911 & porsche world - july 2014

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    July 2014 www.911porscheworld.com

    PLUS:OUR CARS,

    YOU AND YOURS,TRIED & TESTED,

    Q&A AND LOADS OFPORSCHES AND PARTS FOR SALE

    FROM THE FIRST 930 TO THE CURRENT 991:CELEBRATING 40 YEARS OF THE TURBO

    911TURBOTURNS40

    TURBO!

    NOW IN OUR 25TH YEAR! THE WORLD'S BEST-SELLINGMONTHLY PORSCHEMAGAZINE

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    FIRSTWORDS

    Editor Steve Bennett

    01379 668748; [email protected]

    Deputy EditorBrett Fraser

    [email protected]

    FeaturesEditorKeithSeume

    01208 871490;[email protected]

    Consultant EditorChris Horton

    [email protected]

    Contributors Kyle Fortune, AntonyFraser, J ohnGlynn,

    Ray Northway, Ollie Preston,Per Schroeder,Matt St one,David Sutherland,

    J ohnnyTipler,Peter Tognola

    StudiomanagerPeter Simpson

    ArtEditorJoelMitchell

    Groupadvertisement managerJamesStainer

    [email protected]

    Production LiamWilson

    [email protected]

    CHPublicationsLtd 1The AlmaBuilding, Brewerstreet

    DairyBusiness Park,BrewerStreet, Bletchingley,

    SurreyRH14QP

    Tel:01883731150;fax:01883740361;

    e-mail: [email protected]

    Administration AllieBurns, Sandra Househam

    AccountsBevBrown

    Subscriptions Debi Stuart [email protected]

    Website www.911porscheworld.com

    Managingdirector CliveHouseham

    Worldwideretail distribution

    For worldwidenewsstand availability queries contact

    Phil Sait, CHP DistributionManager,

    Seymour Distribution Ltd.

    Tel:02074294000

    e-mail: [email protected]

    Printedin England

    Garnett Dickinson Print Ltd;t el:01709768000

    Turbo!Sounds good, doesnt it, and mixed with 911 it

    sounds even better. Yes, its 40-years of the 911Turbo, the car that re-wrote the supercar rule book.

    Launched in 1974, against Italian opposition, the

    Turbo was, as you would expect, ruthlessly Teutonic

    in its approach to the job of going efficiently fast, its small,

    3.0-litre, blown flat-six flying in the face of big multi-carbed

    V12s. No, it didnt have the drama of a Countach or a 512 BB,

    but at least it would start.

    And so it goes without saying that we had a bit of fun

    gathering 40-years worth of 911 Turbo production together in

    North Yorkshire, but it wont come as any surprise that the

    star of the show was the early 930 Turbo, reputed to be the

    first to be sold in the UK. Belonging to Andrew Mearns, of

    Gmund Cars, its arrival at the test was never in doubt. Had

    we been waiting for anything Italian of the era, I would have

    It wont come as any surprise that thethe star of the show was the 930 Turbo

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    46

    FEATURES

    3440

    46

    60

    70

    80

    88

    94

    YOUANDYOURS

    M eet Sarah and the Pink Panther

    CAYMANGTSFIRSTDRIVE

    Porsche tweak the Cayman. Its more thana

    badge exercise. Itsnow even better

    911TURBOAT40

    T he 911 Turbo hits middle-age. We celebrate

    bygat hering an example of each model

    TURBOFRIENDSREUNITED

    M el Nichols wasthe f irst UK journalist to

    experience t he 911 Turbo in 1974

    924CARRERAGTSCSDRIVE

    M ore turbo fun, thistime behind the wheel of

    Richard Lloydswell known 924 Carrera GT S

    ARCHIVE:PORSCHESFIRSTLEMANSWIN

    Rewinding to 1970 and Porsches first Le

    M ans win with the mighty917

    SPECIALIST:EBSRACING

    We drop in on Nevada, USA based EBS Racing

    HOWTO:911IMPACTBUMPERSTRIP

    Fancy dismant ling your 911? Heres how toremove t he bumpers from a Carrera 3.2

    40

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    08

    18

    26

    REGULARSPORSCHENEWS

    A ll the latest P orsche news...

    PORSCHEPRODUCTS

    ...and allt he latest must-have

    Porsche bitsand bobs

    USUALSUSPECTS

    Editor Bennett on Goodwood, Cayman v

    70

    CONTENTS 07.14

    18 102

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    FORSALE

    RUBY RED. BLACK

    LEATHER INTERIOR.

    FULLCHARCOAL

    GERMANWEAVE

    CARPET. FULL

    TONNEAUCOVER.HEAD RESTS.

    INERTIA REAL

    SEATBELTS.

    BLAUPUNKT RADIO

    WITH IPOD

    CONNECTION 12

    1965 LHDCABRIOLET

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    Porsche Centre Aberdeen

    0845 5202165

    /aberdeen

    Porsche Centre Belfast

    0845 5202166

    /belfast

    Porsche Centre Bolton

    0845 5202167

    Porsche Centre Cardiff

    0845 5202171

    /cardiff

    Porsche Centre Chester

    0845 5202172

    /chester

    Porsche Centre Colchester

    0845 5202173

    Porsche Centre Glasgow

    0845 5202178

    /glasgow

    Porsche Centre Guildford

    0845 5202179

    /guildford

    Porsche Centre Hatfield

    0845 5202180

    Porsche Centre Mid-Sussex

    0845 5202185

    /midsussex

    Porsche Centre Newcastle

    0845 5202186

    /newcastle

    Porsche Centre Nottingham

    0845 5202187

    Porsche Centre Solihull

    0845 5202192

    /solihull

    Porsche Centre Sutton Coldfield

    0845 5202193

    /suttoncoldfield

    Porsche Centre Swindon

    0845 5202194

    Porsche Fixed Price Maintenance.

    The quality youd expect, a price you wouldnt.

    Whether it s a new set of brake pads or a replacement clutch, rest assured that with

    our new fixed price tariffs for a range of maintenance jobs on selected Boxster and

    911 models* it doesnt have to be a balancing act between qualit y and cost. Our Porsche

    accredited technicians are trained to the very highest standards and only use the precise

    tools and genuine parts required to do the job to the standard your car deserves.

