a capacitively coupled field mapper for 2-dimensional distributed source field problems
TRANSCRIPT
A Capacitively Coupled Field
for 2-Dimensional Distributed
Field Problems
Mapper
Source
Typical va lues of Rs ran ge from 400 to4,000 ohms. The point of maximumvoltage on th e resisti ve surface is thekern el. It is poin t K on the diagram s.Th e maximum surface voltage Ek willbe referred to as the kern el volta g-e.
Measurement Methods
EDWARD O. GILBERTNONMEMBER AlEE
POISSO~ IA ;\ or distributed sourcefield s occur often in prese nt-da y
problems dealin g with such subjects astorsional stress analysis, heat tr an sfer,viscous fluid flow, eddy currents , andelectri c and magnetic fields. Since themathematical solution of Poissonian field shas only been possible in severa l specia lcases, physical ana logues ha ve been developed for 2-dimensional fields. Ahighly success ful physical analogue is th esandbed fluid mapper. I · 3 This paperdescribes an electric analogue mapperwhich was origina ted and developed bythe aut hors . The ana logue ca n givedirectly usable 2-dimensiona l solut ionsof high accuracy.
The Analogue Field Map
The mapper utili zes a resistiv e plotti ngsurface and a coupling ca pacitor. Thecoupling capacitor is formed by th e resistive surfa ce and a parallel couplingelectrode . A displacement curre nt acting through thi s coupling capacit or sendsa distributed current into the resisti vesurface . As shown in the Appendix,this distributed current flow representsPoisson' s equ ation. Boundary conditions are introduced by suita ble conducting terminations of the resist ive surface .The coupling electrode shape and areacorrespond to th ose of th e distributedsource. The displacement curre nt density is readily controlled by th e spaci ngof the couplin g electrode and th e resistive surfa ce, Most of thi s paper willdiscuss mappers of const ant displacementcurrent density.
In practice, Teledeltos recordi ng paper(manufactured by the Western UnionTelegraph Company) is used as a re sistive surface. A dielectric materialsepara tes it from the coupling electrode,a conducting sheet of aluminum foil orsilver paint. Silver paint is used for theconducting boundary of th e Teledeltospaper. A circular map mad e of the se materials is illustrated in Fig. 1. A uni formly distributed source region is represented since the dielectric is unifonn in
ELMER G. GILBERTNONMEMBER AlEE
thickn ess. T his map could , for examp le,represent th e magnetic field within acircular conductor of infinite length .In operati on th e terminal s of the mapper,that is, th e conducting boundar y line ofthe resistive paper and th e conductingsheet, are connected to a source of alternating voltage . The resist ance of thepaper is small in comparison with thereactan ce of th e coupling capacitor. Forthi s reason the voltage drop across theresisti ve paper is a small percentage of theap plied voltage and th erefore a subs ta ntiall y uniform source of current den sityap pears in th e resistive paper over theconducting shee t. This uni fonn curre ntflow represents the pr oblem of the uni fonnly di stributed source field. A null type measuring circuit is used in conjunction with a probe to plot th e equi potential line s on th e resisti ve pa per.These line s correspond to one set of th eor thogo na l sys tem th at is th e solut ion ofth e desired field.
For the capacitively coupled field mapper to be a workable an alogue. the current density appearing in the resistivepaper must be inver sely proportional todielectric thickness ; this requires thatthe voltage across th e dielectric be thesame at every point. However, themapper work s on the pri nciple of ameasureable voltage dr op across themap surface, The error cau sed by thisimperfect an alogy was mathematicallyinvesti gated for th e circular map andfound to be entirely negligible for anypractical mapper .
Equivalent Circuit
A simplified circui t representation ofthe mapper would be useful in furtherwork. An equival ent circuit is shown inFig. 2. It ha s proved to be highly accurate for all maps thus far me asured.The impedance of the coupling cap acitorC is genera lly 100 to 500 times as largeas R s• which represents map surfa ceresistance. The resistance R L is ap parent in measurement and is believed todenote loss in the coupling capacitor.
The measureme nt of equipotentiallines presents difficult problems whichmay best be und erst ood by examiningconditions under which a typical mappermight opera te. T he resist ive paper isheld near ground potentia l while thecoupling electrode is excited to a potentialof about 100 volt s. With average conditions less than 1 volt will appear acrossthe ~ap surfa ce, In weak field regionsth e voltage gradient is extremely lowand precise measurements must be madeif points are to be located accurately.Min or chan ges in C or R s can producelarge changes in the measured positi onof equi potential line s. For this reasonthe sta bility of mapper components isextremely im portant. Capacitive drift(change in coupling capacity with time)and resist ive drift (cha nge in paper resistan ce with time) do exist and increasethe difficulty of accurate measurement.These effects will be discussed more fullylater.
