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The new

Variety with quality

EVOLUTION

One machine – suitable across all industries

What‘s new about the EVOLUTION?

The new Standard 6 sealing unit

SoniXs MP-6 T

SoniXs MP-6 B

SoniXs MP-6 R

EVOLUTION

Coil placement and strap threading system

Coil change

Changeover max. speed / eco speed

Parameter display

Safety devices

Electrical data

Advantages

For the new EVOLUTION, the way the strap travels was unified and a new

welding unit was developed to standard 6. All three base models now use

the same technology and the same aggregate. The standardization of the

core components including dispenser, strap feed, strap magazine and strap

guide frame, has enabled a modular construction of the new machine.

What‘s new about the EVOLUTION?

One machine – suitable across all industries

The EVOLUTION offers:• higher strapping speeds• Infinitely adjustable strap tension• greater choice of straps• diversity of options• soft strapping

The EVOLUTION is ideal for a wide range of applications including• Printing: for wholesalers who need to strap different products quickly and

reliably• Cardboard packages: for quick strapping of many packages within short time

frames• Distribution / Mail: at distribution centres where high-quality work within minutes

is in high demand

The new Standard 6 sealing unit

Das Standard-6 Aggregat

In the new Standard 6 sealing unit, either heat

welding or SoniXs technology can be used. The

mechanics of the unit differs only in the type of

sealing: heating or sonotrode.

Each strapping machine of the EVOLUTION series is supplied with a SoniXs sealing unit as a standard, which welds strap ends quickly and safely with ultrasonic technology. The tear strength of the welding seam equals up to 80 percent of the tensile strength of the strapping material. In contrast to heat welding, the SoniXs sealing unit does not need to be heated. Therefore, machines with a SoniXs sealing unit are fully operational at all times.

The new Standard 6 strap path

• The Standard 6 strap path is applicable in all machine classes

• Faster installation due to more pre-assembly possibilities

• Simple dismantling of strap path components without tools

• Very good accessibility to technical components due to simple

dismantling of table and side sheets

• Modular design (SoniXs = heat welding)

• Identical strap path in all 3 versions (T, B, R)

SoniXs Evolution MP-6 T

Standard featuresEVOLUTION MP-6 T

• Modular construction• Ultrasonic sealing system with electronic self-calibration• High-end Standard 6 sealing unit • Easy accessibility and tool-free disassembly of strap way components• Wear-free DC drives with integrated electronics• Stepless turnable operation panel for multisided operation• Visualization of the functional status via color-coded display in the OP• Adjustable strap tension via potentiometer• Programmable strap tension value• Changeover maximum to material-friendly Eco-speed in the control• Cycle counter integrated in the control

Standard featuresEVOLUTION MP-6 T• Quick strap coil change• Strap coil changeable from the front and the side • Automatic strap threading system • Strap end detection with ejection of remaining strap • Automatic strap loop ejection • Low energy consumption • Stand-by mode• 4 castors, 2 of them lockable • CE marking incl. conformity declaration• Structural painture RAL 5010, gentian blue• Hinged front table• Strapping release via foot pedal or OP• Soft strapping selectable for sensitive packages

• Hold-down device• Table extension• Balls or rollers in the table plate• Automatic adjustment of the strap tension by package height detection• Lowering chassis H = 730 – 835 mm to the front and rear, or outwards• Manual strapping release via additional fixed or flexible foot pedal• Automatic strapping release via ball switch or light ?sensor• Early strap ending indication with signal in the OP• Parameter control point for setting strapping parameters• 4 swivel castors• Signal light• Hinged cable conduit• Signal exchange via 16 pol contact socket• Special painture according RAL scale

Options SoniXs MP-6 T

Options – table versions

Standard600 mm

extended780 mm

Options – strapping release

ball switch

light sensor

rear foot pedal

flexible foot pedal

Options - chassis

lowering chassis H=730-835 mm to the front and rear;reviewing required space: infeed / outlet

standard H=820-925

lowering chassis H=730–835 mm outwardsreviewing required space: to the side

Technical data SoniXs MP-6 T

Capacity: up to 58 cycles / min. using 5 mm strap

Straps: standard machine grade, 5, 6, 8, 9, 10 or 12 mm wide PP straps

Stap coil dispenser:Core diameter:Core width:Max. outer diameter:

