999800402 gb method statement dokaset...4 999800402 - 04/2009 Ü user information dokasetthe...

The Formwork Experts

04/2009 Ü

GB999800402

User informationMethod statement

Dokaset

98004-200-01

2 999800402 - 04/2009 Ü

Introduction User information Dokaset


Introduction

© by Doka Industrie GmbH, A-3300 Amstetten

3999800402 - 04/2009 Ü

Contents Page

User information Dokaset Introduction


Elementary safety warnings ........................................................................... 4Eurocodes at Doka......................................................................................... 6Product description......................................................................................... 9Instructions for assembly and use................................................................10The Dokaset panel in detail ..........................................................................14System grid ..................................................................................................16Dokaset form-tie system...............................................................................18Form-tie system 20.0....................................................................................22Platform system............................................................................................24Ladder system..............................................................................................27Opposing guard-rails ....................................................................................28Gang-forms ..................................................................................................30Vertical stacking of panels............................................................................ 32Plumbing accessories...................................................................................34Length adjustment using closures................................................................36Stop-end formwork .......................................................................................3790 degree corners ........................................................................................38Transporting, stacking and storing ...............................................................42Cleaning and care of your equipment...........................................................44Formwork planning with Tipos......................................................................46Doka service offerings..................................................................................47

Component overview .................................................................................48

4 999800402 - 04/2009 Ü

User information Dokaset


Elementary safety warnings

User target groups● This User Information booklet (Method Statement) is

aimed at everyone who will be working with the Doka product or system it describes. It contains informa-tion on how to set up this system, and on correct, compliant utilisation of the system.

● All persons working with the product described herein must be familiar with the contents of this man-ual and with all the safety instructions it contains.

● Persons who are incapable of reading and under-standing this booklet, or who can do so only with dif-ficulty, must be instructed and trained by the cus-tomer.

● The customer is to ensure that the information mate-rials provided by Doka (e.g. User Information book-lets, Instructions for Assembly and Use, Operating Instruction manuals, plans etc.) are available to all users, and that they have been made aware of them and have easy access to them at the usage location.

Remarks on this document● This User Information booklet can also be used as a

generic method statement or incorporated with a site-specific method statement.

● Many of the illustrations in this booklet show the situation during formwork assembly and are therefore not always complete from the safety point of view.

● Further safety instructions, especially warnings, will be found in the individual sections of this document!

Planning● Provide safe workplaces for those using the form-

work (e.g. for when it is being erected/dismantled, modified or repositioned etc). It must be possible to get to and from these workplaces via safe access routes!

● If you are considering any deviation from the details and instructions given in this booklet, or any application which goes beyond those described in the booklet, then revised static cal-culations must be produced for checking, as well as supplementary assembly instructions.

Rules applying during all phases of the assignment:● The customer must ensure that this product is

erected and dismantled, reset and generally used for its intended purpose under the direction and super-vision of suitably skilled persons with the authority to issue instructions.

● Doka products are ONLY to be used in accordance with the Doka User Information booklets or other technical documentation provided by Doka.

● The stability of all components and units must be ensured during all phases of the construction work!

● The functional/technical instructions, safety warn-ings and loading data must all be strictly observed and complied with. Failure to do so can cause acci-dents and severe (even life-threatening) damage to health, as well as very great material damage.

● Fire-sources are not permitted anywhere near the formwork. Heating appliances are only allowed if properly and expertly used, and set up a safe dis-tance away from the formwork.

● The work must take account of the weather condi-tions (e.g. risk of slippage). In extreme weather, steps must be taken in good time to safeguard the equipment, and the immediate vicinity of the equip-ment, and to protect employees.

● All connections must be checked regularly to ensure that they still fit properly and are functioning cor-rectly. It is very important to check all screw-type connec-tions and wedge-clamped joins whenever the con-struction operations require (particularly after excep-tional events such as storms), and to tighten them if necessary.

Assembly● The equipment/system must be inspected by the

customer before use, to ensure that it is in suitable condition. Steps must be taken to rule out the use of any components that are damaged, deformed, or weakened due to wear, corrosion or rot.

● Combining our formwork systems with those of other manufacturers could be dangerous, risking damage to both health and property. If you intend to combine different systems, please contact Doka for advice first.

● The assembly work must be carried out by suitably qualified employees of the client's.


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Erecting the formwork● Doka products and systems must be set up in such

a way that all loads acting upon them are safely transferred!

Pouring● Do not exceed the permitted fresh-concrete pres-

sures. Excessively high pouring rates lead to form-work overload, cause greater deflection and risk causing breakage.

Striking the formwork● Do not strike the formwork until the concrete has

reached sufficient strength and the person in charge has given the order for the formwork to be struck!

● When striking the formwork, never use the crane to break concrete cohesion. Use suitable tools such as timber wedges, special pry-bars or system features such as Framax stripping corners.

● When striking the formwork, do not endanger the stability of any part of the structure, or of any scaf-folding, platforms or formwork that is still in place!

Transporting, stacking and storing● Observe all regulations applying to the handling of

formwork and scaffolding. In addition, the Doka slinging means must be used - this is a mandatory requirement.

● Remove any loose parts or fix them in place so that they cannot be dislodged or fall free!

● All components must be stored safely, following all the special Doka instructions given in the relevant sections of this User Information booklet!

Regulations; industrial safety● Always observe all industrial safety regulations and

other safety rules applying to the application and uti-lisation of our products in the country and/or region in which you are operating.

Instruction as required by EN 13374:● If a person or object falls against, or into, the side-

guard system and/or any of its accessories, the side-guard component affected may only continue in use after it has been inspected and passed by an expert.

Maintenance● Only original Doka components may be used as

spare parts.

Symbols usedThe following symbols are used in this booklet:

MiscellaneousWe reserve the right to make alterations in the interests of technical progress.

Important noteFailure to observe this may lead to malfunc-tion or damage.

CAUTION / WARNING / DANGERFailure to observe this may lead to material damage, and to injury to health which may range up to the severe or even life-threaten-ing.

InstructionThis symbol indicates that actions need to be taken by the user.

Sight-checkIndicates that you need to do a sight-check to make sure that necessary actions have been carried out.

TipPoints out useful practical tips.

ReferenceRefers to other documents and materials.

☞

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Eurocodes at DokaIn Europe, a uniform series of Standards known as Eurocodes (EC) was developed for the construction field by the end of 2007. These are intended to provide a uniform basis, valid throughout Europe, for product specifications, tenders and mathematical verification.The EC are the world's most highly developed Stand-ards in the construction field.In the Doka Group, the EC are to be used as standard from the end of 2008. They will thus supersede the DIN norms as the "Doka standard" for product design.

The widely used "Permissible stress design" (compar-ing the actual stresses with the permissible stresses) has been superseded by a new safety concept in the EC.The EC contrast the actions (loads) with the resistance (capacity). The previous safety factor in the permissible stresses is now divided into several partial factors. The safety level remains the same!

Comparison of the safety concepts (example)

Ed Design value of effect of actions (E ... effect; d ... design) Internal forces from action Fd (VEd, NEd, MEd)

Rd Design value of the resistance (R ... resistance; d ... design) Design capacity of cross-section (VRd, NRd, MRd)

Fd Design value of an actionSteel: Rd =

Rk Timber: Rd = kmod ·Rk

Fd = γF · Fk γM γM

(F ... force)Fk Characteristic value of an action

"actual load", service load (k ... characteristic) e.g. dead weight, live load, concrete pressure, wind

Rk Characteristic value of the resistance e.g. moment resistance to yield stress

γF Partial factor for actions (in terms of load; F ... force) e.g. for dead weight, live load, concrete pres-sure, wind Values from EN 12812

γM Partial factor for a material property (in terms of material; M...material) e.g. for steel or timber Values from EN 12812

kmod Modification factor (only for timber – to take account of the moisture and the duration of load action) e.g. for Doka beam H20 Values as given in EN 1995-1-1 and EN 13377

Ed

Rd

Permissible stress design EC/DIN concept

Factual≤ Fpermissible Ed≤ Rd

A Load factor

60 [kN]

60<70 [kN]

115.5 [kN]

� ~ 1.65

Fyield

Fpermissible

Factual

9801

3-10

0

A

90 [kN]

115.5 [kN]

90<105 [kN]

Rk

Rd

Ed

�M

= 1.1

�F

= 1.5

9801

3-10

2

A

The "permissible values" communicated in Doka documents (e.g.: Qpermissible = 70 kN) do not correspond to the design values (e.g.: VRd = 105 kN)!➤ Avoid any confusion between the two!➤ Our documents will continue to state the per-

missible values. Allowance has been made for the following par-tial factors: γF = 1.5 γM, timber = 1.3 γM, steel = 1.1 kmod = 0.9In this way, all the design values needed in an EC design calculation can be ascertained from the permissible values.


