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© 2008 LEGOengineering.com & Tufts University Center for Engineering Educational Outreach  9797 NXT LEGO Kit: Basic Car Building Instructions

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© 2008 LEGOengineering.com & Tufts University Center for Engineering Educational Outreach 

9797 NXT LEGO Kit:

Basic Car BuildingInstructions

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NXT Basic Car Building Instructions

© 2008 LEGOengineering.com & Tufts University Center for Engineering Educational Outreach 2

Table of Contents:

A. 2-Motor Car Page 3

B. 2-Motor Car Equipped With a Light Sensor Page 10

C. 2-Motor Car Equipped With a Touch Sensor Page 12

D. 2-Motor Car Equipped With a Skid ‘Wheel’ Page 14

E. 2-Motor Car Equipped With a Swivel Wheel Page 17

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NXT Basic Car Building Instructions

© 2008 LEGOengineering.com & Tufts University Center for Engineering Educational Outreach 3

A.  2-Motor Car

Required Pieces:

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NXT Basic Car Building Instructions

© 2008 LEGOengineering.com & Tufts University Center for Engineering Educational Outreach 4

Step A.1: NXT Preparation

Side Views

Attach a double black connector peg and a single black connector peg to both sides of the

NXT. Connect the double peg vertically in the top most holes. The single peg should be

connected in the middle horizontal hole. Your NXT should look like the below picture

before moving on to the next step.

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NXT Basic Car Building Instructions

© 2008 LEGOengineering.com & Tufts University Center for Engineering Educational Outreach 5

Step A.2: Attach Motors to the NXT

Side View Top View

Attach the motors (one per side) to the NXT using the double black connector pegs andthe short black connector pegs attached to the NXT. The red dots in the side view identify

which holes on the motor attach to the pegs. Your NXT should look like the belowpicture before moving on to the next step.

Note: The top connection of the double black connector peg is not connected toanything.

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NXT Basic Car Building Instructions

© 2008 LEGOengineering.com & Tufts University Center for Engineering Educational Outreach 6

Step A.3: Support Motors

Take an 11-holed rounded beam and attach two short black connector pegs to the outside

holes as seen in the red square. Connect the pegs to the back of each motor (as identified

by the red dots) to further support the motors to the NXT. Your NXT should look like the

below picture before moving on to the next step.

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NXT Basic Car Building Instructions

© 2008 LEGOengineering.com & Tufts University Center for Engineering Educational Outreach 7

Step A.4: Attach Wheels

Assemble 2 rear wheel assemblies using a 6-length axle, a wheel, and a hub. Attach one

to each motor as seen below.

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NXT Basic Car Building Instructions

© 2008 LEGOengineering.com & Tufts University Center for Engineering Educational Outreach 8

Step A.5: Front Wheel Assembly Base

Take an L-beam and attach a black connector peg to the first and third hole on the smallerpart of the L. Take a small L-beam and attach a black connector peg to the first and third

hole on the larger part of the L. In the second hole between the two connector pegs oneach L-beam, attach an extended black connector peg. Also attach a friction axel to the

fourth hole on the small L-beam. Now attach two small L-beams to the protruding pins

below the other L-beams. Attach a black connector peg to the second hole on the smallpart of the L. Now attach an axel joiner on each of the protruding connector pegs belowthe small L-beams. Then, align the wheel between two half bushings and slide the 5-axel

through the axel joiners.

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NXT Basic Car Building Instructions

© 2008 LEGOengineering.com & Tufts University Center for Engineering Educational Outreach 9

Step A.6: Front Wheel Assembly Attachment

Connect the front wheel assembly to the bottom of the NXT at the protruding connector

pegs.

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NXT Basic Car Building Instructions

© 2008 LEGOengineering.com & Tufts University Center for Engineering Educational Outreach 10

B. Equipped With a Light Sensor

Required Pieces:

Car from Step A.6 

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NXT Basic Car Building Instructions

© 2008 LEGOengineering.com & Tufts University Center for Engineering Educational Outreach 11

Step B.1: Light Sensor Assembly

Insert a black connector peg into the first and third holes of the 5-hole beam and anextended black connector peg into the fourth and fifth holes. Attach an axel joiner to theextended black connector pegs. Insert a friction axel into each hole of the axel joiners

and attach the light sensor to the friction axels.

Step B.2: Attach Sensor to the Car

Attach the light sensor to the car from Step A.6. The 5-hole beam should connect to the

top of the L-beam on the front wheel assembly.

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NXT Basic Car Building Instructions

© 2008 LEGOengineering.com & Tufts University Center for Engineering Educational Outreach 12

C. Equipped with a Touch Sensor

Required Pieces:

Car from Step A.6 

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NXT Basic Car Building Instructions

© 2008 LEGOengineering.com & Tufts University Center for Engineering Educational Outreach 13

Step C.1: Touch Sensor Assembly

Attach the two black connector pegs to the first and third holes of the touch sensor.

Step C.2: Attach Sensor to the Car

Attach the touch sensor assembly to the car from Step A.6. The sensor should attach to

the top of the L-beam on the front wheel assembly.

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NXT Basic Car Building Instructions

© 2008 LEGOengineering.com & Tufts University Center for Engineering Educational Outreach 14

D. Skid ‘Wheel’

Required Pieces:

Car from step A.4

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NXT Basic Car Building Instructions

© 2008 LEGOengineering.com & Tufts University Center for Engineering Educational Outreach 15

Step D.1: Skid ‘Wheel’ Assembly

Take an L-beam and attach a black connector peg to the first and third hole on the smaller

part of the L. Take a small L-beam and attach a black connector peg to the first and thirdhole on the larger part of the L. In the second hole between the two connector pegs on

each L-beam, attach an extended black connector peg. Also attach a friction axel to thefourth hole on the small L-beam. Now attach two small L-beams to the protruding pins

below the other L-beams. Attach a black connector peg to the second hole on the smallpart of the L. Now attach an axel joiner on each of the protruding connector pegs below

the small L-beams. Then, align the skid ‘wheel’ between two half bushings and slide the5-axel through the axel joiners.

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NXT Basic Car Building Instructions

© 2008 LEGOengineering.com & Tufts University Center for Engineering Educational Outreach 16

Step D.2: Attach Skid ‘Wheel’ to the Car

Connect the front skid ‘wheel’ assembly to the bottom of the NXT at the protruding

connector pegs. Follow the steps in Part B and Part C to attach sensors.

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NXT Basic Car Building Instructions

© 2008 LEGOengineering.com & Tufts University Center for Engineering Educational Outreach 17

E. Swivel Wheel

Required Pieces:

Car from step A.4

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NXT Basic Car Building Instructions

© 2008 LEGOengineering.com & Tufts University Center for Engineering Educational Outreach 18

Step E.1: Swivel Wheel Assembly

Take an L-beam and attach a black connector peg to the first and third hole on the smaller

part of the L. Take a small L-beam and attach a black connector peg to the first and thirdhole on the larger part of the L. Align a bushing over the second hole on the small L-beam. Align a half bushing followed by a bushing, 4-connector peg, and another half 

bushing below the second hole on the small L-beam. Slide a 5-beam through thebushings and connector peg. Attach a wheel to the 4-connector peg.

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NXT Basic Car Building Instructions

© 2008 LEGO i i & T ft U i it C t f E i i Ed ti l O t h 19

Step E.2: Attach Swivel Wheel to the Car

Connect the front swivel wheel assembly to the bottom of the NXT at the protruding

connector pegs. Follow the steps in Part B and Part C to attach sensors.