    Get the best of both worlds with f ixed price maintenance from Porsche.

    For more information visit www.porscheownerservices.co.uk

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    His t hird place in the opening

    round of the World Endurance

    Championship (WEC) driving the

    new Porsche 919 Hybrid (lead

    picture), achieved behind the

    safety car in a race red-flagged

    due to heavy rain, must be judged

    a satisfactory rather than

    sensational debut, given the pre-

    season hype, but Mark Webber

    can surely feel satisfied or even

    relieved at the perfect timing of

    his departure from Red Bull

    Racing. Under radical new F1

    regulations his former team, that

    dominated the front of the grid

    recently, is now struggling with a

    car uncompetitive to the point

    that already the chances of a

    team other than Mercedes-Benz

    winning the championship are

    slim.

    The relative success of Webber,

    along with the two other drivers

    of car number 20 Timo Bernhard

    and Brendon Hartley in the first

    fixture of t he eight-race series, at

    Silverstone on 20th April, was in

    marked contrast to the fortunes

    of t he Romain Dumas/ Neel

    J ani/ Marc Lieb sister LMP1 919

    Hybrid. It retired after one hour 15

    minutes of the scheduled six-hour

    race (which ended 24 minutes

    early), due to a technical problem.

    The retirement of car 14 is

    annoying for us,said Porsches

    LMP1boss Fritz Enzinger of the919 Hybrid, which had suffered

    some unreliability in testing, while

    technical director Alexander

    Hitzinger promised to have a

    long look into the reasons for

    the retirement.Characteristically,

    Webber commented, We

    managed to dodge a few bullets

    and survived some of the

    tricky stages.

    PO RSCH E N EWSOPENSEASON!On returning to top level endurance racing,Porsches results are respectable if not dazzling

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    WE OWN OUR OWN STOCK AND OUR BUILDING

    SO OUR OVERHEADS ARE LOWER THAN MOST GARAGES

    WE KEEP 25/30 FULLY PREPARED AND WARRANTEED

    CARS FOR SALE RIGHT ACROSS THE RANGENOBODY BEATS US ON PRICE OR SERVICE

    TRY US ONCE AND YOU WILL NOT GO ELSEWHERE

    PORSCHES ALWAYS WANTED

    www.portiacraft.comPORSCHE SERVICING - UNBEATABLE RATES

    PORSCHE SALES - UNBEATABLE PRICES

    HERE AT PORTIACRAFT WE BELIEVE THAT A PORSCHE

    CAN BE RUN FOR THE SAME COST AS A HOT HATCH

    WITH FULLY TRAINED MECHANICS - WE ONLY DO WHAT NEEDS DOING

    EST: 1984

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    OR VISIT WWW.PORTIACRAFT.COM

    PHONE: 020 8959 1604 email: [email protected]

    AUTOSTRASSE

    Do you suffer from these?Expensive bills

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    AgreatdayoutforallPorschemotoringenthusiasts!

    All Porschemodels welcome

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    www.rs911.comEmail: [email protected]

    OUR CARS

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    The original

    Volkswagen

    Touareg and

    Cayenne valve body

    heads-up is a hardshift

    from fourtht o fifth. "It

    feels like you're going

    throughthe windscreen,"

    is how Steve McHale at

    J ZM Porsche describes

    the problem.

    I'd been having gearbox

    problems with my

    Cayennefor a while,and

    the valve body was prime

    suspect. Though the 2004

    Cayenne S had no real

    shiftingconcerns,it did

    have a clutch control

    issue, where the

    transmissionwould slipout of gear while waiting

    to pull out of a T-junction

    or onto a roundabout and

    leave youstrandedat

    Delaney at SVP adviseda

    gearbox oil and filter

    change first,as this

    sometimes cured

    transmission faults. We

    tried this and it made a

    small differencefor a few

    miles, before resuming its

    faulty ways. Next stop:

    valve body.

    Thereare two options

    for valve body: buy new

    fromPorsche or overhaul

    it. An Internet search

    provided two firms int he

    UK known to repair

    Cayenne valve bodies, by

    reaming the worn valvepassages out and

    insertingbigger valves,

    and refurbishing solenoids

    where required. The cost

    body repair shop, not far

    fromJ ZM in Hertfordshire.

    Theowner answered a

    couple of my messages

    but stopped replying

    whenI asked fora few

    moredetails. The other

    firm was Valve Bodies UK

    Ltd, in Merseyside

    (www.valvebodyuk.co.uk).

    Valvebodies Pete Stirrup

    was very knowledgeable. I

    got SVP Porsche in

    Droitwich to strip the

    valvebody out of the car,

    and we sent it away.

    A few days later, Pete

    called and said theydfinished the valve body

    but found nothing much

    wrong with it.One or two

    valves showedless than

    mine didnt work.

    It came back

    refurbished, SVP fitted it

    and then thef unstarted.

    SVP said thecar first had

    all gears, but not happily.

    Theyd checked fluid

    levels, driven it again andfound no gears above

    third.We left it overnight,

    did the fluids again in case

    it was a bleeding issue

    and found exactly the

    same problem. I rang Pete

    and he sent the other fully

    refurbished valve body

    down.The result was

    identical.Icould select gears 1, 2

    and 3,but whenit hit the

    shift to fourth,the display

    claimed that fourth was

    CAYENNEDISGRACES ITSELFJohnGlynnsV8CayennedailydriverexperimentwasjustaboutaffordablewhentheCayennestayedreliable.Nowitsplayingupandthebillsarerisingfast.Timeforagearboxrebuild.Ouch!

    Occupation: Porsche

    journalist/blogger

    Hometown:WoodfordHalse,

    Northants

    PreviousPorschesowned: 5

    Cars: CayenneS,944 Lux, 911

    Carrera 3.0,924 Turbo

    Year:1994, 1983, 1976,1981

    Owned for:1, 3,5,2 years

    Mods/options: Mostly

    standard.Cayenneon LPG

    Contact:

    john@mightymotormedia.

    com

    THISMONTHIN BRIEF:Two

    words: Autotransmission.

    JOH N GLY NN

    CAYENNES

    OUR CARS

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    Volkswagen transmission

    but only whenimmersed inhot fluid at working temp,

    so Icheckedthat and the

    wires were fine.