7999800402 - 04/2009 Ü


Notes

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9999800402 - 04/2009 Ü


Product descriptionDokaset is the ideal formwork for meeting the demands made in the building construction field.The very high load-bearing capacity and long lifespan of Dokaset make it an economical solution for all wall-forming tasks.

Among the many advantages of Dokaset:● small numbers of form-ties, as only 2 ties are

needed per 2.70 m width, saving both materials and manhours

● up to a formwork height of 3.37 m, only 1 form-tie in the concrete

● formwork can be tied working from one side only – easy and time-saving

● much higher number of form-ply re-use cycles than with conventional plywood sheets, thanks to the use of the long-lived Xlife sheet

● All the main jobs on the formwork can be carried out from the ground, for example:- attaching the connecting devices- tying- attaching/detaching the formwork to/from the

crane● high standard of safety

Permitted fresh-concrete pressure: 80 kN/m2

A Dokaset panel (Page 14)B Form-tie system (Page 18)C Platform system (Page 24)D Ladder system (Page 27)E Opposing guard-rails (Page 28)F Gang-forms (Page 30)G Vertical stacking of panels (Page 32)H Plumbing accessories (Page 34)I Length adjustment using fillers (Page 36)J 90 degree corners (Page 38)K Stop-end formwork (Page 37)

9800

4-26

3-01

E

KI

FA

C

B

G

J

H

D

10 999800402 - 04/2009 Ü



Instructions for assembly and use

Transporting / handling the panels➤ To separate the panels, use the Doka 4-part chain

3.20m (see "Transporting, stacking and storing").

➤ Set the panel down on an assembly bench.

Preparing the gang-forms➤ Combine the panels into gang-forms (see "Gang-

forms"). ➤ Mount the opposing guard-rail posts and Dokaset

head anchors.

See also "Opposing guard-rails".

Panel struts, 2-part chain➤ With the gang-form still flat, mount panel struts to it

(see "Plumbing accessories").

➤ Mount a Dokaset 2-part chain 1.50m (see "Gang-forms").

Brace the formwork in a windproof manner when erecting it and when it is temporarily placed in the standing position.

Observe all applicable safety regulations.

98004-216-01

98004-215-01

98004-214-01


11999800402 - 04/2009 Ü


Erecting the formwork➤ Attach the lifting chain to the Dokaset-2-part chain

1.50m.➤ Pick up the element by crane.➤ Spray the ply with release agent (see "Cleaning and

care").➤ Fly the element to its new location.

➤ Fix the panel struts firmly to the ground (see "Plumb-ing accessories").

The element is now stable and can be plumbed and aligned exactly, with no need for the crane.

➤ Detach the element from the crane.➤ Continue lining up further gang-forms in this way,

and link them together (see "Gang-forms").

Set up the side of the formwork with the platformOnce the reinforcement has been placed, the form-work can be closed.➤ Unfold the rear railings, side railings and platform.

See also "Platform system".

Ladder system➤ Attach the ladder in the desired position.

See also "Ladder system".

CAUTIONNever use a sledge-hammer to plumb and align the gang-forms!This would damage the profiles of the gangs.➤ Use only proper plumbing tools (e.g. a spe-

cial pry-bar) that cannot cause any damage.➤ Apply plumbing tools to the bottom angle

only.

98004-213-01

98004-212-01

98004-211-01

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Panel struts, 2-part chain➤ With the gang-form still flat, mount panel struts to it

(see "Plumbing accessories").

➤ Mount a Dokaset 2-part chain 1.50m (see "Gang-forms").

➤ In all other respects, the procedure is the same as described in the previous section "Erecting the form-work".

➤ Take the form-ties out of the stand-by position, apply concrete release agent as needed, and fit the form-ties (see "Dokaset form-tie system").

➤ When raising a 2.70x2.70m panel, it is OK to pass the 2-part chain across the sturdy rear railings.

98004-209-01

98004-210-01

98004-223-01

98004-208-01


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Pouring

➤ Pour the concrete.➤ Make only moderate use of vibrators, carefully co-

ordinating the times and locations of vibrator use.

Striking

➤ Take out and "park" the form-ties.➤ Undo the connectors to the adjacent elements.➤ Remove any loose items from the formwork and plat-

forms, secure them or put them into the stand-by position.

➤ Attach the panel to the crane.➤ Undo the ground anchors of the panel struts.

➤ Lift the gang-form away and to its next location.

If the gang-form is "parked" prior to its next use, it must have sufficient stability (see "Plumbing acces-sories").

➤ Clean residual concrete off the form-ply (see "Clean-ing and care").

☞ ➤ Permitted fresh-concrete pressure: 80 kN/m2

➤ See also "Concrete pressure on perpendicu-lar formwork to DIN 18218" in the Doka Cal-culation Guide.

➤ Concrete compaction by vibration must com-ply with DIN 4235 Part 2.

98004-206-01

☞ ➤ Observe the stipulated striking times.

WARNINGThe formwork tends to adhere to the concrete. When stripping the formwork, do not try to break concrete cohesion using the crane!Risk of crane overload.➤ Use suitable tools such as timber wedges or

a special pry-bar to detach the formwork from the concrete.

98004-207-01

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The Dokaset panel in detail

Types of panel:● Dokaset panel 2.70x2.70m with platform● Dokaset panel 2.70x2.70m● Dokaset panel 1.35x2.70m with platform● Dokaset panel 1.35x2.70m

High load-bearing capacity

● Full hydrostatic fresh-concrete pressure up to a height of 2.77 m, with no limitation on the pouring rate

● Low deflection

Clean concrete surfaces with the innovative Xlife sheetThe Xlife sheet consists of a combination of a tradi-tional plywood core and a novel and innovative plastic coating.This combination of materials ensures high numbers of repeat uses, with superb concrete results every time, and reduces the proneness to damage.● High quality concrete finish● Less touching-up needed● Less cleaning work - the Xlife sheet can also be

cleaned using a high-pressure spray cleaner● No breaking away of plywood chips, and less water

is absorbed through nail-holes● Because the Xlife sheet is screwed on from the rear,

this leaves no screw imprints on the concrete

Dimensionally stable, galvanised steel frame

a ... 123 mm

● Dimensionally stable frame profiles● Strong cross-profiles● Edges are easy to clean - so panels always abut

tightly● All-round hardware slot for fastening the inter-panel

connectors at any point required● Hot-dip galvanised for long life● Edges of formwork sheet are protected by frame pro-

file● Cross boreholes for corner configurations and stop-

end formworks

Permitted fresh-concrete pressure: 80 kN/m2

98004-202-01

155

A Frame profileB Cross boreholeC Continuous hardware slot for inter-panel connectorsD Xlife sheetE Silicone sealing strip

WARNING➤ It is forbidden to climb on the cross-profiles.

The cross-profiles are NOT a substitute for a ladder.

