4. Equipment Overview

This section provides an overview of the components included in the Tellabs 8830 smart router system. Figure 4.1, page 17-41, shows key components on the front panel of the Tellabs 8830 smart router chassis. Details are provided in the following sections:

• Tellabs 8830 Smart Router Chassis and Front Panel, page 17-42

• Tellabs 8830 Smart Router Rear Connector Panel, page 17-56

• Physical Line Modules (PLMs), page 17-45

• Using Blank Panels, page 17-61

• T1/E1 BITS External Timing Connectors, page 17-61

• BITS Clock and Alarm Reporting Modes, page 17-62

Figure 4.1 Tellabs 8830 Smart Router Chassis

Tellabs 8830 smart router chassis

Fan tray

Rack

Mountingbracket

Front panel

assembly 2

System panel

Air intakes

ESD jack

Physical LineModule slots

(3-1, and 4-2)

Fan trayassembly 1

76.8800FP90/17, Rev A, 3/13 Page 17-41

4. Equipment Overview System Installation Manual

Tellabs 8830 Smart Router Chassis and Front Panel

The Tellabs 8830 smart router components are described under the following headings:

• Chassis Overview, page 17-42

• Chassis Card Cage, page 17-43

• System Panel, page 17-48

• Fan Tray Assemblies, page 17-51

• Air Filters, page 17-53

• Cable Management System, page 17-55

Chassis Overview

Figure 4.1, page 17-41, and Figure 4.2, page 17-44, provide a front view of the Tellabs 8830 smart router system chassis. The chassis design includes the following features and components:

• Mid-plane design supports installations into 19-inch and 23-inch global seismic equipment EIA relay racks.

• PLMs are installed through the front panel. ULCs and SCCs are installed through the rear panel.

• A forced air cooling system uses side-mounted tubular axial cooling fans that are contained in two fan tray assemblies.

Note: The system panel, air filter, and fan tray assemblies are all field-replaceable units (FRU) for the Tellabs 8830 smart router.

• Supports the use of either highline AC power modules or a –48V DC input terminal blocks.

• Four dedicated slots for ULCs and two slots for SCCs do not require any corresponding ULC and SCC slot dependencies for operation:

- ULC slots are designated as ULC 1, ULC 2, ULC 3, and ULC 4

- SCC slots are designated as SCC 1 and SCC 2

• Supports up to 16 standard-size PLMs, or a combination of standard-size and larger Tellabs 8830 smart router PLMs.

Note: The Tellabs 8830 smart router chassis supports two Tellabs 8830 smart router PLMs: the Tellabs 8830 smart router 10 Gigabit Ethernet PLM and the Tellabs 8830 smart router OC-192c/STM-64c PLM. These larger size PLMs are designed specifically for the Tellabs 8830 smart router chassis and will not fit into any other Tellabs 8800 smart router series.

The Tellabs 8830 smart router PLMs occupy the same space that is normally dedicated to four standard-size PLMs. For details about installing the larger PLMs, refer to Installing PLMs, page 17-86.

Page 17-42 76.8800FP90/17, Rev A, 3/13


• ESD jacks on the front and rear panels of the chassis prevent ESD discharge damage to the ULC, SCC, and PLM components inside the Tellabs 8830 smart router during maintenance or installation. ESD jacks on both front and rear panels also contain wrist grounding strap attachment points.

Note: Always attach the wrist grounding strap to one of these ESD jacks whenever you are installing components or performing maintenance on the Tellabs 8830 smart router system.

The mid-plane design of the Tellabs 8830 smart router chassis provides access from both the front panel and rear panel. This design allows:

• All installed ULCs, SCCs, AC power supply units, and air filters to be plugged in to the chassis through the rear of the unit.

• All installed PLMs, fan tray assemblies, and the system panel to be plugged into the chassis through the front of the unit.

Chassis Card Cage

The Tellabs 8830 smart router mid-plane chassis card cage provides slots into which the following system components may be installed:

• Up to four ULCs (ULC 1, ULC 2, ULC 3, and ULC 4) can be installed through the rear panel of the unit.

• Up to two SCC cards (SCC 1 and SCC 2) can be installed through the rear panel of the unit.

• Up to 16 standard-size PLMs can be installed through the front panel (or a combination of standard-size and larger-size Tellabs 8830 smart router PLM types).

• An appropriate number of card blank panels to cover any empty chassis slots (SSC, ULC, or PLM).

Chassis Front View

Figure 4.2, page 17-44, shows the front view of the Tellabs 8830 smart router chassis with the following front panel PLM slot options and their corresponding rear panel ULC slots:

• ULC 1—card blank panels installed in PLM slots 1, 2, 3, and 4

• ULC 2—four Gigabit Ethernet PLMs installed in slots 1, 2, 3, and 4

• ULC 3—card blank panels installed in PLM slots 1, 2, 3, and 4

• ULC 4—one Tellabs 8830 smart router 10 Gigabit Ethernet PLM installed

Note: The Tellabs listed accessory cards are intended only for use in Tellabs UL Listed end-use equipment, for example, SCCs, ULCs, and PLMs.

76.8800FP90/17, Rev A, 3/13 Page 17-43


Figure 4.2 Front View of Tellabs 8830 Smart Router Chassis

Chassis Rear View

Figure 4.3, page 17-45 shows the rear view of the Tellabs 8830 smart router chassis. There are four defined ULC slots in the Tellabs 8830 smart router chassis. These are labeled on the rear panel of the unit from top to bottom as:

• ULC 4

• ULC 3

• ULC 2

• ULC 1

Each ULC resides in a slot in the mid-plane, and is installed from the rear of the chassis. Each ULC slot has a direct relationship with the (up to four) standard-size PLMs (labeled as 3, 4, 1, and 2) that can be installed from the front panel.

For ULC replacement procedures, refer to the TMOS Maintenance Manual, 76.8800FP90/26.

PLM slots(slot 1, 2, 3, and 4)

ULC 4

ULC 3

ULC 2

ULC 1

Cable management system location

Page 17-44 76.8800FP90/17, Rev A, 3/13


Figure 4.3 Rear View of Tellabs 8830 Smart Router Chassis

Figure 4.3, page 17-45, shows the locations of the four ULC slots and the two SCC slots on the rear panel.

Note: Card blank panels must cover all unpopulated SCC and ULC slots (for details, refer to Using Blank Panels, page 17-61).

Physical Line Modules (PLMs)

Status LEDs on the faceplate of PLMs provide a visual indication of the overall status of the PLM.

PLM status LEDs are described in Table 4.1, page 17-46, and PLM slots are shown in Figure 4.1, page 17-41.

For more information about the supported PLM types that can be installed in the Tellabs 8830 smart router chassis, refer to the Tellabs 8800 Smart Router Series PLM Configuration Manual, 76.8800FP90/41.

Note: The Tellabs 8830 smart router 10 Gigabit Ethernet and Tellabs 8830 smart router OC-192c/STM-64c PLMs are designed specifically for use in the Tellabs 8830 smart router.

DC Power Block ADC Power Block A On/Off Switch DC Power Block B

DC Power Block B On/Off Switch

ESD Jack

Mounting Brackets

Chassis Grounding Studs

Fan Filter Assembly (two filters)

ULC 4

ULC 3

ULC 2

ULC 1

SCC 2

SCC 1

For centralized DC Power Connection,install only in restricted access area.Remove both power cords to shut down.

76.8800FP90/17, Rev A, 3/13 Page 17-45


Table 4.1 PLM Status LEDs

LED

PLM Status LED Color and Probable Causes

Off Green Red

PLM: Gigabit EthernetFast Ethernet

PLM Status LED:PLM is enabled and in a good state, and has passed diagnostic tests.PLM Port Status LED: Optical signal good (meets minimum optical receive sensitivity) as detected by receiver.

PLM Status LED:PLM is either disabled, or enabled but not working correctly due to a faulty state (diagnostic failure or card type mismatch against current configuration).PLM Port Status LED:Port alarm due to BER failure, optical signal not detected.

LED


Off Green Red

PLM: OC-3/STM-1,OC-3/STM-1,OC-3/STM-1 ATM IMA,OC-12/STM-4, OC-48/STM-16

PLM Status LED:PLM is enabled and in a good state, and has passed diagnostic tests.PLM Port Status LED: Optical signal good (meets minimum optical receive sensitivity) as detected by receiver.

PLM Status LED:PLM is either disabled, or enabled but not working correctly due to a faulty state (diagnostic failure or card type mismatch against current configuration).PLM Port Status LED:Port alarm due to BER failure, optical signal not detected, other SONET/SDH alarms.

PLM:8830 OC-192/STM-64,8830 OC-192/STM-64 XFP,OC-192c/STM-64c,OC-192c/STM-64c XFP

PLM Status LED: INS – PLM is enabled, in a good state, and passing the diagnostic tests.

PLM Status LED:FAIL – PLM is either disabled, or enabled but not working correctly due to a faulty state (diagnostic failure or card type mismatch with current configuration).

PLM Port Status LED:ACT – Optical signal meets minimum optical receive sensitivity as detected by receiver.

PLM Port Status PLM:FAIL – Port alarm is due to a BER failure, or because an optical signal is not being detected, or other type of SONET/SDH-related alarm.

Page 17-46 76.8800FP90/17, Rev A, 3/13


For details about removing and replacing standard-size PLMs, refer to the TMOS Maintenance Manual, 76.8800FP90/26.

For specific information about supported PLMs, refer to the Tellabs 8800 Smart Router Series PLM Configuration Manual, 76.8800FP90/41.

Refer to Release Documentation, page 17-16, for a list of all of the related Tellabs documentation for this release of Tellabs 8800 smart router series products.

Note: For details about how to remove and replace the Tellabs 8830 smart router PLMs (the Tellabs 8830 smart router 10 Gigabit Ethernet PLM and the Tellabs 8830 smart router OC-192c/STM-64c PLM), refer to TMOS Maintenance Manual, 76.8800FP90/26.

LED


Off Green Red

PLM:DS3 Concatenated,DS3 Channelized

PLM Status LED: PLM is enabled, in a good state, and passing the diagnostic tests.

PLM Status LED:PLM is either disabled, or enabled but not working correctly due to a faulty state (diagnostic failure or card type mismatch with current configuration).

PLM Port Status LED:Electrical signal is good as detected by receiver.

PLM Port Status PLM:Port alarm is due to a BER failure, or because the signal is not being detected, or there is another type of alarm.

PLM:8830 10 Gigabit Ethernet,8830 10 Gigabit Ethernet XFP

PLM Status LED: INS – PLM is enabled, in a good state, and has passed the diagnostic tests (in-service with fiber connections).

PLM Status LED:FAIL – PLM is either disabled, or enabled but not working correctly due to a faulty state (a diagnostic failure, card type mismatch with current configuration, or no fiber connections).

PLM Port Status LED:ACT – Optical signal meets minimum optical receive sensitivity as detected by receiver.

PLM Port Status PLM:FAIL – Port alarm is due to a BER failure, or because an optical signal is not being detected.

Table 4.1 PLM Status LEDs (Continued)

76.8800FP90/17, Rev A, 3/13 Page 17-47


System Panel

The Tellabs 8830 smart router system panel (Figure 4.4, page 17-48) is located on the front of the chassis, and contains the following components:

• Environmental status LEDs

• Alarm LEDs

• ULC card status LEDs

• SCC card status LEDs

• Alarm cutoff (ACO) button

• BITS IN A and BITS IN B connectors

• Alarms connector

• Serial connector

The environmental status, alarm, and ULC card status LEDs are described in Table 4.2, page 17-49.

Figure 4.4 Tellabs 8830 Smart Router System Panel

System Panel and Card LEDs

Under normal operating conditions, when an SCC is active in the Tellabs 8830 smart router, the LEDs on the ULC and SCC faceplates match the corresponding LEDs on the system panel.

When no SCC is currently active, the LEDs on the ULC and SCC faceplates may not match the LEDs on the system panel.

When a node restart is performed and the node reboots, the TMOS software clears all of the LEDs on the system panel except for the PWR (Power) LEDs.

This prevents older status information from being displayed on the system panel LEDs while the node is restarting.

Once a SCC is again active, the system panel LEDs are updated to match the state of the LEDs on the ULC and SCC faceplates.

Environmental status and alarm LEDs

SCC 1 and SCC 2 status LEDs

BITS In A BITS In B

Alarms connector Management serial interface

ACO BITS IN A BITS IN B ALARMSMGMT

ACT

SB

CPU

SCC 1 SCC 2

SERIAL

PW

R A

PW

R B

CR

IT

MA

J

MIN

FAN

1

FAN

2

TE

MP

ULC

1

ULC

2

ULC

3

ULC

4

4

connector connector

Management Ethernet interfaceACO buttonPower LEDs ULC status LEDs

Page 17-48 76.8800FP90/17, Rev A, 3/13


Environmental Status, Alarm, and SCC LEDs

The system panel shows the current state of the environmental status, alarm, and SCC LEDs, based on the colors displayed.

Figure 4.5, page 17-49, shows how the LEDs are grouped on the system panel.

The environmental status and alarm LED colors are described in Table 4.2, page 17-49.

The SCC 1 and SCC 2 status LED status colors are described in Table 4.3, page 17-50.

Figure 4.5 System Panel Environmental Status, Alarm, and SCC LEDs

The following environmental status, alarm, and SCC LEDs are displayed on the system panel:

• PWR A (status of power source A)

• PWR B (status of power source B)

• CRT (Critical alarm)

• MAJ (Major alarm)

• MIN (Minor alarm)

• FAN 1 (fan tray assembly 1)

• FAN 2 (fan tray assembly 2)

• TEMP (temperature alarm)

• ULC 1 (operational alarm status)




• SCC 1 and SCC 2

- ACT (Active)

- SB (Standby)

- CPU

Table 4.2 Environmental Status and Alarm LED Descriptions

LED

Environmental Status and Alarm LED Color Descriptions

Off Green Red Yellow

PWR A No power supplied, or out of range, at A (primary) lug.

–48 VDC and return are present at A (primary) lug.

N/A N/A

76.8800FP90/17, Rev A, 3/13 Page 17-49


The ULC status LEDs are located on the system panel — one LED for each of the four ULCs — and indicate the overall status of installed ULCs.

SCC 1 and SCC 2 LEDs

The SCC 1 and SCC 2 status LEDs are labeled ACT, SB, and CPU. SCC 1 and SCC 2 status severity is reported by the displayed LED colors, as described in Table 4.3, page 17-50.

The SCC status LEDs are also located on the system panel — three LEDs each for the SCC 1 and SCC 2 — and indicate the overall status of each SCC installed in the Tellabs 8830 smart router chassis slot.

PWR B No power supplied, or out of range, at B (redundant) lug.

–48 VDC and return are present at B (redundant) lug.

N/A N/A

CRT

(Critical)

No alarm events N/A System failure

Hardware LED test

N/A

MAJ

(Major)

No alarm events N/A System major alarm

Hardware LED test

N/A

MIN

(Minor)

No alarm events N/A N/A System minor alarm

Hardware LED test

FAN 1 Fans operating normally N/A Fan failure

Hardware LED test

N/A

LED

Environmental Status and Alarm LED Color Descriptions

Off Green Red Yellow

FAN 2 Fans operating normally N/A Fan failure

Hardware LED test

N/A

TEMP Temperature within acceptable limits

N/A Exceeds configured duration threshold

Hardware LED test

N/A

ULC 1ULC 2ULC 3ULC 4

No ULC

Unprovisioned ULC

ULC properly provisioned and operating normally

Hardware LED test

ULC fault

Hardware LED test

N/A

Table 4.2 Environmental Status and Alarm LED Descriptions (Continued)

Table 4.3 SCC 1 and SCC 2 LED Status Descriptions

LED

Alarm LED Color and Probable Causes

Off Green Red

ACT(Active)

SCC is not in either an active or standby state

SCC is in an active state ---

SB(Standby)

SCC is not in either an active or standby state

SCC is in a standby state ---

CPU SCC is not provisioned or has been administratively Disabled

SCC is operationally Up SCC is operationally Down

Page 17-50 76.8800FP90/17, Rev A, 3/13


ACO Button

The Tellabs 8830 smart router alarm cutoff (ACO) button (Figure 4.4, page 17-48) lets you silence audible alarms and activate hardware LED tests. To silence an audible alarm, quickly press the ACO button. To activate hardware LED tests, refer to Hardware LED Testing, page 17-51.

Serial Connectors

Each SCC contains a DB-9 male serial port, known as the MAIN port. The system panel on the front of the Tellabs 8830 smart router chassis also contains a DB-9 male, RS-232 serial port, known as the AUX port in the TMOS command-line interface (CLI).

Always use the MAIN port on the active SCC to log in to the Tellabs 8830 smart router and connect to the management IP network, or perform initial configuration, diagnostic, or debugging activities.