    I had driven in with all

    sixgears. The only thing

    that had changed was the

    valve body. Everything

    else was checking out OK.

    It feels completely

    mechanical:it has to be

    the valve body,saidDelaney. I agreed, bit the

    bullet and ordered the

    Porsche replacement

    valve body at 1030plus

    20% VAT. Plus another

    round of trans fluid

    changes andwork time

    lost, and whatever bill I

    was going to get from

    ValveBodies UK.It was the wrong

    decision. Fitting the

    Porsche part was exactly

    the same. Now almost1500 into this job,I was

    hating the Cayenne.Add

    my issues to theclassic

    Cayenne problems of coil

    failures, coolant pipe

    failures, propbearing

    wear,brake andt yre

    appetite,control arm

    replacements, screen

    wash leaking into the

    cabincausingwiringissues and ECU

    destruction and it gets

    very expensive to run a

    usedCayenne.Not to

    mention what happens

    whenyour engine fails, as

    many V8s and Turbos do.

    The last straw came the

    following weekend,when I

    spent a whole day at SVPpulling out the seats and

    carpet, andchecking

    through the metres of

    copper linkingthe ECUswith the gearbox internals.

    All I foundwas a soaking

    wet cabinfloor, courtesy

    of the aforementioned

    leaky rear washerjet pipe

    that pours screenwash

    into the car when it works

    its way loosebehind the

    drivers side A-pillar trim.

    The fluid then floods

    wiring looms andeverything else it canfind,

    including the car's ECU.

    I had fixed the screen

    wash pipe earlier int he

    year, but the floor was still

    saturated.This could be

    the issue if thewiring was

    corroded. Pulling all the

    transmission wiring back

    into the car, I checkedcontinuity on everywire,

    but could find no broken

    cables and no obvious

    problems in thetransmission loom. I

    double-checked

    everything the SVP team

    did when fitting the new

    valvebody,and could find

    nothing wrong.The only

    thingleft was to strip

    down the gearbox.

    ThePorsche techs I

    spoket o said engine and

    gearbox out was theeasiest way to remove the

    trans:two dayswork at

    least. I decided to get

    back on the Internet.

    What happened next was

    more education, but it

    clearedValve Bodies UK of

    any wrongdoing.I paid for

    theirwork and

    recommend them withouthesitation.More of this

    saga next month.

    Aboveleft:A reminderof whatGlynnsCayennelookslike when

    itson theroad. Remember, weruncomplicatedmodernPorschesof a certain agesoyoudont have to!Er,not really,butitsometimesfeelsthat way.Above: Drainingthe autoboxagain, and,er, again

    Below left:The hydraulicfluidcontrol assemblywas thoughttobethe culprit ofthe shiftingissues, but both a reconditioned

    unit,and a new unit fromPorschefailedto fixtheproblem.Staytunedfor nextmonthsinstalment

    CONTACTValveBodiesUK LtdRobbsGarage

    ClaremountRoadWallaseyMerseysideCH442BWwww.valvebodyuk.co.ukTel:0151 6399022

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    One badge...one Club

    TRIP TO THE

    !R

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    ADERO

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    13-15 J une 20142014 marks Porsches return to Le Mans and we are offering 911 & Porsche Worldreaders a special offert o get you to the centre of the action.

    We have joined forces with motorsport tour operator Wildside to offer a unique Le Mans hospitality and tented basecamp HQ, close to the track and on

    infield, providing a free bar and freshly-cooked food byt he Wildside crew for the whole 24 hours. Plus optional grandstand seats, a splendid hotel and aspecial Wildside back-road route taking in some great driving roads and avoiding traffic.Le Mans is much more than the greatest endurance race in the world.It has its own ambience and atmosphere and an electricity andexcitement that you can almost touch. Quite apart from the racing don't forget the live rock

    bands and stage acts plus of course the 'circuit village' with its bars,cafes, Champagne tents and giant screen TVs with live coverage of the race.

    The Wildside/911 & Porsche World Le Mans 24 Hours Tour(Friday 13 June Sunday 15 June) includes all of the following:

    * Return ferry crossings Dover-Calais for car and passengers* Friday night hotel with swimming pool and secureparking

    * Back roadroute with exclusiveroad books* Four coursepre-racedinner onFriday night with wine* Breakfast on the Saturday morning

    * Wildside HQbase with double awnings, carpeting, seating and tables* Circuit location fortheWildside HQbase two minutewalk from thetrack

    * Pre-erected tents in theWildside base just bringa sleeping bag and movein!* Twinfully carpeted leisuremarquees at the base

    * Exclusive Wildside night coach transfers to the Mulsanneand Arnage corners* All beer, wine, soft drinks, snacks, freshly-cooked food lunch, dinner and breakfast

    includedfor the whole weekend* Secure parkingfor 9 1 1 & Po r s c h e W o r l d readers at the Wildside HQbase

    * Optional general admission tickets

    * Optional grandstandtickets* Tripis fully escorted by Wildside throughout

    SPECIAL PRICES FOR9 11 & PORSCHE WORLDREADERS

    The price based on 2 people sharing a car/hotel room is 445 per person for British group requiring ferry.

    For European readers not requiring the ferry, the price based on 2 people sharing a car/hotel room is 345 per person.

    For readers making their own way to Le Mans a Hospitality Only package is also available fromSaturday morning to Sunday afternoon for 219 per person.

    (A deposit of 50% of the tour price is required to confirm your booking. Personal traveland cancellation insurance, incidentals and generaladmission tickets are not

    included in the price but these canbe arranged byWildside andpaid for separately. Rememberwhen you phone to quote ref: 911& PW24)

    TO BOOK AND FOR FURTHER QUERIESPlease contact Wildside if you have any questions - they will be delighted to help.

    LE MANS 24 HOURS!READEROFFERREADER

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    E-MAIL US AT [email protected],AND WELL PASS THEM ON TO OUR RESIDENT EXPERTS TO ANSWER

    PORSCHE PROBLEMS?