9764-244-01

A

C

D

a

B

E


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Accessories are easy to fasten, in the integrated waling system

Strong walings

● sustain the full hydrostatic concrete pressure● minimise deflection● have integral slinging points for resetting the panels

by crane● have integral stacking shoes

Bottom angle

a ... 7.5 cm

● provides clearance for e.g. up to 5 cm high installa-tion lines

● facilitates formwork removal

Platform

● fold-away, ready-to-use platforms for convenient, safe working

● integral guard rails● floor decking with grate

A Dokaset panelB Framax wedge clampC Framax universal waling

9764-249-01

A

B

C

98004-205-01

98004-205-02

a

Permitted service load: 1.5 kN/m2 (150 kg/m2)Load Class 2 to EN 12811-1:2003

9800

4-20

2-02

16 999800402 - 04/2009 Ü



System gridCombined with Framax Xlife panels, Dokaset permits a panel size-grid in 15 cm increments. This advanta-geous increment-grid makes Dokaset both flexible and economical.● Easy planning and forming● Height and width can be adjusted in 15 cm incre-

ments● Very few closures needed● Clear joint patternOnly 1 form-tie in the concrete. Up to a formwork height of 3.37 m, only one form-tie is needed in the con-crete.Only 2 form-ties per 2.70 m of width.

Schematic representationDimensions in cm

Dokaset panels

Framax Xlife panelsThe following Framax Xlife panels are suitable for use in length adjustment:

Dimensions in cmVertical stacking with horizontal Framax Xlife panels can be carried out using any width from 30 to 135 cm.

277

- 41

2

277

30 -

135

9800

4-21

7-01

30 - 60 135 270 270

Dimensions in cm

9782-218-01

270

277

9817

9

57.5 155.0 57.5

98004-219-01

277

9817

9

135

67.5 67.5

9781

-202

-01

135

57.5

75.0

270

57.5

155.

057

.5

60 45 30


17999800402 - 04/2009 Ü


Notes

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Dokaset form-tie system

Dokaset tension tie 10-30cm● for wall thicknessess from 10 to 30 cm● can be operated from one side● no expendable jacket tubes

Wall-thickness grid:● 10 to 30 cm, in 1 cm increments● 10.5 to 30.5 cm, in 1 cm increments (for adjust-

ments)

Adjusting the Dokaset tension tieSetting the wall-thickness grid➤ Unscrew the hexagon screw and pull it out.➤ Pull the adjusting sleeve and the pressing plate off

the rod.➤ Separate the adjusting sleeve from the pressing

plate by moving it to one side.➤ Select the desired wall-thickness grid for the adjust-

ing sleeve, then push it and the pressing plate back onto the rod.

Adapting to the wall thickness➤ Position the pressing plate and the adjusting sleeve

on the form-tie: - for 10 to 30 cm grid: on the groove - for 10.5 to 30.5 cm grid: between two grooves

Example with a wall thickness of 16 cm:

a ... wall-thickness grid 10 to 30 cm c ... space between grooves: 1 cm

Example with a wall thickness of 27.5 cm:

b ... wall-thickness grid 10.5 to 30.5 cm c ... space between grooves: 1 cm

➤ Turn the adjusting sleeve, fit the hexagon screw into the relevant hole and fix it with the cap nut.

A Form-tieB Pressing plateC Adjusting sleeveD Hexagonal screwE Cap nut

Dokaset tension tie 10-30cm:Permitted capacity, allowing a 1.6 : 1 factor of safety against failure: 220 kNPermitted capacity to DIN 18216: 150 kN

98004-203-01

D

A

B

CE

K Mounting position for a wall-thickness grid of 10 to 30 cmL Mounting position for a wall-thickness grid of 10.5 to 30.5 cm

The double groove (P) marks a wall thickness of 20 cm.

98004-256-01

+0,5

LK

0

98004-257-01P

a

c

98004-258-01

b

c

98004-259-01

1

2

3


19999800402 - 04/2009 Ü


Operating the form-tie from one sideFixing the form-tie:➤ Screw the Dokaset tension tie all the way into the

integrated tying component (T) of the opposing form-work, until it fully engages, and tighten it (screw-in depth = 9 cm).

Tools: Formwork hammer (U) Removing the form-tie:➤ Unscrew the Dokaset tension tie from the tying com-

ponent (T) (9 cm).Tools: Dokaset ratchet 3/4", width-across 36

➤ Take out and "park" the form-ties.

Parking the Dokaset tension tieTo facilitate transport and handling, the Dokaset ten-sion tie can be "parked" in the bottom stacking shoe. The form-tie is then available for immediate reuse at the next usage location.

Spraying the conical part of the Dokaset ten-sion tie with concrete release agent will make it easier to detach it from the concrete.

S Bottom stacking shoe

9800

4-24

8-01

T

U

98004-220-01

S

20 999800402 - 04/2009 Ü



Tying across the top of the Dokaset panelOn a formwork height of 277 cm, the Dokaset head anchor 12-36cm is used as a pressure anchor. It is placed across the top of the panel.● for wall thicknessess from 12 to 36 cm● firmly holds the two sides of the formwork the

required distance apartPossible mounting positions:● On the opposing formwork – bolted in place on every

U240 waling together with the Dokaset railing holder.● On the platform side - bolted in place in every U240

waling.

How to use the Dokaset head anchor 12-36cm:➤ Bolt the Dokaset head anchor into the Dokaset wal-

ing.➤ Telescope the Dokaset head anchor to the desired

length "a" (= wall thickness) and fix it in the relevant hole with a bolt and spring cotter.

a ... 12 cm to 36 cm (in 1 cm increments)b ... 3.5 cm

Tension/pressure tie across top of formworkFor formwork heights of 307, 322 and 337 cm, the form-tie at the top of the formwork must be a tension and pressure tie.

A Dokaset head anchor 12-36cmB Possible fixing positions

98004-204-01

A

9800

4-22

1-01

a

b

B

A Tie-rod 15.0mmB Super-plate 15.0C Hexagon nut 15.0D Dokaset universal waling holderE Framax universal waling 1.50mF Framax wedge clamp

9800

4-20

0-02

AB

C

D

E

F


21999800402 - 04/2009 Ü


Closing off the form-tie point

Dokaset closure cone 20cm

● fire-resistant● sound-insulating

➤ As soon as the formwork has been removed, press a Dokaset closure cone into the opening.The residual moisture in the concrete makes the cone sit firmly in place, so it is not necessary to glue it in.

➤ On walls that are less than 20 cm thick, simply knock off the projecting part of the cone with a hammer.

➤ On walls that are more than 20 cm thick, fill in the rest of the form-tie point with mortar mixture.

Dokaset fibre-concrete cone 30cm

● water-impermeable● fire-resistant● sound-insulating● gas-impermeable● radiation-proof

We recommend the following materials for gluing in the plugs:● Commercially available cement mortar, e.g. repair

and renovation mortar, watertight exterior grouting compound etc.Pay attention to the colour of the concrete here!

● Tile bonding cement (is mostly dark) in cases where the colour of the concrete is unimportant.

➤ Cut the Dokaset fibre-concrete cone 30cm to the length needed for the thickness of the wall.

➤ Evenly distribute the mortar mixture in the conical opening and then slowly press the fibre-concrete cone into the opening while gently turning it. (Using

a piece of wood makes it easier to fit the plug on the right plane).

Fibre concrete plugs

● water-impermeable● fire-resistant

➤ Evenly distribute the mortar mixture in the conical opening and then slowly press the fibre-concrete plug into the opening while gently turning it. (Using a piece of wood makes it easier to fit the plug on the right plane).

➤ Fit a fibre concrete plug into the opposite side of the wall.

98004-260-05

98004-260-06

A Fibre concrete plug 35mmB Fibre concrete plug 40mm

98004-260-02

A B

22 999800402 - 04/2009 Ü



Form-tie system 20.0● for wall thicknesses of over 30 cm● can be operated on one or both sides

The Dokaset tie-hole reducer 20.0 makes it possible to use the Form-tie system 20.0.

Watertight form-tie points using a fibre-concrete tube

Watertight form-tie points using a water-stop

a ... Wall thickness min. 40 cm

To make it possible to operate the form-tie from both sides, the integral tying component must be replaced with the Dokaset tie-hole reducer 20.0.1) Undo the screws on the integral tying component.2) Fasten the integral tying component in the bottom

holes on the Dokaset waling (stand-by position).3) Bolt the Dokaset tie-hole reducer 20.0 to the Doka-

set waling.

