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Transformer Solutions for a Specialised World 1 WILSON TRANSFORMER COMPANY A JOURNEY OF O UR VALUE P ROPOSITION E D WILSON , D EPUTY M ANAGING D IRECTOR © Copyright Wilson Transformer Company Pty Ltd (WTC). This document contains proprietary information, and remains the property of WTC. It shall not be copied, nor shall the information herein be divulged to any third party, without written permission from WTC. TRANSFORMER SOLUTIONS FOR A SPECIALISED WORLD

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Page 1: A JOURNEY OF OUR VALUE PROPOSITION - AOG · WTC Overview & Value Proposition 2. The Journey with Chevron 3. Benefits & Lessons Learnt 4. Concluding Remarks. Tr an s f o r m e r S

T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 1

WILSON TRANSFORMER COMPANY A JOURNEY OF OUR VALUE PROPOSITION

ED WILSON, DEPUTY MANAGING DIRECTOR

© Copyright Wilson Transformer Company Pty Ltd (WTC). This document contains proprietary information, and remains the property of WTC. It shall not be copied, nor shall the information herein be divulged to any third party, without written permission from WTC.

TRANSFORMER SOLUTIONS FOR A SPECIALISED WORLD

Page 2: A JOURNEY OF OUR VALUE PROPOSITION - AOG · WTC Overview & Value Proposition 2. The Journey with Chevron 3. Benefits & Lessons Learnt 4. Concluding Remarks. Tr an s f o r m e r S

T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 2

AGENDA

1. WTC Overview & Value Proposition

2. The Journey with Chevron

3. Benefits & Lessons Learnt

4. Concluding Remarks

Page 3: A JOURNEY OF OUR VALUE PROPOSITION - AOG · WTC Overview & Value Proposition 2. The Journey with Chevron 3. Benefits & Lessons Learnt 4. Concluding Remarks. Tr an s f o r m e r S

T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 3

1. WTC Overview & Value Proposition

Page 4: A JOURNEY OF OUR VALUE PROPOSITION - AOG · WTC Overview & Value Proposition 2. The Journey with Chevron 3. Benefits & Lessons Learnt 4. Concluding Remarks. Tr an s f o r m e r S

T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 4

OVERVIEW OF WTC OPERATIONS

WTC & DR Independent, Australian owned, founded in 1933 World class Tx manufacturing plants in Melbourne & Wodonga WTC sales offices in Australia, NZ & UK WTC service facilities around Australia Dynamic Ratings operations in Australia & USA ≈ 600 employees, including 80+ engineers JVs Distribution Tx in Malaysia (EWT) & Saudi Arabia (Utec) GridON – FCL (Israel), TJ|H2b Analytical Services (Aus, Mal, Phil) ≈ 700 employees

Christchurch,

New Zealand

Page 5: A JOURNEY OF OUR VALUE PROPOSITION - AOG · WTC Overview & Value Proposition 2. The Journey with Chevron 3. Benefits & Lessons Learnt 4. Concluding Remarks. Tr an s f o r m e r S

T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 5

RECENT FACTORY EXPANSION PROJECT

INVESTMENT OF >$80M (BETWEEN 2008-2012) • Increased output capacity & product range

• Increased productivity & quality improvement with latest technology

• Safety engineered into manufacturing process

2008

2009

2010

2011

2012

2013 now

Page 6: A JOURNEY OF OUR VALUE PROPOSITION - AOG · WTC Overview & Value Proposition 2. The Journey with Chevron 3. Benefits & Lessons Learnt 4. Concluding Remarks. Tr an s f o r m e r S

T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 6

TECHNICAL EXPERTISE

• Software programs: tender optimisation to sophisticated finite element modelling (FEM)

• Multi-physics 3D simulation tools to simultaneously analyse the electro-magnetic, dielectric, hydraulic and thermal performance of each design

• Complete internal and external design of a transformer

• E3 Schematic: creation of control

schematics, terminal plans, BOM, label lists & wire lists

Page 7: A JOURNEY OF OUR VALUE PROPOSITION - AOG · WTC Overview & Value Proposition 2. The Journey with Chevron 3. Benefits & Lessons Learnt 4. Concluding Remarks. Tr an s f o r m e r S

T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 7

WTC PORTFOLIO

WTC products and services

Power Transformers From 3MVA up to 550MVA and

400kV

Distribution Transformers From 16 kVA up to 5000kVA

and 72kV

Associated products and services

Services

Monitoring, control and communication solutions for electrical power apparatus

Multi-mode Communication Data Consolidation and Recording

Diagnostic testing of oil, gas and other insulating materials using in HV Equipment

Asia-Pacific region Access to 13 Oil Lab around the world

Storage Installation Warranty Management Condition Assessment Factory/Field Refurbishments End of Life Management

www.dynamicratings.com

www.tjh2b.com

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T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 8