All of the measuring circuits tried wereof the null ty pe. A va cuum- tube voltmeter would be ineffective because of thelow voltag-es pre sent and accuracy required. A null -type detector has provedconvenient because it can give an audiblesigna l not demanding that the operatorbe continuallv shift ing hi s vision fr omth e plotting surface to a visual indicator.The low-volt age level s present indicatethat steps should be taken to minimizestray couplings. This is shown to betrue in actual practice, as without propertechniques deep null s are impossible .The circuit diagram s will show whereshielding is employed . A guard electrode placed near the high-potentialcouplin g electrode is in valuable in reducing stray flux. Such a guard electrode issho wn in Fig. 1. A sensitive null indica to r is required in all cases. Head -
P a per 53-193, recommended b y the Al E E Basi~
Sci ence s Co mmi ttee and app roved by th e AI EECo mmi ttee on Techn ical Ope rations for pres enta t ion a t t he AlEE So ut hern D istrict M eeting.Louisvill e . K y .. April 22-24 . 1953 . M anuscr iptsub mi tted Octobe r 21. 1952 ; made availabl e forprin ting M arch 6 . 19.';3 .
EDW A RD O. G IL BE RT and ELMER G . G I L BE RT areboth at th e U niversit y of Michi gan , Ann Arbor.M ich .
The autho rs are esp ecially indebted to Prof . A. D .Moore for his hel p and enco urag ement. Th ank sa re a lso due 10 Prof . M . B. St out and the manyothers at the Unive rsi t y of Michigan who havehelped m ake this pa pe r p ossible .
SEPTE:lIBER 1953 Gilbert. Gilbert-r-Capacitiuely Coupled Field Mapper 345
K
R~5
null s and satisfactory accuracy but requires bothersome adjustment of theWagner ground circuit for each differentpotential measured . Capacitive and resistive drift also cause troublesome shifting in the measured positi on of equipotential lines. For these reasons the nextmeasuring method is preferred.
The tran sformer circuit, shown in Fig.4, gives excellent results. Not only doesit use less equipment 'than the previouscircuit but it is abl e to counteract theeffect s of cap acitive drift in the map.
C-coupling cepscitence
RL-Ioss resistdnce
Rs-surfdce resistence
K-kerne l
Fig. 2 (right).Equivalent map
circuit
Fig. 1 (left). Acircular map withguard electrode
A - cond uctingbo unda ry
B- resistive ps-per
C-die lectricD - conducting
sheetE- gudrd elec
trod eK-kernel
A
type s of measuring circuits.The first circuit is shown in Fig. 3.
Th e variable circuit elements R' and Care adjusted so point A has the samepotential as th e kernel. Any fraction ofthe kernel voltage ma y th en be measured by setting th e slider of R at the desired percentage of full kernelVolt age.A Wagner ground circuit is used to eliminate the effect s of stray detect or capacityto ground. This circuit pr oduces good
phones in conjunction with a batteryoperated bridge amplifier make a goodcombination. A selective filter in th edetector amplifier circuit is helpful inreducing th e effects of hum pickup fromnearby a-c lines. A sharp needle is thebest probin g tool since a dull pointmakes positive surface contact difficult .These points are applicable to all of thecircuits used . Map requirements haveled to th e development of three basic
Fig. 4. Transformer measuring
circuit
c
'---oL-----oL----~A
DETECTOR
----'pII___....J
K
t1-~GI =~
- II- ....JL/
G
DETECTOR
R
Fig. 3 (below). Measuring circuit with Wagner ground
Cs-strdY detector cepecitence to groundG-gudrd elect rodeP- shielded probe
346 Gilbert, Gilbert-Capacitively Coupled Field Mapper SEPTEMBER '1953
r=----",---IIIIII
III
--' '--
'G
Fig. 5 (left). Vacuum-tube measuringcircuit
Fig. 7 (above). The solution of a uniformly distributed source field by twomethods. The closed curves are equipotentials obtained from the capacitively coupled mapper. The set of How lines was obtained from a sandbedHuid mapper. The excellent orthogonality of the sets shows close agree-
ment between the two solutions
Fig. 6. A typical experimental setup. The transformer measuring circuit is used
The~transfonner gives a 180-degree phaseshift so that point A may be adjusted tothe same potential as the kernel. Capacitor C serves to correct phase shift in thetransformer and its associated circuit.Since the equivalent capacitor of the maphas by far the highest impedance of theseries circuit, it is the main factor in controlling the total current through the mapand the transformer primary. Thus, thevoltage across R may be convenientlyadjusted by changing R '. If the reactance of the map capacitor should increase slightly due to drift, then the current through the circuit would decreaseslightly. This in turn would cause aslight drop in the kernel voltage and inthe voltage across R. Since the potential of the'kernel and point A rise and falltogether, capacitive drift has no effect oncircuit balance. This method does notcompensate for the effects of resistive
drift which may be minimized by properhandling of. the resistive paper. Thecircuit is easy to adjust as there is onlyone control to change in measuring different potential lines . The stray capacity Cs can cause trouble if R is toolarge. Operation has been satisfactoryif R is kept below about 500 ohms. Thiscan easily be done by governing the turnsratio of the transformer. In all mapsmeasured a turns-ratio of nI!n2 equal tofour has been satisfactory. A bridgetype transformer provides excellent isolation. It should be noted that the guardelectrode is not returned to ground butis shunted across the oscillator. Thishas been found necessary to make certainthat the transformer carries currentgoverned only by the map capacitor;otherwise, the circuit would not completely counteract capacitive drift.
