883316_3.0_en-us_2013-10_pl.n3312

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Parts List, Hydraulic Unit WS004268A N3312

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  • Parts List, Hydraulic Unit

    WS00

    4268

    A

    N3312

  • Table of Contents

    Introduction..................................................................................................................................... 2Specially approved products.....................................................................................................2

    Product Description........................................................................................................................3The data plates............................................................................................................................ 3Approvals..................................................................................................................................... 4Product denomination................................................................................................................7

    Hydraulic Unit.................................................................................................................................. 9N3312........................................................................................................................................... 9Zinc anodes................................................................................................................................11

    Installation Components..............................................................................................................14NP................................................................................................................................................14NS and NT.................................................................................................................................. 15

    Technical Reference..................................................................................................................... 17Impeller unit...............................................................................................................................17Flange patterns..........................................................................................................................18Secure the locking device........................................................................................................20

    Table of Contents

    N3312 Parts List, Hydraulic Unit 1

  • IntroductionPurpose of this manual

    The purpose of this manual is to provide necessary information on spare parts andaccessories order.

    Disclaimer

    Always use genuine Flygt parts. The use of other spare parts or accessories can invalidateany claims for warranty or compensation. Xylem does not take any responsibility fordamages that are caused by the use of non-original parts. For more information, contactyour local sales and service representative.

    Data for ordering spare parts

    The following information is needed for spare part orders:

    Serial number of the product Part number Quantity of bulk material, see * in tables

    Specially approved productsQualification of personnel

    Only Xylem or Xylem-authorized service personnel may undertake repair work on Ex-approved products.

    Dimensional accuracy inspection

    Spare parts marked with (Ex) after the part number are subject to dimensional accuracyinspection.

    Introduction

    2 N3312 Parts List, Hydraulic Unit

  • Product DescriptionThe data plates

    The data plates include key product specifications.

    Drive unit

    0080

    12 3 4

    5

    678

    91011121314151617181920

    212223

    24

    WS00

    6226

    A

    1. Serial number2. Product code and number3. Motor denomination4. Read installation manual5. Notified body, only for EN-approved Ex products6. Maximum ambient temperature7. Power factor8. Locked rotor code letter9. Product weight10. Duty factor11. Duty class12. Maximum submergence13. Rated speed14. Rated current15. Degree of protection16. International standard17. Rated shaft power18. Thermal class19. Thermal protection20. Rated voltage21. Phase; Type of current; Frequency22. Additional information23. Product number24. Country of origin

    Figure 1: The drive unit plate valid from 990101

    Product Description

    N3312 Parts List, Hydraulic Unit 3

  • Hydraulic unit1

    2 3

    45

    689 710

    11

    1213

    WS00

    6230

    A

    1. Serial number2. Product code and number3. Read installation manual4. Impeller diameter5. Propeller blade angle6. Product weight7. Direction of rotation: L=left, R=right8. Impeller or Propeller code9. Rated speed10. Pressure class11. Column diameter or Inlet and outlet diameter12. Product number13. Country of origin

    Figure 2: The hydraulic unit plate

    ApprovalsProduct approvals for hazardous locations

    Drive Unit Approval

    615, 675 European Norm (EN) ATEX Directive EN 60079-0:2009, EN 60079-1:2007, EN 13463-1:2009,

    EN 13463-5:2011 II 2 G c Ex d IIB T3 Gb II 2 G c Ex d IIB T4 Gb

    IEC IECEx scheme IEC 60079-0, IEC 60079-1 Ex d IIB T3 Ex d IIB T4

    EN approval for cable entry: Certificate number: INERIS 02ATEX9008 U II 2 G Ex d IIC Gb or I M2 Ex d I Mb

    FM (FM Approvals) Explosionproof for use in Class I, Div. 1, Group C and D Dust ignition proof for use in Class II, Div. 1, Group E, F and

    G Suitable for use in Class III, Div. 1, Hazardous Locations

    Product Description

    4 N3312 Parts List, Hydraulic Unit

  • Drive Unit Approval

    715, 745, 775 European Norm (EN) ATEX Directive EN 60079-0:2009, EN 60079-1:2007, EN 13463-1:2009,

    EN 13463-5:2011 II 2 G c Ex d IIB T3 Gb II 2 G c Ex d IIB T4 Gb

    IEC IECEx scheme IEC 60079-0, IEC 60079-1 Ex d IIB T3 Ex d IIB T4

    EN approval for cable entry: Certificate number: INERIS 02ATEX9008 U II 2 G Ex d IIC Gb or I M2 Ex d I Mb