Tie-rod 20.0mm:Permitted capacity, allowing a 1.6 : 1 factor of safety against failure: 220 kNPermitted capacity to DIN 18216: 150 kN

➤ Only use approved tie-rods➤ Never weld or heat tie-rods

A Dokaset tie-hole reducer 20.0B Tying-component of the opposing formworkC Tie-rod 20.0mmD Super-plate 20.0 BE Plastic tube 26mmF Universal cone 26mm

☞ The "Plastic tubes 26mm" left behind in the concrete are sealed off with "Plugs 26mm".

A Dokaset tie-hole reducer 20.0B Tying-component of the opposing formworkC Tie-rod 20.0mmD Super-plate 20.0 BG Fibre-concrete tube d27 ("Frank" product name)H Cone d27 ("Frank" product name)

9800

4-24

9-01

A CEB DF

9800

4-24

9-02

A CGB DH

A Dokaset tie-hole reducer 20.0B Tying-component of opposing formwork in stand-by positionC Tie-rod 20.0mmD Super-plate 20.0 BI Water stop 20.0J Anchoring cone 20.0 + Sealing sleeve 20.0

9800

4-25

0-01

aA CA D

BIJ

98004-267-02

1

2

98004-267-01

3


23999800402 - 04/2009 Ü


Notes

24 999800402 - 04/2009 Ü



Platform system

Unfolding the platform➤ Tilt up the rear railings by 90°.

They lock into place automatically.➤ Pivot both side railings into the desired position, as

required by the usage situation. Locking is in 45° steps.

➤ Take out the two top platform bolts.

➤ Tilt up the platform by 90°.

➤ Fix the platform again with both platform bolts, and secure these with linch pins.

Extending the end-of-platform side-guardsThe end-of-platform sideguards can be extended with the built-in handrail lengthening piece.

a ... can be telescoped to 14 or 32 cm

A Rear railingB Side railingC Handrail lengthening piece

F Round steel bar

98004-222-01

AC B

98004-224-01

98004-225-01

F

F

To make it easier to tilt up the platform: Insert a round steel bar into the shaped tube of the platform. In this way, 2 men can easily tilt up the entire platform without any great physical effort.

➤ When raising a 2.70x2.70m panel, it is OK to pass the 2-part chain across the sturdy rear railings.

A Integral handrail lengthening pieceB Linch pin

9800

4-22

6-01

9800

4-20

2-03

a

A

B


25999800402 - 04/2009 Ü


Extending the platform to either sideThe platform can be lengthened by up to 0.55 m on either side using the Xsafe platform extension 0.55m.

a ... can be telescoped to 40 or 55 cm

How to attach the platform extension:

Adapting the platform extension for use on left or rightThe swivel unit has to be modified depending on whether the platform extension is to be mounted to the right-hand or left-hand side of the platform.

1) Take out the fastening bolt.2) Pull out the locking mechanism.3) Pull out the whole swivel unit (incl. railing).

The swivel unit can now be mounted on the other side, in reverse order.

A Xsafe platform extension 0.55mB Spring-locked connecting pinC Platform

98004-264-01

a

98004-265-01

A

B

C

98004-268-01

9769

-234

-01

1

2

3

26 999800402 - 04/2009 Ü



Front (opposing) guard-railThe Dokaset counter railing can be used to set up front (formwork-side) opposing guard-rails.It can be operated (lowered / raised) both from below and from on the platform itself.

How to mount:➤ Mount Dokaset counter railing holders to the top wal-

ing profile of the Dokaset panel.➤ Insert the Dokaset counter railing into the Dokaset

counter railing holders.

Shown here without the platform.

If the Dokaset counter railing is not needed, it can sim-ply be pushed down out of the way.Lowering / raising the Dokaset counter railing:The Dokaset counter railing is operated either by the lever (top) or the handrail-post upright (bottom).➤ Slightly raise the Dokaset counter railing.➤ Twist the lever / handrail-post upright 45°

to unlock the Dokaset counter railing.➤ Lower the Dokaset counter railing or raise it to the

same level as the platform railings.➤ Twist the lever / handrail-post upright back 45°

to lock the Dokaset counter railing again.

A Dokaset counter railingB Dokaset counter railing holder

98004-251-01

A

B

B

98004-255-01

A

B

Check whether properly locked:● The railing bolt must engage in the notch of

the counter railing holder.

98004-252-02


27999800402 - 04/2009 Ü


Ladder systemLadders can be attached to all Dokaset panels with platforms.As a rule, every gang-form is provided with one ladder.

Mounting the ladders➤ Hook a Dokaset ladder 2.70m into the ladder holder

on the platform.

The locking plate prevents the ladder being acciden-tally unhooked.

➤ Fasten the ladder-fixing brace to the panel with a fas-tening clamp.

A Ladder holderB Locking plate

The ladder can be fixed on either the left-hand or right-hand side of the platform.➤ Remount the ladder holder to the side that

you want to fix the ladder to.

98004-227-01

98004-228-01

B

A

To protect the ladder when the gang-form is lifted:➤ Fasten the ladder-fixing brace to a higher

position on the panel – this pulls the ladder inwards.

98004-228-02

98004-229-01

28 999800402 - 04/2009 Ü



Opposing guard-railsDokaset railing holders and Handrail posts 1.00m are used for setting up safe opposing guard-rails.

Note:When choosing which Dokaset railing holder to use, you must comply with national safety regulations regarding the maximum angle allowed for the railings.

There are two possible mounting situations for the Dokaset railing holder, depending on the mounting position of the Dokaset head anchor.

Variant 1 - Head anchor on the opposing formwork➤ Jointly bolt the Dokaset railing holder and head

anchor into the hole in the waling, and secure the bolts.

Variant 2 - Head anchor on the plat-form side➤ Bolt the Dokaset railing holder directly into the hole

in the waling, and secure the bolts.

α = 15° α = 30°

A Dokaset railing holder 15 degreesB Dokaset railing holder 30 degreesC Bolt d25/110D Handrail post 1.00mE Spring cotter 5mmF Guard-rail board (must be fixed)

98004-230-02

C

F

A

D

E98004-269-01

C

F

B

D

E

A Dokaset railing holderG Dokaset head anchor 12-36cm

A Dokaset railing holderG Dokaset head anchor 12-36cm

9800

4-20

4-02

GA

9800

4-23

0-01

GA


29999800402 - 04/2009 Ü


Notes

30 999800402 - 04/2009 Ü



Gang-formsFor lifting and resetting, it is usual to assemble larger units (gangs) from Dokaset panels.Max. width of the gang-forms: 5.40 m

Equipment needed for one 5.40 m wide gang-form with a platform:

Equipment needed for one 5.40 m wide gang-form with no platform:

Joining the panels to make gang-formsThe connector components are mounted to the panels when these are still face-down on the assembly bench.

Framax quick-acting clamp RUThe Framax quick-acting clamp RU provides a self-aligning, tension-proof link.

How to mount:➤ Place the Quick-acting clamp RU over the panel joint

apply and fix tightly by hitting the wedge with a ham-mer (formwork hammer max. 800 g).The panel joint is now tight.

See "Vertical stacking" for instructions on where to position the Framax quick-acting clamps RU.

Framax universal walingTo provide additional stiffening of large gangs, a Framax universal waling 0.90m should be attached roughly half-way up the gang.

Joining the gang-form to adjoining gangsUse 3 Quick-acting clamps RU per 2.77m of panel height to join the gangs.

Designation N° of itemsDokaset panel 2.70x2.70m with platform 2Dokaset ladder 2.70m 1Panel strut 340 2Framax quick-acting clamp RU 3Framax universal waling 0.90m 1Framax wedge clamp 2Dokaset 2-part chain 1.50m 1Total weight: 2240 kg

Designation N° of itemsDokaset panel 2.70x2.70m 2Panel strut 340 2Framax quick-acting clamp RU 3Framax universal waling 0.90m 1Framax wedge clamp 2Dokaset 2-part chain 1.50m 1Dokaset railing holder 4Handrail post 1.00m 4Dokaset head anchor 12-36cm 4Guard-rail boards (site-provided) 3Total weight: 1800 kg

A Framax quick-acting clamp RUB Framax universal waling 0.90m with Framax wedge clamps

☞ Important note:Do not oil or grease wedge-clamped joins.

