97564101 Übersicht hs- umrichter 8x series · 2/2/2006 · 27 red dc link igbt t3 or t4 emergency...

This document and the information contained herein are the property of Stadler Elektronik AG Bahnhofstr. 16, 6014 Littau, Switzerland, Tel. +41 (0)41 250 56 33 Fax. +41 (0)41 250 56 77

Project No.: 01E001 Overview High-Voltage Converter SE80X0 Doc. No.: 975.874

Idx.: 01

Created: 02.02.06 / sm Checked/released: 24.05.06 / kth

Supersedes: - Superseded by: -

Idx.: Change No.: Date/initials.: Brief description

01 02.02.06 / sm Document created

\\Dc1\dfs\Corpdata\Produktion und Logistik\Produkte\2- geprüft und freigegeben\SE 80X0\Dokumentation\97587401 Übersicht HS- Umrichter SE80X0 EN.doc

1/8

Safety information

Caution: Hazardous voltages The high-voltage converter uses 230 V mains voltage!

Brief description The high-voltage converter 8x Series generates an inversion signal from the DC-link voltage that is used by the high-voltage transformer to generate high voltage. The mechanical construction of the high-voltage converter is as follows:

1. Power section (inverter) 2. High-voltage regulator circuit



Idx.: 01

2/8

Mode of operation

Power section

The power section consists of an H bridge-connected inverter with DC link. The DC link is charged via the two parallel-connected DC link transistors. The voltage to which the DC link charges is dependent on the set exposure. Here are a few examples:

- 40 kV/100 mA à the DC link voltage is approx. 70 V DC during preparation - 70 kV/200 mA à the DC link voltage is approx. 150 V DC during preparation - 70 kV/500 mA à the DC link voltage is approx. 200 V DC during preparation - 102 kV/500 mA à the DC link voltage is approx. 300 V DC during preparation

An air-core inductor is fitted to prevent the DC link current rising at an uncontrolled rate. The DC link current is also measured by means of a LEM module (current-to-voltage converter). The H bridge-connected inverter generates the inversion signal that is stepped up by the high-voltage transformer from the DC link voltage.

High-voltage regulator circuit

The "DIZK modification board" is also fitted on the high-voltage regulator circuit. This modification board makes a contribution towards ensuring that the high-voltage setpoint is reached more quickly, which has an effect in particular in the case of exposures with the automatic exposure function.

Monitoring functions

The phases (L1, L2 and L3) and the DC link voltage are monitored. The generator consequently detects failure of a phase or a DC link short-circuit and issues the corresponding error message.



Idx.: 01

3/8

Layout overview

LEDs

LED description LED Colour Function 11 Red Inverter IGBT T1 emergency shutdown 16 Red Inverter IGBT T1 emergency shutdown 19 Red Inverter IGBT T2 emergency shutdown 24 Red Inverter IGBT T2 emergency shutdown 27 Red DC link IGBT T3 or T4 emergency shutdown



Idx.: 01

4/8

LED status indication ¡ LED off l LED lights steadily R LED blinks X LED state irrelevant

Error D11 D16 D19 D24 D27 Significance l X X X X H bridge-connect inverter IGBT T1 emergency shutdown X l X X X H bridge-connect inverter IGBT T1 emergency shutdown X X l X X H bridge-connect inverter IGBT T2 emergency shutdown X X X l X H bridge-connect inverter IGBT T2 emergency shutdown X X X X l DC link IGBT T3 or T4 emergency shutdown

Test points Test point Signal name Function

1 -15 -5 V power infeed 2 +5 +5 V power infeed 3 GND Ground 4 +15 +15 V power infeed 5 USOLL High-voltage setpoint (generated from HS_PWM) 6 UZK DC link voltage output voltage transformer 7 AGND Ground, analogue signals 8 ZKM DC link voltage actual value 9 IZK DC link current actual value 10 UA High-voltage measuring signal 11 E3M Emitter of the IGBT, channel RM 12 UAX Maximum high-voltage setpoint 13 IWR Inverter current actual value 14 VCC3M +20 V power infeed, channel RM 15 GND3M GND power infeed, channel RM 16 E3P Emitter of the IGBT, channel RP 17 VCC3P +20 V power infeed, channel RP 18 GND3P GND power infeed, channel RP 19 E2M Emitter of the IGBT, channel LM 20 VCC2M +20 V power infeed, channel LM 21 GND2M GND power infeed, channel LM