200 mm190 mm430 mm

Electricity:Network data:

Power data:

230 V,50/60 Hz, 1 PHcountry-specific adaption possibleapprox. 0.2 kW

Sealing unit: Standard 6 sealing unit

Weight: 190 kg at frame size 600 x 600 mm

Machine sizes SoniXs MP-6 T

Frame sizes

500 mm x 400 mm

600 mm x 600 mm

800 mm x 400 mm

800 mm x 600 mm

1000 mm x 800 mm

1250 mm x 600 mm

1250 mm x 1000 mm

1650 mm x 600 mm

**

*

SoniXs MP-6 T 600 x 600 mm

*sizes on table extension

Machine design SoniXs MP-6 T

1 Machine body

2 Operation panel

3 Strap guide frame

4 Table top, rear

5 Table top, front

6 Castors, unbraked height adjustable

7 Foot pedal

8 Castors, braked height adjustable

9 Strap coil

9.1 Strap coil change via dispenser drawer

9.2 Strap coil change via door 9.19

876

5

4

3

2

1

9.2

Mode of operation on exampleSoniXs MP-6 T

1. The package is put into the machine by hand or transportedto the strapping level by external conveying system

2. Press foot pedal (a) or push button (b)

3. The Package is strapped

4. The package is removed from the machine

5. The machine is ready for the next package to be strapped

(a)

(b)

SoniXs Evolution MP-6 B

Standard featuresEVOLUTION MP-6 B

• Modular construction• Ultrasonic sealing system with electronic self-calibration• High-end Standard 6 sealing unit • Easy accessibility and tool-free disassembly of strap way components• Wear-free DC drives with integrated electronics• Stepless turnable operation panel for multisided operation• Visualization of the functional status via color-coded display in the OP• Adjustable strap tension via potentiometer• Programmable strap tension value• Changeover maximum to material-friendly Eco-speed in the control• Cycle counter integrated in the control

Standard featuresEVOLUTION MP-6 B

• Quick strap coil change• Strap coil changeable from the front and the side • Automatic strap threading system • Strap end detection with ejection of remaining strap • Automatic strap loop ejection • Low energy consumption • Stand-by mode• 4 castors, 2 of them lockable • CE marking incl. conformity declaration• Structural painture RAL 5010, gentian blue• Hinged transporting systems for easy access• Floating contacts linking upstream and downstream systems• Signal-regulated conveying speed from 0-1 in 0.5 m/s steps• Parameter control point for setting strapping parameters

Options SoniXs MP-6 B• Hold-down device• Table extension• Automatic adjustment of the strap tension by package height detection• Lowering chassis H = 730 – 835 mm to the front and rear, or outwards• 4 swivel castors• Signal light• Hinged cable conduit• Early strap ending indication with signal in the OP• Safety pop-up rollers in the infeed and outlet area (1 to 3)• Lateral product guidings• Signal exchange via 16 pol contact socket• Brush guide for proper strap positioning• Product cover identification device• Special painture according RAL scale

Options chassis

standard H=820-925 mm



Technical data SoniXs MP-6 B




200 mm190 mm430 mm


Power data:




Machine sizes SoniXs MP-6 B

Frame sizes

600 mm x 600 mm

800 mm x 600 mm

1000 mm x 800 mm

**

*

SoniXs MP-6 B 600 x 600 mm

*sizes at table extension

Recommended minimum product width: 120 mm

centre sealingunit

Machine design SoniXs MP-6 B

1

2

3

4

5

6

8

7

9

10

9.1

1 Machine body

2 Operation panel

3 Strap guide frame

4 Discharge belt

5 Infeed belt

6 Castors, unbraked

7 Castors, braked

8 Strap coil

9 Strap coil change via dispenser drawer

9.1 Strap coil change via door

10 Emergency stop

Mode of operation on exampleSoniXs MP-6 B

1. The packages is transported to the strapping

position (2) by the infeed belts (1)