    FM (FM Approvals) Explosionproof for use in Class I, Div. 1, Group C and D Dust ignition proof for use in Class II, Div. 1, Group E, F and

    G Suitable for use in Class III, Div. 1, Hazardous Locations

    716, 746, 776 European Norm (EN) ATEX Directive EN 60079-0:2009, EN 60079-1:2007, EN 13463-1:2009,

    EN 13463-5:2011 II 2 G c Ex d IIB T3 Gb

    IEC IECEx scheme IEC 60079-0, IEC 60079-1 Ex d IIB T3

    EN approval for cable entry: Certificate number: INERIS 02ATEX9008 U II 2 G Ex d IIC Gb or I M2 Ex d I Mb

    FM (FM Approvals) Explosionproof for use in Class I, Div. 1, Group C and D Dust ignition proof for use in Class II, Div. 1, Group E, F and

    G Suitable for use in Class III, Div. 1, Hazardous Locations

    Product Description

    N3312 Parts List, Hydraulic Unit 5

  • Drive Unit Approval

    815, 845, 875, 895872, 892

    European Norm (EN) ATEX Directive EN 60079-0:2009, EN 60079-1:2007, EN 13463-1:2009,

    EN 13463-5:2011 II 2 G c Ex d IIB T3 Gb

    IEC IECEx scheme IEC 60079-0, IEC 60079-1 Ex d IIB T3

    EN approval for cable entry: Certificate number: INERIS 02ATEX9008 U II 2 G Ex d IIC Gb or I M2 Ex d I Mb

    FM (FM Approvals) Explosionproof for use in Class I, Div. 1, Group C and D Dust ignition proof for use in Class II, Div. 1, Group E, F and

    G Suitable for use in Class III, Div. 1, Hazardous Locations

    915, 945, 975960, 995, 998

    European Norm (EN) ATEX Directive EN 60079-0:2009, EN 60079-1:2007, EN 13463-1:2009,

    EN 13463-5:2011 I M2 c Ex d I Mb II 2 G c Ex d IIB T3 Gb II 2 G c Ex d IIB T4 Gb

    (For T4, Tamb = 25C.)

    IEC IECEx scheme IEC 60079-0, IEC 60079-1 Ex d I Ex d IIB T3 Ex d IIB T4

    (For T4, Tamb = 25C.)

    EN approval for cable entry: Certificate number: INERIS 02ATEX9008 U II 2 G Ex d IIC Gb or I M2 Ex d I Mb

    FM (FM Approvals) Explosionproof for use in Class I, Div. 1, Group C and D Dust ignition proof for use in Class II, Div. 1, Group E, F and

    G Suitable for use in Class III, Div. 1, Hazardous Locations

    EN approval plate

    This illustration describes the EN approval plate and the information that is contained inits fields.

    Product Description

    6 N3312 Parts List, Hydraulic Unit

  • 1 2 3

    4

    56 7 8 9 10

    1211

    131415

    WS003972A

    1. Approval2. Approval authority and

    Approval number3. Approval for Class I4. Approved for drive unit5. Stall time6. Starting current or Rated

    current7. Duty class8. Duty factor9. Input power10. Rated speed11. Controller12. Additional information13. Maximum ambient

    temperature14. Serial number15. ATEX marking

    IEC approval plate

    This illustration describes the IEC approval plate and the information that is contained inits fields.

    International Norm; not for EU member countries.

    WS001279B

    21

    876

    3

    4

    5 9

    10111213

    1. Approval2. Approval authority and

    Approval number3. Approved for drive unit4. Stall time5. Starting current or Rated

    current6. Duty class7. Duty factor8. Input power9. Rated speed10. Controller11. Additional information12. Maximum ambient

    temperature13. Serial number

    FM approval plate

    This illustration describes the FM approval plate and the information that is contained inits fields.

    1

    2 WS003973A

    1. Temperature class2. Maximum ambient

    temperature

    Product denominationReading instruction

    In this section, code characters are illustrated accordingly:

    X = letter

    Y = digit

    The different types of codes are marked up with a, b and c. Code parameters are markedup with numbers.