To learn how to set up serial communications with the Tellabs 8830 smart router from an SCC, refer to Connecting a Local Console, page 17-93.

Hardware LED Testing

LED test functions are provided for all LEDs on the system panel. To activate a hardware LED test, press and hold the ACO button for at least three seconds.

With the exception of LEDs that are currently in a red alarm state (they will remain in this state throughout the hardware test), green LED activity is followed by red LED activity for the following:

• TEMP (temperature status)

• FAN 1/FAN 2 (cooling fan status)

• ULC 1/ULC 2/ULC 3/ULC 4 (line card status)

• SCC 1/SCC 2 (switch card status)

Fan Tray Assemblies

The Tellabs 8830 smart router contains two fan tray assemblies that provide the cooling for the chassis and system. These fan tray assemblies are located at the left side of the Tellabs 8830 smart router chassis (front-view).

The fan assemblies house 14 cooling fans that provide airflow and heat dissipation for the chassis. Each fan tray contains seven tubular axial fans. Three large fans cool the SCCs and ULCs at the rear of the chassis and four smaller fans cool the PLMs at the front of the chassis.

Figure 4.6, page 17-52, shows the top fan tray assembly (FAN 2) partially pulled out of the chassis. Figure 4.7, page 17-53, shows the side view of an entire fan tray assembly. Each unit is replaceable onsite, and network services are not interrupted when a fan tray is removed for servicing. Before replacing a fan tray assembly, make sure that you have a standby fan tray available.

Note: Do not leave the Tellabs 8830 smart router running for longer than three minutes without at least one fan tray assembly installed (FAN 1 or FAN 2).

76.8800FP90/17, Rev A, 3/13 Page 17-51


The chassis design provides for fan redundancy. In the event that any fan fails, the remaining fans in that fan tray continue to cool the Tellabs 8830 smart router chassis. In the Tellabs 8830 smart router, fan status and temperature status are indicated in the following ways:

• A FAN 1/FAN 2 failure LED that lights red on the system panel indicates a fan failure, which is also reported to the Tellabs 8890 Management System.

• If the internal temperature exceeds the temperature thresholds, the TEMP failure LED lights red on the system panel, and the temperature excess is reported to the Tellabs 8890 Management System.

Figure 4.6 Tellabs 8830 Smart Router Fan Tray Assembly (FAN 2)

The two fan tray assemblies for the Tellabs 8830 smart router draw air in through the intakes at the right side of the chassis. This airflow acts to cool the chassis interior. The air passes through the chassis interior and is exhausted through the vents on the left side of the chassis.

The three large cooling fans at the rear of the fan assembly tray are considered smart because they have two operating speeds. External controls that act independently of the input voltage control fan speed.

The fan speed control runs the large fans at either low or high speed, depending on the internal temperature of the chassis. The four smaller cooling fans at the front of the fan tray always run in the high-speed mode.

Note: Figure 4.7, page 17-53, shows the side view of one of the fan tray assemblies removed from the Tellabs 8830 smart router chassis.

2

3

TE

MP

PW

R A

PW

R B

CR

IT

MAJ

MIN

FAN

1

FAN

2

ULC

1

ULC

2

ULC

3

ULC

4

4

3

3

31

1

1 RX

OK

FA

IL

TX

RXTX

2

3

4

1

RX

OK

FA

IL

TX

RX

RXTX

2

3

4

1 RX

OK

FA

ILTX

RXTX

2

3

4

1

RX

OK

FA

IL TX

RXTX

2

3 4

Page 17-52 76.8800FP90/17, Rev A, 3/13


Figure 4.7 Fan Tray Assembly (Side View)

Air Filters

The Tellabs 8830 smart router air filter assemblies sit at the left side of the rear of the chassis (refer to Figure 4.8, page 17-53), between the chassis cover and the card cage.

Figure 4.8 Air Filter Assemblies Location on Rear Panel

The Tellabs 8830 smart router contains two air filters that filter the cooling air being drawn into the chassis and reduces the possibility of internal contamination. Figure 4.9, page 17-54, shows one of the air filters removed from the chassis.

There are two air filter assemblies for the Tellabs 8830 smart router chassis and these are located adjacent to the air intakes on the left side of the Tellabs 8830 smart router chassis (from a rear panel orientation; refer to Figure 4.8, page 17-53). Figure 4.10, page 17-55, show the air flow through chassis.

Air filter latch

FAN 2 filter

FAN 1 filter

(shown secured)

ON ON

!

B-48 V

FOR CENTRALIZED DC POWER CONNECTION.INSTALL ONLY IN A RESTRICTED ACCESS AREA.REMOVE BOTH POWER CORDS TO SHUTDOWN.

Al

RTN lRTN

ULC 4

SCC 2

ULC 3

ULC 2

SCC 1

ULC 1

76.8800FP90/17, Rev A, 3/13 Page 17-53


Figure 4.9 Tellabs 8830 Smart Router Air Filter Assembly

Maintaining the proper operation of the cooling system for the Tellabs 8830 smart router may require servicing one or more of the air filters that part of the fan tray assemblies. An air filter kit (Tellabs P/N 81.8830-AF) includes all the filters needed for the chassis. Refer to the TMOS Maintenance Manual, 76.8800FP90/26, for removal and replacement procedures.

Note: In a Central Office environment, inspect the air filters every six to twelve months. If there is a visibly significant accumulation of dust or debris, the filter should be replaced. It is a good practice to replace air filters once a year. The replaced air filter is disposable locally as they are RoHS (EU and China) and WEEE compliant. Do not return them to Tellabs as they cannot be cleaned and reused.

The primary function of the air filter is to prevent dust from entering the chassis and depositing on the printed circuit assemblies. Even with a significant accumulation of dust or debris on the air filter, the air flow is not substantially impeded and the air temperature within the chassis may rise only a few degrees higher than a fan tray with new air filters.

Air filter latch

Page 17-54 76.8800FP90/17, Rev A, 3/13


Figure 4.10 Tellabs 8830 Smart Router Air Flow through Chassis

Cable Management System

The Tellabs 8830 smart router contains a cable routing guide for cable management. This cable guide attaches to the right side of the front panel of the chassis (when viewed from the front).

The cable management system organizes and routes cables to and from PLMs installed in the front panel of the chassis (refer to Figure 4.11, page 17-56).

The cable routing guide is positioned vertically along the right-hand edge of the chassis front panel. The cable routing guide is integrated into the chassis assembly.

The cable routing guide and mounting hardware are included in the Tellabs 8830 smart router accessory box, and are installed at the customer site (refer to Table 3.1, page 17-25).

76.8800FP90/17, Rev A, 3/13 Page 17-55


Figure 4.11 Tellabs 8830 Smart Router Cable Management System Example

Tellabs 8830 Smart Router Rear Connector Panel

The rear connector panel (Figure 4.12, page 17-57) contains the system components described under the following headings:

• DC Terminal Blocks, page 17-57

• AC Power Supply, page 17-58

• Chassis Grounding, page 17-58

• ESD Jack Location, page 17-59

Cable routing guide

2

3

2

34

4

3

3

1

2

2

3

2

3

TX

RX

TX

RX TX

RX

TX

TX

TX

RX

RX

RX

1

2

3

4

5

6

TX

RX

TX

RX TX

RX

TX

TX

TX

RX

RX

RX

1

2

3

4

5

6

Page 17-56 76.8800FP90/17, Rev A, 3/13


Figure 4.12 Tellabs 8830 Smart Router Chassis, Rear Connector Panel (DC-Version)

Note: Figure 4.12, page 17-57, shows the DC terminal block version of the Tellabs 8830 smart router with the plastic cover removed.

DC Terminal Blocks

The Tellabs 8830 smart router DC-version powered chassis contains two DC terminal blocks on the rear panel that must be wired at the installation site. Each DC terminal block is equipped with the following inputs:

• –48V

• RTN (return)

Each DC terminal block is capable of supplying and all of the necessary power requirements for the chassis slots, system panel, PLMs, SCCs, ULCs, LEDs, and cooling fans.

Each DC terminal block has a dedicated On/Off switch that controls it (for example, the On/Off switch for Input A powers only that DC terminal block on or off).

DC Power Block ADC Power Block A On/Off Switch DC Power Block B

DC Power Block B On/Off Switch

ESD Jack

Mounting Brackets

Chassis Grounding Studs

Fan Filter Assembly (two filters)

ULC 4

ULC 3

ULC 2

ULC 1

SCC 2

SCC 1

For centralized DC Power Connection,install only in restricted access area.Remove both power cords to shut down.

76.8800FP90/17, Rev A, 3/13 Page 17-57


DC power to the Tellabs 8830 smart router chassis must be supplied by an independent –48 VDC primary power source. The second DC terminal block provides a 1:1 DC power redundancy protection should one of the DC terminal blocks fail.

An optional second –48V power source can provide redundant power to the chassis. DC power guidelines are provided in Connecting Ground and Power, page 17-69.

AC Power Supply

The Tellabs 8830 smart router AC-version chassis contains two removable AC power modules (refer to Figure 4.13, page 17-58) that slide into the rear panel and plug into the mid-plane. Each AC power module is capable of providing 2000 Watts independently, so each module alone is capable of providing sufficient to power the Tellabs 8830 smart router chassis.

Each AC power module has a dedicated On/Off switch that controls it (for example, the On/Off switch for AC power module A only controls the power to module A).

Having two AC power modules provides both load sharing and redundancy protection. AC power modules are hot-swappable.

Situated between the two AC power modules on the rear panel are two standard IEC-320 AC C14 male receptacles. The AC power cords supplied with the Tellabs 8830 smart router are equipped with standard IEC-320 C13 female plugs on the system end of the cable, and NEMA l6-20P plugs on the power end of the cable.

Figure 4.13 Tellabs 8830 Smart Router AC Power Supply Modules

Additional AC power guidelines are provided in Connecting Ground and Power, page 17-69.

Chassis Grounding

The chassis ground consists of a tri-post grounding point just above and to the right of ULC 2 as shown in Figure 4.14, page 17-59. The tri-post ground studs offer two grounding orientations depending on how the Tellabs 8830 smart router is mounted, and allows you to install ground wires horizontally or vertically.

AC power module (A) AC power module (B)AC On/Off switch BAC On/Off switch A AC power C14 male receptacles

Page 17-58 76.8800FP90/17, Rev A, 3/13


Figure 4.14 Tellabs 8830 Smart Router Rear Panel Chassis Grounding Studs

ESD Jack Location

The Tellabs 8830 smart router chassis provides a rear panel ESD jack located at the upper right corner of the rear panel as shown in Figure 4.15, page 17-59.

Always attach an ESD wrist grounding strap before working with any of the ULCs, SCCs, or PLMs in the Tellabs 8830 smart router. Failure to use proper ESD grounding can result in potentially serious damage to the ULC, SCC, and PLM components inside the Tellabs 8830 smart router.

To prevent this type of damage, wear the wrist grounding strap and attach it to the ESD jack on the rear panel of the Tellabs 8830 smart router when you are performing any maintenance or during installation of the ULCs, SCCs, or PLMs.

Figure 4.15 Rear Panel ESD Jack Location

ULC 4

ULC 3

ULC 2

ULC 1

SCC 2

SCC 1

GroundingStuds

ULC 4

ULC 3

ULC 2

ULC 1

SCC 2

SCC 1

ESDJack

76.8800FP90/17, Rev A, 3/13 Page 17-59


Physical Line Modules

PLMs perform Layer 1 and Layer 2 functions, including framing, mapping, optical-to-electrical conversions, and capturing statistics.

The control interface between the line-card processor and each line module allows access through the craft terminal for:

• Setting parameters

• Accessing internal registers

• Performing other tasks typically completed by network personnel

For PLM replacement procedures, refer to the TMOS Maintenance Manual, 76.8800FP90/26 for details.

Tellabs 8830 smart router PLMs are available in numerous configurations, as described in Environmental Requirements, page 17-100. For more information about the PLMs supported by the Tellabs 8830 smart router, refer to the Tellabs 8800 Smart Router Series PLM Configuration Manual, 76.8800FP90/41.

Note: Refer to Release Documentation, page 17-16, for a complete listing of Tellabs documentation that supports this release.

Figure 4.16, page 17-60, shows the front panel of the Tellabs 8830 smart router chassis with a variety of PLM types installed (OC-3/STM-1, Fast Ethernet 10/100, Gigabit Ethernet, and DS3 Channelized).

Figure 4.16 Front View of Tellabs 8830 Smart Router Populated with PLMs

Page 17-60 76.8800FP90/17, Rev A, 3/13


Using Blank Panels

All unpopulated chassis slots must be covered by blank panels.

• Use the card blank panel to cover any slots where ULCs or SCCs are not present (refer to Installing ULC/SCC Blank Panels, page 17-90).

• Use a PLM blank panel to cover any slots where PLMs are not present (refer to Installing PLM Blank Panel Covers, page 17-91).

Both of these blank panel types help to maintain proper airflow through the Tellabs 8830 smart router chassis, and suppress electro-magnetic interference (EMI). Both blank panel types are required in order for the system to be compliant with related FCC and EN55022 regulations.

Extra blank panels may be ordered from Tellabs. Use the following part numbers when ordering:

• SCC/ULC blank panel: Tellabs P/N 81.8830-RBP

• PLM blank panel: Tellabs P/N 81.8800-PLM-SPB

T1/E1 BITS External Timing Connectors

The Tellabs 8830 smart router supports both the T1 and E1 signal modes for external building-integrated timing supply (BITS) clocking. The signal mode for T1 is a 1.544 Mbps B8ZS-coded stream with SuperFrame (SF) or Extended SuperFrame (ESF) framing. The signal mode for E1 is a 2.048 Mbps HDB3-coded stream with standard E1 framing.

The BITS IN connectors accept two T1/E1 BITS input signals. The R BITS OUT connectors forward a T1/E1 signal that is locked to the shelf timing. Pinouts for the T1/E1 BITS timing connectors are shown in Table A.9, page 17-107.

Tellabs recommends that each shelf receives BITS timing from an external timing source.

Note: The BITS clocking options are configured using the TMOS command-line interface. For more information, refer to the TMOS Command Reference Manual, 76.8800FP90/5.

Understanding T1 Framing Each T1 signal consists of 192 bits and an additional bit designated as the framing bit, for a total of 193 bits per frame.

An SF consists of 12 193-bit frames with a synchronization bit pattern. This pattern is repeated and monitored every 12 frames to allow the receiving end to determine the synchronization bit and identify the beginning and end of the frames.

An ESF consists of 24 193 bit frames with a different synchronization bit pattern applied only to predetermined frames. ESF is preferred over SF because ESF contains a Cyclic Redundancy Check (CRC) framing bit within each frame, which allows in-service monitoring for bit errors.

Understanding E1 Framing An E1 signal consists of 32 timeslots, with timeslot 0 used for framing information, timeslot 16 used for signaling, and the remaining timeslots carrying data. However, if you are using E1 for BITS clocking, the Tellabs 8830 smart router only monitors the framing information in timeslot 0 and does not monitor signaling information if available on timeslot 16.

76.8800FP90/17, Rev A, 3/13 Page 17-61


Note 1: The configuration of timeslots 0 and 16 for framing and signaling information respectively is optional and can only be configured at the E1 timing source and not on the Tellabs 8830 smart router.

Note 2: The Tellabs 8830 smart router does not support the use of an E1 BITS source when all of the E1 timeslots are carrying data.

The E1 timeslot information that the smart router supports and which is used to frame the signal and extract timing information from it are as follows:

• Cyclic Redundancy Check 4 (CRC4)—Timeslot 0 is used to carry framing information. All other timeslots carry data.

• CRC4 + Channel Associated Signaling (CAS)—Timeslot 0 is used to carry framing information and timeslot 16 carries CAS.

• CRC4 + Common Channel Signaling (CCS)—Timeslot 0 is used to carry framing information and timeslot 16 carries CCS.

BITS Clock and Alarm Reporting Modes

This section provides some general information about the BITS clock and related clock sources, and the BITS clock alarm reporting modes.

BITS Clock and Priority Clock Sources

Each Tellabs 8800 smart router series requires a unique system timing clock for network operations. This system timing clock can be driven from an incoming SONET/SDH signal, an external clock source such as the T1/E1 BITS clock, or an internally generated clock. The Tellabs 8800 smart router series supports up to eight clock sources. The assigned clock source priorities preserve system timing if a clock source fails. If that occurs, the next highest priority clock takes over.

Note: Tellabs 8800 smart router series reserve priorities 1 and 2 for BITS A and BITS B. Four ports can be configured for various priority levels ranging from 3 to 6. These ports can be any SONET/SDH port or a DS3 port on the DS3 ATM PLM.

Tellabs 8800 smart router series choose the highest priority clock source that is available whenever selecting a clock to replace a failed external clock source. This occurs if the currently selected clock source fails, or it is triggered manually to switch to a different clocking source by a TMOS CLI command or by using the Tellabs 8890 Management System. If the Tellabs 8800 smart router series is configured to use a revertive clock, the current clock is re-evaluated whenever a new clock source is detected.

