a guide to spray foam insulation€¦ · a guide to spray foam insulation 495.149 walltite econ...

CI/SfB Yn6 (M2)

July 2013

A guide to sprayfoam insulation

495.149 WALLTITE Econ PUR_v1_Layout 1 23/07/2013 11:47 3

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Introduction

Econ PolyurethaneSystems is a leadingdistributor of polyurethanespray in place andinjection systems fromBASF Polyurethanes.

We are dedicated toproviding highperformance cost effectivematerials in line with ourcustomer’s needs.

Our partnership with theindustries longestestablished and most wellrespected manufacturerputs us at the forefront ofthe spray foam industrysector.

Where to use?

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495.149 WALLTITE Econ PUR_v1_Layout 1 23/07/2013 11:44

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OPEN CELL or CLOSED CELL..? what type of spray foam to use

1 Internal insulation of agricultural building: closed cell

2 Insulation on lightweight industrial flat roof: closed cell

3 External roof insulation: closed cell

4 Insulation of basement soffit/ceiling: closed cell

5 Internal insulation in timber frame: open or closed cell

6 External insulation between masonry walls: closed cell injection system

7 Insulation on loft/attic floor: open or closed cell

8 Insulation on solid flat roof: closed cell

9 Internal insulation between rafters: open or closed cell

10 Insulation with underfloor heating: closed cell

11 Internal insulation onto masonry wall: closed cell

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Energy efficiencySpray foam is a speedy, efficient insulation solution coupled

with significantly lower U-values than other conventional

insulation materials.

Spray foam has a thermal conductivity as low as 0.025W/mK.

Air tightnessThe continuous spray leaves a minimal amount of surface area

without insulation resulting in an airtight building envelope of low

permeability, and without the need for supplementary material.

The foam is fast to apply and quick to cure. Spray foam

therefore offers the specifier an all in one solution to meet and

exceed latest Building Regulations requirements.

SustainabilityBy virtually eliminating air leakage, spray foamhelps control the

movement of vapour and moisture throughout the building,

reducing the risk of condensation and mould. Sustainable over the

life span of the building, spray foam can even prolong the

buildings life as it protects against premature deterioration of

building materials.

Design freedomSpray foam also provides the specifier with complete design

freedom as the spray foam adapts to the shape of the substrate

providing an ideal solution for insulating difficult areas such as

profiled and curved roofs.

Technical support is available via our in-house team and

external retained consultants.

Occupier comfortFor building occupiers, spray foam makes a significant

contribution to a comfortable indoor climate by creating a

draft free environment that prevents the infiltration of pollutants,

toxins and allergens.

ReliabilityBASF spray foam is only installed by BASF-trained professionals.

A nationwide network of Approved Contractors is available

throughout the UK and Ireland.

Key benefits of using sprayfoam systems


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Foam MastersApproved Contractors

Every high performing system requires highperformance installation to guarantee satisfaction. In order to ensure the highest standard application,BASF spray foam systems can only be installed byfully trained and qualified spray Foam Masters. A Foam Master is part of a well established andgrowing consortium of independent local spray foamcontractors across Ireland and the UK.

BASF Approved Spray Foam Contractor

FOAM MASTERS

Before receiving the Foam master accolade contractorsmust attend a rigorous training programme located at theBASF Training Centre in Alfreton. The training programmeincludes application techniques, building regulations,health and safety requirements and much more.Graduating from the Foam Master academy takes timeand commitment. Upon completion each contractor isissued with a photo identity card and entry to part of theFoam Master database.

Why choose a Foam Master?

Foam Masters have become highly skilled installers of theBASF spray foam product range, guaranteeing the clientthat the project will be completed to the highest quality andwith the best product available. Each Foam Master is alocal independent contractor with a local reputation tomaintain and as part of the Foam Master network, offersconsistent level of service and quality throughout Irelandand the UK.

What they offer

• A comprehensive product range including cavity wall injection, closed and open cell foam manufactured by the leading supplier of Polyurethane solutions for systems.

• Identify your needs and offer the most appropriate product to suit your application.

• Technical advice, U-value calculations and condensation risk analysis supported by both Econ and BASF.

• You benefit from the financial stability and quality assurance of the highly trained Foam Master professionalwhose work and business profile must meet the stringent quality standards of a renowned global corporation.


WALLTITE® CL100 Closed cell insulation forinternal roofs, floors and walls providing aseamless airtight solution, which is sprayapplied to offer superior all round performancecompared to conventional insulations.

WALLTITE CL100 is ideal for many applications:

New pitched roof Existing pitched roof Room in a roof

External roof Refurbished masonrywall (timber frame)

Refurbished masonrywall (steel stud)

New timber frame wall

Masonry cavity wall External soffit

Concrete slab ground floor

Beam and block floor

Suspended timber floor

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• Low thermal conductivity • Adds structural strength prolonging the life of the building• Seamless airtight insulation system with no joints or gaps • Applied by BASF Foam Masters • Fast & easy applied with no waste, minimum fuss and maximum effect

• No VOC’s, CFC’s, formaldehyde and has no harmful side effect• Will not settle of sag and will last lifetime of building• BASF polyurethane is certified to BS EN ISO 9001, ISO/TS 16949:2002 & BS EN ISO 14001. BBA & NSAI independent certified• Class 1 fire rating.

