a new control structure for grid-connected lcl

9
3310 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 7, JULY 2012 Two-Switch Dual-Buck Grid-Connected Inverter With Hysteresis Current Control Zhilei Yao and Lan Xiao, Member, IEEE Abstract—Renewable energy sources, such as solar energy and fuel cells, are desirable due to their pollution-free properties. In order to utilize the present infrastructure of the utility grid for power transmission and distribution, grid-connected inverters are required for distributed generation systems, which should have high reliability. However, a shoot-through problem, which is a ma- jor deterrent to the reliability of the inverters, exists in the con- ventional bridge-type voltage-source inverters. In order to solve the aforementioned problem, this paper proposes a two-switch dual-buck grid-connected inverter. The freewheeling current flows through the independent diodes instead of the body diodes of the switches, so reverse-recovery loss of the diodes can be reduced. Half of the power devices operate in high frequency; the others switch at grid period with zero-current switching. Moreover, uniploar modu- lation is used. The operating principle, design guidelines and exam- ple, and stability analysis are provided. The proposed inverter can be simplified to a current amplifier with hysteresis current control, so it is globally stable. Simulation and experimental results verify the theoretical analysis and satisfy IEEE Std. 929-2000. A com- parison of a full-bridge inverter and the proposed inverter shows that the proposed inverter is more attractive in high-reliability applications. Index Terms—Full-bridge, half-bridge, hysteresis current con- trol, inverters, zero-current switching. I. INTRODUCTION I N RECENT years, serious concerns have been raised over fossil fuel electricity generation, because it pollutes our envi- ronment and depletes the energy supply. As a result, renewable energy sources, such as solar energy and fuel cells, have been gaining greater attention. These types of sources produce dc power while the present power grid accepts ac power. Therefore, grid-connected inverters [1]–[11] are required for distributed generation systems, which should have high reliability. However, a shoot-through problem exists in a conventional bridge-type voltage-source inverter. In order to overcome the Manuscript received October 30, 2009; revised March 11, 2011, July 6, 2011, and October 30, 2011; accepted December 5, 2011. Date of current version April 3, 2012. This work was supported in part by the Qing Lan Project, by the Na- tional High Technology Research and Development Program of China (863 Program) under Grant 2011AA11A249, by the National Basic Research Pro- gram of China (973 Program) under Grant 2007CB210303, and by the National Nature Science Foundation of China under Grant 51107108. Recommended for publication by Associate Editor T. Shimizu. Z. Yao is with the Jiangsu Key Laboratory of New Energy Generation and Power Conversion, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China, and also with the School of Electrical Engineering, Yancheng Institute of Technology, Yancheng Jiangsu 224051, China (e-mail: [email protected]). L. Xiao is with the Jiangsu Key Laboratory of New Energy Generation and Power Conversion, Nanjing University of Aeronautics and Astronautics, Nan- jing 210016, China (e-mail: [email protected]). Digital Object Identifier 10.1109/TPEL.2011.2179318 problem, a Z-source inverter [12], [13] has been proposed. The shoot-through problem does not exist in the Z-source inverter. Moreover, the Z-source inverter can boost the input voltage, so the input-voltage utilization rate is high. However, the Z-source inverter needs two input inductors and two input capacitors to boost up the input voltage. In addition, the inrush current and resonance between the Z-capacitors and Z-inductors at startup may destroy the power devices and since the input capacitor voltage must be controlled, overall control is more complex than with conventional inverters. The shoot-through problem does not exist in the dual- buck half-bridge inverter (DBHBI) [14], [15], but the input- voltage utilization rate in the DBHBI is just half that in the full-bridge inverter. When the output voltage is 220 V rms , the voltage stresses of the switches should be higher than 800V, which are difficult to select. In addition, the DB- HBI needs two input divided capacitors. To solve these issues, a dual-buck full-bridge inverter (DBFBI) was proposed in [16]. The input-voltage utilization rate in the DBFBI is the same as that in full-bridge inverter. There are no input divided capac- itors in the DBFBI. Nevertheless, the number of inductors in the DBFBI is four. Moreover, the voltage waveform before the output filter is bipolar in both DBHBI and DBFBI, so weight and volume of the output filter is larger than that with unipolar modulation. In order to solve the aforementioned problems, this paper proposes a two-switch dual-buck grid-connected inverter. The shoot-through problem does not exist in the proposed inverter. The proposed inverter has the same input-voltage utilization rate as a full-bridge inverter. Unipolar modulation is used, thus weight and volume of the output filter can be reduced com- pared with bipolar modulation. Only one diode and one switch operate in high frequency at each half line cycle. Moreover, the freewheeling current flows through the independent free- wheeling diodes instead of the body diodes of the switches, so reverse-recovery loss of the diodes can be reduced. Hysteresis current control [16]–[23] offers an unsurpassed transient response in comparison with other current controllers. Furthermore, it is easy to implement and has robust current per- formance against load and source parameter changes. Therefore, it is very suitable for nonbiased current control, by which the filter inductors, switches, and diodes operate at each half line cycle. The operating principle is described in the next section. De- sign guidelines and an example are presented in Section III. The stability of the proposed inverter is analyzed in Section IV. The simulation results are provided in Section V. The experimen- tal results from a 1-kW two-switch dual-buck grid-connected 0885-8993/$26.00 © 2011 IEEE