Tellabs 8800 smart router series support the following prioritized clock sources (the first six are external clock sources), from highest to lowest:

1. BITS A

2. BITS B

3. Configured SONET/SDH or DS3 port



Page 17-62 76.8800FP90/17, Rev A, 3/13



7. Holdover clock

8. Internal clock (Stratum-3 system clock)

If the six external clock sources are unavailable, a Tellabs 8800 smart router series uses either the holdover clock or the internal clock. The holdover clock locks onto the last available external clock source and acts as the clock source as soon as no external sources are available. The internal clock (oscillator) is only used when the holdover clock is not valid.

BITS Clock Alarm Reporting Modes

The Tellabs 8800 smart router series support the following two BITS clock alarm reporting modes:

• BITS Alarm Suppression Enabled Mode, page 17-63

• BITS Alarm Suppression Disabled Mode, page 17-64

There are five system clock-related events generated by the Tellabs 8800 smart router series:

• ActSysClk–a transient informational event sent whenever the system clock switches from one clock source to another (event 203).

• SysClkFail–a persistent major alarm event sent whenever the system clock switches to the internal clock from an external line source (event 204).

• BitsAlmChg–a transient informational event sent when the BITS clock alarm suppression mode is changed from Enabled to Disabled (event 240).

• BitsClkUp–a transient informational event sent when the operational status of the BITS clock is Up (event 241).

• BitsClkDn–a persistent major alarm event sent whenever one or both of the BITS clock sources fail (event 242).

Note: For more information about the system clock-related events, refer to the TMOS Maintenance Manual, 76.8800FP90/26, for more details.

BITS Alarm Suppression Enabled Mode

The BITS alarm suppression enabled mode does not generate any major alarms when the BITS clock fails. The only indication of a BITS clock source failure is a transient, informational event that indicates that a clocking source has changed (event 203). The default clock alarm reporting mode setting is BITS alarm suppression enabled.

When in this mode, Tellabs 8800 smart router series can exhibit the following behavior when clock failures occur:

• Transient informational events are sent upon any of the following clock source switching conditions:

- BITS A switching to BITS B

- Line source x switching to line source y

- BITS A or B switching to line source y

- Any external clock source switching to an internal clock

- Holdover clock switching to an internal clock

76.8800FP90/17, Rev A, 3/13 Page 17-63


BITS Alarm Suppression Disabled Mode

The BITS alarm suppression disabled mode generates three events related to the status of the BITS clock. When in this mode, Tellabs 8800 smart router series can exhibit the following behavior related to the status of the BITS clock:

• BitsAlmChg–a transient informational event sent when the BITS clock alarm suppression mode is changed from Enabled to Disabled (event 240).

• BitsClkUp–a transient informational event sent when the operational status of the BITS clock is Up (event 241).

• BitsClkDn: a persistent major alarm event sent when a BITS clock fails (event 242).

For detailed CLI command information about configuring system clocks, refer to the TMOS Command Reference Manual, 76.8800FP90/5.

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System Installation Manual 5. Installing the Tellabs 8830 Smart Router System

5. Installing the Tellabs 8830 Smart Router System

This section describes how to perform the following installation tasks:

• Secure the Tellabs 8830 smart router in a rack.

• Connect all system power, ground, and optical cables.

• Load the chassis with SCCs, ULCs, and PLMs.

• Apply and verify power to the Tellabs 8830 smart router system.

• Boot and perform initial configuration of Tellabs 8830 smart router system.

To perform these tasks, use the information provided under the following headings:

• Mounting the Tellabs 8830 Smart Router in an Equipment Rack, page 17-65


• Loading the Chassis, page 17-80

• Installing Blank Panel Covers, page 17-90

• Connecting PLMs to the Optical Network, page 17-91

• Connecting T1/E1 BITS Clocks, page 17-92


• Connecting a Local Console, page 17-93

• Applying and Verifying Power, page 17-94

• Booting the System, page 17-95

• Logging In Using the Console Interface, page 17-95

• Changing the Default Password, page 17-96

• Connecting to the IP Management Network, page 17-97

Mounting the Tellabs 8830 Smart Router in an Equipment Rack

This section contains the following guidelines and procedures for mounting the Tellabs 8830 smart router:

• Installation Guidelines, page 17-66

• Adjusting the Mounting Brackets, page 17-67

• Positioning and Securing the Tellabs 8830 Smart Router, page 17-68

76.8800FP90/17, Rev A, 3/13 Page 17-65

5. Installing the Tellabs 8830 Smart Router System System Installation Manual

Installation Guidelines

Keep the following guidelines in mind when mounting the Tellabs 8830 smart router in an equipment rack:

• Power: Do not apply power to the Tellabs 8830 smart router until you complete all of the installation tasks in this chapter.

• Compliance: To obtain NEBS Zone 4 earthquake compliance, use the Tellabs 19-inch open frame seismic rack (Tellabs P/N 149.0249), or the Tellabs 23-inch open frame seismic rack (Tellabs P/N 149.0246). Performing a seismic-mounting of the Tellabs 8830 smart router requires you to use either designated open frame seismic rack and include the two brackets per side. You must order a mounting kit for use with your seismic rack:



• Operating ambient temperature: When a Tellabs 8830 smart router is installed in a cabinet or a multi-unit rack, the operating ambient temperature of the rack environment may run higher than the room ambient temperature. (Refer to Table A.2, page 17-100 for environmental requirements.) Therefore, you must install the equipment in an environment compatible with the maximum ambient temperature (Tma) specified by the manufacturer to prevent heat damage to the system.

• Unrestricted air flow:

• The installation site must allow sufficient air flow clearance at the rear and sides of the Tellabs 8830 smart router chassis. To ensure proper functioning, the cooling system requires unrestricted air flow.

• Allow at least 6 inches (15 cm) clearance at the rear of the rack, and 3 inches (7.5 cm) clearance on the sides of the rack.

ESD Warning:

Electro-static discharge (ESD) can result in serious damage to the ULC, SCC, and PLM components inside the Tellabs 8830 smart router.

To prevent ESD when working with system components, wear the wrist grounding strap and attach it to the ESD jack on the Tellabs 8830 smart router system panel.


Eine elektrostatische Entladung kann zu Beschädigungen an den ULC-, SCC- und PLM-Komponenten des Tellabs 8830 smart router führen.

Um während der Arbeit an den Systemkomponenten eine elektrostatische Entladung zu vermeiden, müssen Sie ein Erdungsband um Ihr Handgelenk tragen und dieses mit dem Erdungsanschluss am Systempanel des Tellabs 8830 smart router verbinden.

Page 17-66 76.8800FP90/17, Rev A, 3/13


• Populate each slot with an SCC, ULC, or blank panel to ensure proper circulation of cooling air throughout the chassis cage, and maintain an acceptable operating temperature.

• Circuit overloading: Evaluate equipment connections to the supply circuit, and the potential effect that overloading of the circuits might have on overcurrent protection and supply wiring. Adhere to equipment nameplate ratings to avoid circuit overloading.

• Mechanical loading: When mounting equipment in the rack, avoid uneven mechanical loading that might result in a hazardous condition.

• Reliable earthing: Maintain reliable earthing for the rack-mounted equipment. Give particular attention to supply connections, other than direct connections to the branch circuit (for example, the use of power strips).

• Lifting and positioning equipment: Always obtain assistance when lifting and aligning the Tellabs 8830 smart router in the installation rack. For safety, Tellabs recommends the participation of three people. Refer to Positioning and Securing the Tellabs 8830 Smart Router, page 17-68.

Adjusting the Mounting Brackets

The Tellabs 8830 smart router ships with mounting brackets already attached and in position for mounting in a 19-inch global seismic equipment EIA relay rack. If you need to install the chassis in a larger rack, you will need to order the applicable mounting kit.

Refer to Table 3.5, page 17-29, Tellabs 8830 Smart Router Mounting Kits, page 17-29, for a complete listing of the supported Tellabs 8830 smart router mounting kits. Refer to the figures in Equipment Rack Requirements, page 17-29, which illustrate three rack mounting types:

• Figure 3.2, page 17-30, flush-mount rack mounting

• Figure 3.4, page 17-31, mid-mount rack mounting

• Figure 3.6, page 17-32, seismic-mount rack mounting

Note: To obtain NEBS Zone 4 earthquake compliance, you must use the Tellabs 19-inch open frame seismic rack (Tellabs P/N 149.0239), or the Tellabs 23-inch open frame seismic rack (Tellabs P/N 149.0246). To perform a seismic-mounting of the Tellabs 8830 smart router this requires you to use either designated open frame seismic rack, which includes two mounting brackets per side.

76.8800FP90/17, Rev A, 3/13 Page 17-67


You can use one of the mounting brackets as a template to locate the proper holes on the rack. If the brackets are already attached, remove one and use it to mark the correct holes on both sides of the rack. Re-attach the bracket prior to installing the Tellabs 8830 smart router in the rack.

Positioning and Securing the Tellabs 8830 Smart Router

The Tellabs 8830 smart router must be installed through the front of the rack (Figure 5.1, page 17-69). Tellabs recommends using a three-person crew to lift and position the Tellabs 8830 smart router chassis in the designated rack. Use safe practices when positioning units in the rack by placing heavier units in the lowest positions to avoid any weight imbalance.

The following procedure describes how to position and secure a Tellabs 8830 smart router chassis that does not have any SCCs, ULCs, and PLMs installed.

1. With two people at opposite sides of the chassis, lift the chassis and insert it through the front of the rack. A third person should be in position to support the rear of the chassis during the lifting process.

2. Align the mounting brackets with the rack so that all screw holes are accessible and the chassis is level.

3. With the assistance of the third person, secure the chassis to the rack using the screws provided in the accessory kit.

Caution:

The Tellabs 8830 smart router must be mounted horizontally level in the rack to prevent a hazardous operating condition.

Vorsicht:

Der Tellabs 8830 smart router muss im Baugruppenträger horizontal ausgerichtet sein, um einen gefährlichen Betriebszustand zu vermeiden.

Page 17-68 76.8800FP90/17, Rev A, 3/13


Figure 5.1 Securing the Tellabs 8830 Smart Router Chassis

Connecting Ground and Power

This section describes how to configure ground and power for the AC and DC power sources for the Tellabs 8830 smart router:

• DC Power Module Overview, page 17-69

• AC Power Module Overview, page 17-71


Refer to Table 3.4, page 17-28, for all DC power feed installation supplies.

The DC power installation procedures in this section require the following tools:

• 10 mm nut driver

• Crimping tool for Burndy grounding lugs, 6 AWG

DC Power Module Overview

The DC power panel consists of two DC power blocks located on the Tellabs 8830 smart router rear panel. Each DC power block is capable of independently providing all of the DC power required by the chassis and all of its internal components for proper operation (refer to Figure 5.2, page 17-70).

The rear panel DC power is supplied by one power (PWR) block for primary (A) and one PWR block for secondary (B). Each PWR block consists of dual-lug pairs for the –48V inputs and battery return (RTN) connections.

These dual-lug pairs are associated with the dedicated –48V and RTN buses on the chassis mid-plane, and each PWR block has a dedicated On/Off switch.

Note: The Tellabs 8830 smart router has a dedicated inverter that extracts –48V from a mid-plane power bus and uses a converter to produce the operating voltages required by each installed card.

MGMT

Multi Service

Router

R

4

43

3

1

1

2

43

1 2

43

1 2

43

1 2

2

ESD

FAN 1

FAN 2

76.8800FP90/17, Rev A, 3/13 Page 17-69


Figure 5.2 Rear Panel DC Power Modules

Each Tellabs 8830 smart router DC power panel contains a set of power blocks (A and B) that accept input voltages between –40.0 and –60.0 VDC (–48V nominal).

Refer to Figure 5.3, page 17-70, for a close-up view of a DC power block. These power blocks provide power to the chassis in this way:

• Input block A and B powers the ULCs (4, 3, 2, and 1), the SCCs (1 and 2), the PLMs (1 through 16)

• Both input blocks (A and B) furnish power to the system fans and control panel

Note: The Tellabs 8830 smart router is designed so that all of the power requirements for proper operation can be supplied from a single DC power block. The second DC power block provides a 1:1 level of power redundancy.

Figure 5.3 DC Power Block A

DC Input A: –48V RTN

DC Input B: –48V

RTN

DC Input A On/Off switch

DC Input BOn/Off switch

Plasticcover Power lug

Flat washerLock washer

M6 hex nut

Non-removablesnap fasteners(part of cover assembly)

-A48V Bus A

RTN Bus A

-48V

A

RTN

Page 17-70 76.8800FP90/17, Rev A, 3/13


The set of DC power blocks offers some flexibility when installing and connecting DC power cabling by giving you the following options:

• Separate the cables to power block A and to power block B with the DC power cabling running independently along each side of the Tellabs 8830 smart router chassis

• Combine the two cables, with the DC power cabling running together along only one side of the Tellabs 8830 smart router chassis

Use 6 AWG wires with crimp-on lugs for all connections. For example, use Burndy YA6CL-2TC14 (Tellabs P/N 52.6121) or equivalent. Each DC input block filter assembly connection is rated at 32.5A maximum, with the following requirements:

• A dedicated, appropriately-rated DC power source for each connection.

• DC power cables must be terminated by dual-hole cable lugs (1/4-inch hole with 5/8-inch spacing) at the Tellabs 8830 smart router end. The lugs must fit over M6 terminal studs on.625-inch (15.88 mm) centers.

The lugs are provided as part of the DC Assembly Kit that accompanies each Tellabs 8830 smart router (refer to Inspecting the Accessory Box, page 17-25).

Note: Proper installation requires a 10 mm socket and nut driver for the M6 nuts on the DC terminal blocks, and a torque driver with a 22 lb-in maximum torque setting. Refer to DC Power Feed Installation Supplies, page 17-28, for additional tool specifications and descriptions.

AC Power Module Overview

AC power for the Tellabs 8830 smart router is provided by two removable AC power modules, each capable of delivering 2000 watts (refer to Figure 5.4, page 17-71).

Figure 5.4 Rear Panel AC Power Modules

The two AC power modules slide into the rear AC power panel of the Tellabs 8830 smart router chassis, and plug into the mid-plane. Because each AC power module is capable of providing a maximum of 2000 watts independently, a single module is sufficient to power the Tellabs 8830 smart router chassis.

AC Power Module A On/Off switch A AC Power Module BAC power C14 male receptacles

On/Off switch B

OFF OFF

AC OK DC OK ALM

TH20001848V 40A AC OK DC OK ALM

TH20001848V 40A

200-240 VAC ~ 50-60 Hz 10A

PS A PS B

REMOVE BOTH POWER CORDS TO SHUTDOWN.!

AC Power Module LEDs

76.8800FP90/17, Rev A, 3/13 Page 17-71


The two AC power modules support load sharing and 1:1 AC power redundancy protection. For example, in the event that one of the AC power modules fails, the other AC power module provides a redundant source of power, and operations continue uninterrupted. This design gives AC power modules hot-swap capability.

Situated between the two AC power modules are two standard IEC-320 AC C14 male receptacles. The AC power cords that are supplied with the Tellabs 8830 smart router are equipped with standard IEC-320 C13 female plugs on the system end of the cable, and NEMA L6-20P plugs on the power source end of the cable. Each AC power module includes a dedicated On/Off switch.

Each AC power module provides two sets of blades that plug into two connectors on the mid-plane:

• One set of blades provides power to the A bus

• One set of blades provides power to the B bus

These connections provide the dedicated –48V A and B and –48V RTN (return) A and B buses in the chassis

Note: Refer to the TMOS Maintenance Manual, 76.8800FP90/26, for the procedure describing replacing an AC power module.

Table 5.1, page 17-72, describes the LEDs on the front panel of the AC power modules. Figure 5.4, page 17-71, shows the location of these LEDs.

The AC power modules provide AC power to the Tellabs 8830 smart router chassis to support the following system components:

• Fan tray assemblies

• System panel

• ULCs

• SCCs

• PLMs

Table 5.1 AC Power Module LEDs

LED Description

ALM (alarm) LED When unlit, the ALM LED indicates that the AC power module is functioning normally.

When lit red, the ALM LED indicates that the AC input voltage has encountered a fault with either the AC input voltage, or the DC output voltage.

AC OK LED When lit green, the AC OK LED indicates that the AC power module is functioning normally.

When lit red (or if unlit), the AC OK LED indicates that the AC input voltage is not within proper limits.

DC OK LED When green, the DC OK LED indicates that the AC power module is functioning normally.

When red (or if unlit), the AC OK LED indicates that the DC output voltage is not within proper tolerances (–48 VDC).

Page 17-72 76.8800FP90/17, Rev A, 3/13


Grounding the Chassis and Connecting Power Cables

The following sections address chassis grounding and power cabling requirements for the Tellabs 8830 smart router.

