905-659-2 12-14 mc128 - bauer-pileco inc. · • hydraulically activated multiple disk hold brake...

MC

Lin

eMC 128

Duty-cycle crane

905-659-2_12-14_MC128.qxd 18.12.2014 10:22 Uhr Seite 1

2

5150515062506250

R 6250R 6250

84408440

35303530 3490349070207020

20302030

11001100

2350

2350

1047010470

6250625016001600

1680

1680

620

620

© BAUER Maschinen GmbH, 12/2014

2

MC 128 – Duty-cycle crane

Dimensions basic machine

with HD-undercarriage, 1,100-mm triple-grouser track shoes,uppercarriage with 2 winches and wire ropes,counterweight 47.9 t, 18.4 m basic boom including A-frame, boomhoist, roller block, hoist rope, boom foot, boom section 6 m, boom head, pendants androller head, 200 t hook block

Total weight approx. 172 t

Operating weight

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3


Technical specifications

Caterpillar diesel engine C 27

Output 709 kW

Engine RPM 1,800 rpm

Total volume two fuel tanks system 1,650 l

Exhaust Emission Standard: EPA/CARB TIER 2

Optional:

CAT Dieselmotor C 32

Output 839 kW

Engine RPM 1,800 rpm

Total volume two fuel tanks system 1,650 l

Exhaust Emission Standard: EPA/CARB TIER 2

Engine

Modern, high-performance hydraulic system with energy-savingflow control on demand in multiple-circuit technology

Flow rates

Main pumps 3 x 436 l/min

Main pumps (optional) 2 x 565 l/min

Auxiliary pump 1 x 328 l/min

Swing pump (closed circuit) 1 x 407 l/min

Mooring pumps 2 x 127 l/min

Fan drive 2 x 101 l/min

Hydraulic working pressure 320 bar

Hydraulic tank capacity 1,000 l

• 3-hydraulic circuit system for foundation works

• Open hydraulic circuits for the winches (optional: closed circuit)

• Additional open hydraulic circuits for additional consumption

• Closed circuit for swing gear

• Additional gear pumps for cooler and controlling systems

• Electro-hydraulic load sensing control

• Load sensing control for additional functions

• Hydraulic oil cleaning by pressure and return pipe filter, leak oilfilter, and press filter in pre control system

• Cooling system with high power reserve for working underpermanent load even in difficult climate conditions

Hydraulic system

Slew ring driven by axial piston motor and planetary gear

• 2 swing gears

• Slewing and dynamic braking in closed circuit for a sensitivecontrol

• Rotation speed is pre-adjustable in steps up to 3 rpm

• Hydraulically activated multiple disk hold brake

• Super size slewing roller-pin, teethed outside

• Low-maintenance slew gear

Swing gear

Hoisting winches, powered by controlled hydraulic adjustablemotors via integrated planetary gears

Main winch 1 350 kN

Hauptwinde 2 350 kN

Rope capacity (3 layers, total) 144.2 m

Rope diameter 36 mm

Winch drum diameter 836 mm

Line speed up to 65 m/min

• Depth control via incremental indicator/absolute sensor

• Load measurement and slack-rope protection

• Winding-up device for both winches

Load hoist assemblies

Adjustments via boom hoist winch

Line pull of boom hoist winch approx. 170 kN

Rope diameter 24 mm

Boom hoist assembly

Modular, torsion-proof, precision welding construction,dimensioned for high permanent load, pre-equipped for additionalapplications

• Variable counterweight conception, easy mounting system forfacile transportation

• Spot lights (4 No.) on superstructure

• Walkways in front and on side of the cab

• Counterweight lift cylinder can be used as support cylinder(patented)

• Excellent access for service works to all main components

Counterweight bearing plate 1 x 16.7 t

Add-on counterweight 2 x 2.6 t

Additional counterweight (optional) 2 x 7.7 t

Counterweight extendable max. 63.5 t

Uppercarriage

Rigid crawler undercarriage with wide car body and hydrauliclockable crawler assemblies

Type UW 250 AC

Travel speed approx. 1.0 km/h

Crawler type B 9 HD

Track shoe width 1,100 mm

Track width 5,150 mm

Crawler width 6,250 mm

Crawler length 8,440 mm

Access ladder at the crawler 4 pcs.