A vacuum-tube circuit is shown in Fig.
5. The measuring resistance R takesthe fonn of. a load in a cathode-followeramplifier. The step-up transfonnerisnecessary since: the 'voltage gain of thestage is less than unity, and since thecathode-follower input voltage is lessthan the kernel voltage. The gridterminal of the tube is kept in contactwith the map somewhere near the kernel.Map loading is negligible because theinput impedance of the tube is exceedingly high. Since the voltage across themeasuring resistance varies as the voltageacross the map, the circuit responds toneither capacitive nor resistive drift.This circuit .is effective in operation onlyif the tube potentials are carefully stabilized. The measuring method has allthe advantages of the transformer circuit, but does require more equipment.
The transformer circuit has been foundvery satisfactory and has been used inthe majority of measurements. Withproper control of resistive drift it is accurate, simple, and easy to use. Atypical setup is pictured in Fig. 6. Thereare, no doubt, many other methods whichwill give excellent results. The examplesgiven show what can be done with suitable circuitry. The choice of method willdepend upon the user's requirements.
Causes of Error
Errors in line positions are due to fivecauses: inaccuracy of measuring equipment, voltage drop across the map surface , nonunifonnity of the dielectric, nonuniformity of the resistive paper, andboundary fringe flux. As mentionedbefore, errors due to surface voltage dropare extremely small in a practical mapper.This type of error is roughly proportional
SEPTEMBER 1953 Gilbert, Gilbert-Capacitively Coupled Field Mapper 347
Fig. 8. Actual mapper representing the magnetic Aux within a rectangular duct of infinitepermeability and length. The duct holds two rectangular, symmetrically placed conductorswith equal, uniform current densities in the same direction. Shown is the left half of the ductwith the centerline at the right. One of the conductors can be seen in the lower left corner.
Shown are Aux lines and the kernel K
to distributed source area, the resistanceper square of the paper, and the admit tance per unit area of the capacitor. Fora circular map of moderate area (100square inches), thin paper dielectric(several mills), and usual frequency ofoperation (1,000 cycles per second), themaximum error in line position from thissource is less than 0.01 per cent of the mapdiameter. Since the upward currentdensity is dependent upon the dielectricthickness and the dielectric constant,these factors must be carefully controlledif accuracy is to be achieved. A homogeneous dielectric of high dimensionalaccuracy is necessary. Care must alsobe taken to insure the uniformity of theadhesive layers which are used to assemble the map. Another source of erroris resistive paper nonuniformity. Thenonunifonnities of Teledeltos paper willbe discussed in some detail later. At theedge of the conducting sheet the flux tothe conducting paper will not changeabruptly because of fringe flux effects.This fringing can cause a slight error atthe distributed source boundary. It isbelieved that this error is extremely smallin a practical map where the dielectricthickness is small compared to map area.When boundaries of the resistive paperand the coupling electrode coincide, thefringe flux may be eliminated by extending the coupling electrode. This has beendone in Fig. 1.
Conducting Paper
Teledeltos paper has proved to be agood resistive surface medium. It isreadily prepared and maps of greatcomplexity can be built quickly atnegligible cost. Conducting boundariesare simply applied using silver paint.The paper is available in two types,high and low resistance. The lowresistance paper, type L-39, has a resistance of approximately 2,000 ohms persquare and is used because it gives lesssurface voltage drop.