• Grounding the Tellabs 8830 Smart Router Chassis, page 17-73

• Tri-Post Grounding Connector, page 17-74

• Guidelines for AC and DC Power and Ground Connections, page 17-74

• Performing Power Lines Isolation Test, page 17-75

• Connecting AC Power, page 17-77

• Connecting DC Power, page 17-78

Grounding the Tellabs 8830 Smart Router Chassis

To meet safety and EMI requirements and to ensure proper operation, the Tellabs 8830 smart router chassis must be adequately grounded before any power is connected. The rear of the Tellabs 8830 smart router chassis provides a tri-post grounding point (threaded 1/4-20 UNC studs) for use in connecting it to earth ground.

The tri-post grounding point design offers two grounding orientations, depending upon how the Tellabs 8830 smart router is mounted.

Note: Tellabs recommends using Burndy grounding lugs (for example, YA6CL-2TC14), which are supplied as part of the Tellabs 8830 smart router accessory kit.

To properly ground the Tellabs 8830 smart router, perform the following steps:

1. Use a 6 AWG copper grounding cable of a sufficient length to connect the Tellabs 8830 smart router ground lug to the nearest earth ground point.

Note: Grounding wire is not provided. Grounding options depend on specific customer or site requirements. Follow the requirements in this manual unless site requirements dictate otherwise. If necessary, consult the local electrical codes or the NEC, and observe all codes and requirements.

2. Crimp the cable to the chassis ground lug, using the hardware supplied with the chassis.

3. Verify that the grounding cable can handle 32.5 amps of current.

76.8800FP90/17, Rev A, 3/13 Page 17-73


Tri-Post Grounding Connector

The Tellabs 8830 smart router chassis must be adequately grounded using a Burndy (or equivalent) YA6CL-2TC14 tri-post 6 AWG grounding lug (Tellabs P/N 52.6121).

The tri-post grounding points allow you to route the ground wire in four directions depending upon how the Tellabs 8830 smart router is mounted. To complete a proper grounding, crimp one end of a 6 AWG wire to the lug and connect the other end of this wire to the nearest earth ground.

Guidelines for AC and DC Power and Ground Connections

Use the guidelines in this section to establish the power and ground connections to each Tellabs 8830 smart router AC or DC power module.

Note: Before you connect an AC or DC power source to the Tellabs 8830 smart router, make sure you observe the system grounding practices listed in Ground Requirements, page 17-74.

Ground Requirements All Tellabs 8830 smart router products are required to be hard-wired to an earth ground. The chassis earth ground point is a set of three grounding studs located on the rear panel of the chassis (refer to Figure 5.5, page 17-75). The earth ground wire size must be 6 AWG.

Note: Specific site or customer-specified requirements can affect the size and length of the grounding cable needed. Follow these requirement guidelines unless the site or customer-specified requirements dictate otherwise. If necessary, consult the local electrical codes or the NEC and observe all codes and requirements.

To properly ground the Tellabs 8830 smart router, perform the following steps:

1. Use a safety ground wire that is a minimum of 6 AWG UL-listed stranded wire. Attach the appropriate lugs attached to the wire ends connecting to the Tellabs 8830 smart router chassis.

The lugs are supplied in the AC Assembly Kit that accompanies each Tellabs 8830 smart router chassis (refer to Inspecting the Accessory Box, page 17-25).

2. Connect the ring lugs to the threaded studs and secure them in place using the lock nuts supplied with the Tellabs 8830 smart router chassis.

Page 17-74 76.8800FP90/17, Rev A, 3/13


Figure 5.5 Tellabs 8830 Smart Router Rear Panel Chassis Grounding Studs

Performing Power Lines Isolation Test

Perform the power lines isolation test to assure that no short exists between the power lines and ground on the -48V input terminal blocks at the rear of the chassis. Use a handheld ohmmeter to perform the resistance measurement.

RTN to -48V Isolation Check Perform the return (RTN) to -48V isolation check as follows:

1. Apply the red probe tip (+) to input A RTN metal strip and apply the black probe tip (-) to the corresponding -48V strip as shown in Figure 5.6, page 17-75. Wait for 5 seconds with a steady touch, and then read the resistance measurement. The resistance must be greater than 20 Kohms to pass the isolation check.

Figure 5.6 RTN to -48V Isolation Check

ULC 4

ULC 3

ULC 2

ULC 1

SCC 2

SCC 1

GroundingStuds

76.8800FP90/17, Rev A, 3/13 Page 17-75


2. Repeat step 1 for input B.

3. If any pair is less than 20 Kohms, report the failure to Tellabs. If all pairs are 20 Kohms or greater, proceed to RTN to Ground and -48V to Ground Isolation Check, page 17-76.

RTN to Ground and -48V to Ground Isolation Check

Perform the return (RTN) to ground and -48V to ground isolation check as follows:

1. Apply the red probe tip (+) to input A RTN metal strip and apply the black probe tip (-) to the corresponding chassis sheet metal ground as shown in Figure 5.7, page 17-76. Wait for 5 seconds with a steady touch, and then read the resistance measurement. It must be Over-Load (OL) to pass the isolation check.

Figure 5.7 RTN to Ground Isolation Check

2. Apply the red probe tip (+) to either input A -48V metal strip and apply the black probe tip (-) to the corresponding chassis sheet metal ground as shown in Figure 5.8, page 17-77. Wait for 5 seconds with a steady touch, and then read the resistance measurement. It must be Over-Load (OL) to pass the isolation check.

Page 17-76 76.8800FP90/17, Rev A, 3/13


Figure 5.8 -48V to Ground Isolation Check

3. Repeat steps 1 and 2 for input B.

If any power terminal does not have a resistance reading of OL, report the failure to Tellabs. If the resistance reading for each of the two terminals is OL, the power lines isolation test passed.

Connecting AC Power The AC model of the Tellabs 8830 smart router is supplied with two three-conductor AC power cables.

The AC power cable must be plugged into an approved three-contact electrical outlet. The AC power jack and mounting plug of the AC power cable complies with the International Electro-technical Commission (IEC) safety standards.

The Tellabs 8830 smart router AC version provides two AC power modules for AC power redundancy. The AC version is equipped with two standard IEC-320 AC C14 male receptacles on the rear panel (refer to Figure 5.4, page 17-71).

AC power modules must meet the requirements in Table 5.2, page 17-77.

Table 5.2 AC Power Requirements

Characteristic Description

Power arrangement Two redundant load-sharing power supplies: PS-A and PS-B

Maximum power 1450W

Maximum current 7.25A at 200 VAC

Input voltage range 200 VAC to 230 VAC

List 2 current (per input) 30.95A at -42 VDC

Power cords 16 AWG minimum, rated for 15A at 250 VAC UL-listed power cord (2 cables supplied with unit)

76.8800FP90/17, Rev A, 3/13 Page 17-77


Use the following guidelines to connect AC power on the rear panel of the Tellabs 8830 smart router:

1. Make sure that the AC power switches on the Tellabs 8830 smart router rear panel are set in the Off (O) position.

2. Attach the AC power cables to the Tellabs 8830 smart router AC receptacles.

3. Attach a safety ground wire to the threaded grounding studs on the rear panel chassis.

4. Attach the other end of the safety ground wire to the customer- supplied (site) earth ground.

Connecting DC Power To minimize shock hazard, the Tellabs 8830 smart router must be connected to an electrical ground. Be sure to follow the cautions and warnings in this section when you ground and connect DC power to the Tellabs 8830 smart router.

The DC-version of the Tellabs 8830 smart router provides two DC power blocks that offer DC power redundancy. The Tellabs 8830 smart router is designed to operate on a single DC power block, and each unit can independently supply sufficient power for the entire chassis and components.

Because the Tellabs 8830 smart router is installed in a redundant power configuration, both DC feeds must be connected and meet minimum requirements. Power circuit breakers and earth ground connections are required. The DC power blocks for the Tellabs 8830 smart router must meet the requirements in Table 5.3, page 17-78.

About List Currents In Table 5.2, page 17-77, and Table 5.3, page 17-78, List 2 is the worst-condition current drain. Use List 2 information to calculate cable size. List 2 current drain can differ according to customer requirements, since it is based on the power plant design at the customer site. In general, the following definitions apply to List currents:

• List 1 current drains - Average busy hour current of equipment at normal operating voltage. Used to size batteries and rectifiers.

• List 2 current drains - Maximum current drain of equipment under low voltage conditions. Used for sizing cabling and over current-protective devices.

Table 5.3 DC Power Requirements

Characteristic Description

Power arrangement Two redundant inputs: Input A and Input B

Maximum power 1300W

Maximum current 32.5A at –40 VDC

Input voltage range –40 VDC to –60.0 VDC (-48V nominal)

List 2 current (per input) 30.95A at -42 VDC

Page 17-78 76.8800FP90/17, Rev A, 3/13


1. Remove the plastic protective cover from the DC blocks.

2. Make sure that the DC power switches on the rear panel are in the off (O) position.

3. Attach wiring as appropriate for the primary or redundant power. Refer to Table 5.4, page 17-79.

4. Reinstall the protective cover.

Note 1: Do not apply power to the Tellabs 8830 smart router chassis at this time. Apply power only after you have completed installing all the internal components (ULCs, SCCs, and PLMs) and connected the chassis to external devices as described in Applying and Verifying Power, page 17-94.

Warning:

Observe proper polarity when making these connections. Do not reverse the –48V and ground connections on any block.

Warnung:

Achten Sie stets auf die korrekte Polarität, wenn Sie elektrische Verbindungen herstellen. Vergewissern Sie sich, daß an keinem der Stromversorgungen der -48-Volt-Spannungsanschluss mit dem Masseanschluss vertauscht ist.

Warning:

Use extreme caution during this procedure. Hazardous voltages may be present at the power distribution point.

Warnung:

Gehen Sie mit größter Sorgfalt bei den Arbeitsschritten vor.An der Netzverteilung können gefährliche Spannungen anliegen.

Table 5.4 Primary Redundant Terminal Wiring

For Primary Power For Redundant Power

Step 1. Attach the return wire to the RTN A terminal studs.

Attach the return wire to the RTN B terminal studs.

Step 2. Attach the –48V input wire to the –48V A terminal studs.

Attach the –48V input wire to the –48V B terminal studs.

76.8800FP90/17, Rev A, 3/13 Page 17-79


Note 2: Make sure that power and ground wiring conforms to all applicable codes and regulations as set forth in the NEC, as well as conforming to all local electrical codes. Verify power polarity without any internal components installed (including fan trays).

Loading the Chassis

This section explains how to load SCCs, ULCs, PLMs, and the required ULC-SCC-PLM blank panels into the Tellabs 8830 smart router chassis. This information appears under the following headings:

• Installing the SCCs, page 17-81

• Installing the ULCs, page 17-84

• Installing PLMs, page 17-86

• Installing Blank Panel Covers, page 17-90


• Installing PLM Blank Panel Covers, page 17-91

ESD Warning:

Tellabs 8800 smart router series PLMs can be damaged by static electricity that builds up on work surfaces and on your body. Static is produced by the everyday movement of your body, and is released as an electro-static discharge (ESD) when you touch an object.

Observe the following precautions whenever you are working with the Tellabs 8800 smart router series or any of its components.

• Always wear a grounded wrist strap to prevent ESD damage to the Tellabs 8800 smart router series system components.

• Be sure to attach a wrist strap to the ESD ground jack that is located on the chassis.


Eine elektrostatische Aufladung der Arbeitsoberfläche oder Ihres Körpers kann die PLMs (Physical Line Modules) des Tellabs 8800 smart router series beschädigen. Bereits normale Bewegungen können durch Reibungselektrizität zu einer Aufladung Ihres Körpers führen. Daraus kann eine elektrostatische Entladung resultieren, wenn Sie einen Gegenstand berühren.Achten Sie auf die Einhaltung der folgenden Vorsichtsmaßnahmen bei allen Arbeiten an dem Tellabs 8800 smart router series oder zugehörigen Komponenten.

• Tragen Sie stets ein Erdungsband um Ihr Handgelenk, um Beschädigungen an dem Tellabs 8800 smart router series und dessen Komponenten durch eine elektrostatische Entladung zu vermeiden.

• Stellen Sie sicher, daß das Erdungsband mit dem Erdungsanschluss am Chassis verbunden ist.

Page 17-80 76.8800FP90/17, Rev A, 3/13


Installing the SCCs

Up to two SCCs can be installed in the Tellabs 8830 smart router, in the chassis slots SCC 1 and SCC 2 (refer to Figure 5.9, page 17-81). SCCs are installed from the rear panel and plug into the mid-plane of the chassis.

SCC 1 is designated as the second slot from the chassis bottom and SCC 2 is designated as the second slot from the chassis top (when viewed from the rear).

Figure 5.9 SCC Slots in Tellabs 8830 Smart Router Rear Panel

Note: In the Tellabs 8830 smart router there is no requirement for any specific ULC-to-SCC slot dependencies to support routing relationships. Having SCCs installed in both SCC 1 and SCC 2 assures operational redundancy.

Caution:

SCCs are heavy and should be properly supported by both hands during insertion or removal from the chassis.

Vorsicht:

Da die SCC-Module (Switch Common Controls) ein beträchtliches Gewicht haben, sollten sie beim Einsetzen in das Chassis bzw. Entfernen aus dem Chassis mit beiden Händen gehalten werden.

ON ON

!

B-48 V


Al

RTN lRTN

ULC 4

SCC 2

ULC 3

ULC 2

SCC 1

ULC 1

SCC 2

SCC 1

76.8800FP90/17, Rev A, 3/13 Page 17-81


Installing the SCCs

To install SCCs into the Tellabs 8830 smart router chassis, perform the following steps:

Note: The ejector levers must be in the open, 45-degree position prior to attempting to slide the SCC into the intended slot (refer to Figure 5.10, page 17-83).

1. Open the ejector levers to their widest (open) position.

2. Hold the SCC with both hands and slide it into the intended slot, aligning the SCC edges with the card guides inside the slot.

3. Gently slide the SCC into the slot until the SCC meets the mid-plane (refer to Figure 5.10, page 17-83).

4. Slowly push the ejector levers in towards chassis to seat the SCC into the mid-plane (refer to Figure 5.11, page 17-83).

5. Secure the SCC in place by tightening the captive thumbscrews.

Caution:

Make sure that you properly align the SCC with its slot and support it using both hands during the process of inserting or removing it from the chassis. For details about proper component handling, refer to ESD Warning:, page 17-80.

Vorsicht:

Stellen Sie sicher, dass die SCC-Module beim Einsetzen in das bzw. Entfernen aus dem Chassis an dem entsprechenden Steckplatz ausgerichtet sind und mit beiden Händen gehalten werden. Weitere Informationen zum ordnungsgemäßen, elektrostatisch sicheren Umgang mit Komponenten finden Sie unter Warnung vor elektrostatischer Entladung:, page 17-66.

Page 17-82 76.8800FP90/17, Rev A, 3/13


Figure 5.10 Install an SCC

Note: You only need to apply minimal force on the ejector levers to secure the SCC in the Tellabs 8830 smart router.

Figure 5.11 Push in the SCC Ejector Lever

SCC status LEDs

Shutdown button

Serial connector

Captivethumbscrew

Ejector lever

76.8800FP90/17, Rev A, 3/13 Page 17-83


Installing the ULCs

Up to four ULCs can be installed in the Tellabs 8830 smart router in the rear panel chassis slots designated ULC 1, ULC 2, ULC 3, and ULC 4 (refer to Figure 5.12, page 17-84). ULCs are installed from the rear panel and plug into the mid-plane of the chassis.

Refer to Figure 5.12, page 17-84, and the silk-screen on the chassis for slot locations.

Figure 5.12 ULC Slots in Tellabs 8830 Smart Router Rear Panel

To become operational, ULCs must be administratively enabled using the TMOS command-line interface.

Caution:

ULCs are heavy and should be properly supported by both hands during insertion or removal from the chassis.

Vorsicht:

Da die ULC-Module (Universal Line Cards) ein beträchtliches Gewicht haben, sollten sie beim Einsetzen in das Chassis bzw. Entfernen aus dem Chassis mit beiden Händen gehalten werden.

ON ON

!

B-48 V


Al

RTN lRTN

ULC 4

SCC 2

ULC 3

ULC 2

SCC 1

ULC 1

ULC 4

ULC 2

ULC 1

ULC 3

Page 17-84 76.8800FP90/17, Rev A, 3/13


.

Installation Procedure To install ULCs into the Tellabs 8830 smart router chassis, perform the following steps:

Note: The ejector levers must be in the open, 45-degree angle prior to attempting to slide the ULC into the intended slot (refer to Figure 5.13, page 17-85).

1. Open the ejector levers to their fullest position.

2. Hold the ULC with both hands and slide it into the intended slot, aligning the ULC edges with the card guides inside the slot.

