a look at engineering based approaches to developing harvestprocessing and controlled environments...
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A look at engineering based approaches to developing harvestProcessing and Controlled Environments for Essential Oil Production Paper presented to the National Conference on Agricultural and Food Mechanization 2012, 10-12 January at Pullman, Kuching, SarawakTRANSCRIPT
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A Look at Engineering Based Approaches to Developing Harvest, Processing and Controlled
Environments for Essential Oil Production
Murray Hunter Centre for Communication & Entrepreneurship
University Malaysia Perlis
Paper presented to the National Conference on Agricultural and Food Mechanization 2012, 10-12 January at Pullman, Kuching, Sarawak
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The ideal engineer is a composite…He is not a scientist, he is not a mathematician, he is not a sociologist or a writer; but he
may use the knowledge and techniques of any of these disciplines in solving engineering problems.
(N.W. Dougherty, 1955
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Over the time that humankind has existed upon the earth and society progressed from
hunter-gatherers to cultivators, we have encroached upon the Earth’s natural terrestrial
ecosystems with our agricultural systems.
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In fact we do not really understand the true interrelationships between the
variables influencing the results of our agricultural activities, as most often they
are not direct cause and effect relationships (Lovelock 2005).
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Production Processes
Farm size & layout
Organisation & methods
Propagation
Cultivation
Processing
Marketing
Climate
Weather Rainfall Wind
Sunshine UV radiation Temperature
Humidity
Conducive weather Or
Floods, droughts, etc
Physical Environment
Soil Topography Atmosphere
Natural flora & fauna habitat Urbanisation
Suitability of conditions Pollution (air, land & water)
Labour sources Water resources
(create hinterland where farm part of)
Human Habitisation
Knowledge Suppliers & contractors
Pollution Attitudes and concerns
Resource inputs, fertilizers, herbicides, insecticides, machinery, research capabilities
Positive Inputs Water
Sunshine Nitrogen
Agricultural inputs Fertilizers etc Knowledge
Labour
Negative Inputs
Adverse physical conditions
Pests & diseases Pollution
Heavy metals
Business Environment
Markets Finance
Trade environment
Customers Financing &
various kinds of capital
Competition Low prices
Changing demand patterns
Government Infrastructure Regulation Taxes & subsidies
Trade environment
Research
Negative Outputs
Runoffs, wastes, carbon
Some recycling back to system
Positive Outputs
Products
Revenue flow back to system
An Agricultural Enterprise as a System
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Complex algorithms are not linear – too complex to calculate – so we need to be guided by heuristical thinking which is in turn guided by “trial & error”
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We think only in the short term
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We do not truly understand the interrelationships between the variables
influencing an action
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We discover through trial and error but can hypothesize
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Yield and Chemical
Constituents of the
Essential Oil
Location
Topography
Slope & drainage
Climate
Sunshine hours
Seasons
Rainfall
Humidity
Temperature
UV radiation
Genetic Material
Collection
Purchase
Plant physiology
Propagation characteristics
Soil
Nutrients
pH
Drainage & water holding qualities
Humus
Compactness
Mineral residuals
Agronomic Practices
Soil type
Irrigation
Pest & weed control
Plant densities
Harvest & Extraction Practices
Time & method of harvest
Pre-harvest handling & preparation
Method of extraction Extraction time
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1.What are the specific technical goals and objectives?2.What are the major technology, infrastructure and climatic constraints (boundaries)?3.What are the areas where innovations will develop quick improvements?4.What is the probability of successful outcomes?, and5.How do we choose between successful outcomes?
?
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Effectuation
Effectuation is like going to the kitchen cabinet and seeing what ingredients you have and then deciding what you can make up for a meal. This is very different
from causation where you have a specific menu in mind and then search out the ingredients to make up the meal.
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A Redeployment of Technology
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that there “is also the tendency for Asian countries, including Malaysia, to deal with the issue of values in development by Importing many technologies and systems wholesale from
abroad without going through the process of mental transformation necessary to master them fully. Although
Malaysia is going through rapid transformation, our growth is one without development in the context of knowledge
contribution to science, engineering and technology. As long as we are consumers and operators of
sophisticated techniques, plants and technologies imported wholesale from abroad, we are to a certain
extent undergoing a technology-less form of industrialization. This transformation of values and attitudes is a key issue
in the nation’s development agenda”[i] .[i] Asma, A., Going Glocal: Cultural Dimensions in Malaysian Management, Kuala Lumpur, Malaysian Institute of Management, 1995, P. 179.
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Essential Oil Crop Harvesting
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Selected method often restricted by type of crop
Most herbaceous crops can be mowed
Many flowers must be hand picked
Innovative systems can be designed and developed
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A Basic Harvest to Distillation Flowchart for
Peppermint Oil
Determination of Harvest time (Sampling)
Mowing and leaving to wilt on field
10 tonne fresh herb per Ha. Fresh herb contains 80% moisture
Wilting Must wilt to 50% moisture level where ‘crisp and brittle’
Pick up with forage harvester Collect 6 tonne of dry herb
Deliver to Distillation system Must insure that herb is not bruised. Use cartridge or box to avoid too much handling
Distillation
Volume of 4 m2 per tonne of herb. If single charge, yield 15kg oil If distillate ratio is 0.062/1 (oil/water), then 241.8 litres water required for distillation.
