a new journey begins - ocl-bd.com · •lean layout •latest technology •auto material handling...
TRANSCRIPT
A N e w J o u r n e y B e g i n s
ABOUT US
Design, develop and set up environmentally proposed for
centric 50 production lines of Woven Garments
Manufacturing Unit with high end washing capabilities.
Based at the outskirts of Dhaka, in Dhamrai, the total area
of our production building is 514,000 square feet at
present, with four new floors on the vertical integration
agenda and we already have 2 functional floors. Ground
Floor occupied for store and washing plant. 1st floor for
production; 5 Lines are running right now & balance will
be running gradually by this year.
Our commitment to constantly upgrading our
infrastructure and resources is well-evident from our array
of state-of-the-art machinery and equipment.
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Mission and Vision.
• “Sustainability” will be the new top line indicator.
• “Transparency” will be the new bottom line indicator.
• “Humanistic values” will be the greatest assets.
• “Techno-excellence” will be the game changer.
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PROJECT SYNOPSISMASTER PLAN
MAIN BUILDING
• Washing / Dry Process
• Wrinkle-free
• Warehouses
• Cutting / Sewing / Finishing
• Embroidery / Printing
• Lab
Total Build Area – 514,000 SQF
ADMIN BUILDING
• Admin Block
• Childcare
• Library
• Medical
• Recruitment
• Security
• Training
• Sr. Management
• Auditorium
Total Build Area – 38,300 SQF
UTILITY AND CHEMICAL BUILDING
• Pump house• Water Reservoir Tanks• Power House• Boiler & Compressor room
• ETP
• WTP• RO• STP• Chemical Storage
Total Build Area – 42,700 SQF
Proposed LEED Platinum Building
Targeting (105 points) the highest ranking for apparel industries in the world!
SALIENT FEATURES
40-49 50-59 60-79 80+
OUR DESIGN:
… which will reduce our carbon footprint drastically!
40% less energy
60% less water
100% waste free
25% Renewable Energy
SUSTAINABILITY
• Reducing Water Consumption
• 90% Recycling of Water
• Utilization of Rainwater
Water
Innovation
• Converting all of Waste to Energy
• Maximum utilization of Natural Energy Resources
• Encouraging use of “green” chemicals
• Recovering the chemicals
Energy
• Reducing usage of energy-inefficient sources
• Engaging Energy Efficient Technology
• Recovering all kinds of possible Heats
Product Mix & Capacity
Yearly Capacity:
16.5 Million Pieces
Non Denim– 15 Lines
Denim – 15 Lines
Jacket– 10 Lines
Monthly Capacity :
2.1 Million Pieces
Total Capacity:
40 Production Lines
Particulars Denim Non Denim Jacket Total
No of lines 15 15 10 40
Standard Capacity Pcs/day 3,000 3,000 1,500
Achievable Production Pcs/ day 1,500 1,500 1,000
Annual Production (300 days) Pieces 6.75 Million 6.75 Million 3.00 Million 16.5 Million
Estimated Revenue US$ Mn 37.125 37.125 36 110.25
PRODUCTIVITY OPTIMIZATION
• Lean Layout
• Latest Technology
• Auto Material Handling
• Real-Time Production Monitoring System
• Skill-based Manpower Planning
• Incentive based production system
• Continuous training & skill up gradation of workforce
• Dynamic Production Planning
QUALITY CONTROL
• Technical Team to demonstrate best practices
• SQC & QA System
• Continuous Awareness in the Workforce
• Skill Improvement Through Regular Training
• Quick Feedback System
• Incentives To Promote Quality Improvement
Technological Automation
SALIENT FEATURES
• R&D and Sampling• Cutting Room• Sewing Floor• Wet & Dry Process• Finishing• Material Handling• Special Process
We are going to use world’s latest and most advanced technology in the following areas:
Total, Online Monitoring
TECHNOLOGYOdyssey is equipped with the following equipment and capabilities:
CAD :
Name Of Company Name Of Machine Brand Model Qty
TUKA Pattern & Marker Making Software TUKA TC -Pack 2
TUKA Smart Mark Net Q TUKA Smartmarker Net-Q 1
QUANJIAO HAN-BOND TECHNOLOGY CO., LTD.