3. Gently slide the ULC into the chassis until the ULC meets the mid-plane (refer to Figure 5.13, page 17-85).

4. Slowly push the ejector levers in towards chassis to seat the ULC into the mid-plane (refer to Figure 5.14, page 17-86).

5. Secure the ULC in place by tightening the captive thumbscrews.

Figure 5.13 Install a ULC

Caution:

Make sure that you properly align the ULC with its slot and support it using both hands during the process of inserting or removing it from the chassis. For details about proper ESD handling, refer to ESD Warning:, page 17-66.

Vorsicht:

Stellen Sie sicher, dass die ULC-Module beim Einsetzen in das bzw. Entfernen aus dem Chassis an dem entsprechenden Steckplatz ausgerichtet sind und mit beiden Händen gehalten werden. Weitere Informationen zum ordnungsgemäßen, elektrostatisch sicheren Umgang mit Komponenten finden Sie unte Warnung vor elektrostatischer Entladung:, page 17-66.

LED status

Captivethumbscrew

76.8800FP90/17, Rev A, 3/13 Page 17-85


Note: You should need to apply minimal force on the ejector levers to secure the ULC in the Tellabs 8830 smart router.

Figure 5.14 Push in the ULC Ejector Lever

Installing PLMs

Two sizes of PLMs can be installed in the Tellabs 8830 smart router:

• Standard-size individual PLMs (common to all of the Tellabs 8800 smart router series)

• Larger size Tellabs 8830 smart router PLMs (designed specifically for the Tellabs 8830 smart router), which occupy the same amount of space as four standard-size PLMs

Standard-size PLMs, which arrive in separate packaging, can be installed into any vacant single slot in the front panel of the Tellabs 8830 smart router. For more information about PLM types supported for the Tellabs 8830 smart router, refer to the Tellabs 8800 Smart Router Series PLM Configuration Manual, 76.8800FP90/41.

Ejector

Page 17-86 76.8800FP90/17, Rev A, 3/13


The following PLM types were designed specifically for the Tellabs 8830 smart router mid-plane chassis. These larger size PLMs can be installed in any properly prepared slot in the front panel of the system (Figure 5.16, page 17-89).

• Tellabs 8830 smart router OC-192c/STM-64c and Tellabs 8830 smart router OC-192c/STM-64c XFP

• Tellabs 8830 smart router 10 Gigabit Ethernet and Tellabs 8830 smart router 10 Gigabit Ethernet XFP

Note: For information about the Tellabs 8830 smart router PLMs and the procedure for installing them, refer to Installing the Tellabs 8830 Smart Router PLMs, page 17-88.

To modify the front panel of the Tellabs 8830 smart router (configured for standard-size PLMs) to accommodate the larger size Tellabs 8830 smart router PLMs, you will need to:

1. Change the front panel from a four-slot configuration to a single-slot configuration that accommodates the Tellabs 8830 smart router PLMs

2. Remove the six screws that attach the four-slot faceplate to the front panel of the system chassis

3. Install the Tellabs 8830 smart router PLM following the procedure described in Installing the Tellabs 8830 Smart Router PLMs, page 17-88

Installing Standard-Size PLMs

To install standard-size PLMs, perform the following steps:

1. Align and gently slide the PLM into an available slot on the front panel, making sure the PLM ejectors are fully open.

2. When the ejector levers engage, gently close them (Figure 5.15, page 17-87) until you feel the PLM engage into its slot.

Figure 5.15 PLM Ejector Levers

76.8800FP90/17, Rev A, 3/13 Page 17-87


3. Tighten the thumbscrews at the left and right sides of the PLM to fully secure it in the chassis.

Installing the Tellabs 8830 Smart Router PLMs

The Tellabs 8830 smart router OC-192/STM-64c PLM and Tellabs 8830 smart router 10 Gigabit Ethernet PLM are designed specifically for the Tellabs 8830 smart router chassis (Figure 5.16, page 17-89).

These larger size PLMs occupy the same amount of front panel space as four standard PLMs.

The procedure to install the Tellabs 8830 smart router PLMs differs slightly from the procedure for installing or removing individual PLMs as described in Installing Standard-Size PLMs, page 17-87.

For more details, refer to the TMOS Maintenance Manual, 76.8800FP90/26.

Note: Before you can install Tellabs 8830 smart router PLMs, you need to change the front panel four-slot configuration to a larger single-slot configuration suitable for the Tellabs 8830 smart router PLMs. Remove the six screws that attach the four-slot faceplate to the front panel and remove the faceplate.

Caution:

The Tellabs 8830 smart router OC-192c/STM-64c PLMs are larger and heavier than standard PLMs. They must be properly supported using both hands when you are inserting or removing them from the chassis. For ESD handling, refer to ESD Warning:, page 17-66.

Vorsicht:

Die Tellabs 8830 smart router OC-192c/STM-64c PLMs (Physical Line Modules) sind größer und schwerer als Standard-PLMs. Sie sollten beim Einsetzen in das Chassis bzw. Entfernen aus dem Chassis mit beiden Händen gehalten werden. Weitere Informationen zum ordnungsgemäßen, elektrostatisch sicheren Umgang mit Komponenten finden Sie unter Warnung vor elektrostatischer Entladung:, page 17-66.

Page 17-88 76.8800FP90/17, Rev A, 3/13


Figure 5.16 Tellabs 8830 Smart Router OC-192/STM-64c PLM or Tellabs 8830 Smart Router 10 Gigabit Ethernet PLM

OC-192c/STM-64c PLM

Ejector levers

Captive thumbscrews

1 RX

OK

FA

IL

TX RX

TX2 3 4

GIG ENET (1000-BASE- SX)

1 RX

OK

FA

IL

TX RX

TX2 3 4


1 RX

OK

FA

IL

TX RX

TX2 3 4


1 RX

OK

FA

IL

TX RX

TX2 3 4


Multi Service

Router

ACOR

BITS IN A BITS IN B ALARMSMGMT

ACT

SB

CPU

SCC 1 SCC 2

SERIAL

PW

R A

PW

R B

CR

IT

MA

J

MIN

FAN

1

FAN

2

TEM

P

ULC

1

ULC

2

ULC

3

ULC

4

4

4

43

3

3

1

1

1

2

2

2

ESD

FAN 1

43

1 2

FAN 2

(two on each side of PLM)

76.8800FP90/17, Rev A, 3/13 Page 17-89


Refer to Figure 5.16, page 17-89, when performing the following steps:

1. Align and gently slide the Tellabs 8830 smart router PLM into an available slot on the front panel of the Tellabs 8830 smart router, making sure the PLM ejectors are fully open.

2. When the ejector levers start to engage, gently close the ejector levers until you feel the PLM engage into its slot.

3. Once the PLM is seated properly in the slot, tighten the four captive thumbscrews to secure the PLM.

For more information about the Tellabs 8830 smart router PLMs, refer to the following Tellabs documentation:

• Tellabs 8800 Smart Router Series PLM Configuration Manual, 76.8800FP90/41, for details about Tellabs 8830 smart router PLMs and their ports.

• TMOS Maintenance Manual, 76.8800FP90/26, for the layout of the Tellabs 8830 smart router PLM LEDs and their status.

Installing Blank Panel Covers

Install ULC, SCC, or PLM blank panels using the information under the following headings:

• Installing ULC/SCC Blank Panels, page 17-90

• Installing PLM Blank Panel Covers, page 17-91

Installing ULC/SCC Blank Panels

To ensure proper chassis cooling and to contain EMI, all unused ULC and SCC slots must be covered with a blank panel (Figure 5.17, page 17-90).

Figure 5.17 ULC/SCC Slot Blank Panel Cover (P/N 81.8830-RBP)

1. Align a blank panel with one of the blank ULC/SCC slots in the rear panel of the Tellabs 8830 smart router chassis.

2. Insert the blank panel to seat it in the empty slot.

3. Tighten the two captive thumbscrews on the left and right sides of the blank panel.

Note: You may order additional ULC/SCC blank panels from Tellabs (P/N 81.8830-RBP), and PLM blank panels (P/N 81.8800-PLM-SBP).

Captive thumbscrews

Page 17-90 76.8800FP90/17, Rev A, 3/13


Installing PLM Blank Panel Covers

To ensure proper chassis cooling and to contain EMI, all unused PLM slots must be covered with a blank PLM panel cover. Blank PLM panel covers are provided with the Tellabs 8830 smart router chassis (refer to Figure 5.18, page 17-91).

Figure 5.18 Blank PLM Panel Cover (P/N 81.8800-PLM-SBP)

1. Align a blank PLM panel cover with one of the blank PLM slots in the front panel of the Tellabs 8830 smart router chassis.

2. Insert the blank PLM panel cover to seat it in the slot.

3. Use a screwdriver to tighten the captive thumbscrews on the left and right sides of the blank panel cover to fully secure it.

Note: You may order additional PLM blank panels from Tellabs (P/N, 81.8800-SBP).

Connecting PLMs to the Optical Network

Note: For a complete listing of the optical cables required for supported PLMs, refer to the Tellabs 8800 Smart Router Series PLM Configuration Manual, 76.8800FP90/41. Refer to Release Documentation, page 17-16, for a complete listing of Tellabs documentation that supports this release.

1. Connect the SONET/SDH and Gigabit Ethernet PLMs to the external network, using appropriate cabling for each port type.

2. Attach the optical cables to the optical port of the PLM, and route the cables through the Tellabs 8830 smart router cable management guide.

3. Plug each optical cable into the appropriate port connector on the PLM (refer to Figure 5.19, page 17-92).

4. Feed each optical cable through the cable guides located at the right side of the Tellabs 8830 smart router chassis.

Captive thumbscrews

76.8800FP90/17, Rev A, 3/13 Page 17-91


Figure 5.19 Optical Cable Installation and Routing

Connecting T1/E1 BITS Clocks

You can also connect one or two T1/E1 BITS (building integrated timing supply) signals to the Tellabs 8830 smart router.

The Tellabs 8830 smart router supports both the T1 and E1 signal modes. For T1, the signal mode is a 1.544 Mbps B8ZS-coded stream with superframe (SF) or extended superframe (ESF). For E1, the signal mode is a 2.048 Mbps HDB3-coded stream with standard E1 framing.

The Tellabs 8830 smart router front panel provides two DB-15 female connectors for BITS interfacing. Using shielded, twisted-pair, T1/E1-grade cables, connect the incoming BITS signals to the BITS IN A and BITS IN B connectors.

Note: Tellabs recommends that all BITS IN signals are supplied from an external BITS generator.

Refer to External T1/E1 BITS Timing Connectors, page 17-107, for the BITS connector pinouts.

Connecting Alarm Outputs

The DB-25 ALARM female connector on the front panel of the Tellabs 8830 smart router allows you to connect to an external alarm system. Alarm relay contacts support the following alarm severities:

• Critical visual alarm

• Critical audible alarm

• Major visual alarm

• Major audible alarm

• Minor visual alarm

• Minor audible alarm

2

3

2

3

4

4

3

3

1

2

2

3

2

3

TX

RX

TX

RX TX

RX

TX

TX

TX

RX

RX

RX

1

2

3

4

5

6

TX

RX

TX

RX TX

RX

TX

TX

TX

RX

RX

RX

1

2

3

4

5

6

Page 17-92 76.8800FP90/17, Rev A, 3/13


For each type of alarm, connect the common leads and either the normally open (N.O.) or normally closed (N.C.) leads to the alarm annunciator or other external alarm system.

Whenever a Tellabs 8830 smart router declares an alarm, the system provides both visual and audible indications that act as alerts.

Each set of relay contacts is Form C (dry contacts). The normal state of each set of relay contacts is the no-alarm state. Therefore, be sure to connect the correct relay contacts (either normally open or normally closed) to the alarm system.

Refer to External Alarm Connector, page 17-106, for the DB-25 alarm connector signal pinouts.

Connecting a Local Console

The Tellabs 8830 smart router console ports provide access to the TMOS software and the command line interface CLI. Use a modular, null-modem (crossover) cable and DB-9 to RJ-45 connector adapters to connect the local console to a serial console port of the system.

For console connector pinouts, refer to Console Serial Connector, page 17-102. For adapter pin cross-connections, refer to RJ-45 to DB-9 Connector Adapters, page 17-103.

From the console, use HyperTerminal, TeraTerm Pro, or any equivalent terminal program to set the console communication (COM) port parameters.

Note: Ensure that the terminal server you use is NOT set to exchange information continuously. This setting can cause excess logging of messages, which, after an extended period of time, may result in an SCC switchover.

Caution:

For safety reasons, Tellabs recommends the use of shielded cable for all copper wire connections to and from the Tellabs 8800 smart router series chassis. The internal shield of the cable must be connected to ground at both ends of the cable. Tellabs intra-building port(s) is suitable for connection only to shielded intra-building cabling that is grounded at both ends.

Vorsicht:


76.8800FP90/17, Rev A, 3/13 Page 17-93


There are two console ports available to access TMOS and the CLI. At the rear of the chassis, you can connect to the serial port of the active SCC; this is called the Main console port. At the front of the chassis, you can connect to the serial port on the system panel; this is called the AUX console port. These ports have different default settings; only the AUX port is configurable.

Table 5.5, page 17-94 shows the settings for the Main console port on the active SCC.

Table 5.6, page 17-94 shows the settings for the AUX console port on the chassis system panel.

Applying and Verifying Power

Use the following procedure to apply power to the Tellabs 8830 smart router:

1. Turn on the power distribution source circuit breakers, or insert the associated fuses into the fuse/distribution panel to apply power.

2. Verify that all –48V power and RTN connections are correctly established: make sure that polarity is not reversed on any pair of connections on any of the DC power blocks.

3. Verify that power is applied by checking the PWR LEDs on the front panel (refer to Figure 4.4, page 17-48). For full power redundancy, both LEDs (PWR A and PWR B) should light green.

Table 5.5 COM Port Parameters for Main Console Port on Active SCC

Item Main Port Settings

Bits per second (bps) 9600

Data bits 8

Parity None

Stop bits 1

Flow control Hardware

Table 5.6 COM Port Parameters for AUX Console Port on Chassis System Panel

Item AUX Port Settings

Bits per second (bps) 115,200 (default)

Data bits 8

Parity None

Stop bits 1

Flow control Hardware

Page 17-94 76.8800FP90/17, Rev A, 3/13


Booting the System

When the system presents the following prompt on the local console:

Attempting auto boot, press <ESC> to abort or <SP> to start.

Hit the space bar to boot the system. The console screen now displays boot script from the Tellabs 8830 smart router. The console display should confirm that the boot process completes three stages:

• Stage1: Loads system boot parameters.

• Stage 2: Loads core services.

• Stage 3: Presents the TMOS login screen.

Tellabs does not recommend making modifications to the boot process. However, if modifications are required at either Stage 1 or Stage 2, refer to the guidelines in Appendix B.

Logging In Using the Console Interface

When you connect to the Tellabs 8830 smart router and establish a TMOS management session, the CLI welcome banner is displayed (refer to Figure 5.20, page 17-95). During the initial session, you will be asked to change the default passwords (refer to Changing the Default Password, page 17-96).

You will use the CLI to complete the initial configuration, and perform day-to-day configuration, maintenance, and monitoring tasks.

Figure 5.20 TMOS Login Welcome Banner and Login Prompt

• For more information about how to use the CLI for site practices, refer to the TMOS User Manual, 76.8800FP90/4.

• For more information about CLI configuration parameters, refer to the TMOS Command Reference Manual, 76.8800FP90/5.

• For more information about viewing system parameters and statistics, refer to the TMOS Operations Reference Manual, 76.8800FP90/6.

Note: Refer to Release Documentation, page 17-16, for a complete listing of Tellabs documentation that supports this release and instructions on how to access all Tellabs 8800 smart router series documents.

---------------------------------------------------------| For security reasons, please log in as root to change || all default passwords. SNMP access will not be || allowed until the changes have been made. |---------------------------------------------------------

* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Welcome to Tellabs Multi-service OS Command Line Interface * * * * Tellabs, Inc. * * Santa Clara, CA 95050 * * www.tellabs.com * * * * North America: 1 (800) 443 5555 International: (707) 792 3501 * * * * Copyright(c) 2012 Tellabs. All rights reserved. * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *

76.8800FP90/17, Rev A, 3/13 Page 17-95


Log Off the Console

To log off the at the console, type the logout command at the CLI prompt:

8830# logout

Changing the Default Password

When power is first applied to the Tellabs 8830 smart router, default logins are available at the CLI for two user types—root and admin:

• The root user login is root, and the default password is Tellabs8800#

Root users are considered super users, have read/write access, and can perform all CLI commands.

• The admin user login is admin, and the default password is Tellabs8800#

Admin users have the same permissions as root users, except they cannot disconnect sessions or change attributes other than their own passwords.

You must change the default passwords to gain access to SNMP.