Teledeltos paper is not perfectly uniform in its resistive properties. Themajor variation in resistance seems todepend on direction of current flow. Amaximum difference in resistance occurswhen current flow is first parallel and thenperpendicular to the direction in whichthe paper was rolled. Variations as highas 16 per cent and as low as 2 per centhave been measured in different samples.If selection of the paper were possible,this error could be eliminated or greatlyminimized. The error in line positioncaused by this variation depends uponmap geometry. In most cases the erroris very small. Other relatively minornonuniformities are believed to exist.It is hoped that a resistive paper of highuniformity will be made available formapping purposes. Such a paper wouldhave great value for mapping either
Laplacian or Poissonian fields.An important factor in the use of Tele
deltos paper is its sensitivity to moisture.Changes in humidity have producedresistance variations in excess of 1 percent. Such variations are the maincause of resistive drift. The drift can beminimized by proper map construction.The face side of Teledeltos has a dullfinish and is quite porous while the reverse side is shiny and nonporous. If theface side is removed from air contactby cementing it to the dielectric, the driftwill be quite small. Hand moisture cancause noticeable drift and it is advisablenot to touch the map while plotting.If it is desired to eliminate drift completely, it can be done by coating thepaper with a thin layer of acrylic plasticfrom a spray-type bomb. This practiceis not recommended unless necessary sinceit makes probing quite difficult. In mostcases the first precaution is entirely adequate.
Dielectric Material
There is a problem in finding dielectricmaterials that are homogeneous and dimensionally accurate. The problem isfurther complicated if an effort is madeto eliminate capacitive drift. The fonnof mapper construction makes it extremely difficult to construct a stablecoupling capacitor. It is better toeliminate the effects of capacitive driftby suitable measuring circuitry than toeliminate the capacitive drift itself. Ifhigh accuracy is not needed, common dielectrics such as paper and plastics maybe used. A good grade of window glass isan excellent material since it is dimensionally accurate (within a few per cent),resistant to attack of adhesives, and easyto obtain. The final choice of a dielectric will depend on how severe the user'saccuracy requirements are.
Map Construction
To illustrate possible map-makingtechniques, the construction of a uniformly distributed source mapper will bedescribed. The dielectric, in this case asheet of glass, is sprayed with acrylicplastic until it is just wet . The Teledeltospaper is then applied and rolled smooth.Considerable pressure on the roller isnecessary to remove excess plastic and toinsure a uniform plastic film. The uniformity of the film may be checked easilyby viewing the paper through the glass.Since the plastic sets fairly rapidly, somespeed is required in executing these steps.This method of assembly is fast and pro-
Gilbert, Gilbert-Capacitively Coupled Field Mapper SEPTEMBER 1953
Th e volt age drops across the area are
ReFerences
(3)
(2)
(1)
and
I OVI = - lix-
y K oy
st, 1 o' V- = - lixoy K ()y'
Substitute equations 2 and 3 inthe result is
o V liyli V = -liy=I K - -
y oy v lix
1 . FIELDS F RO M FLUID FLOW MAPPERS , A. D.Moore. J ou rnal of Applie d Ph ysi cs , N ew York,N . Y., vo l. 20, Aug . 1949 , pp , 79~804 .
2. SOA P F I L M AND S AND BED M APPER TBCHNJQUE~.A. D . Moore. J our-nal of Appl ied M echallics . Ne wY ork , N . Y., vol. 17, Sept. 1950 , pp. 29 1-98.
3. THE FUR T IfBR D EV E L O PM E N T OF F LU ID l\IAPPERS, A. D. Moore. A l EE Transactions , vo l. 69 .par t II , 1950, p p. 1615-24.
»t, 1 02Vox = "Kliyox'
02V 02V- + - = - K Jox 2 oy'
which is Poisson's equa tion for two dimensions.
If th e capacitively coupled field mapperis to solve 2-dimensional fields of the distributed source type, it must sat isfyPoisson's equat ion. In the following development the volta ge drop across the resistive paper is considered very small incomparison with the applied voltage.Therefore the displacement current densityappearing in the resistive paper is inverselyproportional to the dielectric thickness.Let J equal the displacement current density at any point in the distributed sourcearea. Let K equal the resistance persquare of the resistive pap er. Considerthe sum of the currents leaving a small areain the xy plane as shown in Fig. 9.