2. The infeed light barrier is released

3. The package is strapped

4. Second strapping (optionally): the package is

transported to the second strapping position and

strapped

5. The package is transported out of the

machine by the outlet belts (3)

6. The machine is ready for the next package

1

2

3

SoniXs EVOLUTION MP-6 R

Standard featuresEVOLUTION MP-6 R

• Modular construction• Ultrasonic sealing system with electronic self-calibration• High-end Standard 6 sealing unit • Easy accessibility and tool-free disassembly of strap way components• Wear-free DC drives with integrated electronics• Stepless turnable operation panel for multisided operation• Adjustable strap tension via potentiometer• Programmable strap tension value• Changeover maximum to material-friendly Eco-speed in the control• Cycle counter integrated in the control• Visualization of the functional status via color-coded display in the OP

Standard featuresEVOLUTION MP-6 R

• Quick strap coil change• Strap coil changeable from the front and the side • Automatic strap threading system • Strap end detection with ejection of remaining strap • Automatic strap loop ejection • Low energy consumption • Stand-by mode• 4 castors, 2 of them lockable • CE marking incl. conformity declaration• Structural painture RAL 5010, gentian blue• Hinged transporting systems for easy access• Floating contacts linking upstream and downstream systems• Signal-regulated conveying speed from 0-1 in 0.5 m/s steps• Parameter control point for setting strapping parameters

Options SoniXs MP-6 R

• Hold-down device• Automatic adjustment of the strap tension by package height detection• Lowering chassis H = 730 – 835 mm to the front and rear, or outwards• 4 swivel castors• Signal light• Hinged cable conduit• Early strap ending indication with signal in the OP• Safety pop-up rollers in the infeed and outlet area (1 to 3)• Lateral product guidings• Signal exchange via 16 pol contact socket• Brush guide for proper strap positioning• Product cover identification device• Special painture according RAL scale

Options chassis

standard H=820-925 mm



Technical data SoniXs MP-6 R




200 mm190 mm430 mm


Power data:




Machine sizes SoniXs MP-6 R

Frame sizes

600 mm x 600 mm

800 mm x 600 mm

1000 mm x 800 mm

SoniXs MP-6 R 600 x 600 mm

Table extension not provided (standard)

Recommended minimum product width: 120 mm

Machine design SoniXs MP-6 R

1

2

3

4

5

6

7

8

9

10

1 Machine body

2 Operation panel

3 Strap guide frame

4 Discharge belt

5 Infeed belt

6 Castors, unbraked

7 Castors, braked

8 Strap coil

9 Strap coil change via dispenser

drawer

9.1 Strap coil change via door

10 Emergency stop

Mode of operation on exampleSoniXs MP-6 R

1

2

3

1. The packages is transported to the strapping

position (2) by the infeed rollers (1)

2. The infeed light barrier is released

3. The package is strapped

4. Second strapping (optionally): the package is

transported to the second strapping position and

strapped

5. The package is transported out of the

machine by the outlet rollers (3)

6. The machine is ready for the next package

Coil placement and strap threadingsystem

1. Switch on the machine: put the main switch

to 1.

2. Pull out the strap dispenser drawer (1).

3. Turn the grip disc (2) anti-clockwise and

remove the strap coil cover (3).

4. Attach the coil keeping the direction of

rotation in mind.

5. Replace the strap coil cover (3) and tighten

it by turning the grip disc (2) clockwise.

6. Remove the adhesive film.

7. Press the key (4) (release the dispenser brake),

remove about 1 m of strap and guide it through the

roller holder (5) over the deflection roller (6) up to

the point of resistance.

8. Press the lever (7) and push back the strap by

about 10 cm.

9. Release the lever (7).

10. Close the dispenser drawer (1).

11. Press the illuminated pushbutton „Manual strapping“

at the OP, and for the table top version you may

operate the foot switch (8).

12. The strap shoots into the strap magazine and

threads automatically into the sealing unit.

