a mechatronics project on manufacturing automation ppt
DESCRIPTION
This is an overview of the MAE 576 [Mechatronics] Project offered in Spring 2010 by Mechanical and Aerospace Dept. at SUNY Buffalo. This project focuses on the Automation of a factory shop floor using mobile robots. The communication is achieved using Bluetooth.TRANSCRIPT
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MANUFACTURING AUTOMATION
MAE 576 [MECHATRONICS] ProjectGROUP E
Chembrammel Elavunkal Srinivasan Vishwajeet
University at Buffalo, Mechatronics, Spring 2010
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Objective
Coordination of multiple controllers and the mutual communication between the controllers
Multi – Robot coordination Mobile robot control Integrate the above mentioned
objectives to achieve the automation of a shop floor.
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Schematic Diagram of Factory Automation
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Flowchart
BA
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BA
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Hierarchy of Robot Task Planning
Origin Destination Turn 4 Turn 3 Turn 2 Turn 1Initial State
Number of Turns
Code
Home R1 0 0 0 1 1 5 35
Home R2 1 0 0 1 1 5 195
Home R3 0 1 0 1 1 5 115
Home R4 1 1 0 1 1 5 275
Home C2 1 0 1 1 1 5 235
R1 C1 1 0 0 1 4 94
R2 C1 1 0 0 0 4 84
R3 C1 1 0 0 1 4 94
R4 C1 1 0 0 0 4 84
C1 C2 1 1 2 32
C1 R1 0 0 1 0 4 24
C1 R2 1 0 1 0 4 104
C1 R3 0 1 1 0 4 64
C1 R4 1 1 1 0 4 144
C2 W 1 1 11
W C2 0 1 1
W R1 0 0 1 1 1 5 75
W R2 1 0 1 1 1 5 235
W R3 0 1 1 1 1 5 155
W R4 1 1 1 1 1 5 315
W Home 0 0 1 1 4 34
Legend
1 Left
0 Right
-The path of the AGV is broken down to sections of left and right turns
- These turns are coded in binary as 0 and 1 respectively
- Thus a path is represented by number
For example, for the pair of Home-R4, the binary number formed by the turns is 11011. Total number of bits in the number = 5. The decimal equivalent of the number is 27. So the code is 27 * 10 + 5 = 275.
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Bluetooth Communication Protocol
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System Implementation
AGV Conveyor Mechanism
Raw Material
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Automated Plant
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GUI Implementation
For semi – automatic control
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Circuit Diagrams Boe Bot
Conveyor
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Goals Achieved Automated floor shop to manage
inventory and manufacturing processes
Task Planning for the AGV was done for sequencing a day’s work
A novel communication scheme was developed for the communication between the Boe-Bot and the base station via Bluetooth