1. Log in using the default login name:

Login: root

2. Type the default password:

Password: Tellabs8800#

The Tellabs 8830 smart router system requires that you change the default passwords, as indicated by the login screen.

The system prompts you to change the passwords:

|-----------------------------------------------||CHANGE ALL DEFAULT PASSWORDS WITHIN 5 MINUTES, | |OTHERWISE YOUR SESSION WILL BE TERMINATED | |-----------------------------------------------|

3. Set the get (read-only) and the set (read-write) passwords for root.

Change password for: rootRead-only-Password: root.8800Confirm-read-only-Password: root.8800Read-write-Password: root.8800Confirm-read-write-Password: root.8800

4. Set the get (read-only) and the set (read-write) passwords for admin.

Change password for: adminRead-only-Password: admin.8800Confirm-read-only-Password: admin.8800Read-write-Password: admin.8800Confirm-read-write-Password: admin.88008830#

The initial login banner text reminds you that the Tellabs 8830 smart router does not have SNMP access until these passwords have been customized.

Page 17-96 76.8800FP90/17, Rev A, 3/13


Note: For more details on login and boot parameters, refer to Setting Boot Parameters, page 17-109, or Viewing and Modifying Boot Parameters, page 17-109.

Connecting the Management Ethernet Interface

The universal chassis kit that accompanies the Tellabs 8830 smart router contains a 10-ft. Ethernet shielded twisted-pair (STP) RJ-45 cable for connecting the Tellabs 8830 smart router to your management IP network. For details, refer to Inspecting the Accessory Box, page 17-25.

Use the cable provided in the accessory kit to connect the Tellabs 8830 smart router management Ethernet interface to the network. The management Ethernet interface is located on the front panel of the chassis (refer to Figure 4.4, page 17-48). If the cable provided is too short, use an STP category 5 cable (maximum length 100 feet).

Connecting to the IP Management Network

To perform this task, you will need to obtain your network parameter information from your network administrator or site plan. You must provide the IP address and subnet mask to manage the unit from an IP network:

To assign network parameters for the Tellabs 8830 smart router, use the following steps:

1. Log in to the console interface and launch the CLI.

2. Assign the IP address and network subnet mask by entering the enable config system mgmt-ip ip-address command, similar to this example:

8830# enable config system mgmt-ip ip-address 10.20.0.13/24

Adding a Static Route on a Tellabs 8830 Smart Router

If you are trying to reach the management Ethernet interface IP address from a remote management system that belongs to a network that is not directly connected to the smart router, you must add a static IP address route to that system using the enable config protocol ip route command.

For instance, if the remote network management system is on the 172.16.22.0/24 network and the smart router is on the 172.16.10.0/24 network, you must add the static route to the remote system as follows:

8830# enable config protocol ip route 172.16.22.0/24 172.16.10.1

where 172.16.10.1 is the default gateway address as defined by the enable config system mgmt-ip default-gateway command.

76.8800FP90/17, Rev A, 3/13 Page 17-97


U S E R N O T E S


Page 17-98 76.8800FP90/17, Rev A, 3/13

System Installation Manual Appendix A. Tellabs 8830 Smart Router Specifications

Appendix A. Tellabs 8830 Smart Router Specifications

This appendix describes the physical, electrical, and environmental specifications for the Tellabs 8830 smart router, under the following headings:

• Physical Specifications, page 17-99

• System Management and Alarm Specifications, page 17-100

• Environmental Requirements, page 17-100

• Safety and Standards Compliance Specifications, page 17-101

• Connector and Adapter Pinouts, page 17-102

• Port Densities, page 17-107

Physical Specifications

Table A.1, page 17-99, lists the physical specifications for the Tellabs 8830 smart router system.

Table A.1 Physical Specifications

Characteristic Detail

Height 14.0 inches (35.6 cm)

Width 17.125 inches (43.5 cm)

Depth 23.50 inch (59.7 cm)

Weight (fully-loaded chassis)1

1. A fully loaded Tellabs 8830 smart router chassis includes the fan tray assemblies, two power supply modules of choice, the system panel, and a complete set of ULCs, SCCs, and PLMs.

• AC-powered chassis: 140 lb (63.6 Kg)

• DC-powered chassis: 136 lb (61.8 Kg)

Weight (unloaded chassis)2

2. An unloaded Tellabs 8830 smart router chassis only includes the fan tray assemblies, two power supply modules of choice, and the system panel.

• AC-powered chassis: 84 lb (38.2 Kg)

• DC-powered chassis: 80 lb (36.4 Kg)

Shipping Weight 78 lb (35.5 Kg)

Mounting 19-inch or 23-inch relay rack

76.8800FP90/17, Rev A, 3/13 Page 17-99

Appendix A. Tellabs 8830 Smart Router Specifications System Installation Manual

System Management and Alarm Specifications

The Tellabs 8830 smart router system contains the following serial and Ethernet ports, alarm connectors, alarm switches, and LEDs:

• Two RS-232 (DB-9 connector) serial ports for remote and console connections

• 10/100 Mbps Ethernet (RJ-45) port for out-of-band management

• Premises alarm (DB-25) connector

• Alarm Cut-Off (ACO) switch

• LEDs for power (PWR A and PWR B)

• LEDs for temperature (TEMP)

• LEDs for fan (FAN 1 and FAN 2)

• LEDs for system status

- ULC 1, ULC 2, ULC 3, and ULC 4

- SCC 1 and SCC 2 (ACT, SB, and CPU)

• LEDs for alarms (CRT, MAJ, and MIN)

Environmental Requirements

Table A.2, page 17-100, lists the environmental requirements for the Tellabs 8830 smart router system.

The Tellabs 8830 smart router must be installed in a restricted access location, as defined in U.S. Articles 10-116, 10-117, and 10-118 of the National Electrical Code ANSI/NFPA 70, and as advised by the labeling on the Tellabs 8830 smart router (refer to Tellabs 8830 Smart Router Rear Connector Panel, page 17-56).

Table A.2 Environmental Requirements


Operating temperature(up to 1800 meters altitude)

5C (41F) to 40C (104F)

Note: The Tellabs 8830 smart router is capable of short-term operation between –5C and 55C temperature. Short-term operation means a period not to exceed 96 consecutive hours and not more than 15 days in a year under these conditions.

Page 17-100 76.8800FP90/17, Rev A, 3/13


Safety and Standards Compliance Specifications

Table A.3, page 17-101, lists the general safety- and standards-compliance specifications for the Tellabs 8830 smart router system.

Operating relative humidity 5% to 85% non-condensing

Note: The Tellabs 8830 smart router is capable of short-term operation between 5% and 90% humidity, and not to exceed 0.024 Kilogram (Kg) of water/Kg of dry air. Short-term operation means a period not to exceed 96 consecutive hours and not more than 15 days in a year under these conditions.

Storage and transit temperature –40C to +70C (–40F to 158F)

Storage and transit humidity 95% relative humidity (RH) at 40C

Altitude Up to 4000 meters (13,123 feet)

Seismic/Earthquake NEBS (Network Equipment Building Systems) Zone 4-compliant

Thermal output 4433 BTU/hr (based on 1300 Watts)

Operating noise emission Below 78 dB (declared A-weighted sound power level), measured per NEBS GR-63-CORE issue 3.

Table A.2 Environmental Requirements (Continued)


Table A.3 Safety and Standards Compliance Specifications


Safety EN60825-1/2AS/NZS 3260UL 60950EN60950CSA C22.2 No 950

EMC FCC Part 15 Class AETSI 300 386 Class A (Europe)VCCI Class A (Japan)ACA Class (Australia/New Zealand)BSMI Taiwan Class A

NEBS-Level 3 GR-63-CORE: NEBS, Physical ProtectionGR-1089-CORE: NEBS, EMC, and Electrical SafetySR-3580 NEBS Criteria Levels

Immunity ETSI 300 386 (2003)NEBS GR-1059 Issue 3 (2002)

76.8800FP90/17, Rev A, 3/13 Page 17-101


Connector and Adapter Pinouts

This section details about the following connectors and adapters:

• Console Serial Connector, page 17-102

• RJ-45 to DB-9 Connector Adapters, page 17-103

• Management Ethernet Interface, page 17-105

• External Alarm Connector, page 17-106

• External T1/E1 BITS Timing Connectors, page 17-107

• Port Densities, page 17-107

Console Serial Connector

Pinouts for the serial connector on the switch and control card (SCC) are shown in Table A.4, page 17-102. This connector provides connections to a local TMOS CLI terminal.

Caution:

For safety reasons, Tellabs recommends the use of shielded cable for all copper wire connections to and from the Tellabs 8800 smart router series chassis. The internal shield of the cable must be connected to ground at both ends of the cable. Tellabs intra-building port(s) is suitable for connection only to shielded intra-building cabling that is grounded at both ends.

Vorsicht:


Table A.4 Serial Connector Pinouts

Pin Signal

1 DCD (in)

2 RxD (in)

3 TxD (out)

4 DTR (out)

5 GND

6 DSR (in)

Page 17-102 76.8800FP90/17, Rev A, 3/13


RJ-45 to DB-9 Connector Adapters

Table A.5, page 17-104, lists the pin-to-pin cross-connections of the two RJ-45 female to DB-9 female connector adapters furnished with the Tellabs 8830 smart router.

Use these adapters when connecting a local console to the serial connector on the system front panel or when connecting to a serial connector on a SCC.

7 RTS (out)

8 CTS (in)

9 RI (in)

Table A.4 Serial Connector Pinouts (Continued)

Pin Signal

76.8800FP90/17, Rev A, 3/13 Page 17-103


RJ-21 Connector Information

Table A.6, page 17-104, lists RJ-21 pinout and connector information for connecting 10/100 Fast Ethernet PLMs to out-of-band management interfaces. The receive and transmit signals are polarized. A single pin from each signal pair carries the positive signal, the other pin carries the negative.

Table A.5 RJ-45 Female-to-DB-9 Female Adapter Pin Cross-Connections

From DB-9 Pin

To RJ-45 Pin

1 (unused) ----

2 6

3 3

4 2

5 4 and 5

6 7

7 1

8 8

9 (unused) ----

Table A.6 RJ-21 Connector Pinout Information

Port Number

Connector Pin Number

Signal

Port Number

Connector Pin Number Signal

1 126

Rx(-)Tx(+)

13 1338

Rx(-)Tx(+)

2 227

Rx(-)Tx(+)

14 1439

Rx(-)Tx(+)

3 328

Rx(-)Tx(+)

15 1540

Rx(-)Tx(+)

4 429

Rx(-)Tx(+)

16 1641

Rx(-)Tx(+)

5 530

Rx(-)Tx(+)

17 1742

Rx(-)Tx(+)

6 631

Rx(-)Tx(+)

18 1843

Rx(-)Tx(+)

7 732

Rx(-)Tx(+)

19 1944

Rx(-)Tx(+)

8 833

Rx(-)Tx(+)

20 2045

Rx(-)Tx(+)

9 934

Rx(-)Tx(+)

21 2146

Rx(-)Tx(+)

Page 17-104 76.8800FP90/17, Rev A, 3/13


Management Ethernet Interface

Pinouts for the management Ethernet interface (MGMT) RJ-45 10/100 Mbps connector on the rear panel are shown in Table A.7, page 17-105.

Note: N/C indicates a pin that is not connected.

10 1035

Rx(-)Tx(+)

22 2247

Rx(-)Tx(+)

11 1136

Rx(-)Tx(+)

23 2348

Rx(-)Tx(+)

12 1237

Rx(-)Tx(+)

24 2449

Rx(-)Tx(+)

25,50,51,52 Ground

Table A.6 RJ-21 Connector Pinout Information (Continued)

Port Number

Connector Pin Number

Signal

Port Number

Connector Pin Number Signal

Table A.7 Management Connector Pinouts

Pin Signal

1 TxD + (out)

2 TxD – (out)

3 RxD + (in)

4 N/C

5 N/C

6 RxD – (in)

7 N/C

8 N/C

76.8800FP90/17, Rev A, 3/13 Page 17-105


External Alarm Connector

The DB-25 connector supports three visual alarms, three audible alarms, and an external ACO input. Pinouts for the external alarm interface are shown in Table A.8, page 17-106.

Note: N.C. indicates an alarm lead that is normally closed. N.O. indicates an alarm lead that is normally open. N/C indicates a pin that is not connected.

Table A.8 External Alarm Pinouts

Pin Number Description

1 ACrit N.O.

2 ACrit Com

3 AMaj N.O.

4 AMin N.O.

5 AMin Com

6 VCrit N.O.

7 VMaj N.O.

8 VMaj Com

9 VMin N.O

10 N/C

11 N/C

12 N/C

13 Ext_ACO

14 ACrit N.C.

15 AMaj N.C.

16 AMaj Com

17 AMin N.C.

18 VCrit N.C.

19 VCrit Com

20 VMaj N.C.

21 VMin N.C.

22 VMin Com

23 N/C

24 N/C

25 Ext_ACO_R

Page 17-106 76.8800FP90/17, Rev A, 3/13


External T1/E1 BITS Timing Connectors

Pinouts for the two DB-15 external timing connectors are shown in Table A.9, page 17-107. These connectors (BITS IN A and B) are for the two incoming BITS clock signals.

Note: T1/E1 BITS ports are intended to be used for local connections only. These ports should not be directly connected to the telecommunications network outside the building where the Tellabs 8830 smart router is installed.

Port Densities

Table A.10, page 17-107, lists the port densities for the supported PLMs for use in a Tellabs 8830 smart router.

Table A.9 External Timing Connector Pinouts

Pin Number Timing IN

1 N/C

2 N/C

3 RX Tip

4 RX Pair Shield

5 N/C

6 N/C

7 N/C

8 N/C

9 N/C

10 N/C

11 RX Ring

12 N/C

13 N/C

14 N/C

15 N/C

Table A.10 PLM Port Densities

ModuleInterfaces

Ports Per PLM/ULC

Ports Per Tellabs 8830 Smart Router

Ports Per 7-ft Rack (5 systems)

OC-3/STM-1 (4-port) 4/16 64 320

OC-3c/STM-1c (4-port) 4/16 64 320

OC-3c/STM-1c 4-Port ATM PWE3 PLM 4/16 64 320

76.8800FP90/17, Rev A, 3/13 Page 17-107


OC-3/STM-1 (2-port) 2/8 32 160

OC-3/STM-1 ATM IMA (2-port) 2/8 32 160

OC-3/STM-1 CES1 (2-port) 2/8 32 160

OC-3/STM-1 MLPPP MS (2-port) 2/8 32 160

OC-12/STM-4 (4-port) 4/16 64 320

OC-12c/STM-4c (4-port) 4/16 64 320

OC-48/STM-16 (1-port) 1/4 16 80

OC-48c/STM-16c (1-port) 1/4 16 80

OC-48/STM-16 GFP2 (1-port) 1/4 16 80

Gigabit Ethernet (4-port) 4/16 64 320

Gigabit Ethernet3 (4-port without optics) --- --- ---

8830 10 Gigabit Ethernet (1-port) 1/1 4 20

8830 10 Gigabit Ethernet XFP (1-port) 1/1 4 20

8830 OC-192c/STM-64c (1-port) 1/1 4 20

8830 OC-192c/STM-64c XFP (1-port) 1/1 4 20

Fast Ethernet (24-port) 24/96 384 1920

Fast Ethernet Enhanced (24-port) 24/96 384 1920

DS3/E3 Concatenated (6-port) 6/24 96 480

DS3/E3 ATM Concatenated (6-port) 6/24 96 480

DS3/E3 Channelized (6-port) 6/24 96 480

1. PLM has two port modes; two OC-3/STM-1 unbridged ports or one OC-3/STM-1 CES bridged port (total reflects unbridged ports).2. PLM has one OC-48 port and one bridged APS/MSP port supporting SONET 1+1 and 1:1 APS modes (total reflects OC-48 ports).3. PLM ships without an optics package, which allows customers to select optics package that suits their specific needs.

Note: For more information on individual PLMs and their specific features, refer to the Tellabs 8800 Smart Router Series PLM Configuration Manual, 76.8800FP90/41.

Table A.10 PLM Port Densities (Continued)

ModuleInterfaces

Ports Per PLM/ULC

Ports Per Tellabs 8830 Smart Router

Ports Per 7-ft Rack (5 systems)

Page 17-108 76.8800FP90/17, Rev A, 3/13

System Installation Manual Appendix B. Setting Boot Parameters

Appendix B. Setting Boot Parameters

The TMOS software is pre-installed and ready for system configuration after power is applied to the Tellabs 8830 smart router. During the system boot process, verify that the hardware LEDs are reporting proper status.

The client IP address, mask, and gateway address must exactly match those that are configured for the IP management port. Refer to Connecting to the IP Management Network, page 17-97.

This appendix provides the following type of information:

• A condensed boot sequence example, in which the validation and loading progress of software components and modules have been omitted (to avoid showing repetitive information). Only the final confirmation of the validation and loading progress is shown.