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A New Control Structure for Grid-Connected LCL

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3310 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 7, JULY 2012

Two-Switch Dual-Buck Grid-Connected InverterWith Hysteresis Current Control

Zhilei Yao and Lan Xiao, Member, IEEE

Abstract—Renewable energy sources, such as solar energy andfuel cells, are desirable due to their pollution-free properties. Inorder to utilize the present infrastructure of the utility grid forpower transmission and distribution, grid-connected inverters arerequired for distributed generation systems, which should havehigh reliability. However, a shoot-through problem, which is a ma-jor deterrent to the reliability of the inverters, exists in the con-ventional bridge-type voltage-source inverters. In order to solvethe aforementioned problem, this paper proposes a two-switchdual-buck grid-connected inverter. The freewheeling current flowsthrough the independent diodes instead of the body diodes of theswitches, so reverse-recovery loss of the diodes can be reduced. Halfof the power devices operate in high frequency; the others switch atgrid period with zero-current switching. Moreover, uniploar modu-lation is used. The operating principle, design guidelines and exam-ple, and stability analysis are provided. The proposed inverter canbe simplified to a current amplifier with hysteresis current control,so it is globally stable. Simulation and experimental results verifythe theoretical analysis and satisfy IEEE Std. 929-2000. A com-parison of a full-bridge inverter and the proposed inverter showsthat the proposed inverter is more attractive in high-reliabilityapplications.

Index Terms—Full-bridge, half-bridge, hysteresis current con-trol, inverters, zero-current switching.

I. INTRODUCTION

IN RECENT years, serious concerns have been raised overfossil fuel electricity generation, because it pollutes our envi-

ronment and depletes the energy supply. As a result, renewableenergy sources, such as solar energy and fuel cells, have beengaining greater attention. These types of sources produce dcpower while the present power grid accepts ac power. Therefore,grid-connected inverters [1]–[11] are required for distributedgeneration systems, which should have high reliability.

However, a shoot-through problem exists in a conventionalbridge-type voltage-source inverter. In order to overcome the

Manuscript received October 30, 2009; revised March 11, 2011, July 6, 2011,and October 30, 2011; accepted December 5, 2011. Date of current version April3, 2012. This work was supported in part by the Qing Lan Project, by the Na-tional High Technology Research and Development Program of China (863Program) under Grant 2011AA11A249, by the National Basic Research Pro-gram of China (973 Program) under Grant 2007CB210303, and by the NationalNature Science Foundation of China under Grant 51107108. Recommended forpublication by Associate Editor T. Shimizu.

Z. Yao is with the Jiangsu Key Laboratory of New Energy Generationand Power Conversion, Nanjing University of Aeronautics and Astronautics,Nanjing 210016, China, and also with the School of Electrical Engineering,Yancheng Institute of Technology, Yancheng Jiangsu 224051, China (e-mail:[email protected]).

L. Xiao is with the Jiangsu Key Laboratory of New Energy Generation andPower Conversion, Nanjing University of Aeronautics and Astronautics, Nan-jing 210016, China (e-mail: [email protected]).

Digital Object Identifier 10.1109/TPEL.2011.2179318

problem, a Z-source inverter [12], [13] has been proposed. Theshoot-through problem does not exist in the Z-source inverter.Moreover, the Z-source inverter can boost the input voltage, sothe input-voltage utilization rate is high. However, the Z-sourceinverter needs two input inductors and two input capacitors toboost up the input voltage. In addition, the inrush current andresonance between the Z-capacitors and Z-inductors at startupmay destroy the power devices and since the input capacitorvoltage must be controlled, overall control is more complexthan with conventional inverters.

The shoot-through problem does not exist in the dual-buck half-bridge inverter (DBHBI) [14], [15], but the input-voltage utilization rate in the DBHBI is just half thatin the full-bridge inverter. When the output voltage is220 Vrms , the voltage stresses of the switches should be higherthan 800 V, which are difficult to select. In addition, the DB-HBI needs two input divided capacitors. To solve these issues,a dual-buck full-bridge inverter (DBFBI) was proposed in [16].The input-voltage utilization rate in the DBFBI is the same asthat in full-bridge inverter. There are no input divided capac-itors in the DBFBI. Nevertheless, the number of inductors inthe DBFBI is four. Moreover, the voltage waveform before theoutput filter is bipolar in both DBHBI and DBFBI, so weightand volume of the output filter is larger than that with unipolarmodulation.

