a new journey begins - ocl-bd.com · •lean layout •latest technology •auto material handling...

25
A New Journey Begins

Upload: others

Post on 19-Oct-2020

2 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

A N e w J o u r n e y B e g i n s

Page 2: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

ABOUT US

Design, develop and set up environmentally proposed for

centric 50 production lines of Woven Garments

Manufacturing Unit with high end washing capabilities.

Based at the outskirts of Dhaka, in Dhamrai, the total area

of our production building is 514,000 square feet at

present, with four new floors on the vertical integration

agenda and we already have 2 functional floors. Ground

Floor occupied for store and washing plant. 1st floor for

production; 5 Lines are running right now & balance will

be running gradually by this year.

Our commitment to constantly upgrading our

infrastructure and resources is well-evident from our array

of state-of-the-art machinery and equipment.

2

Page 3: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

Mission and Vision.

• “Sustainability” will be the new top line indicator.

• “Transparency” will be the new bottom line indicator.

• “Humanistic values” will be the greatest assets.

• “Techno-excellence” will be the game changer.

3

Page 4: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

PROJECT SYNOPSISMASTER PLAN

Page 5: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

MAIN BUILDING

• Washing / Dry Process

• Wrinkle-free

• Warehouses

• Cutting / Sewing / Finishing

• Embroidery / Printing

• Lab

Total Build Area – 514,000 SQF

Page 6: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

ADMIN BUILDING

• Admin Block

• Childcare

• Library

• Medical

• Recruitment

• Security

• Training

• Sr. Management

• Auditorium

Total Build Area – 38,300 SQF

Page 7: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

UTILITY AND CHEMICAL BUILDING

• Pump house• Water Reservoir Tanks• Power House• Boiler & Compressor room

• ETP

• WTP• RO• STP• Chemical Storage

Total Build Area – 42,700 SQF

Page 8: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

Proposed LEED Platinum Building

Targeting (105 points) the highest ranking for apparel industries in the world!

SALIENT FEATURES

40-49 50-59 60-79 80+

Page 9: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

OUR DESIGN:

… which will reduce our carbon footprint drastically!

40% less energy

60% less water

100% waste free

25% Renewable Energy

Page 10: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

SUSTAINABILITY

• Reducing Water Consumption

• 90% Recycling of Water

• Utilization of Rainwater

Water

Innovation

• Converting all of Waste to Energy

• Maximum utilization of Natural Energy Resources

• Encouraging use of “green” chemicals

• Recovering the chemicals

Energy

• Reducing usage of energy-inefficient sources

• Engaging Energy Efficient Technology

• Recovering all kinds of possible Heats

Page 11: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

Product Mix & Capacity

Yearly Capacity:

16.5 Million Pieces

Non Denim– 15 Lines

Denim – 15 Lines

Jacket– 10 Lines

Monthly Capacity :

2.1 Million Pieces

Total Capacity:

40 Production Lines

Particulars Denim Non Denim Jacket Total

No of lines 15 15 10 40

Standard Capacity Pcs/day 3,000 3,000 1,500

Achievable Production Pcs/ day 1,500 1,500 1,000

Annual Production (300 days) Pieces 6.75 Million 6.75 Million 3.00 Million 16.5 Million

Estimated Revenue US$ Mn 37.125 37.125 36 110.25

Page 12: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

PRODUCTIVITY OPTIMIZATION

• Lean Layout

• Latest Technology

• Auto Material Handling

• Real-Time Production Monitoring System

• Skill-based Manpower Planning

• Incentive based production system

• Continuous training & skill up gradation of workforce

• Dynamic Production Planning

Page 13: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

QUALITY CONTROL

• Technical Team to demonstrate best practices

• SQC & QA System

• Continuous Awareness in the Workforce

• Skill Improvement Through Regular Training

• Quick Feedback System

• Incentives To Promote Quality Improvement

Page 14: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

Technological Automation

SALIENT FEATURES

• R&D and Sampling• Cutting Room• Sewing Floor• Wet & Dry Process• Finishing• Material Handling• Special Process

We are going to use world’s latest and most advanced technology in the following areas:

Total, Online Monitoring

Page 15: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

TECHNOLOGYOdyssey is equipped with the following equipment and capabilities:

CAD :

Name Of Company Name Of Machine Brand Model Qty

TUKA Pattern & Marker Making Software TUKA TC -Pack 2

TUKA Smart Mark Net Q TUKA Smartmarker Net-Q 1

QUANJIAO HAN-BOND TECHNOLOGY CO., LTD.