• A procedure for performing a manual boot configuration, which should only be performed if your system does not boot properly, or if the installed software is corrupt or missing. For additional assistance, refer to Contacting Technical Support, page 17-15.

• Examples of commands executable at the command prompt (M>) for viewing current boot settings, modifying settings, and restarting the boot sequence.

Viewing and Modifying Boot Parameters

During the initial boot sequence, the console screen displays the boot script from the Tellabs 8830 smart router. Use the following steps to view and modify the boot parameters:

1. Press the ESC key to interrupt the boot script and display the M> prompt.

Tellabs Multi-service OS First Stage Boot LoaderVersion 1.2.5Copyright (c) 2012 Tellabs.All rights reserved.

Running Power On Self Test...Memory Controller Test: PASSMain Memory Test: PASSL1 Cache Test: PASSL2 Cache Test: PASSStarting PCI InitializationPCI Bridge Test: PASSPCI Initialization CompleteStarting Board InitializationDisk Test: PASSEthernet Device Test: PASSBoard Initialization Complete

IP address: 10.8.4.63, MAC address: 00:02:A7:00:00:24Found 1024 MB of memory

M>

Beginning of boot script

ESC key interrupt

Command prompt

76.8800FP90/17, Rev A, 3/13 Page 17-109

Appendix B. Setting Boot Parameters System Installation Manual

2. At the M> prompt, use the ? or help command to show available commands.

3. Use the dc command to show current boot parameters, then press the Enter key to progress through each field in this display.

To modify current boot settings, refer to step 4, page 17-110. Enter a . (period), and press the Enter key to leave the DC configuration mode.

4. Use the cf command to modify boot parameters if necessary.

To enter the change, type the new setting alongside the current setting, as shown in the Client IP address field in the following example.

M>cfClient IP address ............................ : [10.8.4.63] 10.8.4.64

WARNING: These settings should ONLY be changed if there is no currently active switch card and this card will become the active. Otherwise the settings will be overwritten by the active switch card's settings. Would you like to proceed and change the IP address to 10.8.4.64? [y/n]nNetwork IP mask .............................. : [255.255.0.0]Gateway IP address ........................... : [10.8.0.1]TFTP server IP address ....................... : [10.6.25.29]Boot directory ............................... : [./]Boot file when using TFTP ....................... : [viva_strip.elf]Shelf number ................................. : [0]Enable Ethernet auto-negotiation ............. : [Yes]Ethernet port rate (10/100 Mbps) Only used if auto-negotiation is disabled .. : [100]Ethernet duplex (half/full) Only used if auto-negotiation is disabled .. : [Full]Client IP address ............................ : [10.8.4.63]Network IP mask .............................. : [255.255.0.0]Gateway IP address ........................... : [10.8.0.1]TFTP server IP address ....................... : [10.6.25.29]Boot directory ................................... : [./] .

M>dcClient IP address ............................ : 10.8.4.63 Network IP mask .............................. : 255.255.0.0Gateway IP address ........................... : 10.8.0.1TFTP server IP address ....................... : 10.6.25.29Boot directory ............................... : ./Boot file when using TFTP .................... : viva_strip.elfShelf number ................................. : 0Enable Ethernet auto-negotiation ............. : YesEthernet port rate (10/100 Mbps) Only used if auto-negotiation is disabled .. : 100Ethernet duplex (half/full) Only used if auto-negotiation is disabled .. : FullM>

Node address

Boot directory location at the TFTP server.

Do not change

Gateway used by the management Ethernet interface for connection to an external management device.

Autonegotiation mode setting, as either on (enabled) or off (disabled)

Ethernet port rate setting in Mbps, as either 10 or 100.

Ethernet duplex mode setting, as either full or half.

Page 17-110 76.8800FP90/17, Rev A, 3/13


5. Use the boot command to restart the normal boot sequence, and wait for the CLI banner to display.

M>boot

Tellabs Multi-service OS First Stage Boot LoaderVersion 1.2.5Copyright (c) 2012 Tellabs.All rights reserved.

Running Power On Self Test...Memory Controller Test: PASSMain Memory Test: PASSL1 Cache Test: PASSL2 Cache Test: PASSStarting PCI InitializationPCI Bridge Test: PASSPCI Initialization CompleteStarting Board InitializationDisk Test: PASSEthernet Device Test: PASSBoard Initialization Complete

IP address: 10.8.4.63, MAC address: 00:02:A7:00:00:24

Found 1024 MB of memoryAttempting to boot from Flash disk...Loading image from partition 2Verifying image checksum...Loading image...ELF file is a PowerPC executableModule entry point is at 00200000Section 0, Address 00200000, Size 1337312,1337312Section 1, Address 003467E0, Size 8,8Section 2, Address 003467E8, Size 24,24Section 3, Address 00346800, Size 115784,115784Section 4, Address 00370000, Size 51700,51700Section 5, Address 0037CA00, Size 3120265,0Section 6, Address 00676690, Size 8536,0Section 7, Address 006787E8, Size 4000000,0Section 8, Address 00A490E8, Size 4096,0Section 9, Address 00A4A0E8, Size 2048,0Section 10, Address 00A4A8E8, Size 808,808

Module entry point is at 00200000Executing at 00200000

Second Stage Boot Loader Version 1.3.5

Mounting disks... Starting core services...

Press ESC to abort auto-boot, Space to begin immediately... Seconds until auto-boot: 3... 2... 1...

Validating third stage monolith ... (valid)

Loading monolith ........................................ Loaded 3844608 bytes. Launching (0x01280000) ...

Tellabs Multi-service OS System Software Copyright (c) 2012 Tellabs.All rights reserved

Mounting disks ... Disk operations completed. Starting boot services ... Boot services started. Initializing multiboard operations ... Multiboard operations completed. Enabling shelf services ... Shelf services enabled. Validating software version .. Pass through for switch card.

76.8800FP90/17, Rev A, 3/13 Page 17-111


Logging services enabled. Checking Metafile ... Metafile valid.

Active Partition: Software Version: 9.0.0.0.199 Software Creation: Wed 11/21/2012 5:49p Software Path: d:\p90_builds\software9.0 Host System: BUILDSYS1

Standby Partition: Software Version: 9.0.0.0.199 Software Creation: Wed 11/21/2012 6:06p Software Path: d:\p90_builds\software\9.0 Host System: BUILDSYS1

Platform: Switch and Control Card Processor: Management Processor IP Address: 10.8.4.63 Location: Shelf 0, sw1 Disk: 20 GB (/sw1) Local Time Wed Nov 21 12:45:13 2012

Core components loaded. All components validated. Initialization complete. Active software version accepted. All modules loaded. All modules running.

+----------------------------------------------------+| Waiting for system resources ... || You may force a login prompt by typing <ESC>111. || Some system services may not be immediately || available after forcing the login prompt. |+----------------------------------------------------+

..............................

--------------------------------------------------------|| For security reasons, please log in as root to change || all default passwords. SNMP access will not be || allowed until the changes have been made. |--------------------------------------------------------|

login: rootPassword: Tellabs8800#|-----------------------------------|| CHANGE ALL DEFAULT PASSWORDS || WITHIN 5 MINUTES; OTHERWISE || YOUR SESSION WILL BE TERMINATED ||-----------------------------------|

* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Welcome to Tellabs Multi-service OS Command Line Interface * * * * Tellabs, Inc. * * Santa Clara, CA 95050 * * www.tellabs.com * * * * North America: 1 (800) 443 5555 International: (707) 792 3501 * * * * Copyright(c) 2012 Tellabs. All rights reserved. * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *

Page 17-112 76.8800FP90/17, Rev A, 3/13


Change password for: rootRead-only-Password: root.8800Confirm-read-only-Password: root.8800Read-write-Password: root.8800Confirm-read-write-Password: root.8800

Change password for: adminRead-only-Password: admin.8800Confirm-read-only-Password: admin.8800Read-write-Password: admin.8800Confirm-read-write-Password: admin.8800

76.8800FP90/17, Rev A, 3/13 Page 17-113


U S E R N O T E S


Page 17-114 76.8800FP90/17, Rev A, 3/13

System Installation Manual Appendix C. Fiber Optic Cleaning

Appendix C. Fiber Optic Cleaning

This section provides information and procedures for cleaning and handling all fiber optic adapters, connectors, and cables for the Tellabs 8800 smart router series.

Information provided in this section includes:

• Fiber Optic Safety, page 17-116

- Laser, page 17-116

- Safety Precautions, page 17-116

- Optical Fiber Handling, page 17-117

• Fiber Optic Cleaning Requirements, page 17-118

- Tools, page 17-123

- Materials, page 17-123

Fiber optic cleaning procedures provided in this section include:

• Fiber Optic Cleaning Procedures, page 17-124

• Cleaning SC Connectors, page 17-124

• Cleaning Duplex LC Connector, page 17-125

• Cleaning SC Adapters, page 17-126

• Cleaning LC or SC Module Adapters, page 17-126

Connector cleaning procedures provided in this section include:

• Cleaning Connectors, page 17-127

• Materials and Tools, page 17-127

• Cleaning an Unmated Fiber Connector, page 17-127

• Cleaning an Unmated Bulkhead Connector, page 17-129

• Cleaning a Mated Connector, page 17-130

Note: Fiber optic cleaning procedures should be performed only when a problem is suspected, when new cables are installed, or when existing connections are removed or replaced. A customer may also opt to have a schedule defining frequencies for specific cleaning requirements.

76.8800FP90/17, Rev A, 3/13 Page 17-115

Appendix C. Fiber Optic Cleaning System Installation Manual

Fiber Optic Safety

Read the following information about fiber optic safety before installing and operating the Tellabs 8800 smart router series:

• Laser, page 17-116

• Safety Precautions, page 17-116

• Optical Fiber Handling, page 17-117

Laser

The Tellabs 8800 smart router series and associated optical test sets use semiconductor laser sources that emit light energy into fiber or lightguide cables. The lasers emit lightwaves within the infrared (invisible) wavelengths.

The level of laser radiation emitted from the transmitters of this product are not considered to be hazardous; however, the level of radiation that may be emitted from a disconnected optical facility receive cable may be harmful to the eye. As a general practice, do not look into the end of optical disconnects.

Safety Precautions

Only qualified technicians who are knowledgeable and trained in optical safety hazards can operate, maintain, install, and service the Tellabs 8800 smart router series.

Optical radiation originates from the optical connectors, or in the case of cable rupture, the optical fiber ends.

DANGER:

When inspecting optical fibers or connectors, always use protected optical viewing aids. For example, fiberscopes and magnifying glasses must be equipped with protective filters to block infrared (IR) laser radiation. Use laser safety glasses that are equipped to protect against all possible wavelength ranges emitting from the equipment.

GEFAHR:

Verwenden Sie stets Sichthilfen mit Schutzfunktion, wenn Sie Glasfaserkabel oder -anschlüsse prüfen. Beispielsweise müssen Fibroskope und Vergrößerungsgläser mit Schutzfiltern ausgerüstet sein, die Infrarot-Laserstrahlung abhalten. Tragen Sie eine entsprechende Schutzbrille, die die Augen vor allen möglichen Wellenlängen schützt, die von der Lasereinheit ausgehen können.

Page 17-116 76.8800FP90/17, Rev A, 3/13


Optical Fiber Handling

Optical fibers can break into small glass fragments during handling. These small bits of glass are almost invisible and can cause physical injury.

DANGER:

The power level of the visible and invisible laser radiation emitted from an unconnected facility fiber optical cable is not under Tellabs’ control and may be dangerous. Therefore, to ensure safety, assume that it is dangerous to your eyesight. As a general practice, NEVER LOOK INTO ANY OPEN OPTICAL PORT OR END OF A DISCONNECTED OPTICAL CABLE.

GEFAHR:

Tellabs hat keinerlei Einfluss auf die Leistung der sichtbaren und nicht sichtbaren Laserstrahlung, die von einem nicht mit der Anlage verbundenen Glasfaserkabel ausgeht und gesundheitliche Schäden verursachen kann. Ergreifen Sie geeignete Sicherheitsmaßnahmen, da Laserstrahlung Ihre Augen schädigen kann. SCHAUEN SIE NIEMALS DIREKT IN EINEN OFFENEN OPTISCHEN ANSCHLUSS ODER IN DAS ENDE EINES NICHT VERBUNDENEN GLASFASERKABELS.

DANGER:

Do not examine fiber optic cables when there is a light source present. Before examining fiber optic cables with unfiltered magnifying lenses or microscopes, perform the following actions to prevent accidental exposure to optical radiation:

• perform the necessary steps to disable the laser source of the fiber to be examined

• disconnect the optical path from all relevant optical modules

Turning off a laser source in the Tellabs 8800 smart router series disrupts traffic.

GEFAHR:

Prüfen Sie keine Glasfaserkabel, die Licht emittieren. Bevor Sie ein Glasfaserkabel mit Sichthilfen ohne Filter prüfen, sollten Sie wie folgt vorgehen, um eine ungewollte Laserstrahlung aus dem Leiter zu vermeiden:

• Führen Sie alle erforderlichen Schritte zur Abschaltung der Laserquelle für das zu prüfende Glasfaserkabel durch.

• Trennen Sie die Glasfaserverbindung zu allen entsprechenden optischen Modulen.

Eine Abschaltung der Laserquelle im Tellabs 8800 smart router series unterbricht die Datenübertragung.

76.8800FP90/17, Rev A, 3/13 Page 17-117


Follow these precautions to prevent physical injury when handling optical fiber:

1. Avoid looking directly at the fiber connectors.

2. If it is required to look at the connectors, perform one of the following actions to prevent any hazard:

a. Remove the optical modules or ensure the optical modules are not powered at both the shelf near end and shelf at the fiber path far end.

b. Wear protective glasses that block all possible wavelength ranges emitting from the equipment.

3. Wear laser safety glasses when installing optical fibers.

4. Wash your hands after handling optical fibers.

5. Handle optical fibers with extreme care during installation and position the optical fibers in a safe and secure location.

6. Protect unterminated optical fiber connectors with dust caps at all times.

7. Perform the necessary steps to disable the laser source, unplug optical modules, and disconnect optical paths when using magnifying lenses or microscopes.

Fiber Optic Cleaning Requirements

Fiber optic cleaning procedures should be performed only when a problem is suspected, when new cables are installed, or when existing connections are removed and replaced.

To perform the procedures in this section:

• Observe all electrostatic discharge (ESD) practices, equipment handling guidelines, and power precautions. To prevent personal injury, before you proceed to perform a particular cleaning task, ensure that you are familiar with the Safety Precautions, page 17-116 and the Optical Fiber Handling, page 17-117.

DANGER:

Fiber glass fragments can enter the skin and be very difficult to detect and remove. Do not handle exposed optical fiber with bare hands or touch it to your body. If there is any suspicion of glass fiber chips in your eye, seek medical attention at once.

GEFAHR:

Glasfaserpartikel können in die Haut eindringen. Sie sind schwer zu lokalisieren und zu entfernen. Achten Sie darauf, dass weder Ihre Hände noch andere Körperstellen mit freien Glasfasern in Kontakt kommen. Sollten Glasfaserpartikel in die Augen geraten, konsultieren Sie umgehend einen Arzt.

Page 17-118 76.8800FP90/17, Rev A, 3/13


• Take traffic into consideration before proceeding with any of the fiber optic cleaning procedures.

• Before servicing an in-service system, ensure that traffic has been removed from the optical interface. This precaution will prevent a service disruption and ensure that direct exposure to a laser beam is avoided.

• Clean the connectors on all new optical interfaces such as fiber connectors, adapters, and bulkheads before they are used to complete a connection.

• Clean the male and female ends of any connection that is going to be relocated or reseated.

Caution:

This procedure is service affecting. Before servicing an in-service system, follow your company's prescribed procedures for obtaining technical assistance, or call Tellabs Technical Assistance at 1.800.443.5555 (North America) or 1.707.792.3501 (outside North America), before continuing with this procedure. It is the responsibility of the customer to prevent a service disruption.

Vorsicht:

Diese Maßnahmen gelten für Wartungsarbeiten. Bevor Sie Wartungsarbeiten an einem in Betrieb befindlichen System durchführen, beachten Sie die Vorgaben Ihres Unternehmen, um technische Unterstützung zu erhalten, oder wenden Sie sich telefonisch an den technischen Support von Tellabs unter +1-800-443-5555 (Nordamerika) oder +1-630-798-7070 (außerhalb Nordamerikas). Der Kunde ist für die Vermeidung von Dienstunterbrechungen selber verantwortlich

DANGER:

Laser emissions on the optical interface may be present. Even if traffic has been removed when the fiber optic cable was disconnected, the laser associated with the optical interface of the module may still be on. To avoid personal injury to the eyes assume the laser is always on and never look into the optical interface on any module.