In order to solve the aforementioned problems, this paperproposes a two-switch dual-buck grid-connected inverter. Theshoot-through problem does not exist in the proposed inverter.The proposed inverter has the same input-voltage utilizationrate as a full-bridge inverter. Unipolar modulation is used, thusweight and volume of the output filter can be reduced com-pared with bipolar modulation. Only one diode and one switchoperate in high frequency at each half line cycle. Moreover,the freewheeling current flows through the independent free-wheeling diodes instead of the body diodes of the switches, soreverse-recovery loss of the diodes can be reduced.

Hysteresis current control [16]–[23] offers an unsurpassedtransient response in comparison with other current controllers.Furthermore, it is easy to implement and has robust current per-formance against load and source parameter changes. Therefore,it is very suitable for nonbiased current control, by which thefilter inductors, switches, and diodes operate at each half linecycle.

The operating principle is described in the next section. De-sign guidelines and an example are presented in Section III. Thestability of the proposed inverter is analyzed in Section IV. Thesimulation results are provided in Section V. The experimen-tal results from a 1-kW two-switch dual-buck grid-connected

0885-8993/$26.00 © 2011 IEEE

YAO AND XIAO: TWO-SWITCH DUAL-BUCK GRID-CONNECTED INVERTER WITH HYSTERESIS CURRENT CONTROL 3311

Fig. 1. Two-switch dual-buck grid-connected inverter.

inverter confirm the theoretical analysis in Section VI. Com-parison between full-bridge inverter and the proposed inverteris provided in Section VII. Finally, the concluding remarks aregiven in Section VIII.

II. OPERATING PRINCIPLE

Fig. 1 presents the two-switch dual-buck grid-connected in-verter, where Lg is the grid-side filter inductor, L1 and L2 arethe inverter-side filter inductors, uo is the output voltage atthe inverter side, ugridf is the feedback voltage of the gridvoltage ugrid , Rd is the damping resistor, and iLf 1 and iLf 2are the feedback currents of the currents through L1 and L2 ,respectively.

Fig. 2 shows the key waveforms of the proposed grid-connected inverter, where h is the hysteresis band in the controlcircuit, ig is the grid current, and uds1–uds4 are the voltagesacross the drain and source of S1–S4 , respectively. There are twoswitching modes at each half line cycle, and a set of correspond-ing equivalent circuits is shown in Fig. 3 to aid in understandingeach mode.

To commence the analysis, assumptions are made as follows.1) All the diodes are ideal, except for D3 and D4 , which are

equivalent to ideal diodes and junction capacitors con-nected in parallel. The junction capacitors of D3 and D4are CD3 and CD4 , respectively. The subscripts of CD3 andCD4 represent D3 and D4 , respectively.

2) All the switches are ideal, except for S3 and S4 , whichare equivalent to ideal MOSFETs paralleled with outputcapacitors. The output capacitors of S3 and S4 are CS3 andCS4 , respectively. The subscripts of CS3 and CS4 representS3 and S4 , respectively.

3) CS3 = CS4 = CS and CD3 = CD4 = CD .4) All the inductors and capacitors are ideal.5) The voltage ugrid and the reference current iref are constant

in one switching cycle.

Fig. 2. Key waveforms of the proposed grid-connected inverter.

Fig. 3. Equivalent circuits of the proposed grid-connected inverter at iref >0. (a) Mode 1. (b) Mode 2.

3312 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 7, JULY 2012

6) The input voltage Uin is larger than the peak value of uo

(Uop ).7) L1 = L2 = L.8) The proposed inverter operates in continuous current mode

(CCM).

A. iref > 0

From Figs. 1 and 2, S1 and S4 are OFF at this half line cycle,so the current through L1 (iL 1) equals to zero, and thus thevoltage across L1 is equal to zero. In addition, S3 and D3 areON at this half line cycle, so the voltage across D1 (ud1) isequivalent to zero and uds1 is equal to Uin . S2 is controlled tooperate in high frequency.