Undercarriage

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Technical specifications

• Comfort operator cab, FOPS certified

• Resiliently mounted, with exceptional sound suppression

• Excellent all-round visibility

• All weather design with safety glass

• Front windscreen with ventilation position stows under the roof

• Large-size skylight window (Bullet-proof glass)

• Wiper/washer system for front windscreen and skylight,

• Sun-blind

• Ergonomically designed comfortable seat

– Weight and height adjustable

– Inclination adjustable

– Horizontal slidable

– Headrest and adjustable armrests

• Infinitely variable cab heating system

• Air conditioning system

• First aid kit at operator’s seat

• Radio with CD-player in operator’s cabin

• Hydraulic tiltable the cabine to work effortlessl under large boomlengths

• The cabine can be retracted to fit in the transport dimensions

Operator’s cab

• PLC control with electric-proportional pre-control for highadaptable operation

• Clearly arranged control board for operation functions at the righthand side

• B-TRONIC electronic monitoring-, control- and visualizationsystem

– Big sized, highly luminous and non-glare LCD color displayscreen

– Clearly arranged screen display of the relavant machine andapplications‘ parameters

– Optimal positioning of the screen by individual adjustmentsystem

• 2 joysticks at the operator seat for all functions or double-T stickfor rope grab operation

• Two foot pedals for control of undercarriage

Control

• Free fall winches with oil cooled multi disc brake and clutch

• Foot pedals for control of freefall brake, pre-selectable securedor unsecured mode

• Rope pressure rollers for main winches

• Winch synchronization for main winches

• Electronic load moment limiter for liftcrane operation, userinterface integrated in B-Tronic

• Different catheads for various applications

• Set of ropes for different applications

• Hydraulic and electronic equipment kits for various applicationssuch as cutter system, two rope grabs and deep vibrators

• Quick connection system for the crawlers with hydraulic quickcouplings, assembling tool and lifting gear

• Winch drum Nr 3, as auxiliary winch

• Automatic climate control

• Cab heater with timer

• Tempered safety glass panels in the front windscreen ofoperator’s cab

• Electric fuel pump for diesel tank

• Helicopter warning light

• Bauer GCS (universal measurements with data recording forgrabs)

• Central lubrication system

• Additional counterweight (2 x 7.7 t)

• Additional rotary drive for working with heavy loads

• Rear-view camera or winch control camera

• Access ladder to superstructure

• Walkways at undercarriage

• Stone guard cabin protection

• Special color on customer request

• Sunroof system for various types of applications

• Working at height system for boom walkway (patent pending)

• Hydraulic counterweight-safety device

• On top safety rails – uppercarriage

• Working at height package with rails

• Swing angle indicator

• Rope-fix point with overload protection

High quality lattice boom made of thick walled boom tubes,designed for long-term dynamic loading in special foundation

• Basic boom is consisting of A-frame, hoist winches, hoist rope,boom foot

• Boom extensions and boom head

• Boom mounting/dismounting via winch operated A-frame

• Boom is designed for Bauer hose drum system

Lattice boom

Optional equipment

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Various multi-purpose applications

Grab unit for 2-rope grab operation with mechanical grabs

with pounder weights for dynamic compaction in automatic mode (BDC)

Lifting crane

Base carrier for hydraulic diaphragm wall grab, together with hydraulic hose handling system and grab turning device

for cased bored piles in combination with a graband a casing oscillator

for Bauer deep vibrators TR 75 which arehydraulically supplied by the power station ofthe crane

for various alternatives of vibratory pile drivers withadditional power pack mounted at rear

for Bauer cutters with different types of hosehandling systems

for Bauer Flydrill with hydraulic on board supply

The above processes may require partial retrofit kits as well asadditional optional equipment

Bore pile grab with casing oscillator

Bauer Dynamic Compaction (BDC) Flydrill

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Equipment with Trench cutter BC

Hose drum system HDS 100

Cutting depth, max. 100 mCutter weight 50 t

Hose drum system HDS 150


Hose tensioning system HTS 70


Counterweight is depending on eqipment

Notes:1. The rated loads are valid for a planar, firm plane.

2. The rated loads are valid for 360°.

3. The rated loads are valid for maximum crawler width.

4. A maximum wind speed of 20 m/s is considered.

5. A rotation momentum for a rotation speed of 1 rpm of the upper carriage is considered.

6. When the machine is not in use it must stand on planar, firmground and the cutter has to be seated on the ground.

7. Total cutter weight includes weight of cutter, guide frame andhook block.

8. For calculating the stability angle the center of gravity for thecutter is assumed at a max. height of 4.5 m.

9. The values are for information only. For effective valuesplease refer to the instruction manual.

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7

0 ft20406080100120140160

0

20

40

60

80

100

120

140

160

180

200ft

0 m48121620242832364044480

4

8

12

16

20

24

28

32

36

40

44

48

52

56

60

m

84°84°

70°

60°

50°

40°

30°

20°

15°

51.4m

54.4m

48.4m

45.4m

42.4m

39.4m

36.4m

33.4m

30.4m

27.4m

24.4m

21.4m

18.4m

Liftcrane operation

Length Boom total length (m)(m) 12.4 15.4 18.4 21.4 24.4 27.4 30.4 33.4 36.4 39.4 42.4 45.4 48.4 51.4 54.4