Auto - Pattern Cutter HAN-BOND 1
Bullmer Marker Ploter Bullmer DOT-180 1
Cutting
Name Of Company Name Of Machine Brand Model Qty
Bullmer Fabric Loader Bullmer Flat -Multi Rolld 2
Bullmer Fabric Spreading MC Bullmer D-600 2
Bullmer Spreading Table Bullmer 2
Focus BAND KNIFE CUTTING MACHINE. EASTMAN EC-700N 1
Focus FULLY AUTOMATIC END CUTTER MACHINE EASTMAN EC-9N 2
Focus CLOTH CUTTING MACHINE KM KM KS-AU-V 8" 5
Focus CLOTH CUTTING MACHINE KM KM KS-AU-V 10" 5
Focus CLOTH DRILL MACHINE WITH HEATER EASTMAN CD3H 8 " 1
Focus HOT NOTCHER MACHINE EASTMAN HVN 1
Focus ROUND KNIFE CLOTH CUTTING MACHINE KM KR-A 6" 1
Viet Big Fushing Machine (150811) Viet BX 1000 C 1
VEIT Small Fusing Machine Viet AX 450 C 1
Ngai Shing Finger Metal Glove – Left Hand Ngai Shing A625-L-3 1
Ngai Shing Finger Metal Glove – Right Hand Ngai Shing A625-R-3 1
Ngai Shing Five finger metal glove Ngai Shing A–626-L 5
Ngai Shing Fabric Weight Ngai Shing A-627 5
Sewing
Name Of Company Name Of Machine Brand Model Qty
Focus BOTTLE IRON NISHO NH-5193 50
Juki BARTACKING MACHINE JUKI LK1900BNHS/MC672 42
Juki BUTTON SEWING MACHINE JUKI LK1903BNSS301/MC672 6
Juki BUTTON HOLING MACHINE JUKI LBH1790ANS/MC602 3
JukiEdge Cutter NEEDLE FEED, LOCKSTITCH SEWING MACHINE
JUKIDMN5420NDA7WB/AK85/ SV520DD (Special)
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Juki LOCKSTITCH SEWING MACHINE JUKI DDL900BHWBK/AK85B 329
JukiLOCKSTITCH SEWING MACHINE WITH BIRD'S NEST PREVENTING
JUKI DDL900BBHNBK/L80-8700PFUTB 8
Juki NEEDLE FEED LOCKSTITCH MACHINE JUKIDLN9010ASHWB/AK118/SC920A/CP18A
20
Juki 1-NEEDLE, 3-STEP ZIGZAG MACHINE JUKI LZ2284A7WBAK/SC920A/CP18A 2
Juki EYELET BUTTON HOLE SEWING MACHINE JUKIMEB3900J01SA1-AA/MC622KN-AA4/JTE02-AA3
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JukiFLAT BED,TANDEM, 2-NEEDLE, DOUBLE CHAINSTITCH MACHINE
JUKI MH382U/SV520DD (SPECIAL) 2
Pegasus 2Needle 5TH Flatbed Top Cover Stitch Pegasus W3522AHP-01FX264/KH94 8
Juki Auto Welt Pocket APW895NS12QR4K-AA4 5
Sewing
Name Of Company Name Of Machine Brand Model Qty
Juki2Needle Chian Stitch Flatbed (with 3-needle
gauge)JUKI MH380FU/SV71 6
JukiLOCKSTITCH, ORGANISED SPLIT NEEDLE BAR MACHINE
JUKILH3588AGF7WB/SC920A/CP18A/AK135
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Juki 2-NEEDLE LOCKSTITCH MACHINE JUKILH3578AGF7WB/SC920/ACP18A/VAK135
50
Juki 5-THREAD OVERLOCK MACHINE JUKIMO6716SFH660H/T041S/SCM3CFE/AFR/SV81DD
131
Kansai 2Needle Belt Loop Making Machine Kansai NW2202GPC 6
Kansai Multi Needle Chain Cylinder bed Kansai DFB1415SPF/FT/G60-1-00-220 6
Kansai Multi Needle Chain Cylinder bed Kansai WFB5506P 3
Juki 3-NEEDLE, FEED-OFF-THE-ARM MACHINE JUKIMS1261MF/PF-HB/ECV/AF/ SV520DD (SPECIAL)
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JukiAuto- 2-NEEDLE, AUTOMATIC BELT-LOOP ATTACHING MACHINE
JUKI MOL254DABCDE 5
Vibemac Auto- 3 Needle Feed Of Arm Vibemac V2261HP 20
Vibemac Auto- 4 Needle Chain Stitch Waistband MC Vibemac V300-1CS 10
JAM Auto - Pocket Setter JAM JT882PD-AA1 10
Finishing
Name Of Company Name Of Machine Brand Model Qty
FocusCONVEYOR TYPE TWIN HEAD NEEDLE DETECTOR
HASHIMA HN-2870C-120 1
Focus PLASTIC STAPLE ATTACHER MACHINE DENNISON ST9000 10