1) Mode 1 [iLf2 < iref ] [see Fig. 3(a)]: S2 is gated ON. Thevoltage across D2 (ud2) equals to Uin . The current throughL2 (iL 2) increases linearly. In this mode

LdiL2

dt= Uin − ugrid − Lgdig

dt. (1)

2) Mode 2 [iLf2 > iref + h] [see Fig. 3(b)]: S2 is gated OFFand D2 is forward biased, so uds2 is equal to Uin . Thecurrent iL 2 decreases linearly. In this mode

LdiL2

dt= −Lgdig

dt− ugrid . (2)

As the average voltage across the inductor is equal to zero insteady state in one switching cycle, (3) can be deduced from (1)and (2)

LdiL2

dt+

Lgdigdt

= d1(Uin − ugrid) − (1 − d1)ugrid = 0 (3)

where d1 is the duty ratio of S2 . From (3), the relationship ofugrid to Uin in steady state can be obtained as

ugrid = d1Uin . (4)

Therefore, the input-voltage utilization rate in the proposed grid-connected inverter at this half line cycle is the same as that infull-bridge inverter.

When S4 is turned OFF and S3 is turned ON at t = nT, thevoltage uo changes from negative to positive, and the seriesbranch of S4 and D4 begins to sustain positive voltage, and thusCS4 begins to be charged and D4 is still forward biased. Whenuds4 , i.e., the voltage across CS4 reaches to Uop at t = (n+1/4)T,the voltage across D4 (ud4), i.e., the voltage across CD4 , is stillzero. As uo decreases after t = (n+1/4)T, the voltage ud4 willbegin to be reverse biased, and uo begins to charge CD4 anddischarge CS4 . The voltages uds4 and ud4 can be deduced from

Fig. 3(a) or 3(b), (5) and (6) as shown at the bottom of this page,where T is the grid period.

B. iref < 0

The operating principle at this half line cycle is similar to thatat iref > 0.

III. DESIGN GUIDELINES AND EXAMPLE

The design guidelines and example will be designed takinginto account the following parameters:

1) input voltage Uin : 360 V;2) grid voltage ugrid : 220 V/ 50 Hz; and3) output power Po : 1 kW.

A. Switching Frequency Range

The turn-on time ton and turn-off time toff can be ob-tained from (1) and (2) by replacing ugrid+Lg dig /dt with uo ,respectively

ton =L |ΔiL2 |Uin − |uo |

(7)

toff =L |ΔiL2 |

|uo |(8)

where |ΔiL2 | is the absolute value of the ripple current of iL 2 inone switching cycle. Therefore, the switching frequency fs canbe deduced from (7) and (8)

fs =1

ton + toff=

Uin |uo | − |uo |2

Lh′Uin(9)

where h′ is the hysteresis band of the filter inductor current onthe inverter side, i.e., h/K1 (K1 is the feedback coefficient ofthe filter inductor current on the inverter side). The switchingfrequency at negative line cycle has the same conclusion as (9).

As the power factor is controlled to be 1, the grid can beequivalent to a resistive load R, and thus ugrid and uo can bedescribed as

ugrid =√

2Ugrid sin(ωt) (10)

uo(jω) =ugrid(jω)

R(jωLg + R) (11)

where ω is the angular frequency of the grid and Ugrid is theroot mean square (rms) of the grid voltage. Therefore, uo can becalculated as

uo =√

2Ugrid

√(ωLg

R

)2

+ 1 sin(ωt + ϕ) (12)

uds4 =

⎧⎨⎩

uo nT ≤ t ≤ (n + 1/4)TCS

CD + CSUop +

CD

CD + CSuo (n + 1/4)T < t < (n + 1/2)T

, n ∈ {0, 1, 2, . . .} (5)

ud4 =

⎧⎨⎩

0 nT ≤ t ≤ (n + 1/4)TCS

CD + CS(Uop − uo) (n + 1/4)T < t < (n + 1/2)T

, n ∈ {0, 1, 2, . . .} (6)

YAO AND XIAO: TWO-SWITCH DUAL-BUCK GRID-CONNECTED INVERTER WITH HYSTERESIS CURRENT CONTROL 3313

where ϕ = arctan[(ωLg)/R]. According to (9) and (12), theaverage switching frequency fsav can be obtained as

fsav =1π

∫ π

0fsd(ωt)

=2√

2UgridUin − πU 2grid

[(ωLg/R)2 + 1

]πLh′Uin

. (13)

According to (9), the maximum switching frequency fs maxcan be obtained at |uo | = Uin /2

fs max = fs ||uo |=U i n /2 =Uin

4Lh′ . (14)

The frequency fs max cannot be too small, or else the filterinductor size is large. The frequency fs max also cannot be toolarge, as the switching losses of the power devices are large.As MOSFETs are selected as the switches, fs max is chosenas 100 kHz when considering the efficiency and volume of theproposed inverter.