13. The machine is ready for operation.

Coil placement and strap threadingsystem

Strap coil change

• Uncomplicated strap coil change by bayonet closure (snap closing)

• Remove the coil cover by a half turn anti-clockwise .

• Coil cover and snap closing consist of a complete part

• Inclined coil position for easy coil change

Changeover max. speed / eco speed

Max. speed Eco speedThe strapping operation is performed with the maximum possible settings. It is possible to get the maximum strapping performance.

The strapping operation is carried out with settings that cause less wear and noise. The strapping performance is reduced

Max. speed / eco speedSwitch „S1-2“ (1) position down = max. speedSwitch „S1-2“ (1) position up = eco speed

Note: FAST = max. speedEco = eco speed

Parameter display

• A parameter configuration workstation may be connected to the controller via the user parameter interface of the MSCB1. The most important parameters are displayed or set via this parameter configuration workstation. The parameter display is a standard feature in the B and R versions. In the T version, it is available as option.

3

121. Display

2. Keyboard3. Plugin connection (Connector with

locking mechanism)

For example, following parameters canbe changed or displayed:

• strapping counter• time for retraction• speed of retraction• time of welding• speed of the belts / rollers• operating hours of the machine

Service highlightsOnce the service engineer should be required, he will be optimally supported.

Service modes

Using a "dongle", incorporated in the parameter display brought by the service engineer, the controller detects that the machine is operated by a trained, instructed professional. In this case, the machines provide special service modes to the service technician giving him optimum opportunities for the diagnosis. A fast and reliable diagnosis is possible.

The possibilities go a step further. In service mode, the machines work without a safety cover to prevent the service engineer from being handicapped when viewing or accessing the machine.

The additional service modes are:

• Slow forward and backward turning of the sealing drive• Stop at any position of the sealing unit• Approach to the next main position of the sealing unit• Slow, traceable strapping for diagnosis purposes (available soon)

1. Main switch with EMERGENCY STOP feature

2. Hinged front table with safety switch

3. Protecting cover of the machine body (door in front) with safety switch

4. Castors, that can be fixed (on user side)

5. Dispenser drawer with safety switch

Safety equipment in general,example SoniXs MP-6 T

2

3

4

5

1

In machines with heat welding system, the heating zone is protected by the outlet table during operation. While carrying out maintenance work, the operator is warned against burn injuries by a danger symbol "Warning - Hot surface".

When opening the table, the door at the front, the strap dispenser drawer as well as when operating the main switch with the emergency stop feature, the strapping operation is brought to a standstill.

Emergency stop buttons are placed on the B and R versions. If the machine is integrated in a system, the emergency stop can be combined with upstream and downstream machines.

To continue the strapping operation, after operating a locked safety device, separate acknowledgement is necessary.

The electrical equipment of the machine conforms to the safety measures in accordance with EN 60204-1.

Description of the safety equipment

Electrical data, voltage, interface

By default, all EVOLUTION versions (T/B/R) are equipped with the network data 230 V /

50 Hz / 1 Ph. But also all standard, country-specific power data are available.

An infeed and outlet release is included by default in the fully automatic B- and R-

versions as data interface between upstream and downstream conveyors.

In all three models, a contact exchange via 16 pin plug is available as option.

Advantages

• High strapping speeds

• High usability through infinitly turnable operation panel (operable from 3 sides)

• Modular design (SoniXs = heat welding)

• High reliability

• Easy to maintain through simple dismantling of strap path components without

tools

• Strap coil changeable from the front and the side

• Wear-free DC drive technology

MaschinenfabrikGerd Mosca AG

Thank you for your attention!

Gerd-Mosca-Straße 1D-69429 Waldbrunn / StrümpfelbrunnTel.: + 49 (0) 6274 / 932 – 0Fax: + 49 (0) 6274 / 932 – 400 118Tel. After Sales: + 49 (0) 6274 / 932 – 100Internet: www.mosca.comE-Mail: [email protected]

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Documents

strap feed

strap magazine

strap travels

new standard

strapping machine

sonixs evolution mp

standard featuresevolution

new machine