Viet Iron Table Viet CL500040 20
Viet Iron Table ( with Buck) Viet CL500041 25
Viet Iron Viet SC0100241 45
Viet Spot Cleaning MC Viet SC010038 1
Viet Portable Boiler ( Sampling) Viet SC010012 1
Ngai Shing Thread Cleaning Machine Ngai Shing NS–55-1 3
Ngai Shing Snap Fixing Machine Ngai Shing NS-47U 20
Ngai Shing Belt Loop Cutting Ngai Shing NS-6040 10
Wet and Dry Process
Name Of Company Name Of Machine Brand Model Qty
Method Sampling - Hand sanding Dummy Method 1
Method Sampling - Scapping Machine Method 1
Method Sampling - Tagging Machine Method 1
Method Sampling - Grinding Machine Method 1
Method Sampling - Destoying Machine Method 1
Method Sampling - PP Spray Booth Method 1
Yilteks Washing MC Yilmak RF - 500 5
Yilteks Washing MC Yilmak HNS -6000 PT ECO 3
Yilteks Washing MC Yilmak HG 200 1
Yilteks Washing MC Yilmak RF - 25 1
Yilteks Washing MC Yilmak RF - 60 1
Yilteks Washing MC Yilmak HBM 575 S 1
Yilteks Washing MC Yilmak HNS 600 1
Yilteks Washing MC Yilmak HG 30 1
Yilteks Washing MC Yilmak Convyer 1
Yilteks Washing MC Yilmak Auto loading 1
R&D and Testing Equipment
Name Of Company Name Of Machine Brand Model Qty
Testometric Universal Tensile Tester - 3.0 kN Testometric Kgf-300 1
Refond or Roaches Digital Elmendorf Tearing Tester Refond or
RoachesN-12800 1
Refond or Roaches Rubbing Fastness tester ( Digital ) Refond or
Roaches- 1
Refond or Roaches Washing Colorfastness Tester Refond or
RoachesPot-16 1
SDL Perspiration Tester SDL test-2 1
Memmert Perspiration Tester Memmert litter-32 1
Refond or Roaches Abrasion And Pilling TesterRefond or
Roacheshead-9 1
Electrolux Washing Machine Electrolux kg -7 1
Electrolux Tumble Dryer Electrolux kg-5.5 1
Whirlpool Washing Machine for AATCC Whirlpool kg-10 1
whirlpool Dryer for AATCC whirlpool kg-10 1
Mettler pH Testing Instruments Mettler pH-0.01-16.00 1
Medline Shakker machine for pH Tester Medline Hole-9 1
Extech Thirmohygrometer Extech - 1
X-Rite Spectrophotometer X-Rite - 1
Schroder GSM Sample Cutter Instruments Schroder m2-100 1
Ohaus GSM Sample measuring Instruments Ohaus gm-210 1
AND Electronic Balance AND gm-320 1
IKA Hotplate IKA - 1
R&D and Testing Equipment
Name Of Company Name Of Machine Brand Model Qty
Safgurd Button Pull Strength Tester Safgurd Kg-30 1
Macbreth Color Matching Cabinet Macbreth feet-3 2
Verivide Color Matching Cabinet Verivide feet-2 2
SDL Shrinkage measuring scle and template SDL cm-50 X50 1
AATCC Grey Scale AATCC pcs-2 1
SDC Grey Scale SDC pcs-2 1
Stulz Precission Air Condintining Machine Stulz ton-3 1
Bibbyscientific Grade 3 water making Machine Bibbyscientif
icltr/hr-4 1
Fluke Lux Measuring Instruments Fluke lux-200000 1
Aquaboy Fabric Moisture meter Aquaboy - 1
X-Rite 100 Hue Test X-Rite pcs-86 1
AATCC AATCC Manual Book AATCC - 1
ISO ISO Manual Book ISO - 1
ASTM ASTM Manual Book ASTM - 1
Leaser Moisture Metre - 1
Pick Glass - 10
Micros Digital Microscope with Monitor Micros - 1
Dynimaca Spectrophotometer-Fomaldehyde Dynimaca - 1
HIGG INDEX SCORE
Target Score
Environment Social
95 + Points 95 + Points
OUR CLIENTS
Some of our esteemed client base is as follows:
THANK YOU
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