9970 international blvd cincinnati, oh 45246-4898 phone: (513

PROPRIETARYAviation Repair and Overhaul

ISO 9001-2000 & AS 9100:2004 Rev B Registered

Aviation Repair & Overhaul

FAA Certificate CL1R064KEASA Certificate 145.4358CAAC Certificate F00100499Thai Certificate 330/2547

9970 International Blvd Cincinnati, OH 45246-4898

Phone: (513) 870-6780 Fax: (513) 870-6784Email: [email protected]


Goal

To Be The Preferred Repair & Overhaul Facility for Engine Components

OUR VALUED

CUSTOMER


Why CTL?

Cost Competitive

On-Wing Support

OUR VALUED

CUSTOMER

Tooling Development

Repair Development

Aggressive Turn Times

OEM Synergies for R&O

Solutions

Highest Quality

Tailored Customer Service


About CTL

•Established 1946

•Modern State-of-the-Art Facilities

•24/7 Operation

•260 Experienced Associates

•FAA Licensed A&P Mechanics

•Strategic Location

•Advanced Technologies

•Privately Held / Non-Union


Contact List

• John Irwin

– Vice President, Sales & Marketing

– General Manager, Repair Operations

[email protected]

• Mike Brennan

– Manager, Sales & Engineering

[email protected]

• George Curiel

– Manager, Quality Control

– Chief Inspector

[email protected]

• Cynthia Alford

– Manager, Customer Service

[email protected]


CTL Aerospace Campus

• Located in Northern Cincinnati

• OEM Facility 100,000 SqFt

• Tooling / Equipment Storage 15,000 SqFt

• MRO Facility60,000 SqFt

• Planned Expansion 36,000 SqFt

Headquarters /OEM Facility

MRO Facility


CTL Advanced Capabilities

•Continuous Improvement

•Reverse Engineering

Capabilities

•Integrated Autoclave and Ovens

•Overhead Crane Capacity

•Paint Booths


CTL Advanced Capabilities Continued

•Non-Destructive Testing

•5-Axis Machining and Routing

•Waterjet and Plastic Media

Stripping

•Certified Weld Repairs

•Clean Rooms


Limited Powerplant RatingsIncludes Inspection, Repair, Modification and Testing of Components for the Following Engines:

Limited Powerplant Ratings

•CF34

•CF6

•CFM56

•GE90

•PW4000

•LM Series


CF34 Approved Engine Repairs

CF34 Component Repairs•FWD Fan Case

•AFT Fan Case

•Insulation Blankets

•STG 2 Vane Shroud

•FWD and AFT Spinners

•HPTR Coupling Nut

CF34-3CF34-8CF34-10


CF6 Approved Engine Repairs

CF6-6CF6-50CF6-80A

CF6-80C2CF6-80E1

CF6 Component Repairs•Air/Oil Seal•Liner Segment•Bearing Nut•Platform•Coupling Nuts•Fan Case•Spanner Nuts•Spinner Cone•Vane•Inner Shroud •Fan Frame•Fan Shroud•Stiffener Ring•Vane Shroud•Bearing Retainer•Accessory Gearbox Mounts•Exhaust Nozzle


CFM56 Approved Engine Repairs

CFM56-2CFM56-3CFM56-5A/B/C

CFM56-7B

CFM56 Component Repairs•Bearing Aft Seal

•Air/Oil Seal

•Acoustic Panel

•Fan Case

•Vane

•Spinner Cone

•Bearing Stationary Oil Seal

•Bearing Retainer

•Seal

•Exhaust Nozzle


GE90 Approved Engine Repairs

GE90-94B

GE90-115B

GE90 Component Repairs•FWD Acoustic Panel

•AFT Acoustic Panel

•Rotating Seal

•Stationary Air Oil Seal

•Blade Platform

•FWD Panel

•Bleed Air Panel


PW4000 Approved Engine Repairs

PW4000-94PW4000-100PW4000-112

PW4000 Component Repairs•Fan Exit Case (Inner and Outer)

•Kevlar Fairings

•Acoustic Liners

•Spinner Cones


Industrial Gas Turbine Engine (Non-FAA)

LM2500 Engine Repairs

LM2500

LM2500 Component Repairs•Stg 1 and 2 Vane Shroud

•Bearing and Spanner Nuts

•Separator Cover

•#3 Seal

•Inlet Seal

•Inlet Duct

•#3 Bearing Oil Seal

•Air/Oil Seal




LM5000

LM5000 Component Repairs•Air/Oil Seal

•#1 and #3 Stationary A/O Seal

•#3 Bearing Stationary Air Seal

•Air Seal

•Air Collector

•Spinner


•Inner and Outer Shroud

•Stator Cases




LM6000

LM6000 Component Repairs•#3 Stationary Seal

•Air Seal


•IGV Shroud

•Stg 1 & 2 Vane Shroud

•Shrouds

•Stator Cases

•Air Collector

•FWD Carry Seal

•VIVG Mid Case


CFM56-2 /-3 /-5 /-7

Spinner Cone Refurbishment

CF6-50 /-80A /-80C

• Complete Inspection• Advanced Chemical Processing Techniques

•Stripping

•Anodize

•Thermal Coating Repair

•Custom Paint

• Shot Peen Surface Conditioning• Metal & Composite Spinners• Conical, Elliptical & Conelliptical Spinners