Walter E. Rogers (University of Washington , Seattle, Wash. ): This is an import antpap er, and the Gilbert twins are to becommended for their contribution to a fieldin which th ere is such general interest . Ilook forward to th e extension of their development to nonuniform distributedsources, something which has not beenachieved with the sandbed fluid mapper orthe membran e analogue.
- ---.----
Discussion
Appendix
o V lixli Vx= .--- lix = IxK-
ox liy
1 OVI = -liv-- 'x K J ox
At present the accuracy of the mapperis limited by re sistive paper and dielectricnonunifonnity. Even so, results obtain able are excellent. The maximumerror in line position should not exceed1 per cent of the maximum map dimension and average error should be muchless. The time involved in making andusing a mapper such as the one describedis in the order of 3 to 4 hours. The valueof an y potential line can be determinedeasily. In most cases the equipotentiallines are the ones desired in the final solution .
The mapper should easily be applicableto regi ons of nonuniform displacementcurrent density. Though such a mapper has not yet been constructed, littletrouble is anticipated. The method ofcap acit ive coupling might also be appliedto th e electrolytic tank, by-passing theproblem of nonuniform resistive paper.The electrolytic tank mi ght also makepossible the solution of 3-dimensionalfields with axial symmetry.
Conclusion
Results
T he accuracy of the capacitive lycoup led mapper is good . A circular mapas in Fig. 1 was constructed with a glasspla te dielectric with a diam eter of 20.0cent imeters. The maximum erro r inequipotential line positi on was less th an0.1 centimeter. Average error was muchless. Complex field s have been checkedwith sandbed fluid mappers. Such acheck is shown in Fig. 7. The fluid mapis by Prof. A. D . M oore. Excellentor thogonality of equipotential line s andrepresentative fluid flow lines indicatesclose agreement. The fluid flow linesalso seem to originate from the kernelwhich was found by the capacitivelycoupled mapper.
Fig . 8 shows an actual mapper as usedto solve a magnetic field problem. Notehow the symmetry of th e pr oblem enablesthe mapper to be sim plified . The current enters the resistive paper in thedistributed source area at the lower left.It leaves from the conducting boundariesa t the top, left, and bottom. Here theequipotentials represent magnetic fluxline s. No refraction of flux lines occursat the distributed source boundary .This is as it should be when the permeabilities are the same on either side ofthe boundary.
gether . When the shield wire is attachedand secured to the mounting cardboard,th e mapper is ready for opera tion .
Fig. 9. An area in the xy plane used in thedevelopment of Poisson's equation
duces results far superior to th ose usingthe more common cements, glues , orpastes. The coupling electrode may beof either silver paint or aluminum foil.The foil is quickly applied, using thesame techni que as is used with th e Teledeltos paper. If small bubbles appearthey ca n be removed easily , by piercingthem with a pin and th en rolling th emflat. Corr ect foil un iformity will resultin a mirror-like surface. The foil shouldthen be trimmed so that it cover s onlythe area where distributed flow takesplace.
Th e silver paint is useful in the pat chin gof torn foil. Silver paint may replacethe foil but its applicat ion is more timeconsuming and costly . The map is thenready for it s associated wires, conductingboundaries, and guard electrode.
Conducting boundaries ar e eas ilyaffixed to the Teledeltos paper with silverpaint. The silver paint is a commerciallyavailabl e product used in printed circuitwork . Wh ere high accuracy is desired,the paint may be applied with a rulingpen. A boundary width of 3/8 inch hasbeen found adequate. Tape is used tohold the wires in contact with th e mapbounda ries. Electric connection is thenmade by daubing the wires to theboundari es with silver paint. T o assurehigh conductivity such connections aremade every few inches. The wires mayhe held more securely if they are kinkedor looped . Conn ecti ons to th e couplingelectrode are made in the same manner.To protect the map and it s connectingwires, it is helpful to mount it on st iffcardboard. A foil guard electrode is cutsligh tly larger than the coupling electrodeand is affixed to the top of the mountingcardboard with cement. A lead is thenattached to the guard electrode and ahole pun ched through the cardboardand gua rd electrode for the capacitorlead . A sheet of paper is used to separat e th e guard electrode and the bottomof th e coupling electrode ; the comp onent s are th en assembled and taped to-
SEPTEMBER 19;)3 Gilbert, Gilbert-s-Capacitioely Coupled Field Mapper 349
I would like to point out that while theelectrica l mea surements discu ssed here arerather elabora te and time-consuming, theyare certainly not more so than are thepresently used methods! of measuring thedisplacement of a soap film or rubbermembrane; nor is the electrolytic tankwithout measurement difficulties. Thecapacitively coupled field mapper is superiort o the sandbed in the matter of fine de taila nd in th e exac t location of the kernels.T his is an opinion which would be substant iated , I think, if the authors andProfessor Moore would submit a photograph of th e original sandbed map ofFig. 7 of the paper with th eir answer tot his discussion .