Boom foot section 5.6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1Boom section 3.0 1 1 1 1 1 1 1Boom section 6.0 1 1 2 2 3 3 4 4 5 5 6 6 7Upper boom section 6.8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1


Boom configurations

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18.4 21.4 24.4 27.4 30.4 33.4 36.4 39.4 45.4 51.4 54.44.14.34.64.85.05.25.45.66.06.46.67.08.09.0

10.011.012.013.014.015.016.017.018.019.020.021.022.023.024.025.026.027.028.029.030.031.032.033.034.035.036.037.038.039.040.041.042.043.044.045.046.047.048.049.0

200.0

155.5

139.0

113.695.781.369.159.852.546.641.737.634.131.028.325.9

165.7

155.8

140.6115.898.084.773.563.655.949.644.540.136.433.230.427.925.723.721.9

166.2

157.2

134.4

111.394.682.072.163.555.849.544.340.036.333.130.327.825.623.721.920.318.817.4

169.6 159.9

128.5

107.0 91.2 79.2 69.8 62.1 55.5 49.2 44.0 39.6 35.9 32.7 30.0 27.5 25.3 23.4 21.6 20.1 18.6 17.3 16.1 14.9 13.8

159.6

130.5

109.393.681.672.064.357.852.246.742.138.234.831.929.327.024.923.121.419.918.617.316.115.014.013.012.1

146.8

125.1

105.290.478.969.762.356.150.846.341.737.834.431.428.926.624.522.721.019.518.116.915.714.613.612.711.811.010.29.4

134.1

120.0

101.387.376.467.660.454.449.445.041.237.434.031.128.526.224.222.320.719.217.816.515.414.313.312.411.510.79.99.28.57.97.2

115.1111.7

97.684.373.965.458.552.747.843.639.936.733.630.628.025.723.721.920.218.717.316.114.913.812.811.911.110.39.58.88.17.56.96.35.75.2

91.9

86.080.274.569

61.955.950.846.442.639.236.233.531.128.726.424.422.620.919.418.016.715.514.513.412.511.610.810.09.38.68.07.46.86.25.75.24.74.23.7

65.8

62.958.153.449.044.941.438.435.833.731.830.028.527.025.524.022.521.019.818.417.015.814.613.512.511.510.79.89.18.37.77.06.45.85.34.84.33.83.32.92.52.11.71.3

46.545.442.539.636.834.131.529.126.824.822.921.219.618.216.915.614.413.212.111.110.510.210.09.89.69.49.29.08.67.97.26.65.95.44.84.33.83.32.81.8

42.7 47.9 53.1 63.5


Liftcrane operation – Lift chart (boom range 84º – 15º)

Notes:1. The rated loads are valid for a planar, firm plane.2. The rated loads are determined acc, to EN 13000.3. Weight of lifting accessories (rope, shackles etc,) has to be

deducted from the rated load.4. Radius is stated from centre of swing gear.5. Values are valid for 360°.

Radius (m) Boom length (m)

6. Steel structures are designed acc, to EN 13000.7. When travelling with load on uneven, soft or inclined ground,

the rated load has to be reduced.8. The values are for information only. For effective values

please refer to the instruction manual.

Counter weight (to)

Boom length of 18.4 up to 54.4 m, 350 kN winches, loads in metric tons

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1480

13808440

11550

3440

3670

3480

54004170

1170


9

Transport data

1540

1130 40

0

5880

1420

25502940

1540

5930

360

1760

1760

3150 61501980 1980

1920

3360

76905810 2020 1960


Base machine

Counterweights

Boom components

Boom section 3 mG = 1.55 t

Boom section 6 mG = 2.5 t

Upper boom sectionG = 5.0 t

Boom foot sectionG = 3.5 t

Weight data are approximate

Counterweight bearing plateG = 16.7 t

Additional counterweightG = 2 x 7.7 t

Add-on counterweightG = 2 x 2.6 t

Chain carrierG = 2 x 23.0 t

Base machineG = 63.5 t

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bma.bauer.de

MC

Lin

e

Design developments and process improvements may require the specification and materials to be updated and changed without priornotice or liability. Illustrations may include optional equipment and not show all possible configurations. These and the technical data are provided as indicative information only, with any errors and misprints reserved.

905.659.2 12/2014

BAUER Maschinen GmbHBAUER-Strasse 186529 SchrobenhausenGermanyTel. +49 82 52 [email protected]

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905-659-2 12-14 mc128 - bauer-pileco inc. · • hydraulically activated multiple disk hold brake...

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