Assume 35 minutes distillation time, 10 minutes change over, 6.90 litres/minute steam rate per minute. 9 hours will handle 12 tonnes of dried herb in a vat of 4m3.
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Effectuation in Tea Tree (Melaleuca alterniafolia) Harvester
Development
Harvester must make a clean cut here
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Harvester must damage the stumps To promote coppice growth
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RM 4,200,000
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RM 200,000
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How we really develop new pieces of equipment utilized for complex tasks
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Effectuation in Distillation Development
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Distillation Principals: Latent Heat
• Molecule speed and energy dependent upon temperature
•Change from liquid to gas state requires energy
•Due to motion of molecules, all compounds with determinable boiling points will emit vapours from their surafaces, if area closed this will insert pressure upon the molecule, termed vapour pressure
•These vapours will saturate the molecule and take up additional molecules
•This saturated vapour will carry other molecules
Amount of heat required to vapourise a unit mass of liquid, without raising the temperature of the vapour above that of the liquid is called LATENT HEAT of vapourisation
Heat and relative pressures are important in distillation
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Distillation Principlas Mixed Vapours
Molecules of water vapour a
Molecules of water vapour b
Liquid water a
Liquid oil bLiquid water
a
Liquid oil
b
Molecules of water and gas vapour
The composition of mixed vapours from immiscible liquids
Eg. Water 99.6c Eg linalyl acetate 226c
Together at 99.6c
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Releasing Oil from Plant Materials
In steam distillation water condenses of plant surfaces and latent heat surrounds the material and raises volatile materials to boiling point
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Releasing Oil from Plant Materials
Herb surface
Water liquid mixed liquids oil liquids water liquids
Vapour phase98c saturated mixed
vapour
General vapour space 99c
Region of oil vapour
elution
Method of Oil Release through Putative Impression from Leaves
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Wild Collection & Distillation
Tea TreeAustralia
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Small Holder (Patchouli Indonesia)
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Cambodia (Lemongrass, Cajuput)
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Influencing Factors Compound
characteristics (volatility/mol. Weight) Surrounding Material
Distillation
Historical
Solvent Extraction
Cold Pressing
Highly volatile terpenes
Compounds mixed with waxes, also lactones, esters etc.
Low/medium volatility/stable
Influencing Factors Price vis. Market
Volume Plant cell structures
Field size Topography
Soil/field characteristics Part of plant (i.e.,
rhizome/leaf) Coppice
Automated harvest and distillation
system
Harvest and later load system
Manual harvesting
due to scale,
material, investment
Extensive large scale
farming High --- Low
Value
Specialties Distillation
Hydro
Steam
Destructive
Material Characteristics
Material Characteristics
Solubility in water
CO2 ‘Finer’
composition spectrum
Fractional Distillation
Individual aroma
compounds
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Phase One Experimentation
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Phase two Scale up
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Vapour Outlet Running into Corrugated Tank
Lid with Clamps Counterweight
Brick Compartment
Distillation Vat Welded Steel Mesh Bottom
Water
Corrugated Iron Condenser Tank Vapour Outlet Running into Corrugated Tank
Oil
“T” Pipe for Pressure
Equalisation
Separator Constant Level Tank
“Firebox” for wood fire
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Steam in
Mixed Vapour Out
Re-condensation
Re-condensation
Re-condensation
Re-condensation
Re-condensation
Re-vapourisation
Re-vapourisation
Re-vapourisation
Re-vapourisation
Re-vapourisation Critical to understand this behaviour to scale
up
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Boiler
Condensers
Separators
Box No. 1.
Box No. 2.
Boxes driven in by tractor and coupled up to steam
inlet and condenser.
Each box can be distilled on rotation or both together, governed by boiler
capacity.
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Conclusion
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Technical and social disciplines are undergoing convergence which can be
seen in the way many industries are merging together into one. Convergence
is creeping into the research and development process where trans-
disciplinary approaches are required to solve problems. Being an engineer is not
good enough in isolation. In order to create, an engineer must have knowledge
across a number of disciplines so that knowledge can be synergized into some meaningful expressions in the form of
new applications and inventions.
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Our current Knowledge
Agriculture
Deep Insight
Insight Expressed
New Forms of Expression
Application & Invention
Chemistry Biochemistry
Physics
Biology
Microbiology
Trans-disciplinary synergy of knowledge
Other disciplines of knowledge
“Issues facing society to be solved”
Engineering
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0 5000 10000 15000 20000 25000 30000
Vietnam
Thailand
Singapore
Philippines
New Zealand
Malaysia
Republic Korea
Dem. Rep. Korea
Japan
India
Indonesia
China
Brunei
Australia
9
12
402
15
316
54
5935
4
26906
627
6
3910
3
2139
Number of International Patents Filed by ResidentsSource: WIPO Statistics
This phenomenon can be seen at a national level if one looks at the number of resident patents filed per million population in each country.
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Knowledge without application is useless in creating tangible benefits to society,
but hopefully this paper has shed light that it is not knowledge in itself that is important rather the ability to apply it. And the ability to apply it doesn’t rely upon formulae, theory or algorithm, but rather emergent thinking and the
heuristics have developed. This is a neglected part of engineering education and this is also the
quality that makes a good engineer stand out from the rest of the pack.
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Thank You