    Product Description

    N3312 Parts List, Hydraulic Unit 7

  • Codes and parameters

    XXYYYY YYY YYY YYYY1 2 3 4 5 6 7

    ab

    c WS004

    060B

    Type of Callout Number Indication

    Type of code a Sales denomination

    b Product code

    c Serial number

    Parameter 1 Hydraulic end

    2 Type of installation

    3 Sales code

    4 Drive unit

    5 Production year

    6 Production cycle

    7 Running number

    Product Description

    8 N3312 Parts List, Hydraulic Unit

  • Hydraulic UnitN3312

    8x5

    7x5

    1 2 3 45

    6 7 8 9

    10

    111213

    1415

    16171819

    2021

    22

    2324

    2526

    2728

    2930

    31 32

    33

    WS00

    4269

    A

    34

    7X5 Drive units 7X5

    8X5 Drive units 8X5

    A-A Not for NP

    Item Denomination Part No. Qty.

    1 Screw M12x45 83 04 53 1

    Hydraulic Unit

    N3312 Parts List, Hydraulic Unit 9

  • Item Denomination Part No. Qty.

    2 Washer SS 3577-12 82 37 05 4

    3 O-ring 529.3x5.7 82 78 92 1

    4 Insert ring 690 46 01 1

    5 Support ring t = 2 mm 690 84 00 3

    t = 1,5 mm 690 84 01

    6 O-ring 15.5x4.0 FPM 82 79 30 1

    7 Screw M16x160 82 01 21 1

    8 Washer SS 3577-16 82 37 07 1

    9 Locking device During transportation.For an instruction on how to secure thelock screw, see Secure the lockingdevice (page 20).

    696 61 00 1

    10 Washer BRB 12 82 35 77 4

    11 Screw M12x45 81 49 09 4

    12 Cover 592 77 00 1

    13 O-ring 119.3x5.7 82 81 72 1

    14 Bell mouth For information about flange patterns,see Flange patterns (page 18).

    694 41 00 1

    694 41 01

    15 Stud M16x65 80 95 51 16

    Nut M16 82 23 61 16

    Washer BRB 17x30 82 35 23 16

    16 Impeller unit, for drive unit 7X5For information about impeller diameter and variant, see Impeller unit (page17).

    708 48 XX 1

    17 Locking assembly (drive unit 7X5) 60x90 (12 Nm 24 Nm 35Nm)

    84 59 13 1

    Bearing grease Minimum delivery quantity 1 kg (2.2lbs)

    90 20 54 50 g

    18 Pump housing For information about flange patterns,see Flange patterns (page 18).

    572 72 00 1

    Complete pump housing 572 72 01 1

    572 72 05

    572 72 07

    19 Stud M16x50 80 95 52 16

    Stud M16x65 (only for pump with coolingjacket)

    80 95 51 16

    Nut M16 82 23 61 16

    Washer BRB 17x30 82 35 23 16

    20 Tension pin FRP 10x32 80 58 95 1

    21 Tension pin FRP 10x32 (only for pump with coolingjacket)

    80 58 95 1

    22 Stud M16x65 (only for pump with coolingjacket)

    80 95 51 8

    Nut M16 (only for pump with coolingjacket)

    82 23 61 8

    Washer BRB 17x30 (only for pump with coolingjacket)

    82 35 23 8

    Hydraulic Unit

    10 N3312 Parts List, Hydraulic Unit

  • Item Denomination Part No. Qty.

    23 O-ring (drive unit 7X5) 499.3x5.7 (only for pump with coolingjacket)

    82 75 13 1

    24 Guide ring (drive unit 7X5) Only for pump with cooling jacket 572 90 00 1

    25 Locking assembly (drive unit 8X5) 70x110 (24 Nm 48 Nm 70Nm)

    84 59 14 1

    Bearing grease Minimum delivery quantity 1 kg (2.2lbs)

    90 20 54 50 g

    26 Guide ring (drive unit 8X5) Only for pump with cooling jacket 572 73 00 1

    27 Tension pin FRP 10x32 80 58 95 1

    28 Tension pin FRP 10x32 (only for pump with coolingjacket)

    80 58 95 1

    29 Stud M16x100 (only for pump with coolingjacket)

    80 95 58 16

    Nut M16 (only for pump with coolingjacket)

    82 23 61 16

    Washer BRB 17x30 (only for pump with coolingjacket)

    82 35 23 16

    30 Screw M12x45 (only for pump with coolingjacket)

    82 00 72 4

    Washer FBB 12,2 (only for pump with coolingjacket)