    Welcome to911 & Porsche Worlds Q&A pages, edited and assembled by the

    magazines technical man and incorrigible do-it-yourselfer, Chris Horton (right).Its much the same format as you would expect you ask, and our expertsanswer but we have recently added more detail (including part numbers andtypical costs, and also contact phone numbers and websites where relevant),and not least as many illustrations as we can squeeze in. Please note that allprices quoted were to the best of our knowledge correct for the UK market

    MEET THETEAM

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    I read with interest the article

    from Owen Fisher on page 113of the June issue of911 &Porsche World. It sounds asthough his approach to 911ownership is similar to mine.

    As you might remember frommy earlier submissions to Q&A ,I changed the oil soon afterbuying my 996 in 2012, and dida fair amount of research priorto taking the plunge. I used fouraxle-stands to ensure that thecar was sufficiently far abovethe ground for easy access, but

    at the same time remainedlevel. This also allowed me toremove the wheels for athorough clean, and to inspectthe inner wheelarches, brakelines, discs, pads and so on.

    The few tools that I neededwere readily available fromHalfords, and not prohibitivelyexpensive. I used Design 911(www.design911.co.uk) for parts(magnetic sump plug, filter,Mobil 1 0W40 oil etc) and paid128 including VAT and delivery.

    These days I would probably trywww.eurocarparts.com, as well,and look for any promotionalcodes they happen to berunning at the time. Every littlehelps, as they say.

    I'm a keen DIYer, as you mayhave gathered from some of myearlier questions, but wouldnever tackle anything too bigthese days. Rest assured,though, that carrying out an oilchange on a 996 is not adaunting task, and veryrewarding once completed.

    Since this oil change, I havehad the car serviced atRevolution Porsche (inBrighouse, West Yorkshire;01484 717342), and theysuggested Mobil 5W40 as ab tt lt ti il

    Chris Horton, 9 1 1 & P o r s c h e

    W o r l d :Im glad you are gettingso much satisfaction fromservicing your own 996,Graham. One thing, though: if infuture you continue to have thecar looked after by Revolutionin Brighouse, maybe you wouldlike to consider asking them touse Millers lubricants. Thatcompanys HQ and developmentcentre is close by, and thataside we are firm supporters ofthis entirely Britishindependent. More information

    and an oil selector, for justabout any Porsche applicationyou care to think of atwww.millersoils.co.uk.

    OLLIEPRESTON

    RPMTechnik

    prices quoted were to the best of our knowledge correct for the UK market at the time of writing, and for the sake of consistency generally exclude VAT,unless otherwise stated. We naturally do our very best to make sure that theinformation given is both accurate and useful, but unfortunately we canaccept no responsibility for any effects arising from it.

    CHRISHORTON

    911& Porsche World

    PAULSTACEY

    NorthwayPorschePETERTOGNOLA

    TognolaEngineeringPERSCHROEDER

    StoddardImportedCars

    DIY 996 SERVICING? GO FOR IT!

    996oil change should hold nofears for a DIYer,says GrahamLoncaster. The secret is togather togetherthe righttoolsand materials before youstart,and then make sure thecaris high enough offtheground for easy access to theunderside. Level, too, so thatallthe oldoil flows outquicklyand easily. Magnetic sumpplug

    One question quite oftenput to our Porscheexperts

    concerns the luggage-

    compartment lid on a 996

    or 997 or the equivalent

    Boxster or Cayman and

    how to openit whenthe

    cars batteryis flat.

    Inearlier models of both

    the 996 and 986 the lid is

    activated by a mechanical

    lever on the drivers sill

    linked to a Bowden-style

    cable,but fromthe 2001

    model year this low-tech

    but inherently reliable

    systemwas replaced with

    an electric switch.The

    latter looks a lot neater,

    and unlike the earlier lever

    it doesnt get scuffed by

    yourfeet as you enter andexit the cabin, but it does

    meanthat if youleave the

    carfor any length of time,

    and the battery becomes

    entirely discharged (as can

    be its habit, thanks to the

    drain fromthe alarm),you

    have a problem. Because

    to open the bonnet you

    need to charge or tochange the battery. And

    where is the battery?

    Underthe, er, front lid

    There is, however, a

    In all cases open the right-hand door, if necessary

    first unlocking the drivers

    door (if different) with the

    key in the exterior lock.

    Leavethekey inthe lock.

    Remove the plastic cover

    over the fuse box, which

    you will find onthe

    adjacent door pillar under

    the end of the fascia.Pull

    out the special electrical

    terminal marked with a

    symbolic side view of the

    car with a raised front lid

    and using a suitablejump-

    lead (or even a length of

    ordinary 12-volt cable with

    a crocodile clip on each

    end) carefully connect it

    to the positive terminal of

    a sparebattery. Using asecond jump-lead or

    length of cable, no less

    carefully connect the

    negative terminal of the

    battery to the door-latch

    striker plate on the B-

    post. Its important to

    connect the leads inthis

    order, and to disconnect

    themonly byreversingthe same sequence.

    This assuming that

    your secondary battery is

    any good should supply

    activate the under-bonnetsolenoid,and thereby

    release the lid.(And the

    engine cover, as well.)

    Do note,however, that

    you must never attempt

    to start the engine inthis

    manner.For that you must

    use proper, heavy-duty

    jump-leads connected

    directly (and obviously

    correctly)between the

    two batteries, althoughit

    will always be far safer

    physically to fit a good

    battery inthe car that

    wont start evenwhen

    carried out entirely by the

    book,jump-starting can

    represent areal risk to

    both vehiclessensitive

    electronics. Damage anyof those and you will have

    some very big problems.

    ACCESS ALL AREAS EVEN WITH A FLAT BATTERY

    Q&A

    993SCOOLING-FANANDALTERNATOR BELTSEXPLAINED

    My 993s generator-belt warning light keeps

    coming on, as soon as the engine speed

    reaches about 5000rpm.The two drive-belts

    are ingood condition,and appear to be tight.

    Mylocal mechanic could not tell me what the

    problemmight be,or even carry out anypreliminaryinvestigative work. I have a set of

    official workshop manuals,which talk about a

    special tool to remove the large nut holding

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    special tool to remove the large nut holding

    the pulleys in place (polygonwrench; part

    number999 571052 02),but dont say what it

    looks like,or how to use it.

    I know the belt tension on these engines is

    adjusted by means of shims. Indeed, I watched

    Peter Tognola doing the job on my 930Turbo

    about 30 years ago, but Icant rememberwhat special tools he used. I assume there

    should be some spareshims behindthe

    hexagon-head nut, if I should need them?