B. Hysteresis-Band Selection

From (14), when Uin and fs max are defined, the hysteresisband h′ is inversely proportional to L. The hysteresis band cannotbe too small, or else the filter inductor size is large, and thus thevolume of the inverter is large. The hysteresis band also cannotbe too large, as the losses of the switches, diodes, and filterinductors are large, and the filter inductor current may reducethe tracking accuracy with iref . In this way, the hysteresis bandis chosen to 40% of the rated grid current when considering theefficiency and volume of the proposed inverter and IEEE Std.929-2000

h′ = 0.4Ig =0.4Po

Ugrid=

0.4 × 1000220

= 1.8A (15)

where Ig is the rms of ig . The hysteresis current control canbe realized by two voltage comparators, e.g., LM311, as shownin Fig. 1. The voltage at positive input terminal U+ can becalculated from Fig. 1

U+ =

⎧⎪⎪⎨⎪⎪⎩

irefR2

R1 + R2U+ ≤ iLf2

R2

R1 + R2

irefR2

R1 + R2+ Us

R1

R1 + R2U+ > iLf2

R2

R1 + R2.

(16)From Fig. 1 and (16), when iLf 2 < iref , S2 is turned ON;

when iLf 2 > iref + UsR1 /R2 , S2 is turned OFF. Therefore, his equal to UsR1 /R2 according to Fig. 2. The hysteresis band h′

can be obtained as

h′ =h

K1=

UsR1

R2K1. (17)

When Us and K1 are 15 V and 0.3, respectively, R2 /R1 can becalculated as

R2

R1=

Us

h′K1=

151.8 × 0.3

=2509

. (18)

Fig. 4. Variation of fs with time.

C. Inductor Design on the Inverter Side

When Uin , fs max , and h′ are defined, the inductance L can becalculated from (14)

L =Uin

4h′fs max=

3604 × 1.8 × 100 × 103 = 500μH. (19)

Fig. 4 shows the variation of fs with time from (9), which isdrawn by Mathcad software. As T is 20 ms, the period of |uo | isone-half of the line period, i.e., 10 ms, and thus the period of fsis 10 ms from (9). From Fig. 4, fs max is 100 kHz.

From [24], the filter inductor on the inverter side can bechosen as two stacked 77894 Kool Mμ cores with 62 turns oftwo paralleled #21 wires. As the permeability decreases withthe current through the filter inductor, the inductance is 500 μHat the average value of the inductor current IL av and reducesto 307.5 μH at the peak value of the grid current Igp [24]. Thepower loss of L1 can be estimated by [24]

PL1 = Pcore + Pcu = 4.578B2.56f 1.23sav Vcore + I2

rms1Rcu(20)

where Vcore is the volume of the magnetic core, B is the averagevalue of flux density, Irms1 is the rms of iL 1 , and Rcu is thewinding resistance. Therefore, the power losses of L1 and L2are about 1.568 W at full load.

D. Filter Capacitor Design

The filter capacitance is limited by the decrease of the powerfactor at rated power. Therefore, the reactive power generatedby the filter capacitor is selected as 0.5% of the rated power.The filter capacitance can be obtained as

Cf =0.005Po

ωU 2grid

=0.005 × 1000314 × 2202 = 0.329μF. (21)

Thus, the filter capacitor is chosen to be three 1 μF−250 VACconnected in series.

E. Filter Inductor Design on the Grid Side

The inductor current on the inverter side is divided by the filtercapacitor current and ig . Therefore, the current ripple attenua-tion with respect to the ripple on the inverter side, calculatedneglecting losses and damping of the filter, can be given as

ig (ωsw )iL (ωsw )

=1/(jωswCf )

(1/jωswCf ) + jωswLg=

ω2LC

ω2LC − ω2

sw(22)

3314 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 7, JULY 2012

where ω2LC = (LgCf )−1 and ωsw is the switching angular

frequency.As fs varies with time, the switching frequency in (22) is

chosen as one-half of the average switching frequency to esti-mate the current ripple attenuation. Selecting a current ripple of1% and according to part B, the current ripple attenuation withrespect to the current ripple on the inverter side is 2.5%, so Lg

is selected as 2.5 mH according to (13) and (22). On the otherhand, the resonant frequency should be higher than ten times theline frequency [25]. According to the earlier calculated param-eters, the resonant frequency can be calculated as 13.57 kHz,which is larger than ten times the line frequency, i.e., 500 Hz.

The inductor Lg is selected as five of the same inductors asL1 connected in series. From [24], the inductance reduces to1.537 mH at Igp . As the harmonic of ig is very small, the har-monic frequency can be omitted. The power loss of Lg can beestimated as

PLg = Pcore + Pcu = 4.578B2.56f 1.23Vcore + I2g Rcu (23)

where f is the grid frequency. Therefore, the power loss of Lg is5.515 W at full load.