Analo gues are important academicallybecause they are an invaluable aid in thecha llenging problem of t eaching studentsto visualiz e potential fields. We plan toinclude the Gilberts' development alongwith Professor Moore's fluid mappers andsome membrane analogues which are presentl y used in our laboratories at the Universit y of Wa shington. To this end , wouldth e authors please state how the loss resista nce RL of their equivalent circuit becomes apparent in the measurements? Isit th at points A and K in Fig. 3 of th epaper are not a t th e same potential unl essR ' is included ?
There is one other detail in the pap erwhich needs clarifying. Are the equipot entials, which surround the kernel inFi g. 8, taken at equal increments of potent ial with respect to that of the kernel? Int he region of th e kern el, the gradient seemssma ll in compari son with Fig. 7. I observe,however, th at a vert ical line through thekernel and a horizontal line to th e left ofth e kernel are both stream lin es. This indica tes th at th e kernel is correctly located .
R EFERE :-;CE
1. See refer en ce 2 of the paper.
J. H. Fooks (Westinghouse Electric Corporation, Sharon, Pa.): The authors areto be commended on their excellent con tribution to experimental mapping methods.The thoroughness of their investigationwith regard to errors involved and, parti cularl y, their solut ion of the cap acitivedrift problem via the transformer measuringcircuit should clear the way for th e immediat e applica t ion of this method to industrial field problems.
The possibility of simulat ing "nonuniformd isplacement current densitie s by va ry ingd ielect ric thickness was of particular interest. This is readily accomplished in a fluidmapper by using a sandbed of var yingdepth. Offhand , I cannot see how thiscould be done easily in a cap acitivelycoupled map per using a reliably uniformdielectric mat erial such as glass. Considerable ca re would have to be given tothe select ion of a more workable material.Perhap s the authors would care to say howthis might be done.
The time involved in constructing andopera t ing a capacitively coupled and afluid mapper is, perhaps, much the same ifthe fluid mapper is carried through to afinished photograph of the field.
Almost all of our application of experimental mappers has been confined to 3-di-
mensional fields of axial sy mmetry. Fluidmapping is readily ad aptable to this caseby varying the flow spacing, whereas thecapacitively coupled mapper mu st awaitthe advent of a suitable resist ance paper.It is not inconceivable that such a papermight be forthcoming. The capacitivelycoupled 2-dimensional mapper might beused to approximate the solu t ion of a3-dimensional field or to show field trends.This has frequently been done mathematically to simplify methods of solu t ion.
In the past, the tools of experimentalmapping methods and field mapping havenot been used to any great extent in fieldinstruction or problem solving. This hasbeen unfortunate since the visual analysisof fields and field trends provides thequickest and most lucid solut ion of fieldphenomena with reasonable accuracy .
Within the past several years experimental mapping has received a tremendousstimulus through the excellent work ofProfessor Moore in the invention and development of fluid mapper methods. It isgratifying to see the interest in this development and the trend in new text material to include sections on pr actical mappingmethods.
It is to be hoped that, with the availability of fluid mappers and similar experimental methods such as described in thispaper, the visual simula t ion of field phenomena will receive its due recognition .
A. D. Moore (U nivers ity of Michigan, AnnArbor, Mich. ): Learning about sandbedfluid mapper methods for simulat ing thedistributed source, the au t hors soon turnedto the invention and development of thenew analogue they hav e so ably reportedon in their paper.
"T he equipotential lines obtained by theirmethod are orthogonal to the flow linesobtained over the sandbed, in a given case.They have applied their method to severalsandbed cases already available from thewriter's work, and came out with a highdegree of correspondence. This, by theway, constitutes a check on both methods.
Professor Rogers indicates that simulation of nonuniform distributed sources hasnot been achieved with sandbed fluidmappers. Rather, it has been achieved butnot yet reported. The writer has built aslab with a rectangular sa nd bed, in which asloping screen makes the sandbed depthvary by a ratio of 3 to 1 from one end tothe other. The flow density appear ing ontop of the bed then is nonuniform, varyingapproximately inversely as the sandbeddepth. In addition to sloping the screen,there are at lea st two other methods forachieving nonuniform distributions withthe sandbed.