    But inany case I cant remove the nut

    without the tool. Andwhich way does the nut

    undo? Clockwise, or anti-clockwise? Assuming

    that I have to buy the tool from Porscheshop

    (my usual mail-order supplier back in the UK),

    how would I go about using it?

    PhilWright, Lanzarote

    Paul St acey, Nort hway Porsche:The 993,

    like the 964, has what look like two parallel fan

    belts.In fact, only one of t hem drives the

    engine-cooling fan; the other,w ith t wo slightly

    different -sized pulleys,powers t he alt ernator.

    This arrangement was t o allow t he generator

    t o run faster at lower engine speeds (in slow-

    moving traff ic,f or instance) than it might have

    been desirable t o run the fan, and thereby to

    cope with the demands of the electricalsystem, while at the same time providing

    adequate cooling. It does mean, however,t hat

    t he driver wouldnt necessarily be aware t hat

    t he cooling-fan belt itself had broken until the

    engine eventually overheat ed.

    In order t o avoid t his,t he cooling fans drive-

    belt has a small plastic jockey wheel running

    against its f lat, outer surface; the w heel is

    supported on an arm att ached to a micro-

    switch. If t he belt breaks,t he resulting angularmovement of t he wheel and hence the arm

    closes the micro-switch,and the instrument-

    panel warning light comes on. (A lit t le

    confusingly,but not ent irely illogically in t he

    circumstances, its t he same lamp as for t he

    battery/ generator-belt warning.)

    Sometimes,however,the switch inside the

    mechanism fails by going closed circuit, and

    t he warning light remains on all the t ime. On

    ot her occasions t he plastic jockey wheel might

    break off, leaving just its small bearing t o rub

    against t he belt. This will cause rapid and

    excessive wear t o the outside of the belt, and

    (as in your car) the warning light t o come on at

    higher rpm. Iw ould be inclined to st art by

    replacing t hat ent ire sender mechanism,or at

    t he very least t o remove it f or inspect ion

    and/ or test ing with a multimet er.Your local

    mechanic ought to be able to do that.

    The sender is secured by a single 5mm Allen-

    head screw, although t his can be tricky to undoand subsequently refit , primarily due t o the

    limited space in the area. The part number of

    t he sender is 993 106 035 00,and here in the

    UK it cost s 67.47 plus VAT. Iam sure t hat a

    Porsche Centre over here would m ail one to

    you if you paid by credit card.

    The other fact or to consider is a problem

    wit h the engine-bay wiring loom. This was the

    subject of a recall many years ago,and w hile it

    is unlikely t hat your car slipped through t he net(and the fault was not known to manifest itself

    in t his way), it is possible. Any Porsche Cent re

    should be able to tell you whether or not t he

    car was upgraded in t his respect if you provide

    t he VIN, or Vehicle Ident ificat ion Number.

    If you have to replace the belts, t here should

    be a splined Allen key in your cars toolk it.

    Insert that into the end of the alternator shaft

    to hold it stationary,and then use a 24mm

    spanner on the nut . (It s a conventional right-

    handed thread.) Remove the pulleys and the

    t ensioning spacers,or shims.To t ighten t he

    belt nearest you,m ove t he shims from

    bet ween the pulley halves,and place them on

    the outside.To slacken the belt,take shims

    from t he outside of t he pulley and posit ion

    them bet ween the tw o halves.

    The other belt,nearer the front of the car,

    uses the same principle with t he shims, but

    here the t wo halves of t he pulley are held

    toget her with t hree 5mm Allen screws. Theheads on these are shallow, and the socket s

    tend t o round out easily,so Iw ould order some

    replacements before att empting t he job.Make

    sure the concave spacers go back correct ly,as

    ot herwise you will lock the alternat or and fan

    pulleys t ogether, and burn out the alternator.

    Plasticjockeywheel runningagainst993s (and964s)cooling-fanbelt (above, left) isdesignedtoalertdrivertothebelts possiblebreakage,but canitself fail andgeneratespurioussignals. Apopularmodification,especially forpower-tunedengines, isto lockalternatorandfan shaftstogether (right)and usea singlebelt

    ANOTHERM96 ENGINEBITES THE DUST ANDWEARE NOT SIMPLYMAKINGTHISUP!

    I recently bought a 996-model 911 Carrera. The engineis now emitting a rather worrying tapping or clickingnoise at tickover, at what sounds like half enginespeed, and a bit like an old-fashioned tappet. I hopethat this might be coming from a camshaft follower,rather than anything more serious, but any further

    right-hand side, and the left-hand tailpipe is moresooty than the other, then sadly you are more thanlikely to have the famous or perhaps that should beinfamous bore scoring. You should be able to confirmthat by having the ignition coils and spark plugsremoved, and the cylinder walls inspected with an

    between 4000 and 6000. Chain tensioners costaround 100 apiece, and take only a couple of hours toreplace (120 at our standard 60 per hour). Hydraulictappets vary in price, again depending on year, from4090 each. Just remember that there are 24 of thethings, though. If its the tappets on the left-hand bank

    Q&A

    OWNA CAYENNE ORONE OFMANYOTHERVAGMODELS?THENYOUNEEDTO KNOW THIS!

    Here in the world of Porsche we often bang on

    about ourbeloved carsDNA, and althoughin

    reality there can plainly be no such thing, there

    is undoubtedly a family likeness between the

    many different vehicles built by the entire VAG

    group over the last 15 years or so.Which means,to continue the biological analogy, that many of

    them can and do suffer from the same

    health issues. Mechanical problems, basically.

    the doors when shes driving herself, and if her

    elderly mother had been inthe car with her then

    I amfairly sure that to get the latter out we

    would have had to call the fire brigade and

    whoI amsure would have been delighted to

    cut off the roof. What kind of numpty designs avehicle that potentially renders easy escape

    impossible in the event of, say, an accident?

    Anyway,rant over. What you need to know

    80and 135 (both plus VAT), depending on the

    precise model and its specification.Make sure

    that you get exactly the right parts byordering

    against a VIN, says Scott unsurprisinglythere

    areseveral alternative components.

    The procedure forthe front door is or canbe,anyway slightly different. Again I managed

    to get the Passats inner trim off (despite the

    close proximity of the end of the fascia), but in

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    health issues. Mechanical problems, basically.