F. Damping Resistor Design

In order to avoid oscillation caused by the variable switch-ing frequency with hysteresis current control, passive dampingshould be added [25]. The impedance of the filter capacitor at theresonant frequency is 35.5 Ω. The damping resistance is chosenas one-third, i.e., 12 Ω. The power loss of Rd from simulation isabout 2 W at full load.

IV. STABILITY ANALYSIS

According to Section II, L1 and L2 function asynchronously,that is, only one of the two inductors operates with Cf at anytime. Thus, the system is decreased to a third-order system.

A. iref > 0

According to the state-space averaging method [26] andSection II, the averaged state-space equations can be derivedas

LdiL2

dt= d1Uin − ugrid − Lgdig

dt(24)

Cf duc

dt= iL2 − ig (25)

Lgdigdt

= uc +RdCf duc

dt− ugrid (26)

where uc is the voltage across the filter capacitor. In frequencydomain, an equivalent description of the model is obtained by(24)–(26), i.e.,

sLiL2(s) = d1Uin − ugrid(s) − sLg ig (s) (27)

sCf uc(s) = iL2(s) − ig (s) (28)

sLg ig (s) = (1 + sRdCf )uc(s) − ugrid(s). (29)

Fig. 5. Control block diagram of the whole system.

Fig. 6. Bode plot of G(s).

The current transfer function of the LCL filter can be gainedas

ig (s)iL2(s)

=(Rd/Lg )s + ω2

LC

s2 + (Rd/Lg )s + ω2LC

. (30)

The transfer function of the input voltage of LCL filter-to-theinductor current on the inverter side, G(s), can be obtained from(27)–(30).

G(s) =(s2 + RdCf ω2

LC s + ω2LC )

sL(s2 + RdCf ω2ress + ω2

res)(31)

where ω2res = ω2

LC (Lg + L)/L.

B. iref < 0

A similar conclusion also can be gained at iref < 0.Therefore, the large-signal model of the whole inverter is

shown as in Fig. 5, where iLf is the sum of iLf 1 and iLf 2 , dis the sum of d1 and the duty ratio of S1 (d2), and iL is thesum of iL 1 and iL 2 . From (31) and the parameters selected inSection III, the bode plot of G(s) is plotted in Fig. 6. FromFig. 6, the phase margin is no less than 90◦ in all range of theswitching frequency from Fig. 4, so the LCL filter is stable. Asthe switching frequency is much larger than the grid frequencyin most period of the line cycle, the average value of iLf canbe controlled tightly by iref , and the average inductor current inone switching period iL (t)can be described as

iL (t) =iref (t)K1

(32)

where iref (t) is the average current of iref in one switching pe-riod. Thus, Fig. 5 can be simplified to Fig. 7. The proposedgrid-connected inverter becomes a current amplifier at the av-erage model under hysteresis current control, so it is globallystable.

YAO AND XIAO: TWO-SWITCH DUAL-BUCK GRID-CONNECTED INVERTER WITH HYSTERESIS CURRENT CONTROL 3315

Fig. 7. Simplified control block diagram of the whole system.

Fig. 8. Simulation results at full load.

V. SIMULATION RESULTS

A 1-kW two-switch dual-buck grid-connected inverter hasbeen simulated to verify the theoretical analysis with the param-eters shown in Section III, and the models of the MOSFETs anddiodes used in SABER simulation software are SPW47N60C3and DSEI30, respectively.

Fig. 8 shows the simulation results at full load, where uA

and uBC (see Fig. 1) are the voltages before the LCL filter.From Fig. 8, S1 and S2 operate in high frequency at negativeand positive half line cycles, respectively. The voltage stressesof S1 and S2 are Uin and the voltage stresses of S3 and S4are Uop . The inductor L2 operates at positive half line cycle,whereas L1 operates at negative half line cycle. Therefore, S3and S4 can realize zero-current switching (ZCS). The voltagesuA and uBC are unipolar at negative and positive half line cycles,respectively. As the models of the power devices are practicalmodels, the voltages uds3 and uds4 sustain |uo | before they reachUop . After that, they are divided by CS and CD . Therefore, thesimulation verifies the theoretical analysis.

The simulated harmonic components of iL operating underrated condition are shown in Fig. 9. From Fig. 9, the harmonicfrequency of iL mainly lies between 50 and 90 kHz, which is

Fig. 9. Harmonic spectrum of iL .

Fig. 10. Harmonic spectrum of ig with simulation results.

Fig. 11. Loss Ploss with simulation results.

in accordance with the switching frequency range shown inFig. 4.