GEFAHR:

An den optischen Schnittstellen kann Laserstrahlung freigesetzt werden. Selbst wenn keine Datenübertragung erfolgt, weil die Glasfaserverbindung getrennt wurde, kann der Laser an der offenen optischen Schnittstelle des Moduls noch aktiv sein. Um Verletzungen der Augen zu vermeiden, sollten Sie stets davon ausgehen, dass der Laser aktiv ist, und daher niemals in die optische Schnittstelle eines Moduls hineinsehen.

76.8800FP90/17, Rev A, 3/13 Page 17-119


• Ensure that dust caps are used to cover all unused types of connectors including fiber patch cables hanging off fiber racks, bulkheads on fiber patch panels, and system modules. Keep connectors covered when not in use.

• Inspect and clean module (bulkhead) connectors and adapters only if contamination is suspected.

• If connectors or adapters are damaged or cannot be cleaned, send them to Tellabs for repair.

• Clean all new system interconnect connectors prior to insertion.

• Use new material for each connector. Never reuse cleaning materials, unless directed to do in a procedure.

• Always insert the receive cable into the channel first, and then insert the associated transmit cable.

Observe the following admonishments before proceeding with any one of the cleaning procedures:

DANGER:

Do not examine fiber optic cables when there is a light source present. Before examining fiber optic cables with unfiltered magnifying lenses or microscopes, perform the following actions to prevent accidental exposure to optical radiation:

• perform the necessary steps to disable the laser source of the fiber to be examined

• disconnect the optical path from all relevant optical modules

Turning off a laser source in the Tellabs 8800 smart router series disrupts traffic.

GEFAHR:

Prüfen Sie keine Glasfaserkabel, die Licht emittieren. Bevor Sie ein Glasfaserkabel mit Sichthilfen ohne Filter prüfen, sollten Sie wie folgt vorgehen, um eine ungewollte Laserstrahlung aus dem Leiter zu vermeiden:

• Führen Sie alle erforderlichen Schritte zur Abschaltung der Laserquelle für das zu prüfende Glasfaserkabel durch.

• Trennen Sie die Glasfaserverbindung zu allen entsprechenden optischen Modulen.

Eine Abschaltung der Laserquelle im Tellabs 8800 smart router series unterbricht die Datenübertragung.

Page 17-120 76.8800FP90/17, Rev A, 3/13


DANGER:

Open ports and optical cable ends on the main shelf can have invisible laser emissions greater than the class 1 limit and can cause eye damage if viewed directly. Do not look into an open optical port or the end of a disconnected optical cable. Place dust caps on any unused transmit or receive port, especially the transmit port.

GEFAHR:

Aus offenen optischen Anschlüssen und Glasfaserkabelenden am Hauptbaugruppenträger kann nicht sichtbare Laserstrahlung emittiert werden, die oberhalb der Klasse-1-Grenzwerte liegt und eine Schädigung der Augen verursachen kann, wenn jemand direkt in diese nicht sichtbare Strahlung blickt. Schauen Sie niemals direkt in einen offenen optischen Anschluss oder in das Ende eines nicht verbundenen Glasfaserkabels. Stecken Sie Staubschutzkappen auf nicht verwendete optische Eingänge und insbesondere Ausgänge.

DANGER:

Port shelf modules have a laser emission less than the class 1 limit, but a disconnected optical cable can have a laser emission greater than the class 1 limit and can cause eye damage if viewed directly. Do not look into an open optical port or the end of a disconnected optical cable. Place dust caps on any unused transmit or receive port, especially the transmit port.

GEFAHR:

Die Anschlussbaugruppen weisen eine Laserstrahlung auf, die unterhalb der Klasse-1-Grenzwerte liegt, jedoch kann an offenen optischen Anschlüssen und Glasfaserkabelenden eine Laserstrahlung emittiert werden, die oberhalb der Klasse-1-Grenzwerte liegt und eine Schädigung der Augen verursachen kann, wenn jemand direkt in diese Strahlung blickt. Schauen Sie niemals direkt in einen offenen optischen Anschluss oder in das Ende eines nicht verbundenen Glasfaserkabels. Stecken Sie Staubschutzkappen auf nicht verwendete optische Eingänge und insbesondere Ausgänge.

76.8800FP90/17, Rev A, 3/13 Page 17-121


Warning:

Electrostatic discharge (ESD) may damage sensitive electronic components resulting in a traffic-affecting condition. Ensure that plug-in modules are stored in static preventive material. Do not touch any components on the modules. Handle modules by the edges or faceplate. Always wear a properly grounded wrist strap when handling, removing, or inserting a module and when touching the equipment shelves or cables. ESD protective flooring, used with proper ESD footwear, may be used as an alternative to a wrist strap. ESD wrist straps and footwear should be checked daily to verify performance.

Warnung:

Empfindliche elektronische Bauteile können durch eine elektrostatische Entladung beschädigt werden, was den Datenverkehr beeinträchtigen kann. Stellen Sie sicher, dass Steckmodule in antistatischen Verpackungen aufbewahrt werden. Vermeiden Sie direkte Berührungen der Module.Fassen Sie Module ausschließlich an den Außenkanten oder Blenden an. Tragen Sie jederzeit ein ordnungsgemäß geerdetes Erdungsband um Ihr Handgelenk, wenn Sie ein Modul anfassen, um es beispielsweise ein- oder auszubauen, oder wenn Sie Kabel oder Baugruppenträger des Systems berühren. Alternativ zu einem Erdungsband um das Handgelenk können auch ein spezieller vor elektrostatischen Entladungen schützender Bodenbelag verwendet und dazu Schutzschuhe getragen werden. Sowohl Erdungsband als auch Schutzschuhe sollten täglich auf ihre korrekte Schutzwirkung überprüft werden.

Warning:

Canned air may spray liquid propellant. Liquid propellant may cause equipment damage. Do not shake the can before or during use. Use a burst of air to clear the spray tube while holding the can in an upright position away from your face; do not tilt the can more than 30 degrees.

Warnung:

Druckluft aus Spraydosen kann flüssiges Treibmittel versprühen. Flüssiges Treibmittel kann das System beschädigen. Schütteln Sie die Spraydose nicht vor oder während der Verwendung. Reinigen Sie den Druckluftschlauch der Dose mit einem kurzen Druckluftstoß. Halten Sie dabei die Spraydose aufrecht und von Ihrem Gesicht abgewandt. Neigen Sie die Dose nicht mehr als 30 Grad.

Page 17-122 76.8800FP90/17, Rev A, 3/13


Tools

The following tools are required to perform these procedures:

• antistatic wrist strap or static-dissipating floor mat. If a static-dissipating floor mat is used, the proper electrostatic discharge (ESD) footwear must be worn.

• optical power meter

Materials

The following materials are required to perform the cleaning procedures:

• Fiber optic cleaning dispenser

• Fiber optic sticks

• Lint-free optic preparations

• Non-woven dry wipes

• 2.5 mm lint-free foam swabs

• 1.25 mm lint-free foam swabs

Warning:

Failure to disable the laser source of the fiber to be examined and disconnect the optical path from all relevant optical modules can result in equipment damage. The laser can burn components of the cleaning solutions and cause build-up of contaminants.

Warnung:

Wenn Sie die Laserquelle eines zu prüfenden Glasfaserkabels nicht abschalten und die Glasfaserkabelverbindung zu den entsprechenden optischen Modulen trennen, kann dies zu einer Beschädigung des Systems führen. Der Laserstrahl kann ggf. Bestandteile von Reinigungsmitteln verbrennen, was zu einer Verunreinigung der optischen Komponenten führt.

76.8800FP90/17, Rev A, 3/13 Page 17-123


Fiber Optic Cleaning Procedures

Tellabs recommends that you use a fiber optic cleaning procedure that is IPC 8497-1 compliant.

Before proceeding with any of the cleaning procedures, observe and review all admonishments and recommendations. Refer to Fiber Optic Cleaning Requirements, page 17-118 and Optical Fiber Handling, page 17-117.

Cleaning SC Connectors

Follow these steps to clean SC connectors (refer to Figure C.1, page 17-124):

Figure C.1 SC Connectors with Exposed Ferrules

1. Observe Fiber Optic Safety, page 17-116 and Fiber Optic Cleaning Requirements, page 17-118.

2. Visually inspect along the length of the ferrule OD and the ferrule end face for contamination or surface defects. If there are any noticeable defects (scratches, nicks, or cracks) tag and replace the fiber cable and start again.

3. Clean the ferrule using the following steps:

3.1 Remove a new optic prep from its wrapper.

3.2 Place the ferrule end of the connector in the fold of the wipe and twist around the ferrule with firm finger pressure. Refer to Figure C.2, page 17-124.

Note: Be sure to use only a portion of the prep that has not been touched. One prep may be used on more than one connector as long as an unused, untouched area of the prep is used for each connector.

Figure C.2 Cleaning the Ferrule with an Optic Prep

SC-UPC(blue)

Connector Key

Page 17-124 76.8800FP90/17, Rev A, 3/13


4. Clean the connector end face with the cleaning dispenser using the following steps:

3.3 Hold the dispenser with the left hand and use the thumb to push down on the lever (refer to Figure C.3, page 17-125). Do not release the lever yet. Two cleaning slots expose the cleaning tape and advance it at the same time.

3.4 Press the connector end face of the ferrule in a perpendicular manner so that it is flush against the top of the cleaning tape exposed in the left slot. Twist back and forth once and drag it down along the entire length of the slot.

Figure C.3 Fiber Cleaning Method

3.5 Repeat substep 3.4, page 17-125 using the right slot for a second swipe, then release the lever.

5. Insert the connector into the adapter.

Cleaning Duplex LC Connector

Use the following procedure to clean a duplex LC connector. Refer to Figure C.4, page 17-125.

Figure C.4 Duplex LC Connector


2. Place a new optic prep on a flat and stable surface. Hold the ferrule end so that it is on top of the optic prep. Clean the end by moving the connector in a figure-8 pattern.

3. Clean the connector end with a dry non-woven wipe to help dry the ferrule end. Wipe away any excess solution.

76.8800FP90/17, Rev A, 3/13 Page 17-125


Cleaning SC Adapters

Use the following procedure to clean an SC adapter. Refer to Figure C.5, page 17-126.

Figure C.5 SC Adapters


2. Remove the covers.

3. Insert the fiber optic stick in adapter and scrub with an in/out motion. Do not rotate since the inside ring will rotate with the stick and will provide no benefit. Up to four adapters may be cleaned with one stick, after which it must be discarded.

4. Replace the covers and install the adapters in the module.

Cleaning LC or SC Module Adapters

Use the following procedure to clean LC or SC module connectors (refer to Figure C.6, page 17-126).

Figure C.6 SC and LC Module Connectors

Note: This process may need to be performed a few times to achieve adequate results.

SC connector LC connector

Caution:

The optical module to be cleaned should be powered off before inspection and cleaning operations begin.

Vorsicht:

Alle optischen Module, die gereinigt werden sollen, müssen vor einer Prüfung und Reinigung abgeschaltet und spannungsfrei sein.

Page 17-126 76.8800FP90/17, Rev A, 3/13



2. Clean the connector end by inserting a dry swab into the adapter. (For an LC module connector, use a 1.25 mm foam swab.) Rotate several times with inward pressure.

3. For stubborn dirt, slightly dampen a new foam swab with alcohol from an optical prep.

4. Insert the damp swab into the adapter. Rotate several times with inward pressure.

5. Insert a dry swab into the adapter. Rotate several times with inward pressure to help dry the ferrule end. Wipe away any excess solution.

6. Visually inspect the ferrule end. If the dirt is still present, repeat steps 3, page 17-127, through 6, page 17-127.

Cleaning Connectors

This section describes cleaning connectors.

Materials and Tools

The following materials are required to perform these procedures:

• Antistatic wrist strap or static-dissipating floor mat. If a static-dissipating floor mat is used, the proper electrostatic discharge (ESD) footwear must be worn.

• Alcohol dispenser.

• Ultrasonic cleaner (optional).

• Fiber optic swabs with urethane foam head with a head diameter less than 2.2 mm.

• Canned alcohol (superpolite alcohol of >90% purity).

• Pressurized optical duster (canned air).

• Lint-free optic preparations.

Cleaning an Unmated Fiber Connector

Follow these steps to clean an unmated fiber connector.

76.8800FP90/17, Rev A, 3/13 Page 17-127


1. Using the pressurized duster, blow away any dust particles that may be on the exterior surface of the connector, particularly the sides and end face of the ferrule. This is easily done by holding the can approximately two inches from the surface to be cleaned and applying three to five short blasts of air.

2. Fold a paper wipe over itself and place it on a hard surface.

3. Place about 1/2 teaspoon of alcohol in the center of the wipe.

4. Gently place the end face of the connector plug on the moistened portion of the wipe and slowly (and gently) slide it across the moistened area in one sweeping move.

DANGER:

Never look into the end of an optical fiber. Exposure to invisible LASER radiation can cause serious and/or permanent damage to the eye or even blindness. Verify the optical source is disabled through the use of an optical power meter before handling optical fibers. Use of controls, adjustments, or procedures other than those specified within this document may result in hazardous laser radiation exposure.

GEFAHR:

Schauen Sie niemals in das Ende eines Glasfaserkabels. Nicht sichtbare LASERSTRAHLUNG kann zu einer ernsthaften und/oder dauerhaften Schädigung der Augen bis hin zur Erblindung führen.Vergewissern Sie sich, dass die optische Quelle deaktiviert ist, und prüfen Sie mithilfe eines entsprechenden Messgeräts, dass keine Lichtwellenenergie vorhanden ist, bevor Sie mit Glasfaserkabeln arbeiten. Eine nicht den Vorgaben in diesem Dokument entsprechende Verwendung von Prüf-/Messgeräten, Durchführung von Einstellarbeiten oder Anwendung von Verfahrensweisen kann zu einer Freisetzung von gefährlicher Laserstrahlung führen.

Caution:

Electrostatic Discharge (ESD) sensitive devices can cause catastrophic failure or degraded life and performance of a device. Use an anti-static wrist strap connected to a properly grounded source before contacting any electronic devices.

Vorsicht:

Elektrostatisch empfindliche Geräte können einen Komplettausfall oder eine eingeschränkte Lebensdauer oder Leistung des Systems verursachen. Legen Sie ein ordnungsgemäß geerdetes Erdungsband um Ihr Handgelenk, bevor Sie elektrischen Geräte/Komponenten berühren.

Page 17-128 76.8800FP90/17, Rev A, 3/13


Cleaning an Unmated Bulkhead Connector

Follow these steps to clean an unmated bulkhead connector (PLM).

1. Using the pressurized duster, blow away any dust particles that may be on the exterior surface of the connector, particularly the inside walls of the alignment sleeve. This is easily done by holding the can approximately two inches from the surface to be cleaned and applying three to five short blasts of air.

2. Moisten the end of a swab with alcohol and insert it into one side of the receptacle. Move the swab in and out two or three times and then remove it.

DANGER:


GEFAHR:


Caution:


Vorsicht:

ESD-empfindliche Geräte können zu einem Komplettausfall oder einer eingeschränkten Lebensdauer oder Leistung des Systems führen. Legen Sie ein ordnungsgemäß geerdetes Erdungsband um Ihr Handgelenk, bevor Sie elektrischen Geräte/Komponenten berühren.

76.8800FP90/17, Rev A, 3/13 Page 17-129


3. Dry the inside of the receptacle by holding the duster approximately two inches from the end of the receptacle and applying three to five short blasts of air.

Cleaning a Mated Connector

Follow these steps to clean a mated connector.

1. Using the pressurized duster, blow away any dust particles that may be on the exterior surface of the connector, particularly the inside walls of the alignment sleeve. This is easily done by holding the can approximately two inches from the surface to be cleaned and applying three to five short blasts of air.

DANGER:


GEFAHR:


Caution:


Vorsicht:

ESD-empfindliche Geräte können zu einem Komplettausfall oder einer eingeschränkten Lebensdauer oder Leistung des Systems führen. Legen Sie ein ordnungsgemäß geerdetes Erdungsband um Ihr Handgelenk, bevor Sie elektrischen Geräte/Komponenten berühren.

Page 17-130 76.8800FP90/17, Rev A, 3/13


2. Moisten the end of a swab with alcohol and insert it into one side of the receptacle. Move the swab in and out two or three times and then remove it.

3. Moisten the end of a new swab with alcohol, insert it into the open side of the receptacle. Rotate the swab back and forth 90-degrees twice and then remove it.

4. Dry the inside of the receptacle by holding the duster approximately two inches from the end of the receptacle and applying three to five short blasts of air.

Note: If the urethane head swabs are not available, squirt a small amount of alcohol into the open side of the receptacle, wait about 10 seconds, and then dry it as described in step 4, page 17-131.

76.8800FP90/17, Rev A, 3/13 Page 17-131


U S E R N O T E S


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