Auto - Pattern Cutter HAN-BOND 1

Bullmer Marker Ploter Bullmer DOT-180 1

Page 16: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

Cutting

Name Of Company Name Of Machine Brand Model Qty

Bullmer Fabric Loader Bullmer Flat -Multi Rolld 2

Bullmer Fabric Spreading MC Bullmer D-600 2

Bullmer Spreading Table Bullmer 2

Focus BAND KNIFE CUTTING MACHINE. EASTMAN EC-700N 1

Focus FULLY AUTOMATIC END CUTTER MACHINE EASTMAN EC-9N 2

Focus CLOTH CUTTING MACHINE KM KM KS-AU-V 8" 5

Focus CLOTH CUTTING MACHINE KM KM KS-AU-V 10" 5

Focus CLOTH DRILL MACHINE WITH HEATER EASTMAN CD3H 8 " 1

Focus HOT NOTCHER MACHINE EASTMAN HVN 1

Focus ROUND KNIFE CLOTH CUTTING MACHINE KM KR-A 6" 1

Viet Big Fushing Machine (150811) Viet BX 1000 C 1

VEIT Small Fusing Machine Viet AX 450 C 1

Ngai Shing Finger Metal Glove – Left Hand Ngai Shing A625-L-3 1

Ngai Shing Finger Metal Glove – Right Hand Ngai Shing A625-R-3 1

Ngai Shing Five finger metal glove Ngai Shing A–626-L 5

Ngai Shing Fabric Weight Ngai Shing A-627 5

Page 17: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

Sewing

Name Of Company Name Of Machine Brand Model Qty

Focus BOTTLE IRON NISHO NH-5193 50

Juki BARTACKING MACHINE JUKI LK1900BNHS/MC672 42

Juki BUTTON SEWING MACHINE JUKI LK1903BNSS301/MC672 6

Juki BUTTON HOLING MACHINE JUKI LBH1790ANS/MC602 3

JukiEdge Cutter NEEDLE FEED, LOCKSTITCH SEWING MACHINE

JUKIDMN5420NDA7WB/AK85/ SV520DD (Special)

20

Juki LOCKSTITCH SEWING MACHINE JUKI DDL900BHWBK/AK85B 329

JukiLOCKSTITCH SEWING MACHINE WITH BIRD'S NEST PREVENTING

JUKI DDL900BBHNBK/L80-8700PFUTB 8

Juki NEEDLE FEED LOCKSTITCH MACHINE JUKIDLN9010ASHWB/AK118/SC920A/CP18A

20

Juki 1-NEEDLE, 3-STEP ZIGZAG MACHINE JUKI LZ2284A7WBAK/SC920A/CP18A 2

Juki EYELET BUTTON HOLE SEWING MACHINE JUKIMEB3900J01SA1-AA/MC622KN-AA4/JTE02-AA3

15

JukiFLAT BED,TANDEM, 2-NEEDLE, DOUBLE CHAINSTITCH MACHINE

JUKI MH382U/SV520DD (SPECIAL) 2

Pegasus 2Needle 5TH Flatbed Top Cover Stitch Pegasus W3522AHP-01FX264/KH94 8

Juki Auto Welt Pocket APW895NS12QR4K-AA4 5

Page 18: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

Sewing

Name Of Company Name Of Machine Brand Model Qty

Juki2Needle Chian Stitch Flatbed (with 3-needle

gauge)JUKI MH380FU/SV71 6

JukiLOCKSTITCH, ORGANISED SPLIT NEEDLE BAR MACHINE

JUKILH3588AGF7WB/SC920A/CP18A/AK135

14

Juki 2-NEEDLE LOCKSTITCH MACHINE JUKILH3578AGF7WB/SC920/ACP18A/VAK135

50

Juki 5-THREAD OVERLOCK MACHINE JUKIMO6716SFH660H/T041S/SCM3CFE/AFR/SV81DD

131

Kansai 2Needle Belt Loop Making Machine Kansai NW2202GPC 6

Kansai Multi Needle Chain Cylinder bed Kansai DFB1415SPF/FT/G60-1-00-220 6

Kansai Multi Needle Chain Cylinder bed Kansai WFB5506P 3

Juki 3-NEEDLE, FEED-OFF-THE-ARM MACHINE JUKIMS1261MF/PF-HB/ECV/AF/ SV520DD (SPECIAL)