Fig. 10 presents the harmonic spectrum of ig . From Fig. 10,the harmonic component is far less than the limits in IEEE Std.929-2000. The total harmonic distortion (THD) of ig is 2.25%,which is less than the limit in IEEE Std. 929-2000, i.e., <5%.

Fig. 11 shows the power losses of the power devices anddamping resistor (Ploss). From Fig. 11, Ploss increases with Po .

VI. EXPERIMENTAL RESULTS

A 1-kW prototype has been constructed to verify the theoret-ical analysis with the parameters shown in Section III, and theMOSFETs and diodes used in the prototype are SPW47N60C3and DSEI8-06A, respectively.

Fig. 12 gives the experimental results at full load. The differ-ence between Figs. 8 and 12(a) is that the divided voltage by CS

and CD in Fig. 8 is different from that in Fig. 12(a). The mainreason for this is that the model of the diode in simulation is dif-ferent from that in the practical diode, which cannot be found inthe simulation software. As shown in Fig. 12(b), the inductorsL1 and L2 operate at negative and positive half line cycles,respectively. The waveform quality of ig is good. From

3316 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 7, JULY 2012

Fig. 12. Experimental results at full load. (a) Waveforms of ugrid , uds1 , uds2 ,uds3 , and uds4 . (b) Waveforms of ig , iL 2 , and iL 1 . (c) Waveforms of ugrid ,uA , and uBC .

Fig. 12(c), the proposed grid-connected operates at unipolarmodulation.

The THD of ig at different power is given in Fig. 13. FromFig. 13, the THD of ig is less than 5% when Po is larger than400 W. Fig. 14 presents the harmonic spectrum of ig with ex-perimental results at rated power. From Fig. 14, the harmoniccomponent of ig satisfies the IEEE Std. 929-2000. The THD ofig is 2.93% and power factor is 0.998.

Fig. 15 shows the efficiency chart of the proposed grid-connected inverter. One point that needs to be clarified is thatthe power loss does not include the power loss of the controlcircuit. The efficiency is high from light load to full load, andthe efficiency is 98.7% at full load. The main reasons for thehigh efficiency are as follows: 1) only one switch and one diode

Fig. 13. THD of ig at different output power.

Fig. 14. Harmonic spectrum of ig with experimental results at rated power.

Fig. 15. Efficiency chart of the proposed grid-connected inverter.

switch at high frequency at each half line cycle; 2) half of theswitches and diodes operate at grid frequency with ZCS; and 3)the freewheeling current flows through the independent diodesinstead of the body diodes of the switches.

The proposed grid-connected inverter is simulated by themodels of the practical power devices and ideal inductors, soefficiency can be estimated by the power loss shown in Fig. 11,(20), and (23). From Fig. 15, the efficiency between simulationand experimental results has large difference at low power. Themain reason for this is that the inductor current on the inverterside is at discontinuous current mode (DCM), then the harmonicof ig at DCM is larger than that at CCM, and thus the powerlosses of the inductors estimated by (20) and (23) can causea large error. The main reasons for the difference in efficiencybetween simulation and experimental results at high power areas follows. 1) The inductors are selected as powder cores, so theinductance varies with ig in practical system. However, the in-ductance is constant in simulation. 2) The estimated core lossesby (20) and (23) are based on fsav .

YAO AND XIAO: TWO-SWITCH DUAL-BUCK GRID-CONNECTED INVERTER WITH HYSTERESIS CURRENT CONTROL 3317

VII. COMPARISON BETWEEN FULL-BRIDGE INVERTER AND

THE PROPOSED INVERTER

In this section, the proposed inverter and full-bridge inverterare compared with the parameters shown in Section III. Theyhave the same input-voltage utilization rate according to theanalysis in Section II.

A. Total Switching Device Power Comparison

In an inverter system, total switching device power (SDP) is ameasure of the total semiconductor device requirement, whichis an important cost indicator of an inverter system. Based onthe analysis in Section II, the rms currents of high-frequencyswitches Isrms1 and low-frequency switches Isrms2 can be ex-pressed as

Isrms1 =

√1T

∫ T /2

0(is1(t))2dt

=

√1T

∫ T /2

0(d2iL1(t))2dt ≈

√3ILpM

4(33)

Isrms2 =

√1T

∫ T /2

0(is4(t))2dt

=

√1T

∫ T /2

0(iL1(t))2dt ≈ ILp

2(34)

where M is equal to√

2Ugrid/Uin and the peak filter inductorcurrent ILp omitting the current through Cf can be estimatedas√

2Ig .The average currents of high-frequency diodes Idav1 and low-

frequency diodes Idav2 can be expressed as

Idav1 =1T

∫ T /2

0|id1(t)| dt =

1T

∫ T /2

0|(1 − d2)iL1(t)| dt

≈ ILp

2

(2π− M

2

). (35)