Idx.: 01

5/8

22 E2P Emitter of the IGBT, channel LP 23 VCC2P +20 V power infeed, channel LP 24 GND2P GND power infeed, channel LP 25 E1 Emitter of the IGBT, channel DC link 26 VCC1 +20 V power infeed, channel DC link 27 GND1 GND power infeed, channel DC link 28-30 GND Ground

Measuring the DC link voltage UZK A multimeter can be connected to the discharge resistors R1 (+) and R22 (-) in order to determine the DC link voltage. The DC link voltage is a DC voltage.

zoom

Jumpers

Jumper Signal name Function Original

position

ST12 ERROR 1 Position 1-2: CPU evaluating error signal ERRZK Position 2-3: CPU evaluating error signal MACH1 2 - 3

ST13 ERROR 0 Position 1-2: CPU evaluating error signal ERRWR Position 2-3: CPU evaluating error signal MACH0 2 - 3

Potentiometers The potentiometers are calibrated by Stadler Elektronik AG and may not be adjusted.

Potentiometer Signal name Function Remarks

1 UZK DC link voltage setpoint UZK Do not adjust! 2 IZK Maximum DC link current Do not adjust! 3 UAX Maximum high-voltage Do not adjust!

+ -*



Idx.: 01

6/8

Fuses Fuse Rating 1 16 A slow-blow 2 16 A slow-blow

Software The MACH 210 (A2) is programmed with the "961.700.01" software.

Connector descriptions

Connector Designation Connector type

No. of pins

Function

ST1 CPU Ribbon cable 20 Connection to generator CPU board

ST2 PSU Wago 4 +5 V/+15 V/-15 V power infeed ST3 HST Wago 2 Temperature switch NO contact terminal ST4 VENT Wago 2 Fan terminal

ST9 NETZ Wago 5 230 V power infeed and phase measurement L1, L2 and L3

ST10 CON3 Wago 3 DC link voltage, rotating anode converter terminal (up to V.04)

ST11 NETZ Screw-type 3 3-phase connection of the converter

KL1 HF1 Terminal 1 Terminal 1 of the high-voltage transformer KL2 HF2 Terminal 1 Terminal 2 of the high-voltage transformer



Idx.: 01

7/8

Connector pin assignment

Connector 1

Pin Signal name Function Signal

direction 1 GND Ground Input 2 IZK0 DC link stage bit 0 Input 3 HS_PWM PWM signal, high-voltage converter Input 4 HS_FRG Enable signal, high-voltage converter Input 5 GND Input 6 ERR0 Error signal 0 of the high-voltage converter Output 7 ERR1 Error signal 1 of the high-voltage converter Output 8 IZK1 DC link stage bit 1 Input 9 VENT Fan control Input 10 GND Input 11 L1M2 Phase measurement: measuring signal, phase L1 Output 12 L2+3M2 Phase measurement: measuring signal, phases L2 and L3 Output 13 NC 14 LXM_GND Phase measurement: ground Output 15 HST Error signal, high-voltage converter overheating Output 16 GND Input 17 SWR Enable signal, start inverter Input 18 SZK Enable signal, start DC link Input 19 UZK Measuring signal, DC link voltage Output 20 UA Measuring signal, high-voltage Input

Connector 2


direction 1 GND Ground Input 2 +5V +5 V power infeed Input 3 +15V +15 V power infeed Input 4 -15V -15 V power infeed Input

Connector 3


direction 1 GND Ground Output 2 HST Error signal, high-voltage converter overheating Input



Idx.: 01

8/8

Connector 4


direction 1 GND Ground Output 2 VENT Fan control Output

Connector 9


direction 1 L1 230 V power infeed / phase measurement L1 Input 2 N Neutral conductor Input 3 L2 Phase measurement L2 Input 4 N Neutral conductor Input 5 L3 Phase measurement L3 Input