The Gilbert contribution is a welcomeaddition to our knowledge dealing withfields . Field problems con st antly ari singare of such range and complexity that weneed all of the analogues we can get.
J. F. Calvert (Northwestern University,Evanston, 111.): The authors are to becongratulated on the development of whatI believe to be an entirely new approachto the solution of 2-dimensional fields withdistributed sources. It would appear thatthey have devised a method which can be
readily used by any engineer and scientistwith normal skill in electric circuit andmeasurement techniques, and it would seemsafe to predict that this method will begenerally accep ted . I hope the authors will(1) show several more examples of the resultsobtained by this technique; (2 ) discuss thepo ssible extension of the equipment to2-dimension al problems where the distributed sources are not of uniform strength;and (3) further di scus s the possible applications to 3-dimensional fields, including theprobable difficulties and limitations as theymay see th em at this time.
W. R. Simmons (Argonne National Laboratory, Chicago, Ill .): The analytical solution of problems involving Poissonian ordistributed source fields has always been along and tedious t ask except for those fewcases where known solutions exist. Themethod described in this paper will expedite the solution of manv of these 2-dimension al problems. This -method should beof interest to the engineer since most practical engineering problems involving Poisson ian fields do not have known solutions.Further, it should be noted that the materials required to set up a problem by thismethod are inexpensive and an swers withsufficient accuracy for engineering work canbe rapidly obtained.
The method described in this paper maybe particularly valuable in solving 2-dimens ional heat transfer problems which involve Poi ssoni an fields. This type of problem constantly confronts the nuclear heattran sfer analys t. By suitable constructionof the analogue, heat transfer problemsinvolving any or all of the following conditions can be solved: ( 1) Poisson fields;(2) Laplace fields ; (3 ) materials of variousthermal conductivities; and (4 ) convectiveheat tran sfer from a surface to a fluid.
Poisson fields can be built up in a numberof way s. However, the method devised bythe au thors is one of the more ingeniousmethods. The Laplace fields are obvioussince only conduction is involved.
Materials of different thermal conductivities (or resi stivities) can be simulatedby constructing the analogue so that morethan one path of the same shape is availablefor the electric current. These parallelpaths can be electrically connected by carefully applying silver paint in a discontinuousmanner around the boundaries.
Convective heat transfer from a surfaceto a fluid can be easily included in an analogu e constructed from Teledeltos recordingpaper . This is one of the principal advantages of an an alogue of this type. This isaccomplished by adding to the surfacewhere convect ive heat transfer takes pl acean addit ional length of Teledeltos recordingpaper. This additional length should beequal to the ratio of thermal conductivityto the heat transfer coefficient (k /h) inorder to properly represent the film resi stance. This additional length (k /h) ofconduc t ing paper mu st be cut in strips perpendicular to the surface from which theconvective heat tran sfer occurs. This insures an electric current flow which will beorthogonal to this surface. In this mannerproblems involving 2-dimensional Poissonian fields and convective heat transfer fromnonisothermal surfaces can be readilysolved .
350 Gilbert, Gilbert-Capacitively Coupled Field Mapper SEPTEMBER 1953
ELLSWORTH D. COOKASSOCIATE MEMBER AlEE
Reliability in Industrial Electronic
Equipment
The heat transfer section of the ArgonneNational Laboratory has developed a similar type of analogue. However, we approached the problem somewhat differently .We are primarily interested in actual temperature differences associated with certainheat flows through Poisson and/or Laplacefields with convective heat transfer from anonisothermal surface. Therefore, we havedeveloped a doc system which gives usdirectly values which are proportional totemperature differences and does not involve evaluating a conformal map.
Edward O. Gilbert and Elmer G. Gilbert:The authors appreciate the interest shown inthe capacitively coupled mapper. It wouldbe well to clarify the points mentioned byProfessor Rogers. The potential lines inFig. 8 of the paper have values of 0.8, 0.6,004, and 0.2 Ek with the singular point at0.246 Es, Potential lines in Fig. 7 are at0.9, 0.8, 0.6, 004, and 0.2 e; The presenceof RL is directly known from the settings ofRand R' in Fig. 3. It is apparent that RL
TH E EXPECTATION of the purchaser of industrial equipment is no
different from that of the purchaser ofany other form of equipment or, in fact,from our own when we purchase things foruse or pleasure. Reliability is expected.Such reliability, however, includes morethan long life, important as that maybe; it also means long periods of freedom from readjustment and similar annoyances. The following observationsrelative to factors which enter into suchreliability were obtained from experiencein the field of industrial electronics, especially as found in the heavy industries.A word of caution is in order a t thispoint : The impression that electronicequipment is hopelessly involved with repeated failures is not a true one. Whatis reported as in need of correction isactually based upon the known facts thatperformance to date has been such as tocommit industry to the use of electronicmeans, and that the desired improvementsare possible and worthwhile.