    82 48 65 4

    31 O-ring 594.0x5.7 (only for pump with coolingjacket)

    82 78 97 1

    32 O-ring 594.0x5.7 82 78 97 1

    33 Impeller unit, for drive unit 8X5For information about impeller diameter and variant, see Impeller unit (page17).

    708 62 XX 1

    34 Data plate 630 71 01 1

    Zinc anodesReference

    For more information, see the following assembly drawing numbers:

    572 77 00 572 39 00

    Hydraulic Unit

    N3312 Parts List, Hydraulic Unit 11

  • WS00

    3907

    A1

    12

    1110

    98

    76 5

    4

    23

    A-A Only for C-pump

    B-B Only for CP and NP

    C-C Only for CP and NP

    D-D Only for pump with cooling jacket

    Item Denomination Part No. Qty.

    1 Guide ring 8X5 572 73 01 1

    7X5 572 90 01

    2 Anode 572 76 00 8

    3 Screw M10x20 83 03 21 8

    4 Anode 559 31 00 4

    5 Screw M10x20 83 03 21 4

    6 Screw M10x20 83 03 21 8

    7 Anode 572 75 00 8

    8 Screw M10x20 83 03 21 2

    9 Anode 572 83 00 2

    10 Bell mouthFor information about flange patterns, see Flange patterns (page 18).

    694 41 10 1

    694 41 11

    11 Pump housingFor information about flange patterns, see Flange patterns (page 18).

    572 72 10 1

    12 Anode 4x90 (only valid for NP) 518 72 00 4

    Hydraulic Unit

    12 N3312 Parts List, Hydraulic Unit

  • WS00

    3908

    A

    11

    Item Denomination Part No. Qty.

    1 Anode unit, see assembly drawing 572 39 00 495 80 00 CS=10, CP=6

    Hydraulic Unit

    N3312 Parts List, Hydraulic Unit 13

  • Installation ComponentsNP

    WS00

    3905

    A

    12

    10

    98

    7

    6

    4

    5

    3

    Item Denomination Part No. Qty.

    1 Guide holder 661 54 00 1

    2 Frame unit 388 15 09 1

    388 15 10

    3 Cable holder 251 36 00 1

    4 Stud M24x150 80 96 04 2

    Nut M24 82 23 63 2

    Washer BRB 25x45 82 48 73 2

    5 Stud M24x100 80 95 96 2

    Nut M16 82 23 63 2

    Washer BRB 25x45 82 48 73 2

    Installation Components

    14 N3312 Parts List, Hydraulic Unit

  • Item Denomination Part No. Qty.

    6 Channel 341 37 01 2

    7 Discharge connectionFor information about flange patterns, see Flange patterns (page 18).

    373 92 00373 92 01373 92 05442 16 00442 16 01442 16 05

    1

    8 Ring 255 47 01 2

    9 Sliding bracket 454 87 00 1

    10 Steel pipe 6 m 92 64 10 2

    NS and NT

    WS00

    3906

    A

    1

    2

    3

    4

    56

    7

    8

    9

    10

    11

    12

    13

    Installation Components

    N3312 Parts List, Hydraulic Unit 15

  • Item Denomination Part No. Qty.

    1 Hose 10 inch, 4-ply: 5 m, 10 m, 20 m, 40 m 94 06 55 1

    10 inch, PN 10: 5 m, 10 m, 20 m, 40 m 94 06 62

    2 Gasket 380 25 01 1

    3 Screw M20x80 84 34 34 12

    Nut M20 82 23 62 12

    4 Stand 393 80 01 1

    5 Screw M20x60 84 34 30 16

    Washer BRB 21x36 82 35 26 16

    6 Stud 409 60 00 (4x) 4

    Nut M24 82 23 63 (4x) 4

    Washer BRB 25x45 82 35 28 (4x) 4

    7 Suction pipe unitFor information about flange patterns, see Flange patterns (page 18).

    437 89 00437 89 01437 89 05437 89 07

    1

    8 Screw M20x55 84 34 29 16

    Washer BRB 21x36 82 35 26 16

    9 Plate 435 11 00 1

    10 Gasket 84 65 81 2

    11 Nut M20 82 23 62 4

    Washer BRB 21x36 82 35 26 4

    Screw M20x80 84 34 34 4

    12 Discharge connection 457 68 00 1

    13 Hose clamp 82 32 71 3

    Installation Components

    16 N3312 Parts List, Hydraulic Unit

  • Technical ReferenceImpeller unitImpeller type

    Always state the impeller diameter and variant number.