WALLTITE CL100 features and benefits:

Technical dataDensity Thermal Water vapour Air leakage Spread

(kg/m³) conductivity diffusion factor @50 pascals of flame

(W/mK) (m3.h.m2)

40-45 0.025 µ 61.12 0.0033 Class 1

Typical U-values*Foam thickness (mm) U-value (W/m²K)

50 0.55

75 0.39

100 0.30

150 0.21

200 0.16

* Sloping roof with roof covering, battens, breathable membrane, timber rafters, plasterboard)


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WALLTITE® CV100 For new and existing cavitiesproviding a structural connection between themasonry walls, offering superior thermalperformance, resistance to flood water and drivingrain while outperforming all other forms of cavity fill.

WALLTITE CV 100 applications:

• Quickly applied with no waste, minimum fuss and maximum effect • For new or refurbished wall construction• Can be used to restore the structural stability of the masonry inner and outer walls. • Superior thermal performance • Closed cell foam completely resistance to flood water and driving rain

• Offers completely airtight wall system, with zero air leakage through cavity • Outperforms all other forms of cavity wall fill• Installed to BS7456: 1991, Code of Practice and independent certification• BASF polyurethane is certified to BS EN ISO 9001, ISO/TS 16949:2002 & BS EN ISO 14001• BBA independently certified

WALLTITE CV100 features and benefits:

Technical dataDensity Thermal Water vapour Air leakage Compressive Spread

(kg/m³) conductivity diffusion @50 pascals strength of

(W/mK) factor (m3.h.m2) N/332 flame

40-45 0.025 µ 61.12 0.0033 0.259 Class 1

Typical U-values*Foam thickness (mm) U-value (W/m²K)

75 0.27

100 0.24

120 0.21

150 0.18

* Masonry wall with 100mm outer block and 100mm inner block


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ENERTITE® A low density open cell spray appliedpolyurethane foam insulation for internal roofs andwalls. Applied as a liquid, this water blown systemexpands to over 100x its original size completelyfilling all voids helping to provide an airtight barrier.

ENERTITE is ideal for many applications:

New pitched roof Room in a roof Refurbished masonrywall (timber frame)

New timber frame wall

Suspended timber floor

• Quickly applied with no waste, minimum fuss and maximum effect • Improve energy efficiency and provide barrier against unwanted sounds• Cost effective option for superior airtight & thermal insulation• No VOCs, CFCs, formaldehyde and has no harmful side effects

• Rapidly expands to 100 times filling voids and sealing your building• Will not settle of sag and will last lifetime of building

ENERTITE features and benefits:

Technical dataDensity Thermal Water vapour Air leakage

(kg/m³) conductivity diffusion factor @50 pascals

(W/mK) (m3.h.m2)

8-9 0.037 µ 3.2 0.028

Typical U-values (W/m2K)ENERTITE insulation thickness (mm)

Ceiling structure Without insulation 150 200 225 255

Sloping roof with roof covering, battens, breathable membrane, timber rafters & plasterboards 3.85 0.27 0.20 0.18 0.16

Pitched roof with insulation along ceiling between and over 100mm timber ceiling joists 2.43 0.25 0.19 0.17 0.15


ELASTOSPRAY® Closed cell insulation forinternal roofs and walls of agricultural and industrialbuildings, providing a structural, durable andsealed insulation solution which has a positiveeffect on the life and value of the building fabric.

• Prevents condensation • Low thermal conductivity • Adds structural strength prolonging the life of the building• Seamless airtight insulation system with no joints or gaps • Class 1 fire rating

• Fast and easily applied with no waste, minimum fussand maximum effect • No VOCs, CFCs, formaldehyde and has no harmful side effect• BASF Polyurethanes is certified to BS EN ISO 9001, ISO/TS 16949: 2002 and BS EN ISO 14001.

ELASTOSPRAY features and benefits:

Technical dataDensity Thermal Water vapour Air leakage Spread

(kg/m³) conductivity diffusion factor @50 pascals of flame

(W/mK) (m3.h.m2)

40-45 0.025 µ 61.12 0.0033 Class 1

Typical U-valuesFoam thickness (mm) U-value (W/m²K)

50 0.55

75 0.39

100 0.30

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Econ Support Service

Design and technical service

Econ provides all Foam Masters contractors, industryprofessionals and clients with invaluable design,consultation and technical support relating to our completerange of BASF spray foam products. At Econ we prideourselves on our wealth of experience and expertise in thisspecialist market. Our professional, efficient and dedicatedteam are on hand to assist you in choosing the correctproduct for your specific application.