WHOLE OF LIFE SOLUTION

Specification Review / Site visits

Tender / PO Plan & Order

Acknowledgement Engineering /

Design

Sourcing & Procurement

Manufacturing Testing Transportation &

Storage

Installation & Pre-commissioning

Testing

Warranty Management

Condition Monitoring

Maintenance

End of Life

Additional Services

Contract Management

Page 9: A JOURNEY OF OUR VALUE PROPOSITION - AOG · WTC Overview & Value Proposition 2. The Journey with Chevron 3. Benefits & Lessons Learnt 4. Concluding Remarks. Tr an s f o r m e r S

T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 9

SECTORS

Generation, Transmission & Distribution

Rail

Industrials

Mining

Renewables

Oil & Gas

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T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 1 0

INDUSTRY INVOLVEMENT

Hosted yearly by Wilson Transformer Company and TJ|H2b

Analytical Services

Focus on maintenance and diagnostics of high voltage

equipment

More than 300 delegates from around the world

21-22 April 2015 Hilton Hotel Sydney

20 April 2015 Hilton Hotel Sydney

Conferences Factory Tours One Day Seminars Member of CIGRE and API

Industry Partner with UQ & RMIT

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T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 1 1

COMMUNITY INVOLVEMENT

Factory Tours for Students & Community Groups

Multiple prizes for students, Monash University

Solar Car Challenge

Other Initiatives include: Aboriginal Youth Development Program, Youth to Industry Project, Wilson Tsunami Appeal, Sponsored Sport Teams

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T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 1 2

WTC VALUE PROPOSITION

Technical Expertise

Ability to manage large

contracts

Local manufacturer and support

Flexibility

Commitment

Open communication

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T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 1 3

2. The Journey with Chevron

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T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 1 4

JOURNEY WITH CHEVRON

Contacted by ICN WA

Coordinated AIP with Chevron

WTC 1st visit to Chevron in Houston

Chevron 1st visit to WTC (Technical Assessment begin; Quality Audit completed; Financial Assessment completed

WTC 2nd visit to Chevron in Houston (continuation

technical assessment)

WTC to Chevron in Perth (HSE evaluation)

WTC 3rd visit to Chevron in Houston

Completed the qualification

Aug 2009

Jan 2010

Jul 2010

Sep 2010

Nov 2010

Early 2011

Dec 2011

Early 2009

1st Project awarded

Multiple visits in 2011 and beyond

1st Delivery

Aug 2012

WTC won other LNG contracts during this period and supplied the GLNG and QCLNG projects

Feb 2015

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T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 1 5

JOURNEY WITH CHEVRON

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T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 1 6

CHALLENGES

1. Technical Challenge:

• Product compliance to IEC and ANSI stds

• Demonstrating the differences and understanding of the ANSI and IEC transformer specifications

2. Health, Safety and Environment Challenge:

• Compliance with the requirements of Chevron’s exceptionally high standards (CHESM) HSE system

• Understanding and applying a rigorous HSE management system at different level (short time frame)

Four Major Qualification Criteria

Financial

Quality System

Technical Health, Safety & Environment

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3. Benefits & Lessons Learnt

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T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 1 8

BENEFITS & LESSONS LEARNT

Zero Harm, Zero Waste, Complete Customer Satisfaction …Always

OUR VISION

OUR CORE VALUES Care Customer Focus Valuing People Integrity

Commitment Innovation Competitiveness Unity

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BENEFITS & LESSONS LEARNT

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T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 2 0

BENEFITS & LESSONS LEARNT

Health & Safety:

• Re-wrote entire WTC HSE management system

• Adopted a ‘care’ safety culture & changed mindset around rigorous HSE system

• Fewer employees injured & recovering at home (safer workplace)

• Workcover insurance premium dropped (≈$1,200k → ≈ $700k per annum)

Quality System:

• Exposure to most rigorous Quality System requirements

• Identified opportunities in WTC Quality Management System

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T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 2 1

BENEFITS & LESSONS LEARNT

Sales & Financial:

• The journey with Chevron has promoted the brand of WTC, given credibility within the sector, and contributed to being successful with other contracts

• Awarded ≈ $5.3 Million of transformers for GLNG (Bechtel)

• Awarded ≈ $5.5 Million of transformers for QCLNG (Bechtel)

• Awarded ≈ $22.3 Million of transformers for Wheatstone (Chevron / Bechtel)

• Provided work for WTC which contributes to employment in the Manufacturing sector within Australia

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4. Concluding Remarks

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T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 2 3

CONCLUDING REMARKS

Value Proposition:

• Both WTC & Chevron benefited from the value proposition

• Chevron were the inspiration for WTC to improve

General:

• WTC invested significant time and expense

• WTC gained by learning from best in the world – striving for excellence (Safety & Quality)

• Safety Culture and Systems benefited WTC enormously financially and culturally

• Application of systems and workplace behaviours assisted with other Sales for WTC

Opportunities:

• Continuing to develop our systems (striving for excellence)

• Global supply chain now on WTC radar

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T r a n s f o r m e r S o l u t i o n s f o r a S p e c i a l i s e d W o r l d 2 4

© Copyright Wilson Transformer Company Pty Ltd (WTC). This document contains proprietary information, and remains the property of WTC. It shall not be copied, nor shall the information herein be divulged to any third party, without written permission from WTC.

TRANSFORMER SOLUTIONS FOR A SPECILIASED WORLD