Idav2 =1T

∫ T /2

0|id4(t)| dt

=1T

∫ T /2

0|iL1(t)| dt ≈ ILp

π. (36)

Based upon the earlier analysis and the design guidelines inSection III, the components comparison between the proposedinverter and full-bridge inverter is illustrated in Table I. Asshown by Table I, the total SDP of the proposed inverter is alittle larger than that of full-bridge inverter. However, the SDPof the switches in the proposed inverter is lower than that offull-bridge inverter. Moreover, the voltage stress of the low-frequency switches in the proposed inverter is just equal to Uop ,which is less than that in full-bridge inverter. The number ofhigh-frequency switches at each half line cycle in the proposedinverter is half of that in the full-bridge inverter.

Although the proposed inverter has four extra independentdiodes compared with the full-bridge inverter, the shoot-through

TABLE ICOMPARISON BETWEEN FULL-BRIDGE INVERTER AND THE

PROPOSED INVERTER

problem does not exist in the proposed inverter, which can bea major detriment to the full-bridge inverter. Consequently, theproposed inverter can be used in high-reliability application. Inaddition, the freewheeling current does not flow through thebody diodes of the switches in the proposed inverter, so inde-pendent freewheeling diodes with lower reverse-recovery timecan be selected.

B. Requirement of Passive Components Comparison

Passive components, namely inductors and capacitors, arealso important parts to determining the inverter cost and vol-ume. The filter inductors and filter capacitor can be calculatedaccording to Section III. As the compared inverters have thesame filter capacitor and filter inductor on the grid side, onlythe filter inductors on the inverter side are described in Table I.The number of the filter inductors in the proposed inverter istwice than that in full-bridge inverter, but the rms current ofthe filter inductors in full-bridge inverter is

√2 times than that

in the proposed inverter. Thus, the required filter inductors inthe proposed inverter are a little larger than that in full-bridgeinverter.

The comparison between full-bridge inverter and the pro-posed inverter shows that the cost of the proposed inverter is alittle higher than that of full-bridge inverter, but the proposedinverter is very promising in high-reliability application.

3318 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 7, JULY 2012

VIII. CONCLUSION

This paper proposed a two-switch dual-buck grid-connectedinverter with hysteresis current control. Unipolar modulationhas been chosen. The operating principle, design guidelines andexample, and stability analysis have been given. The simulationand experimental results from a 1-kW two-switch dual-buckgrid-connected inverter verify the theoretical analysis. The pro-posed grid-connected inverter has the following characteristics.

1) Only one switch and one diode operate in high frequencyat each half line cycle, and half of the power devices switchat grid period with ZCS.

2) In contrast to the DBHBI, the input-voltage utilizationrate doubles, and the voltage stresses of the switches anddiodes can be reduced at the same output voltage.

3) Compared with the conventional bridge-type voltage-source inverters, the shoot-through problem does not exist.

4) Compared to the full-bridge inverter, the freewheeling cur-rent flows through the independent diodes instead of thebody diodes of the switches, so reverse-recovery loss ofthe diodes can be reduced.

5) Compared with the DBHBI and DBFBI, unipolar modu-lation is used, so weight and volume of the output filtercan be reduced.

6) Compared to the Z-source inverter, inrush current atstartup does not exist.

The comparison between full-bridge inverter and the pro-posed inverter demonstrated that the proposed inverter is moreattractive in high-reliability applications.

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Zhilei Yao was born in Jiangsu, China, in 1981.He received the B.S. and M.S. degrees in electri-cal engineering from Nanjing University of Aero-nautics and Astronautics, Nanjing, China, in 2003and 2006, respectively, where he is currently work-ing toward the Ph.D. degree in electrical engineeringat the Jiangsu Key Laboratory of New Energy Gen-eration and Power Conversion.

He is also with the School of Electrical Engineer-ing, Yancheng Institute of Technology, Yancheng,China. He holds eight patents, and is the author or

coauthor of more than 40 technical papers. His current research interests in-clude dc–dc converters, inverters, and distributed power generation.

Lan Xiao (M’06) was born in Zhejiang, China, in1971. She received the B.S. and Ph.D. degrees in elec-trical engineering from Nanjing University of Aero-nautics and Astronautics (NUAA), Nanjing, China,in 1993 and 1998, respectively.

In 1999, she joined the College of Automation En-gineering, NUAA, as a Faculty Member, where sheis currently a Professor with the Jiangsu Key Labora-tory of New Energy Generation and Power Conver-sion. She is the author or coauthor of more than 50technical papers in journals and conferences. Her cur-

rent research interests include soft-switching dc/dc converters, soft-switchinginverters, and renewable energy generation system.