98004-231-02

A

B

Framax quick-acting clamp RU:permitted tensile force: 15.0 kNpermitted shear force: 6.0 kNpermitted moment: 0.5 kNm

A Framax universal waling 0.90mB Framax wedge clamp

9800

4-23

2-02

98004-232-01

AB


31999800402 - 04/2009 Ü


Lifting chainEvery gang-form is equipped with a Dokaset 2-part chain 1.50m. This stays attached to the gang through-out the forming assignment.The advantage of this is much greater safety:● The operators can attach the gangs to the crane

while working from ground level.

Close-up showing how/where the chain is attached to the waling:

Note:The chain can be attached to either side of the U 240 waling.

➤ Use the right slinging points! (Always attach the 2-part chain to the inside bolts of the unit to be lifted)

Single 2.70 m panel:

5.40 m gang (2 x 2.70 m):

1.35 m panel:

Max. load:2000 kg on each bolt of the Dokaset waling

9782

-231

-01

9782

-231

-01

9800

4-23

3-01

98004-231-01

9800

4-23

4-01

32 999800402 - 04/2009 Ü



Vertical stacking of panelsThe following information is given for each of the gang-forms mentioned below:● position of the panel connectors● position of the form-ties

Panel width 2.70 m

Formwork height: 307 cm, 322 cm, 337 cm

The form-ties across the top of the formwork are tension/pressure ties.

Formwork height: 367 to 412 cm

9800

4-23

8-02

277

30 -

60

9800

4-27

1-01

9800

4-23

8-01

277

90 -

135

9800

4-27

2-01


33999800402 - 04/2009 Ü


Panel width 1.35 m

Example with a formwork height of: 412 cm

X ... When this configuration is used at the end of a gang-form (e.g. for stop-ends, wall junctions, etc.) extra form-ties must be fitted in the frame profile here.

☞ As a rule, do not locate 1.35 m wide panels next to one another, as this would necessitate an extra form-tie.

9800

4-23

7-01

277

135

A Dokaset tension tie 10-30cmB Tie-rod 15.0mm + Super-plate 15.0C Framax universal waling 1.50mD Framax quick-acting clamp RUE Framax wedge clamp

98004-236-01

A B C ED

34 999800402 - 04/2009 Ü



Plumbing accessories

Panel struts brace the formwork against wind loads and make it easier to plumb and align.

Number of struts per 5.40 m width of gang-form:

The values apply where the wind pressure we = 0.65 kN/m2. In cases where higher wind pressure is encountered, the number of props must be determined by statical calculation.

Note:Every gang-form must be supported by at least 2 panel struts.

Connection in the waling profile

Fixing to the ground➤ Anchor the plumbing accessories in such a way as to

resist tensile and compressive forces!

Drilled holes in the footplates

a ... diam. 26 mm b ... diam. 18 mm

Anchoring the footplateThe Doka Express anchor can be re-used many times over - the only tool needed for screwing it in is a ham-mer.

☞ Important note:The formwork panels must be held stable in every phase of the construction work!Please observe all applicable safety regula-tions!

For more information (wind loads etc.) see the section headed "Vertical and horizontal loads" in the Doka Calculation Guide.

Formwork height [m] Panel strut 340Up to 4.12 2

Max. anchoring load: Fk = 13.5 kN (Rd = 20.3 kN)

98004-239-01

Panel strut 340

A Doka Express anchor 16x125mmB Doka coil 16mm

Characteristic cube compressive strength of the con-crete (fck,cube): min. 25 N/mm2 or 250 kg/cm2 (C20/25 grade concrete)

Follow the Fitting Instructions!

Required load-bearing capacity of alternative dowels: Rd≥ 20.3 kN (Fperm.≥ 13.5 kN)Follow the manufacturer's applicable fitting instruc-tions.

9727-339-01

9727-343-01

ba

TR632-201-01

A

B


35999800402 - 04/2009 Ü


Panel strut 340

a ... 193.0 - 340.9 cmb ... 114.9 - 165.4 cm

Product features:● Can be telescoped in 8 cm increments● Fine adjustment by screw-thread● All parts are captively integrated - including the tel-

escopic tube (has safety stop to prevent dropout)

9727

-340

-01

a

b

36 999800402 - 04/2009 Ü



Length adjustment using closures

with Framax Xlife panelExample: Symmetrical gang-form, 6.00 m wide Distribution of panels: 2.70 - 0.60 - 2.70 m

with fitting timber and Framax multi function clampCombining Dokaset with Framax Xlife makes various different closure options possible.

Example: Closure with fitting-timber and Framax universal waling – up to 15 cm

A Framax Xlife panel 0.60mB Framax quick-acting clamp RUC Framax universal waling 1.50m + Framax wedge clampsD Xsafe platform extension 0.55mE Guard-rail boards

98004-240-01

98004-240-02

E

C

D

A

B

A Framax multi-function clampB Framax fitting-timberC Framax universal walingD Framax wedge clampE Framax Xlife panel (max. width 60 cm)F Dokaset panel

98004-241-01

98004-241-02

E B

CD FA


37999800402 - 04/2009 Ü


Stop-end formwork

The universal walings are mounted using universal fix-ing bolts and super-plates 15.0 fixed through the cross boreholes in the panels.

A Framax universal walingB Framax universal fixing bolt + Super-plate 15.0C Squared timberD Formwork sheetE Dokaset panel

Universal waling:permitted moment: 5.2 kNm

Framax universal fixing bolt:Permitted tensile force in the transverse sleeve: 25.0 kN

98004-242-01

98004-242-02

E

C

DA

B

38 999800402 - 04/2009 Ü



90 degree corners

with Dokaset outside corner 3.30mUp to a wall thickness of 30 cm, no form-ties are needed in corners where the Dokaset outside corner 3.30m is used.

Close-up of "Dokaset bottom angle for inside cor-ner":

N° of clamps needed on Dokaset outside corner:

Dokaset outside corner 3.30m Framax Xlife inside corner

a ... 60 cm b ... 30 cm

98004-261-01

98004-278-01

a

a

9727-315-01

b

b

A Framax Xlife inside cornerB Dokaset bottom angle for inside cornerC Hexagon screw M20 (width-across: 30 mm)

Pour-heightN° of

Framax quick-acting clamps RU or Framax multi-function clamps

2.70 m 103.30 m 12

➤ When lifting and resetting the Dokaset out-side corner (with the Dokaset 2-part chain 1.50m), use the integrated slinging points.

9800

4-26

2-01

A

B

C

98004-277-01

9800

4-28

0-01


39999800402 - 04/2009 Ü


Example with a wall thickness of 20 cm

a ... 20 cm


a ... 25 cm


a ... 30 cm

Dokaset outside corner: Number and position of universal walings or clamps

98004-270-01

aa

ABC

D

D

E

F

G

H

98004-261-02

ABC

D

D

E

F

G

I

a

a

A Dokaset outside corner 3.30mB Framax Xlife inside cornerC Dokaset panel 1.35x2.70mD Dokaset panel 2.70x2.70m with platformE Xsafe platform extension 0.55mF Framax multi-function clampG Framax quick-acting clamp RUH Framax fitting-timber 10cmI Framax fitting-timber 5cmJ Framax universal waling 0.90mK Framax wedge clamp

98004-275-01

A

BC

D

D

E

F I

a

a

JK

I

98004-276-01

40 999800402 - 04/2009 Ü



Dokaset outside corner in conjunc-tion with Framax XlifeThe Dokaset outside corner 3.30m can also be used on Doka framed formwork Framax Xlife.

Preparations for combining the Dokaset outside corner with Framax Xlife:➤ Remove the bottom angle from the Dokaset outside

corner. Spanner size (width-across): 30 mm


a ... 25 cm

Follow the directions in the "Doka framed form-work Framax Xlife" User Information!