    This was brought home to me whenmy new

    Volkswagen Passat actually, a tidy 2004-model

    130PS TDI saloon that recently replaced our

    1998 estate decided onemorning that it didnt

    want to open two of its four doors inresponse

    to the button on the remote key fob: left front,

    and right rear. Andyes, I know that the firstpress of the button is intended to openonly the

    drivers door anyway. Repeatedly jabbing at both

    the fob, and then the lock/ unlock button onthe

    drivers door armrest, generated the usual

    clunking sounds fromthe gooddoors (so I was

    confident the fob battery was OK), but no sign

    of the buttons below the windows popping up.

    Likewise those same doorsinternal handles had

    no effect but temporarily to raise the relevant

    pushbutton, which dropped back into the trim

    as soon as the handle was released.

    I wont bore you with all of the subsequent

    details.Suffice it to saythat it quickly became

    apparent that the doors were not going to open

    from inside or out any time soon.And that

    depressingly few people out there in the world

    of VWseem to have even the slightest idea

    about how quickly, easily and economically to

    deal with what the forums I looked at suggest

    to be an astonishingly common problem. I am

    still waiting for one of the VWmaindealers inmy areato come back to me with a price for the

    job. (They wanted 138 simply to diagnosethe

    problem.)And dont evenstart me on the

    nonsense that pervades said forums like a

    disease.How do some of these people function

    without 24/ 7 supervision? If youhave nothing

    useful to say,then shut the & @ up. Lol.

    I mention all of this partly because it and

    what follows might helpanyone with a so-

    called B5 Passat (or a Mark 4 Golf, and quitepossibly many subsequent VW, Audi and Skoda

    models),but also because both the Touareg and

    the famously similar PorscheCayenne have

    exactly the same issue. And because, quite

    Anyway,rant over. What you need to know

    right now if your Cayenne (or Touareg, or daily-

    driver Passat, or Golf etc) shows the same

    symptoms, which oneday it most likely will is

    how to deal with it. Without having to chisel or

    air-saw or fire-axe the door open. Or and I

    spotted this inat least two forumposts just this

    morning using a body-straighteninghydraulicram physically to push the door open. Seriously,

    what medication are some of you people on?

    Mysolution forthe rear door; the front one

    seems to have cured itself,at least for the time

    being;see below was to take off f irst the door

    card, and then the pressed-steel component

    carrier behind it. (The door shells inner skin,

    basically, to which is attached the window-lift

    mechanism.)Its not particularly easy to get the

    cardoff with the door shut, and probably just as

    tricky in the Cayenne, but it is certainly possible,

    and with care and a bit of luck you shouldnt do

    any serious or obvious damage. This gives

    limited but adequate access to the electro-

    mechanical latch mechanisminside the trailing

    edgeof the door shell (and secured by screws

    thus obscured until the door canbe opened),

    and by studying the latch I had bought brand-

    new from VW; therewas no way I was going to

    mess about with cheap and quite possibly

    counterfeit rubbish fromthe darker corners ofthe Internet I was able to deduce that by

    selectively breaking open the right part of the

    motor casing I would probably be able to move

    the tiny plastic link inside that was effectively

    deadlocking the mechanism. And so, with a bit

    of dexterity, it proved.Result!

    No less satisfying was having my theory

    about the close similarity of the Cayenne in this

    respect confirmed by Scott Martin, one of the

    technicians at the Porscheshop (0121-585 6088;www.porscheshop.co.uk). Its an increasingly

    common problemin these now ageing vehicles,

    too,he suggested, and byand large he and his

    colleagues deal with it inexactly the same way

    close proximity of the end of the fascia), but in

    doing so must have unknowingly shaken the

    internals sufficiently to remake the offending

    intermittent connection(s)inside the latch

    mechanism, and thereby allow the door to be

    unlocked and opened. (The problemis widely

    argued to be caused by the same kind of dryor

    partially fractured soldered joint that famouslyafflicts the circuit boards in various older

    Porsches fuel-pump and ignition-system relays.)

    This will allow me later to strip down the door

    and undo the latch screws inthe normal, non-

    destructive way,so inthe meantime I have

    disabled the central-locking byremoving the

    fuse. The doors can still be locked by pressing

    down the four individual buttons, but crucially

    this doesnt electricallydeadlock them, and

    thereby risk them jamming shut again.

    What Scott tends to do inthe Cayenne,

    however (andI amhappyto say that this had

    crossed my mind, as well) is physically unbolt

    the reardoor from the B-post which is a lot

    easierthan it might sound. This once again

    gives limited but sufficient access to the

    U-shaped hasp on the striker plate,and that,

    after the application of protective masking tape

    to the surrounding paintwork, canwith care be

    cut through with an air-powered hacksaw. Here,

    too,its difficult to quote labour costs for thisinnovative but plainly effectiveapproach

    (although I would guess that it shouldnt take

    more than an hour; two at most), but the latch

    costs between 55 and 140 plus VAT there

    are at least six different part numbers, so again

    make sureyouget theright one forthecar

    and the striker plate 6.20, also plus VAT.

    Needless to say,this is something that I plan

    to come back to in a full how-to as soonas

    possible. And if my research and personalexperience to date is any guide, then I shouldnt

    have to wait too long for a suitable Cayenne to

    show up. Or maybe you have onealready?

    T gd (fi tth i b l ) i imil gh

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    The widebody look and four-wheel drive,its no wonder the 996 C4S was a hit

    996 TO THE FOUR

    Words: Steve BennettPhotography: Michael Ward

    996 C4S BUYERS GUIDE

    SPECIFICATIONPORSCHE 996 C4S

    Engine ..................3600cc flat-sixTransmission ......Six-speed manual/five-speed TiptronicMax power ..........320bhp at 6800rpmMax torque ........273lb ft at 4250rpm

    Brakes ..................Vented discs 300mmfront and rearWheels & Tyres..8x18in (f), 11x18in (r).225/40x18 (f), 295/30x18 (r)Weight.. ................1565kg0-60mph ..............5.9 secs

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    W

    eve said it before

    and well say it

    again: The 996s

    time is coming.

    Prices have beentoo low for too long, while the

    prices f or air-cooled classics are

    entering the stratosphere.