Independent third party product certification

As part of our continued commitment to quality ourproducts are third party independently tested to therequired standards and certified to comply with currentbuilding regulations in Ireland and the UK.

CPDs

CPD or continuous professional development is thesystematic maintenance, improvement and broadening ofknowledge and skill required for the execution ofprofessional and technical duties throughout an individualsworking life. Econ and BASF are registered RIAI and RIBACPD seminar providers.

Condensation risk analysis andU-value calculations

Econ and the team at BASF arehappy to assist with any specificqueries regarding thermalperformance including U-valuecalculations and condensation riskanalysis.

We have a range of advance toolsand support services used tocalculate the risk of interstitial orsurface condensation in a buildingtaking into account eachcomponent within the assembly.

Construction details

A comprehensive range ofCAD drawings for typicalinsulation details, along withthe associated ThermalModelling Analysis areavailable on request.

Issued For:

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New Build Pitched Roof With LR Underlay

(Insulation on Slope Between Rafters) - TGD L 2011

BASF Walltite Closed Cell

Foam Standard Details

NEW BUILD PITCHED ROOF WITH BREATHABLE LR UNDERLAY

(INSULATION ON SLOPE BETWEEN RAFTERS) TGD L 2011

Counterbatten

Breathable LR

Underlay

Vapour

Control

Layer

Plasterboard

with Skim Plaster Finish

BASF Walltite Closed

Cell Foam Sprayed Between Rafters to

Specified Depth for

Required U-Value

Concrete Block

Soffit Ventilation Must be Kept

Clear

Partial Fill

Cavity Insulation

Render Finish

MineralWool

Cavity

Closer

Minimum

50mmVentilation

GapNote: Ridge

Ventilators Will Be

Required

Rafter

Proprietary Ventilator

at Eaves

Nominal 25mm Service Cavity

Formed by Battens


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Frequently Asked Questions

How are polyurethane foams applied?

Our polyurethane systems consist of two component sprayapplied foams and are installed by trained applicators withspecialist spray foam equipment.

What are the differences between low density open-cell and higher density closed cell foams?

Open cell foam is applied as a liquid and typically expandsto 100 times its original volume to form a semi rigid flexiblenon structural insulation with a thermal conductivity of0.037W/mK. Closed cell foam is applied also as a liquidand typically expands 35 to 50 times it original volume toform a rigid structural insulation with a thermal conductivityof 0.025W/mK. BASF closed cell foam has a closed cellcontent of greater than 90%.

Is foam airtight?

Yes, both open cell and closed cell spray and injectionpolyurethane foam have been independently tested forairtightness and performed exceptionally well as air barrierswith figures as low as 0.028m³/hr.m².

Is spray foam insulation breathable?

Yes both open and closed cell foams are vapourpermeable, allowing vapour diffuse through the system.Open cell is more vapour open than closed cell with a µ factor of 3.2. Unlike open cell foam, closed cell foam iswater tight and impervious to water penetration. Liquid water has much larger structure and is unable topass into or through a closed cell foam barrier.

Is spray foam fire rated?

Our BASF closed cell foams are Class 1 surface spread offlame tested to BS476: Part 7. Our open cell productachieved a Class E under the Euroclass single flame fireclassification system.

Can spray foam be applied to non breathable roofing felt?

No. Spray foam should not be applied to non-breathableroofing felt regardless of type in line with buildingregulations requirements and good building practice. Such membranes behave as vapour barriers. A vapourpermeable slide should be used to maintain a ventilationvoid between the insulation layer and roof membrane.

Can spray foam be applied to breathable roofing felt?

In the case of open cell foam applications spray insulationcan be applied directly to breathable roof membraneswhere a counter-batten has been installed between theroof tile or slate batten and roofing membrane. In certaincircumstances closed cell foam may be applied directly tobreathable roofing felts without the need for a counterbatten. Please consult our technical department forinformation relating to your specific construction.

What is the insulation u-value of your system?

The U-value is calculated by adding the thermal resistanceof each material within an element to find the total heatresistance and then calculating the reciprocal of this valueto establish the total heat loss associated with theelements (wall, roof etc.) represented as a U-value.

Will sealing my building with spray foam insulationaffect the air quality of my building?

Spray foam insulation will help to provide and air tightbarrier to the envelope of your building thereby eliminatingunwanted air penetration and heat loss. However thequality of the air inside your building should be consideredseparately and will depend on controlling the level ofventilation by using mechanical or natural passiveventilation systems.


www.walltite.basf.iewww.walltite.basf.co.ukwww.econps.ie

For more information, samples or if you would like to discuss a particular project please contactus at the details below:

Econ Polyurethane SystemsUnit A6, Block 540, Grants CrescentGreenogue Business ParkRathcooleCo. Dublin, Ireland

Tel +353 (0)1 4019729Fax + 353 (0)1 4019739E-Mail [email protected]

WALLTITE®

ENERTITE®

ELASTOSPRAY®


a guide to spray foam insulation€¦ · a guide to spray foam insulation 495.149 walltite econ...

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