31

JukiAuto- 2-NEEDLE, AUTOMATIC BELT-LOOP ATTACHING MACHINE

JUKI MOL254DABCDE 5

Vibemac Auto- 3 Needle Feed Of Arm Vibemac V2261HP 20

Vibemac Auto- 4 Needle Chain Stitch Waistband MC Vibemac V300-1CS 10

JAM Auto - Pocket Setter JAM JT882PD-AA1 10

Page 19: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

Finishing

Name Of Company Name Of Machine Brand Model Qty

FocusCONVEYOR TYPE TWIN HEAD NEEDLE DETECTOR

HASHIMA HN-2870C-120 1

Focus PLASTIC STAPLE ATTACHER MACHINE DENNISON ST9000 10

Viet Iron Table Viet CL500040 20

Viet Iron Table ( with Buck) Viet CL500041 25

Viet Iron Viet SC0100241 45

Viet Spot Cleaning MC Viet SC010038 1

Viet Portable Boiler ( Sampling) Viet SC010012 1

Ngai Shing Thread Cleaning Machine Ngai Shing NS–55-1 3

Ngai Shing Snap Fixing Machine Ngai Shing NS-47U 20

Ngai Shing Belt Loop Cutting Ngai Shing NS-6040 10

Page 20: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

Wet and Dry Process

Name Of Company Name Of Machine Brand Model Qty

Method Sampling - Hand sanding Dummy Method 1

Method Sampling - Scapping Machine Method 1

Method Sampling - Tagging Machine Method 1

Method Sampling - Grinding Machine Method 1

Method Sampling - Destoying Machine Method 1

Method Sampling - PP Spray Booth Method 1

Yilteks Washing MC Yilmak RF - 500 5

Yilteks Washing MC Yilmak HNS -6000 PT ECO 3

Yilteks Washing MC Yilmak HG 200 1

Yilteks Washing MC Yilmak RF - 25 1

Yilteks Washing MC Yilmak RF - 60 1

Yilteks Washing MC Yilmak HBM 575 S 1

Yilteks Washing MC Yilmak HNS 600 1

Yilteks Washing MC Yilmak HG 30 1

Yilteks Washing MC Yilmak Convyer 1

Yilteks Washing MC Yilmak Auto loading 1

Page 21: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

R&D and Testing Equipment

Name Of Company Name Of Machine Brand Model Qty

Testometric Universal Tensile Tester - 3.0 kN Testometric Kgf-300 1

Refond or Roaches Digital Elmendorf Tearing Tester Refond or

RoachesN-12800 1

Refond or Roaches Rubbing Fastness tester ( Digital ) Refond or

Roaches- 1

Refond or Roaches Washing Colorfastness Tester Refond or

RoachesPot-16 1

SDL Perspiration Tester SDL test-2 1

Memmert Perspiration Tester Memmert litter-32 1

Refond or Roaches Abrasion And Pilling TesterRefond or

Roacheshead-9 1

Electrolux Washing Machine Electrolux kg -7 1

Electrolux Tumble Dryer Electrolux kg-5.5 1

Whirlpool Washing Machine for AATCC Whirlpool kg-10 1

whirlpool Dryer for AATCC whirlpool kg-10 1

Mettler pH Testing Instruments Mettler pH-0.01-16.00 1

Medline Shakker machine for pH Tester Medline Hole-9 1

Extech Thirmohygrometer Extech - 1

X-Rite Spectrophotometer X-Rite - 1

Schroder GSM Sample Cutter Instruments Schroder m2-100 1

Ohaus GSM Sample measuring Instruments Ohaus gm-210 1

AND Electronic Balance AND gm-320 1

IKA Hotplate IKA - 1

Page 22: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

R&D and Testing Equipment

Name Of Company Name Of Machine Brand Model Qty

Safgurd Button Pull Strength Tester Safgurd Kg-30 1

Macbreth Color Matching Cabinet Macbreth feet-3 2

Verivide Color Matching Cabinet Verivide feet-2 2

SDL Shrinkage measuring scle and template SDL cm-50 X50 1

AATCC Grey Scale AATCC pcs-2 1

SDC Grey Scale SDC pcs-2 1

Stulz Precission Air Condintining Machine Stulz ton-3 1

Bibbyscientific Grade 3 water making Machine Bibbyscientif

icltr/hr-4 1

Fluke Lux Measuring Instruments Fluke lux-200000 1

Aquaboy Fabric Moisture meter Aquaboy - 1

X-Rite 100 Hue Test X-Rite pcs-86 1

AATCC AATCC Manual Book AATCC - 1

ISO ISO Manual Book ISO - 1

ASTM ASTM Manual Book ASTM - 1

Leaser Moisture Metre - 1

Pick Glass - 10

Micros Digital Microscope with Monitor Micros - 1

Dynimaca Spectrophotometer-Fomaldehyde Dynimaca - 1

Page 23: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

HIGG INDEX SCORE

Target Score

Environment Social

95 + Points 95 + Points

Page 24: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

OUR CLIENTS

Some of our esteemed client base is as follows:

Page 25: A New Journey Begins - ocl-bd.com · •Lean Layout •Latest Technology •Auto Material Handling •Real-Time Production Monitoring System •Skill-based Manpower Planning •Incentive

THANK YOU

25