    Inevitably, then, prices for the

    was getting beaten with a stick,

    and now look at it go. Prices are on

    a par, or outstripping, the 993, and

    remember how that was the dead

    cert buynot so very long ago? Andso the 996 has beenthewhipping

    boy in recent times, not helped by

    its ubiquity. Its funny how

    popularity has worked against it.

    4of course points to four-wheel

    drive, the Sto the models

    superior specification over the

    regular 996.For just 2610 more

    than the Carrera 4, the customergot some7000-worth of extras

    and thats not taking into account

    the cost of Turbo-lookbodywork.

    The bodywork is some 60mm

    175mph,compared to 177mph for

    its two-wheel drive sibling, but

    again its hardly a deal breaker.

    MODELVARIATIONSThe Carrera 4S was launched atthe 2001 Frankfurt motor show.

    The revised and upgraded engine,

    now with 3.6-litres,and many of

    p 5 9Top speed............175mph

    PORSCHE 968 BUYERS GUIDE

    WHAT TO PAYOf all the 996 models, the Carrera 4S is the most desirable and pricesreflect that. A few exceptional cars with dealers are commanding above20,000, but in the main prices are between 15,000-20,000 formoderate mileage cars.As ever a private sale will get you the best deal, but comes without theback up of a warranty. Unlike the classic 911 market, you wont bebattling it out with dealers over private cars either.Even a cursory glance at the current market for the C4S would indicate

    that there are some good cars out there, that have been cherished bycaring owners. If youre lucky, you might also find a car thats had theremedial engine work carried out too.At the moment, we cant help thinking that the C4S is undervalued, soget ahead of the curve for a change.

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    strengthening. This came at a

    cost, though, with the all-up

    weight being some 70kgmore

    than the coupe.

    STYLING ANDBODYWORKUntil the launch of the 996,

    Porsche had been involved ina 34-

    year evolution of the 911, styling

    and bodyshell wise.The 996, then,

    was always going to be a

    challenge, both for Porsche and

    the public. That they pulled it off,

    and the 996 was universally

    recognisable as a 911, speaks

    volumes for the achievement

    made.

    Inretrospect it could be said

    that the styling was perhaps a

    little too smooth, but that rather

    followed the styling trends of the

    time. Certainly the widebody 996s

    successfully addeda more

    aggressivelook and inthe case of

    the Gen 2 996, the new front light

    treatment addressed the criticismof theealier 996s fried egg

    headlamp styling.

    Whatever yourviews, however,

    the C4S is a 911throughand

    through, and arguably the best

    looking of the 996 range.

    WHAT TO LOOK OUT FORENGINE

    We sometimes wonder wevemade a rod for our own backs here

    at911&PWwhen it comes to

    writinganything about 996

    engines, but we will continue to

    C4Ss benefit fromthe revised

    unit. The bore is 96mm, the

    stroke stretched to 82.8mm to

    achieve a swept volume of

    3596cc. The piston crowns were

    redesigned to keep thecompression ratio at 11.3:1.

    New connecting rods were

    installed, featuring larger 63mm

    big-ends (as opposed to the earlier

    units 60mm). Output was boosted

    to 89bhp perlitre, giving 320bhp

    overall at 6800rpm.

    The increase inpower was

    achieved without affecting fuel

    economy in fact, Porsche

    claimed an improvement in this

    respect, the VarioCamPlus

    adjustable inlet cam timing and lift

    helping to make the engine more

    efficient. Moretorqueytoo,with a

    useful 237lb ft at 4250rpm.

    And the issues? Well its fairto

    say that Porsche attended to

    many of the problems that

    affected the earlier 3.4-litre M96

    engine,with the revised 3.6-litreunit, but they can still reartheir

    head. What does seemto have

    been largely eradicated was the

    problemof cylinder bore cracking.

    The M96 enginehas a coated

    aluminiumcylinder liner,which has

    been known to fail, with obvious

    consequences. Upgrading to steel

    liners is a fix, but usually after the

    damage has been done.More likelyis IMS (intermediate

    mainshaft) bearingfailure, again

    with obvious consequences. There

    are a number of upgraded bearing

    contingency in hand for work and

    check out our aforementioned

    full M96 engine odyssey. We

    didnt devote ten pages t o the

    subject for the fun of it!

    TRANSMISSIONThe 996 C4S was available with

    six-speed manual and Tiptronic S

    auto transmissions. The manual

    box is a lovelyquick-shifting thing,

    but for many the five speed

    Tiptronic is the preferred option.

    And why not, as these things go

    its pretty good and, of course,

    allows for a form of manual,

    sequential shifting.

    At the heart of the C4S is its

    drivetrain, shared with the Turbo

    and the basicC4. It relies on a

    multi-plate viscous coupling

    located in the front differential

    unit, with between five and 40 per

    cent of the torque being available

    to the front wheels.

    Fortunatelythere are no realtransmissionissues to report. As

    long as its been serviced properly,

    its mechanicallytough. The clutch,

    too,should last for up to 80,000-

    miles, or longer if youre especially

    gentlewith it

    SUSPENSION ANDBRAKES

    The suspension features Porsche-

    optimisedMacPhersonfront

    struts with track-control and

    longitudinal locating arms. At the

    back there is a multi-link set-up

    USEFUL CONTACTS

    Carparts911www.carparts911.co.ukO/E and good quality pattern parts at great prices

    Porscheshopwww.porscheshop.comA great range of O/E and quality pattern parts, plus good value 968tuning parts under Porschehops EuroCupGT range

    9-Apartwww.9-apart.co.ukNew and second hand parts

    Design 911www.design911.co.ukServicing and tuning parts from a comprehensive stock list, plus Design911s own Designtek tuning parts range

    Hartechwww.hartech.orgNot just for the worst case engine rebuild scenario. If you live in thenorth west, these guys will look after and service your 996 too

    polished and waxed, will certainly

    stand out.

    Not strictly speaking bodywork,

    but attached to it arethe front

    rads for cooling and air-

    conditioning. These sit low down in

    the front apron and are prone to

    picking up damage and debris.

    Havea good look with a torch

    becausethey start to rot at thecorners and are expensive to

    replace.