Connector 10


direction 1 +280V No longer used Output 2 NC 3 -UZK No longer used Output

Connector 11


direction 1 L3 Power infeed, phase L3 Input 2 L2 Power infeed, phase L2 Input 3 L1 Power infeed, phase L1 Input

Terminal 1


direction 1 KL1 Terminal 1 of the high-voltage transformer Output

Terminal 2


direction 1 KL2 Terminal 2 of the high-voltage transformer Output

ZK-Kondens.

Messung ZK-Strom

KL1

KL2

ZK

LPLMRP

RM

UZK1

ERRZKERRWR

IZKIWR

L1M2

LXM_GNDL2+3M2

ZK

LPLMRPRM

UZK1

ERRZKERRWR

GND+5V+15V-15V

IZKIWR

1 2 3 4

A

B

C

D

4321

D

C

B

A

Kurzbeschreibung

This document and the information contained herein are the property of Stadler Elektronik AGBahnhofstr. 16, 6014 Littau, Switzerland. Tel. +41 (0)41 250 56 33 Fax +41 (0)41 250 56 77

Titel:

Zchg.Nr.: Idx.: Ers. für:

Ers. durch:Datum: Visum:

Erstellt:

Gepr./Freig.:

Datei:

Gedruckt:

Blatt: von

SE80X0 HS-Umrichter Speisung

975.852 01

4-Apr-20062 5

97585201 SE80X0 HSU Speisung.SchDat./Vis.:Änd.Nr.Idx.

Gültig ab:

1 7

5 9

TR7

230/21V

R733k6

+C54

+ C57+ 1

- 3AC4

AC6B5

DF02

IN3 OUT 2

A29LM317

R100240

R993k6

+C61 C60

0.1

1 7

5 9

TR5

230/21V

+ C49+ 1

- 3AC4

AC6B4

DF02

IN3 OUT 2

A27LM317

R94240

R933k6

C55

0.1

1 7

5 9

TR3

230/21V

+ C41+ 1

- 3AC4

AC6B3

DF02

IN3 OUT 2

A24LM317

R87240

R893k6

+C46 C47

0.1

1 7

5 9

TR2

230/21V

+ C34+ 1

- 3AC4

AC6B2

DF02

IN3 OUT 2

A21LM317

R81240

R803k6

+C38 C40

0.1

1 7

5 9

TR1

230/21V

+ C26+ 1

- 3AC4

AC6B1

DF02

IN3 OUT 2

A18LM317

R75240

+C31 C32

0.1

1 7

5 9TR8

230/6V

1 7

5 9TR6

230/6V

1 7

5 9TR4

230/6V

LXM_GND

L1M2

L2+3M2

L3

L2

L1

N

N

R5470

R4470

LXM_GND

L2+3M2

L1M2

GND1

VCC1

VCC2

GND2

VCC3

GND3

VCC4

GND4

VCC5

GND5

L3NL2NL1

C7

1u

C5

0.1

C16

0.1

C6

1u

+5V

C150.1

C140.1

D106V8

TP2+5

TP3GND

TP28GND

TP29GND

TP30GND

D718V

C90.1

TP1-15 GND

AGND

D818V

+15V

C180.1

GND

GND

im Layout von Hand routen

-15V

TP4+15

+ C68100u

+ C69100u-15V

+15V+5VGND

01 Ä-54 16.11.05/mr Redesign

16.11.05 mr

VCC

16.11.05 sm

1 2 3 4

A

B

C

D

E

F

G

H

4321

H

G

F

E

D

C

B

A

Kurzbeschreibung


Titel:



Erstellt:

Gepr./Freig.:

Datei:

Gedruckt:

Blatt: von

SE80X0 HS-Umrichter Leistungsteil

975.851 01

4-Apr-20063 5

Z:\Forschung und Entwicklung\01-Entwicklungsaufträge\_Produkte in Entstehung\SE 80X0\Hardware\SE80X0\Dat./Vis.:Änd.Nr.Idx.