    Part No. 1 Drive Unit Material

    708 48 XX 7X5, 7X6 Cast iron

    772 24 XX 7X5, 7X6 Stainless steel

    708 62 XX 8X5 Cast iron

    772 27 XX 8X5 Stainless steel

    Impeller diameter

    Diameter Impeller Variant

    450 27

    455 26

    460 25

    465 24

    470 23

    475 22

    480 21

    485 20

    490 19

    495 18

    505 17

    500 15

    510 16

    515 14

    520 13

    525 12

    530 11

    535 10

    540 09

    545 08

    550 07

    555 06

    560 05

    565 04

    570 03

    575 02

    580 01

    585 00

    1 XX in the part number defines the impeller variant.

    Technical Reference

    N3312 Parts List, Hydraulic Unit 17

  • Flange patternsDischarge connection

    Part No. Description Pattern

    373 92 00 Undrilled

    WS00

    3862

    A

    373 92 01 Drilled according to EN 1092-2: Table 8.

    WS00

    3865

    A

    373 92 05 Drilled according to ANSI B16.11989: Table 5.

    WS00

    3865

    A

    373 92 07 Drilled according to EN 1092-2: Table 9.

    WS00

    3865

    A

    442 16 00 Flange DN 350Undrilled

    WS00

    3862

    A

    442 16 01 Drilled according to EN 1092-2: Table 8.

    WS00

    3864

    A

    442 16 05 Drilled according to ANSI B16.11989: Table 5.

    WS00

    3865

    A

    442 16 07 Drilled according to EN 1092-2: Table 9.

    WS00

    3864

    A

    Technical Reference

    18 N3312 Parts List, Hydraulic Unit

  • Suction pipe unit

    Part No. Description Pattern

    437 89 00 Flange DN 400Undrilled

    WS00

    3862

    A

    437 89 01 Drilled according to EN 1092-2: Table 8.

    WS00

    3864

    A

    437 89 05 Drilled according to ANSI B16.11989: Table 5.

    WS00

    3864

    A

    437 89 07 Drilled according to EN 1092-2: Table 9.

    WS00

    3864

    A

    Pump housing

    Part No. Description Pattern

    572 72 00 Undrilled

    WS00

    3862

    A

    Complete pump housing

    Part No. Description Pattern

    572 72 01 Drilled according to EN 1092-2: Table 8.WS

    0038

    65A

    572 72 05 Drilled according to ANSI B16.11989: Table 5.

    WS00

    3865

    A

    572 72 07 Drilled according to EN 1092-2: Table 9.

    WS00

    3865

    A

    Technical Reference

    N3312 Parts List, Hydraulic Unit 19

  • Bell mouth

    Part No. Description Pattern

    694 41 00 Undrilled

    WS00

    3862

    A

    694 41 01

    WS00

    3864

    A

    Secure the locking deviceFollow these steps to lock the lock locking device (part number 696 61 00):

    1. Clamp the locking device into position by turning and locking it by hand as tightly aspossible.

    2. After hand-tightening the unit, turn it a further 1/8 of a turn.

    Technical Reference

    20 N3312 Parts List, Hydraulic Unit

  • Xylem |zlm|1) The tissue in plants that brings water upward from the roots2) A leading global water technology company

    We're 12,000 people unified in a common purpose: creating innovativesolutions to meet our world's water needs. Developing new technologies thatwill improve the way water is used, conserved, and re-used in the future is centralto our work. We move, treat, analyze, and return water to the environment, andwe help people use water efficiently, in their homes, buildings, factories andfarms. In more than 150 countries, we have strong, long-standing relationshipswith customers who know us for our powerful combination of leading productbrands and applications expertise, backed by a legacy of innovation.

    For more information on how Xylem can help you, go to xyleminc.com

    Xylem Water SolutionsManufacturing AB361 80 EmmabodaSwedenTel: +46-471-24 70 00Fax: +46-471-24 47 01http://tpi.xyleminc.com

    Visit our Web site for the latest version of this documentand more information

    The original instruction is in English. All non-Englishinstructions are translations of the original instruction.

    2012 Xylem Inc

    883316_3.0_en-US_2013-10_PL.N3312

    IntroductionSpecially approved products

    Product DescriptionThe data platesApprovalsProduct denomination

    Hydraulic UnitN3312Zinc anodes

    Installation ComponentsNPNS and NT

    Technical ReferenceImpeller unitFlange patternsSecure the locking device