Temporarily fix the bottom angle to another position on the outside corner.➤ The bottom angle can be fastened onto the

top frame profile.

98004-282-01

A Dokaset outside corner 3.30mB Framax Xlife inside cornerC Framax Xlife panelD Framax fitting-timber 5cmE Framax quick-acting clamp RUF Framax multi-function clampG Framax universal corner walingH Doka form-tie system

98004-281-01

AB

C E

F

G

Ha

a

D


41999800402 - 04/2009 Ü


Notes

42 999800402 - 04/2009 Ü



Transporting, stacking and storing

Transporting the panels

Doka 4-part chain 3.20mThe Doka 4-part chain 3.20m is used for separating the Dokaset panels.Its centre-of-gravity position can be adjusted by short-ening the individual lengths of chain.

➤ Attach the Doka 4-part chain 3.20m to the bolts in the Dokaset walings.

Max. load Pmax:

Forklift truckThe integrated stacker brackets on the Dokaset panels allow them to be handled by forklift truck.

a ... required fork length: 180 cm

Note:Load the truck in such a way that it can be unloaded using a forklift truck (stacker brackets).

The bolts must be secured by linch pins.

Spread-angle β0° 0°-30° 30°-45° 45°-60°

Using 1 chain 1400 kg - - -Using 2 chains - 2400 kg 2000 kg 1400 kg

Using all 4 chains - 3600 kg 3000 kg 2120 kg

Follow the directions in the Operating Instruc-tions!

98004-243-01

98004-243-02

A Stacker bracket

➤ The stacker brackets are designed to handle max. 2 panels at a time.

98004-244-02

a

98004-244-01

A

98004-273-01


43999800402 - 04/2009 Ü


Stacking the panels

Stacking shoes are captively integrated in the Dokaset panels. These stacking shoes have protective covers so that the Xlife sheet does not get damaged when the panels are stacked.

A Sleeper, e.g. 3x15cma

[cm

]

b [c

m]

c [c

m]

d [c

m]

N°

of p

anel

s2.70x2.70m panel with platform 49 245 270 282 52.70x2.70m panel 41 247 270 282 61.35x2.70m panel with platform 49 245 135 282 51.35x2.70m panel 38 228 135 282 6

Bottom stacking shoe: Top stacking shoe:

☞ ● Clean the protective covers before stacking the panels.

● The stacking shoes of the Dokaset panels must be arranged exactly above one another when the panels are stacked.

98004-245-01A

b

a

dc

98004-244-03

98004-244-04

44 999800402 - 04/2009 Ü



Cleaning and care of your equipmentThe special coating on the Xlife sheet greatly reduces the amount of cleaning that is needed.

CleaningImmediately after pouring➤ Remove any blobs of concrete from the back-face of

the formwork, using water (without any added sand).Immediately after striking the formwork➤ Clean the formwork with a high-pressure spray

cleaner and a scraper.

Cleaning equipment

High-pressure spray cleanerThe special coating of the Xlife sheet also makes it pos-sible for the sheet to be cleaned with a high-pressure spray cleaner.

Observe the following points:● Appliance pressure rating: 200 to max. 300 bar● Keep the water-jet the correct distance from the

formwork, and move it at the right speed:- The higher the pressure, the further away from the

formwork you must keep the jet and the faster you must move it across the surface.

● Make only moderate use of the jet around the sili-cone sealing strip:- If the pressure is too high, this will damage the sil-

icone sealing strip.- Do not aim the jet at one place for too long.

Concrete scraperFor removing any concrete remnants, we recommend using a Double scraper Xlife and a spatula.

Functional description:

Note:Do not use any pointed or sharp objects, wire brushes, rotating grinding disks or pan scourers.

Release agentsBefore every pour➤ Apply release agent to the formwork sheet and the

end faces extremely thinly, evenly and in a contin-uous layer (make sure there are no traces of release-agent running down the formwork sheet)! Applying too much release agent will spoil the con-crete finish.

98004-279-01

A Blade for dealing with heavy soilingB Blade for dealing with slight soiling

To determine the right dosage and to make sure that you are using the agent correctly, test it on less important parts of the structure first.

9727-015

Tr741-200-02

Tr741-200-01

A B


45999800402 - 04/2009 Ü


Care● No hammer-blows to the frame profiles

● Do not use nails on the formwork that are longer than 60 mm

A max. l=60 mm

9727-013

9727-012

A

46 999800402 - 04/2009 Ü



Formwork planning with Tipos

Tipos-Doka helps you to form even more efficientlyTipos has been developed to assist you in planning the use of your Doka formwork. For wall formwork, floor formwork and platforms, it puts the same tools into your hands that we at Doka use ourselves for formwork planning.

Easy to use, fast and accurate resultsThe easy-to-use interface makes for very fast working. From when you input your layout (with the "Schal-Igel"® on-screen assistant), all the way through to when you manually put the finishing touches to the formwork solution the program gives you. All this saves time - yours.The program contains a large number of templates from formwork practice, so you can be sure of always getting the optimum technical and economical solution to your formwork task. This makes for greater opera-tional reliability, and cuts costs.You can get to work right away with the piece-lists, plans, views, sections and perspective drawings that the program gives you. Operational reliability is also enhanced by the high level of detail of the plans.Among other things, Tipos-Doka plans the following with Dokaset:● Distribution of the framed formwork panels● Any vertically stacked configurations that are

needed● Closures and accessories● Pouring platforms, safety railings etc.

Drawings of formwork and platforms really can be this detailed! Both for the layout and for spatial representations, Tipos-Doka sets an impressive new standard of visual presentation.

Always the right quantities of form-work and accessories

You can import the automatically generated piece-lists into many other programs for further processing.Formwork components and accessories that have to be organised at short notice, or replaced by improvisation, are the ones that cost the most. This is why Tipos-Doka offers complete piece-lists that leave no room for improvisation. Planning with Tipos-Doka eliminates costs before they have a chance to even arise. And your depot can make the best possible use of its stocks.


47999800402 - 04/2009 Ü


Doka service offerings

Doka Reconditioning Service

So that your formwork is in "top form" for its next assignmentInspecting, cleaning and maintaining your Dokaset – all jobs which the Doka Reconditioning Service will be pleased to take care of for you. Its highly qualified staff and special equipment will soon get your formwork back in top form, quickly and economically.The advantage for you: You always have formwork that is ready for use, and also extend the service life of your equipment.What's more: It is only with well-maintained formwork that you will achieve the desired quality of concrete sur-face.In our modern plants, your formwork will be carefully cleaned using energy-saving and environmentally sound technology.The panels are then inspected for damage and dimen-sional accuracy and overhauled where necessary. Any damaged form-facing is repaired, or - if necessary - replaced.

Doka customer training

Formwork training paysForming operations account for the lion’s share of labour costs on concrete construction sites. Modern formwork equipment helps to rationalise operations. By improving the overall construction sequence at the same time, however, further very worthwhile gains in efficiency can be achieved.This requires not only better equipment, but also greater skill in making optimum use of this equipment. Doka can help here, with its specialist training pro-gramme - to help each and every member of the team do his bit towards boosting efficiency and lowering costs.Doka customer training events also look at the form-work equipment and handling methods that are needed in order to achieve optimum safety - knowledge and awareness which can only enhance workplace safety on the site.You’ll find the Doka training programme well worth looking into.Your nearest Doka branch will be pleased to tell you more about Doka's various training offerings.