Gültig ab:

CVM 6

CB2 1VCC 2OUT 3CPR 4ODO 5

GND 9IPK14 IPA15

A28

EXB841

A 1

K 2E3 C4A26

PC817

D27LED

D30

BYT11

C2E1 1

E2 2

C1 3G14

E15

G26

E27

T3

SKM200

R98

10R/2W

D28Z16

D29Z16

+ C5147u

+ C5347u

R97

68

R922k2

C5210n

CVM 6


GND 9IPK14 IPA15

A25

EXB841

A 1

K 2E3 C4A23

PC817

D24LED

D26

BYT11

C2E1 1

E2 2

C1 3G14

E15

G26

E27

T2

SKM300

R88

10R/2W

D23Z16

D25Z16

+ C4347u

+ C4547u

R91

68

R852k2

C4410n

CVM 6


GND 9IPK14 IPA15

A22

EXB841

A 1

K 2E3 C4A20

PC817

D19LED

D22

BYT11R79

10R/2W

D21Z16

D20Z16

+ C3647u

+ C3547u

R84

68

R782k2

C3710n

CVM 6


GND 9IPK14 IPA15

A19

EXB841

A 1

K 2E3 C4A17

PC817

D16LED

D18

BYT11

C2E1 1

E2 2

C1 3G14

E15

G26

E27

T1

SKM300

R72

10R/2W

D15Z16

D17Z16

+ C2747u

+ C2847u

R77

68

R712k2

C2910n

CVM 6


GND 9IPK14 IPA15

A15

EXB841

A 1K 2E3 C4

A12

PC817

D11LED

D14

BYT11R54

10R/2W

D13Z16

D12Z16

+ C2147u

+ C2347u

R70

68

R532k2

C2210n

R95

330

R90

330

R83

330

R76

330

R69

330

R9647k

R8647k

R8247k

R7447k

R6847k

R10456k

R10756k

R10356k

R10856k

+ C59680/400

+ C62680/400

D31DROSSEL

+ 1

IA 2- 3

A30

LA55-SP1

P4 M 5

A16LA55-SP1

+ C4680/400

+ C3680/400

+ C2680/400

+ C1680/400

+ C13680/400

+ C12680/400

+ C11680/400

+ C10680/400

R222k

R322k

R2322k

R2422k

R2233k

R133k

+HT

-HT M

+15V

-15V1

2 3

4

5A6

LV25-P

C33

4u7C42

4u7C50

4u7

C25

4u7

-15V

+15V

IZK

IWR

L1 1

L2 2

L3 3

+4

-5

-6

G1

DDB6

TP25

E1

TP22E2P

TP19E2M

TP16E3P

TP11E3M

TP23

VCC2P

TP24

GND2P

TP18

GND3P

TP17

VCC3P

TP14

VCC3M

TP15

GND3M

TP21

GND2M

TP20

VCC2M

C561u

C481u

C391u

C301u

C241u

+280V

-UZK

R10156k

R10256k

R10556k

R10656k

123

ST5

IW1

123

ST8

IZ1

R111

10R/2W

D32Z16

D33Z16 C2E1 1

E2 2

C1 3G14

E15

G26

E27

T4

SKM200

F1

16AF2

16A

R112

470k

+ C58680/400

+ C63680/400

C651u/900V

C641u/900V

ERRZK

LP

LM

RP

ZK

RM

ERRWR

UZK1

ERRWR

ERRWR

ERRWR

VCC1

GND1

VCC1

GND1GND1

VCC1

TP26

VCC1

TP27

GND1

+5V

+5V

+5V

+5V

+5V

+5V

+5V

+5V

+5V

+5V

VCC2

VCC2

VCC2

GND2

GND2GND2

VCC3

VCC3

GND3

VCC3

GND3

GND3

VCC4

VCC4

GND4

VCC4

GND4

GND4

VCC5

VCC5

VCC5

GND5

GND5

GND5

R13150

AGND

TP6UZK

+15V

-15V

123

ST6

IZ2

IZK

-15V

123

ST7

IW2

+15V

IWR

KL2

KL1

+280V

-UZK

L3

L2

L1