    Interior wise,the 996 was not

    Porsches finest hourin terms of

    IN THE CLASSIFIEDS2004 CARRERA 4S55,500 milesCobalt BlueBlue leather interiorFSHwww.parkwayspecialistcars.co.uk22,000

    2002 CARRERA 4S56,000 milesArctic Silver

    Grey leather interiorFSHwww.rpmspecialistcars.co.uk18,995

    2003 CARRERA 4S76 973 miles (with rebuilt engine)

    WHAT THE PRESS SAIDThe choice between C2 and C4 remains as complex as ever. The C4 isundoubtedly the more talented car, exuding an invincible air thatmany will find irresistible. Yet there will be those who prefer thelighter, more agile perception created by the cheaper two-wheeldrive car.AutocarFeb2002

    Of the bunch - 996 C4S 997 C2S, 997 Turbo, 997 GT3 RS - we wouldtake the 996 C4S. Yes, seriously. Its got the best ride quality, itdoesnt transmit hideous amounts of road noise, its got a sublime

    gearbox and steering, and its plenty fast enough.911&PWAug2013

    The Porsche doesnt feel like a four-wheel drive car, which goes toshow how effective and subtle the system is. Of all modern-day911s, the C4S is second best only to the GT3.Car and Driver May1991

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    with nofewer than five track

    control arms and coil over

    dampers. Its worth having a crawl

    underneath because the

    suspension really is a thing of castaluminium beauty,and goes a long

    way to explain the 996s excellent

    handling and, in particular, its

    ability to put its power down.

    The C4S sits 10mm lower than

    the standardC4, and shares its

    suspension with the Turbo.

    Problems? None particularly, aside

    from normal wear and tear to

    bushes (theres a lot of them at

    the rear) and the lower control

    arms front and rear. Also known as

    coffinarmsdue to their

    distinctive shape,the ball-joints

    are subject to quite high forces

    and so have a limited life, but

    replacements arenot expensive

    being a high service item.

    WHEELS ANDBRAKES

    The C4S shares much with theTurbo, including the wheel and tyre

    combo:8J x 18 Turbo Twistrims

    at the front shod with

    225/ 40ZR18 rubber, whilelarger

    11J x 18s are fitted at the rear,

    with fat 295/30ZR18s.

    The C4S shares that same brake

    package with the Turbo too,with

    330mm discs all round, 34mm

    thick at the front and 28mm thickat the rear. Calipers are four-pot

    aluminium all round, and while you

    could order your C4S with

    Porsches ceramic composite

    brakes,very few folk did.

    Things to look out for? Brakes,

    wheels and tyres can tell you a lot

    about a cars condition and how its

    been looked after. If the tyres are

    not PorscheN rated,then take

    note.Likewise the wheels should

    be ingood condition and check the

    discs too. theyre not cheap and

    excessive lippingwill mean

    replacement.

    INTERIORANDEXTERIORWeve yet to see a rusty 996. The

    bodies are galvanised so if you

    were to encounter corrosionitwould likely be due to some sort of

    bodydamage. Obviously check

    the bodywork and paintwork. A

    carthat has been looked after in

    this department and regularly

    Porsches finest hourin terms of

    quality of materials and it doesnt

    wear well if neglected. Again, as

    with the bodywork, you can tell a

    lot by the interior. It is capable of

    being hard wearing,but only if

    treated well.Be very suspicious ofa car with a grotty interior.

    Dont be put off by squeaks and

    general rattles.Even the youngest

    C4S will be 10 years old now.Time

    spent chasing rattles down will be

    time well spent

    THEDRIVINGEXPERIENCEIn a word:sublime. Last year, as

    part of911&PWs 911 at 50

    celebrations, we pitcheda bunch

    of new Millennium911s together

    for a group test including a 996

    C4S, 997 C2S, 997 TurboS and

    997 GT3 RS. The winner? The 996.

    It surprised us too, but it genuinely

    was the most engaging carto

    drive with a steering,handling and

    ride balance that best suited our

    UK road conditions. It was plentyfast enough, too.The fact that a

    good one can be picked upfor

    under 20,000 makes it abargain.

    Get in there before everyone

    wants one.PW

    76,973 miles (with rebuilt engine)Basalt BlackBlack leather interiorFSHwww.911virgin.com20,995

    I BOUGHTONERussell BrownI wasnt initially looking for a 996

    C4S, but a C2. Thing is every dealer Iwent to seemed to have a C4S and Ibegan to get hooked on the Turbolook bodywork, and then I took adrive in a couple and that was that.People talk about the C2 feelinglighter and more agile, but I didntreally find that. If there was adifference it was that the C4S feltmore planted and solid on the road. Italso seemed to have superior ridequality too, and it still surprises inthis department today, particularlywhen 911s seem to be getting stiffer.

    Deciding I wanted a C4S andactually buying one was a differentmatter. As ever it was the usualconundrum of dealer v private. Butthen I got lucky. A friend of a friendwas selling a 2003 C4S. It was a carId seen a couple of times. In silver,with black leather, it was the perfectcolour combo (Im not veryadventurous!), but more importantlyit had been pampered to within aninch of its life. Frankly I wasnt surethat I could do it justice, but I thoughtId give it a go.

    This was a few years ago, so I paid

    close to 30,000 for a car with just40,000 miles on the clock. In thattime Ive added another 20,000-milesand loved every minute of it. Runningcosts have been pretty reasonableand so far Ive only had to swallow

    i i i d f

    Car and Driver,May1991

    PARTS PRICES(Prices supplied by www.grouptyre.co.ukand www.carparts911.co.uk)Tyres (each) 118.oo front, 240.00

    rear (Continental)Front pads (set): 71.51Front discs (pair): 73.43 (each)Ignition coil: 26.82 (each)Exhaust system: 610 (left and right)Front damper: 124.73

    (Prices supplied by Northway Porschewww.northwayporscheltd.co.uk)12,000-mile service: 175.00Brake fluid change: 50.00

    INCORPORATING TRIED & TESTED

    ADVERTISE YOUR PORSCHE FORFREE- ON THE PAGE AND ONLINE at www.911porscheworld.com

    1999 911 (996) CARRERA 4

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    comes with hard top and Porsche

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    911 CARRERA 3.2S CABRIOLET,1987, 132,000 miles, black, full

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