Article n°[kg] Article n°[kg]

48 999800402 - 04/2009 Ü

Component overview User information Dokaset


Component overviewDoka Wall SystemDokaset

Dokaset panel 2.70x2.70m 835.0 588900000Dokaset-Element 2,70x2,70m

Dokaset panel 2.70x2.70m with platform 986.0 588901000Dokaset-Element 2,70x2,70m mit Bühne

Dokaset panel 1.35x2.70m 454.0 588902000Dokaset-Element 1,35x2,70m

Dokaset panel 1.35x2.70m with platform 538.0 588903000Dokaset-Element 1,35x2,70m mit Bühne

Dokaset counter railing holder 4.0 588912000Dokaset-Gegengeländerhalter

Dokaset counter railing 2.70m 21.0 588741000Dokaset counter railing 1.35m 15.0 588742000Dokaset-Gegengeländer

Xsafe platform extension 0.55m 41.0 587734000Xsafe-Bühnenverlängerung 0,55m

Dokaset outside corner 3.30m 283.0 588914000Dokaset-Außenecke 3,30m

Dokaset bottom angle for inside corner 7.9 588913000Dokaset-Bodenwinkel für Innenecke

Dokaset ladder 2.70m 19.7 588904000Dokaset-Leiter 2,70m

Dokaset railing holder 30 degrees 2.0 588915000Dokaset railing holder 15 degrees 2.0 588916000Dokaset-Geländerhalter

Handrail post 1.00m 3.8 584335000Geländer 1,00m

Dokaset head anchor 12-36cm 4.7 588905000Dokaset-Kopfanker 12-36cm

GalvanisedHeight: 282 cm

GalvanisedHeight: 282 cmDelivery condition: folded closed

Galvanised, powder-coatedHeight: 282 cm

Galvanised, powder-coatedHeight: 282 cmDelivery condition: folded closed

Length: 31 cm

Height: 183 cm

Timber parts varnished yellowSteel parts galvanised

Height: 7.5 cm

GalvanisedLength: 212 cmWidth: 37 cm

GalvanisedHeight: 18 cm

GalvanisedLength: 124 cm

Galvanised, powder-coatedLength: 47 - 71 cm


49999800402 - 04/2009 Ü

User information Dokaset Component overview


Dokaset tension tie 10-30cm 13.0 588910000Dokaset-Zuganker 10-30cm

Dokaset ratchet 3/4" SW36 3.9 588909000Dokaset-Knarre 3/4" SW36

Dokaset tie hole reducer 20.0 1.2 588911000Dokaset-Ankerlochreduktion 20,0

Framax quick acting clamp RU 3.3 588153400Framax-Schnellspanner RU

Framax multi function clamp 5.8 588169000Framax-Uni-Spanner

Framax universal waling 0.90m 10.6 588150000Framax universal waling 1.50m 16.8 588148000Framax-Klemmschiene

Framax wedge clamp 1.5 588152000Framax-Spannklemme

Dokaset universal waling holder 1.5 588927000Dokaset-Klemmschienenhalter

Framax universal fixing bolt 10-16cm 0.60 588158000Framax-Universalverbinder 10-16cm

Panel strut 340 30.2 588246000Elementstütze 340consisting of:(A) Prop head 3.5 588244000

2 pcs.GalvanisedLength: 40.8 cmWidth: 11.8 cmHeight: 17.6 cm

(B) Prop shoe 2.1 588245000GalvanisedLength: 20 cmWidth: 11 cmHeight: 10 cm

(C) Plumbing strut 340 14.2 588247000GalvanisedLength: 190 - 341 cm

(D) Adjusting strut 120 7.2 588248000GalvanisedLength: 80 - 130 cmObserve all applicable safety regulations.

Doka express anchor 16x125mm 0.31 588631000Doka-Expressanker 16x125mm

Doka coil 16mm 0.009 588633000Doka-Coil 16mm

Dokaset 2-part chain 1.50m 4.8 588917000Dokaset-Zweistrangkette 1,50m

Doka 4-part chain 3.20m 15.0 588620000Doka-Vierstrangkette 3,20m

GalvanisedLength: 115 cmPermitted capacity, allowing a 1.6 : 1 factor of safety against failure: 220 kNPerm. capacity to DIN 18216: 150 kN





Painted blue


GalvanisedLength: 24.5 cm


GalvanisedDelivery condition: folded closedObserve all applicable safety regula-tions.

GalvanisedLength: 18 cmFollow fitting instructions!

GalvanisedDiameter: 1.6 cmFollow fitting instructions!

Dacromete coatedMax. load: With angle of inclination β 45°: 2650 kg (with 2 cables)Follow the directions in the "Operat-ing Instructions"!

Max. load: With angle of inclination β 30°: 2400 kg (with 2 cables) or 3600 kg (with 4 cables)Follow the directions in the "Operat-ing Instructions"!


50 999800402 - 04/2009 Ü

Component overview User information Dokaset


Doka multi-trip transport box 1.20x0.80m 75.0 583011000Doka-Mehrwegcontainer 1,20x0,80m

Multi-trip transport box partition 0.80m 3.7 583018000Multi-trip transport box partition 1.20m 5.5 583017000Mehrwegcontainer Unterteilung

Dokaset closure cone 20cm 0.50 588925000Dokaset-Verschlusskonus 20cm

Dokaset fibre concrete cone 30cm 0.10 588926000Dokaset-Faserbetonkonus 30cm

Fibre concrete plug 35mm 0.11 588923000Fibre concrete plug 40mm 0.14 588924000Faserbetonstopfen

Double scraper Xlife 100/150mm 1.40m 2.8 588674000Doppelschaber Xlife 100/150mm 1,40m

Form tie system 15.0

Tie rod 15.0mm galvanised 0.50m 0.72 581821000Tie rod 15.0mm galvanised 0.75m 1.1 581822000Tie rod 15.0mm galvanised 1.00m 1.4 581823000Tie rod 15.0mm galvanised 1.25m 1.8 581826000Tie rod 15.0mm galvanised 1.50m 2.2 581827000Tie rod 15.0mm galvanised 1.75m 2.5 581828000Tie rod 15.0mm galvanised 2.00m 2.9 581829000Tie rod 15.0mm galvanised .....m 1.4 581824000Tie rod 15.0mm non-treated 0.50m 0.73 581870000Tie rod 15.0mm non-treated 0.75m 1.1 581871000Tie rod 15.0mm non-treated 1.00m 1.4 581874000Tie rod 15.0mm non-treated 1.25m 1.8 581886000Tie rod 15.0mm non-treated 1.50m 2.1 581876000Tie rod 15.0mm non-treated 1.75m 2.5 581887000Tie rod 15.0mm non-treated 2.00m 2.9 581875000Tie rod 15.0mm non-treated 2.50m 3.6 581877000Tie rod 15.0mm non-treated 3.00m 4.3 581878000Tie rod 15.0mm non-treated 3.50m 5.0 581888000Tie rod 15.0mm non-treated 4.00m 5.7 581879000Tie rod 15.0mm non-treated 5.00m 7.2 581880000Tie rod 15.0mm non-treated 6.00m 8.6 581881000Tie rod 15.0mm non-treated 7.50m 10.7 581882000Tie rod 15.0mm non-treated .....m 1.4 581873000Ankerstab 15,0mm

Super plate 15.0 2.0 581966000Superplatte 15,0

Hexagon nut 15.0 0.23 581964000Sechskantmutter 15,0

Tie rod wrench 15.0/20.0 1.9 580594000Ankerstabschlüssel 15,0/20,0

Plastic tube 22mm 2.50m 0.45 581951000Kunststoffrohr 22mm 2,50m

Universal cone 22mm 0.005 581995000Universal-Konus 22mm

GalvanisedHeight: 78 cmMax. load: 1500 kgFollow the directions in the "Operat-ing Instructions"!

Timber parts varnished yellowSteel parts galvanised

Length: 19.2 cm

Length: 29.2 cm

Grey

Permitted capacity, allowing a 1.6 : 1 factor of safety against failure: 120 kNPerm. capacity to DIN 18216: 90 kNBreaking load: 195 kNNever weld or heat tie-rods - risk of fracture!