PW4000


• Repairs preformed on Metallic, Composite and Hybrid Platforms

• Complete Inspection• Replace Seals and Wear Strips• Recondition• Paint

Fan Blade Platforms(Annulus Fillers)


CFM56 Acoustic Panels

•Approved Repairs on Fwd, Mid & Aft Panels

•Complete Inspection•Facesheet Repair•Stiffener Crack Repair•Replace Missing or DamagedSpacers and Cups

•Repaint

Fwd Panel

AFT Panel


CF6, CFM56, GE90, PW4000

Acoustic Liner Segment Repair

• Complete Inspection• Face Sheet Replacement• Back Pan Replacement• Honeycomb Repair


CF6-80C2 OGV Segment Repair

• Complete Inspection• Injection Repairs• Vane slot boot replacement• Bushing replacement


CF6-80C2 OGV Repair

• Complete Inspection• Airfoil Surface Repairs• Platform Seal Replacement• Platform Crack Repairs• Leading Edge Replacement


CFM56 Air/Oil Seal Refurbishment

• Metallic and Composite Seals • Complete Inspection• Oil Scoop and Cover Replacement• Teflon Replacement• Abradable Replacement • Pressure Testing


CF6-80C2 Air/Oil Seal

•Metallic and Composite Seals •Complete Inspection•Oil Scoop and Cover Replacement•Teflon Replacement•Abradable Replacement •Pressure Testing

Before After


Spanner, Bearing & Coupling Nut Overhaul

• Complete Inspection

• Silver Plating

• Torque Test Certification

• Teflon, Vespel, &

Abrabable Replacement

Before

AfterAfter

Before


CF6-80C2 Blocker Door Repair

• Facesheet Replacement- Composite Perforated- Wire Mesh

• Backpan Repair

• Honeycomb Repair

• Replace Hardware / Hinges / Wear Plates

• S/B 78-1142 Modification


• Equipment capable of handling large hardware

• Complete Abradable Refurbishment•Pre-Cured Abradables and

Manually Installed Abradables

• Kevlar Containment Shroud Repairs

• Weld Repair of Cases

Fan Case Repair and Refurbishment


CF34 Abradable Replacement

• Complete Inspection• Complete removal and replacement

of Abradable, Rub Strips, and Compounds

• Worldwide On Wing/Engine Shop, repair support.


CF6-80C2 Booster Case Overhaul

• Complete Inspection• Thermal Coating Replacement• Surface Treatment• Insert/Dowel Pin Replacement• Corrosion Removal

After

Before


CF6-80C2 Booster Assembly

Stage 1 Vane Booster

Stator Vane Segments Stages 1-5

• Disassembly• Inspection• Teflon Replacement • Assembly


Fan Module Overhaul

Typical Repairs :• Full replacement of the Abradable Rub Strip.

• Replacement of the inner and outer Thrust

Reverser Support Rings.

• Thermal coating repair to the Support Rings.

• Thrust Reverser Support Ring seal repair and

replacement.

• Removal, inspection and replacement of all

defective hardware.

• Acoustical liner repair and overhaul.

• OGV Vane inspection, repair and refinishing.

• Complete refinishing of the Anodize coating

and protective treatments on the cases.

Before

After


CF6-80C2 Exhaust Nozzle Repair/Overhaul

• Disassembly• Complete Inspection• Full Section Replacement (Outer Sleeve)• Weld & Cutout Repairs• Hardware, Wear Pad & Seal Replacement• Assembly


LM5000 & LM6000 Air Collectors

LM6000

• Complete Inspection• Sprint Kit retrofit• Weld Repair• Refurb and Paint


On-Wing/On-Site Repair•24/7 Service•World Wide Support•Reduce Maintenance Ground Time•Quick Turn Around Times

•Engines Currently SupportedCF34, CFM56, CF6, GE90

CF6-80C2

Fan Case

CFM56 Abradable Replacement

GE90 Abradable Replacement


FAA Certificate


EASA Certificate


CAAC Certificate


Thai Certificate


ISO 9001:2000 & AS9100:2000 B Registered


HIGHEST QUALITY

ON-WING SUPPORT

AGGRESSIVE TURN TIMES

BROAD RANGE OF CAPABILITIES

Advantage

The

PROFESSIONAL, COURTEOUS, RESPONSIVE CUSTOMER

SERVICE

COST COMPETITIVE

REPAIR DEVELOPMENT

9970 international blvd cincinnati, oh 45246-4898 phone: (513

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