It is unfortunate that no magic formulae exist by which equipment can beproduced with the desired reliability.The means of accomplishing the objective are known to all of us, but have some-
is not detected by the other circuits. Notethat K and Ek are not known initially, butmust be determined by a series of rapidlyconvergent trials.
The resistive paper modifications discussed by Mr . Simmons should prove veryuseful. Values of resistance per square hadby paralleling resistance sheets are limitedto discrete steps. An array of small, uniformly spaced conducting dots would provide another approach to the problem .Such an array might be applied to the resistive paper using a stencil and silver paint.It is hoped that more versatile resistivematerials will be developed by someone inthe future . The electrolytic tank couldhandle wide changes in resistivity withsome increase in physical complexity.Capacitive coupling to a tilted tank wouldfacilitate the solution of 3-dimensionalproblems with axial symmetry. Here,the dielectric material would form thebottom of the electrolytic tank. Theadditional problems encountered shouldnot be too great as electrolytic tank methodsare well advanced .
thing in common with certain medicinesin that we would prefer not to have touse them. Like medicines, since the idealones are not yet available, we use thoseremedies we know and have.
Since sufficient improvement in component reliability has not yet occurredwhich automatically would permit amajor improvement in equipment reliability, engineers must use such expedientsas their combined experience shows to behelpful. These are the simple, commonsense, but totally unromantic methods ofestablished good engineering practice indesign, installation, maintenance, andservice. What must concern engineersfor the present, therefore, is continuedemphasis on these practices and furtherextension of their use . While all ofthe se functions are important, at thepresent time most emphasis must beplaced on good design; first, of the component and , second, of the equipment.However, because the methods cited forthe equipment as a whole have a limitedeffectiveness, emphasis must be given tothe encouragement by word and othersupport to the component manufacturersin their efforts to improve the reliability oftheir products.'
The nonuniform distributed source canbe generated in several ways. A multilayer dielectric could be formed in contourfashion to provide a step approximation to adesired thickness function . Dielectrics suchas celluloid, vinyl plastic, and paper haveproved reasonably successful in constructinguniform source mappers; their extension tomultilayer dielectrics should be convenientand inexpensive. Displacement currenterrors of less than 10 per cent are foreseeable.Even better accuracy would be possiblewith machined dielectrics. A subdividedcoupling electrode and a uniform dielectricwould allow a more versatile approach .Each segment of the coupling electrodecould be assigned a desired current. Onemapper could then solve problems withmany different distributed source configurations.
The authors hope that this brief discussion will answer the questions of Professor Calvert and Mr. Fooks . Development of the modifications mentioned shouldgreatly increase the usefulness of thecapacitively coupled field mapper.
With so many electronic engineers involved in military developments, it sometimes comes as a surprise that the field ofindustrial electronics is experiencing asubstantial expansion. With this expansion, the need for greater emphasis onreliability is increased. There is a needfor wider understandingof what makes onepiece of equipment reliable and anotherunreliable in each field, and there is aneed for better knowledge of how to keepgood equipment in reliable operation.While the technical subject matter is notmaterially different in the various fieldsof applied electronics, the emphasisplaced On the various elements do differto a marked degree . Thus, in the broadcast field, it is essential that the programstay on the air ; but in the power field,where production, and even life itself, issometimes jeopardized by failure ofequipment, the need for guaranteed perfonnance reaches a new order of magnitude . Perhaps the fact that in Americathe clocks of so much of the nation nowdepend upon the power system will illustrate this expected freedom from failure.In heavy industry, experience has shownthat failures are most frequently due tofaults of a mechanical nature. Thus,mechanical design is likely to be everybit as important as the purely electronicaspects of the device , and designs which
Paper 53-208, recommended by the AlEE Electronics Committee and approved by the AlEECommittee on Technical Operations for presentation at the AlEE Summer General Meeting,Atlantic City, N. J ., June 15-19, 1953 . Manuscript submitted M arch 6, 1953; made availablefor printing April 8, 1953 .
ELLSWORTH D. COOK is with the General ElectricCompany, Schenectady, N . Y.
SEPTEMBER 1953 Cook-Reliability in Industrial Electronic Equipment 351