01 Ä-54 16.11.05/mr Redesign

ZK

WRZK

WR

16.11.05 mr

16.11.05 sm

I010 I111 CLK0/I2 13I332 I433

CLK1/I5 35

STROMOKZKZUTIEF

GND 4VCC8

CLK-1MHz

TRZK

123

123 TRZK

1 2 3 4

A

B

C

D

E

F

G

H

4321

H

G

F

E

D

C

B

A

Kurzbeschreibung


Titel:



Erstellt:

Gepr./Freig.:

Datei:

Gedruckt:

Blatt: von

SE80X0 HS-Umrichter Regelung analog

975.850 01

4-Apr-20065 5

Z:\Forschung und Entwicklung\01-Entwicklungsaufträge\_Produkte in Entstehung\SE 80X0\Hardware\SE80X0\Dat./Vis.:Änd.Nr.Idx.

Gültig ab:

R4018k

2

3

41

11+

-

A14A

LM324

R38150k

6

57

+

- A14B

LM324

9

108

+

- A14C

LM324

R3733k

R63

10k

R422k2

R64

3k6

R62

3k6

R432k2

R615k6

R51

510k

R50

510k

R49

1M

C192n2

C20

22n

+5V

GND

-15V

+15V

AGND

11

1013

A13D

LM339

R2610k

R47 1k

+5VR29

1M

P250

9

814A13C

LM339

R251k

R20100k

R45

100k

GND

R461k

+5V

R418k2

12

1314

+

-

A14D

LM324

R3622k

R348k2

R332k2

R396k8

P1

10k

R322k2

USOZM

R528k2

GND

R353k3

SIZK

AGND

11 10A3E

HC14

R15

4k7

+5V

R27

10k

X012

X114

X215

X311

Y01Y15

Y22

Y34

INH6

A10

B9

VEE7

X 13

Y 3

VSS 8VDD 16

A10

4052

AGND

R31

1k

R114k7

+5V

5

42

A13A

LM339

R651k

R58

1M

R594k7

P310k

R604k7

+5V

+15V

GNDGND

+15V

TP7AGND

TP9IZK

TP10

UA

TP5USOLL

TP12UAX

AGND

AGND

AGND

AGND

9

108

+

- A7C

LM324

R30

0

C17

47n

R21

82k

AGND

R2822k

-15V

+15V

+15V

R44

10k

+ 2

- 1NC3A1

LM4040

+15V

R62k2

+5V

AGND

R161k

GND

+15V

6

57

+

- A7B

LM324

R19

4M7

R14

4k7 R18 10k

UAB

TP8ZKM

R48

1k

AGND

5

42

A5A

LM339AGND

R556k8

AGND

R17

4k7

AGND

C81u

C671u

R1094k7

AGND

R110

4k7

AGND

AGND

USOZM

X012

X114

X215

X311

Y01Y15

Y22Y34

INH6

A10

B9

VEE7

X 13

Y 3

VSS 8

VDD 16

A4

4052 GND

+5V

UZK1

AGND

7

61

A13B

LM339R57 51

AGND

R56 10k R94k7

+5VTP13IWR

IWRPHW

UZK

HS_PWM

HSO

UA

SOK

IZK0IZK1

HSZH

ZKZT

IZKIZK

12

1314

+

- A7D

LM324

AGND

01 Ä-54 16.11.05/mr Redesign

16.11.05 mr

VREF

R3020k

R21

82k

R44 82k

2

3

41

11+

-

A7ALM324

C17

10n

AGND

12

1314

+

-

A7DLM324

AGND

R11691k

R113 10kR114 10k

R1151k

C661nAGND

DrahtbrückeErsetzt durch

DIZK-Modifikationsprint (Art.Nr. 275.450)

16.11.05 sm

97564101 Übersicht hs- umrichter 8x series · 2/2/2006 · 27 red dc link igbt t3 or t4 emergency...

Documents