GalvanisedHeight: 6 cmDiameter: 12 cmWidth-across: 27 mmPermitted capacity, allowing a 1.6 : 1 factor of safety against failure: 120 kNPerm. capacity to DIN 18216: 90 kNBreaking load: > rod breaking load (> 195 kN)

GalvanisedLength: 5 cmWidth-across: 30 mmPermitted capacity, allowing a 1.6 : 1 factor of safety against failure: 120 kNPerm. capacity to DIN 18216: 90 kNBreaking load: > rod breaking load (> 195 kN)

GalvanisedLength: 37 cmDiameter: 8 cm

GreyDiameter: 4 cm


51999800402 - 04/2009 Ü

User information Dokaset Component overview


Form tie system 20.0

Tie rod 20.0mm galvanised 0.50m 1.3 581411000Tie rod 20.0mm galvanised 0.75m 1.9 581417000Tie rod 20.0mm galvanised 1.00m 2.5 581412000Tie rod 20.0mm galvanised 1.25m 3.2 581418000Tie rod 20.0mm galvanised 1.50m 3.8 581413000Tie rod 20.0mm galvanised 2.00m 5.0 581414000Tie rod 20.0mm galvanised .....m 2.5 581410000Tie rod 20.0mm non-treated 0.50m 1.3 581405000Tie rod 20.0mm non-treated 0.75m 1.9 581416000Tie rod 20.0mm non-treated 1.00m 2.5 581406000Tie rod 20.0mm non-treated 1.50m 3.8 581407000Tie rod 20.0mm non-treated 2.00m 5.0 581408000Tie rod 20.0mm non-treated .....m 2.5 581403000Ankerstab 20,0mm

Super plate 20.0 B 2.0 581424000Superplatte 20,0 B

Plastic tube 26mm 2.00m 0.59 581463000Kunststoffrohr 26mm 2,00m

Universal cone 26mm 0.008 581464000Universal-Konus 26mm

Plug 26mm 0.006 581465000Verschlussstopfen 26mm

Permitted capacity, allowing a 1.6 : 1 factor of safety against failure: 220 kNPerm. capacity to DIN 18216: 150 kNBreaking load: 354 kNNever weld or heat tie-rods - risk of fracture!

GalvanisedHeight: 7 cmDiameter: 14 cmWidth-across: 34 mmPermitted capacity, allowing a 1.6 : 1 factor of safety against failure: 220 kNPerm. capacity to DIN 18216: 150 kNBreaking load: > rod breaking load (> 354 kN)

GreyDiameter: 5 cm

Grey

999800402 - 04/2009 ÜThe Formwork Experts

Dokaset – the all-in-one wall formworkfor the demanding user

Dokaset's completely pre-assembled units make very quick – and safe – work of all forming operations. Dokaset is highly durable, service-friendly and cost-effective. This is ensured by its hot-dip galvanised steel frames and the new Framax Xlife form-facing. Dokaset is interoperable with many of the components of the Framax Xlife

system.Dokaset is available for rental, leasing or purchase.

At any of the Doka branches in your region.Why not give us a call?

The Doka Group's central plant at Amstetten, Austria

LithuaniaLuxembourgMaroccoMexicoNetherlandsNew ZealandPanamaPolandPortugalRomaniaRussiaSenegalSerbiaSlovakiaSloveniaSpainSwitzerlandTaiwanThailandUkraineVietnam

Doka internationalDoka GmbH

Josef Umdasch Platz 1, A 3300 Amstetten, AustriaTel.: +43 (0)7472 605-0, Fax: +43 (0)7472 64430

E-Mail: [email protected]: www.doka.com

AlgeriaSARL Doka Algérie24 A Route de la RassautaBordj-El-Kifane, BP 170, 16120 AlgerTelephone: +213 (0)21 21 27 26Telefax: +213 (0)21 21 28 98E-Mail: [email protected]

CanadaDoka Canada Ltd./Ltée5404 - 36th Street S.E.Calgary AB T2C 1P1Telephone: +1 403 243-6629Telefax: +1 403 243-6787E-Mail: [email protected]

ChinaDoka Formwork (Shanghai) Co. Ltd.Bldg. 2, No.3883 Yuanjiang RoadMinhang DistrictShanghai 201109Telephone: +86 21 6090 0899Telefax: +86 21 6090 1099E-Mail: [email protected]

IndiaDoka India Pvt. Ltd.Hiranandani Business ParkSentinel Bldg 2nd FloorCommercial Premises No 201&202Powai, Mumbai - 400 076Telephone: +91 22 402 64435Telefax: +91 22 402 64436E-Mail: [email protected]

IrelandDoka Ireland Formwork Techn. Ltd.Monasterboice, DroghedaCounty LouthTelephone: +353 (0)41 686 1620Telefax: +353 (0)41 686 1525E-Mail: [email protected]

JapanDoka Japan K.K.616-18 ToyotomichoFunabashi-shi (High-Tech-Park)274-0053 ChibaTelephone: +81 (0)47 400 5278Telefax: +81 (0)47 407 6700E-Mail: [email protected]

KoreaDoka Korea Ltd.Rm.N.220, Doosan Venture Digm Bldg., 126-1 Pyeongchon-Dong, Dongan-Gu, 431-755 Anyang City, Gyeonggi-DoTelephone: +82 31 478 3700Telefax: +82 31 478 3701E-Mail: [email protected]

KuwaitDoka KuwaitDiv. of Riham Gen. Trad.& Cont. Co.P.O. Box 2217 Salmiyah22023 KuwaitTelephone: + 965 2 4822 462Telefax: +965 2 4822 472E-Mail: [email protected]

LebanonDoka Branch LebanonSodeco Square, Block C / 9th floorBeirutTelephone: +961 (0)1 612569Telefax: +961 (0)1 612570E-Mail: [email protected]

NorwayDoka Norge ASHeggstadmoen 4N 7080 HeimdalTelephone: +47 72 89 38 10Telefax:n +47 72 89 38 11E-Mail: [email protected]

Other subsidiaries andrepresentatives:

BahrainBelgiumBelarusBrazilBulgariaChileCroatiaCzech RepublicDenmark EstoniaFinlandFranceGermanyGreece HungaryIceland IranItalyJordanKazakhstanLatvia

QatarDoka Qatar WLLP.O.Box 23439Doha, QatarTelephone: +974 4500628Telefax: +974 4500608E-Mail: [email protected]

Saudi ArabiaDoka Formwork TechnologyDiv. of Mahmoud Othman Est.P.O. Box 7620Jeddah 21472Telephone: +966 0)2 669 10 08Telefax: +966 (0)2 664 86 25E-Mail: [email protected]

SingaporeDoka Formwork Pte. Ltd.9 Gul CircleSingapore 629565Telephone: +65 6897 7737Telefax: +65 6897 8606E-Mail: [email protected]

South AfricaDoka South Africa (Pty) Ltd.Johannesburg BranchCA Brand Bldg, 2 Sebasa RoadChloorkop Ext.10Kempton Park 1619Telephone: +27 (0)11 310 9709Telefax: +27 (0)11 310 9711E-Mail: [email protected]

SwedenDoka Sverige ABKurödsvägen 20S 451 55 UddevallaTelephone: +46 (0)10 45 16 300Telefax: +46 (0)10 45 16 309E-Mail: [email protected]

TunisiaDoka Tunisia Ltd.Bureau de LiaisonZone Industrielle, Rue d l‘usineLe Kram 2015 TunisTelephone: +216 (0)71 977 350Telefax: +216 (0)71 977 856E-Mail: [email protected]

TurkeyDoka Kalip-IskeleSanayi ve Ticaret A.S.Güzeller Org. San. BölgesiInönü Mah. Nazarbayev Sok. No:1941400 Gebze, KocaeliTelephone: +90 262 751 50 66Telefax: +90 262 751 50 05E-Mail: [email protected]

United Arab EmiratesDoka Gulf FZEP.O. Box 61407Jebel Ali Free Zone, DubaiTelephone: +971 (0)4 881 8096Telefax: +971 (0)4 881 8097E-Mail: [email protected]

United KingdomDoka UK Formwork Technologies LtdMonchelsea Farm, Heath RoadBoughton MonchelseaMaidstone, Kent, ME17 4JDTelephone: +44 (0)1622 74 90 50Telefax: +44 (0)1622 74 90 33E-Mail [email protected]

USADoka USA, Ltd.214 Gates RoadLittle Ferry, NJ 07643Telephone: +1 201 329-7839Telefax: +1 201 641-6254E-Mail: [email protected]: www.dokausa.com

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