a nexans company general presentation2012.pdf · sep-11 technip qatar gas technip plateau...
TRANSCRIPT
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AT THE CORE OF PERFORMANCE
Qatar International Cables Company A Nexans Company
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AT THE CORE OF PERFORMANCE A worldwide leading expert in the cable industry
* At constant non-ferrous metal prices
7% Middle East, Russia and Africa
60% Europe 11%
North America
10% South America
12% Asia-Pacific
Sales in 2011 of about 7 billion Euro
Listed on the NYSE Euronext Paris
2011 Sales by geographic area *
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AT THE CORE OF PERFORMANCE
A worldwide leading expert in the cable industry
ENERGY INFRASTRUCTURES
46% BUILDING 22 %
TELECOM INFRASTRUCTURES 5 %
PRIVATE NETWORK 5%
INDUSTRY 22%
2011 Sales by activity
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AT THE CORE OF PERFORMANCE
A totally independent group
Shareholder breakdown (estimate at December 31, 2011)
INSTITUTIONAL INVESTORS
85.4%
An international and balanced
shareholder base
INDIVIDUAL SHAREHOLDERS 9.7%
EMPLOYEE SHAREHOLDERS 2.9%
UNIDENTIFIED SHAREHOLDERS 2%
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Serving customers on all continents
AT THE CORE OF PERFORMANCE A worldwide presence
Industrial presence in 40 countries and commercial activities worldwide
24,500 local experts
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AT THE CORE OF PERFORMANCE More than 100 years of experience
Creation of Nexans
Acquisitions & new factories 2001 - Daesung Cable (South Korea) 2002 - GPH (Germany), Kukdong (South Korea) 2003 - Furukawa cabos de Energia SA (Brazil) 2004 - Cabloswiss (Italy), Liban cables (Lebanon) 2006 - Confecta (Switzerland),
Olex (Australia / New-Zealand) 2007 - TVG (USA) 2008 - Madeco Cables (South America),
Intercond (Italy), Ouglich(Russia – new factory) 2010 – Mohammedia (Morocco – new factory) 2012 – AmerCable(North America)
2000
Since 2000
Société Française de Câbles Electriques 1897
Continuous growth and acquisitions
Joint Ventures 2006 – with Viscas (Japan): NVC 2008 – with SPC (Qatar): QICC (new factory) 2009 – with Sumitomo Electric Industries (Europe)
In progress 2012 – Agreement on the acquisition of a 75% stake
in the cable activities of Shandong Yanggu Cable Group (China)
2012 – Start of the construction of a new Extra High Voltage cable plant in Charleston (North America)
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AT THE CORE OF PERFORMANCE Customers operating in 5 key sectors
Non-renewable l Oil and gas l Mining
Renewable l Wind turbines l Photovoltaic
Power plants l Petrochemical l Thermal l Nuclear l Biomass l Hydropower l Geothermal l Tidal farms
l Power transmission networks
l Power distribution networks
l Aerospace and military
l Airport infrastructure
l Automotive l Port infrastructure l Handling l Railway networks l Rolling stock l Shipbuilding and navy
l Automation
l Telecommunication networks
l LAN
l Non residential building (Health, education, commercial)
l Residential building
Energy Resources
Energy Infrastructures Transportation Communication Building
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AT THE CORE OF PERFORMANCE In everyday life
3 to 5 km of cables to equip a car
650 km of cables in an advanced civil aircraft
1,000 to 1,500 km of cables to equip an oil platform
2,500 km of cables to equip a large cruise ship
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Denmark Anholt offshore windfarm
AT THE CORE OF PERFORMANCE Some recent successes in all continents
Qatar Ras Laffan Port
Puglia region, Italy Cellino San Marco
photovoltaic power plant
Australia Brisbane Airport
USA LIPA, New York Superconductor
Nigeria Usan Deepwater Oilfield
Canada Ontario
Samia Solar Project
Abu Dhabi Airport
Malta to Sicily Submarine power-interconnector
Brazil Espirito Santo Floating production storage and offloading
China Qingdao, Zefiro-380 trains
China Port of Ningbo Ship-to-Shore cranes
Brazil Sao Paulo Metro trains
Chile Minera Escondida
Mine
Brazil Sao Paulo Mexilhão gas field
USA JFK Airport, New York JetBlue Terminal
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Research Centers
Development Networks
Application Centers
researchers, engineers and technicians
families of patents registered
An average of new products per week
AT THE CORE OF PERFORMANCE Customer driven research, focusing on innovation
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l Superconductors: the world’s longest superconducting cable, installed for LIPA in New York
l Safety: unique Alsecure® Premium fire resistant cables for buildings, based on INFIT™ technology
l High temperature cable for hybrid vehicles, reducing car weight and gasoline consumption
l Iceflex® ultra-cold resistant cable to allow cargo ships to use new arctic shipping routes
l Hybrid shore-to-ship cables to connect ships to land-based power and telecom, reducing pollution in harbours
AT THE CORE OF PERFORMANCE Customer driven research, focusing on innovation
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AT THE CORE OF PERFORMANCE State of the art technologies
• The highest voltage insulated cable: 550,000 Volts
• The most heat resistant cable: up to 1,000°C
• The longest cable in one length: 156 km
• The deepest undersea cable: 2,300 m water depth
• The heaviest cable: 135 kg per meter
• The longest and most powerful superconducting cable: 600m, 600 MVA
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AT THE CORE OF PERFORMANCE Some of Nexans and QICC clients
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AT THE CORE OF PERFORMANCE Qatar International Cables Company
QICC- a Nexans Company
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AT THE CORE OF PERFORMANCE QICC at a glance
• Qatar International Cables Company (QICC) - a Nexans Company is fully managed by Nexans • Nexans has transferred the state of the art cables technology • Nexans is Partnering with local major sponsors:
v Al Mirqab Holding
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AT THE CORE OF PERFORMANCE QICC at a glance
• Project engineering started in October 2008
• Factory construction started in Aug 2009
• Transfer of technology from Nexans started in January 2009 • Commercial production in December 2010
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AT THE CORE OF PERFORMANCE QICC organization chart
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AT THE CORE OF PERFORMANCE QICC factory
• The plant is located 40 km South Doha
• Total land of 70,000 SQM
• 18,000 built-up area (phase 1)
Biggest Middle-East harbor is 5 KM close by (under development)
25’000 metric tons of cables annually
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AT THE CORE OF PERFORMANCE QICC factory
Warehouse
Shipping & Storage Area
For Future Expansion
QICC Factory
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AT THE CORE OF PERFORMANCE QICC Range of products
Production covers :
• Low Voltage
• Medium Voltage
• High Voltage (66kV-132kV)
Milliken Conductors up to 1000 mm2
Watertight cable
Anti-termite
Flame Retardant & Fire Resistant
Oil Resistant
UV Protectant
Ozone Resistant
Longitudinal Moisture Resistant
Lead Sheath
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AT THE CORE OF PERFORMANCE Cost efficiency
• Local manufacturer
• Nexans worldwide best practices have been implemented at all the levels
• Cost control oriented management of the company
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AT THE CORE OF PERFORMANCE QICC Reference List
PO Date Customer End User Consultant Project Destination Product type Quantity (MTR)
Nov-10 QAFCO QAFCO n/a Inhouse Operation Qatar
LV, MV Cable 6.6KV, 15KV multicore, Leadsheath,
Flameretardant as per IEC60332 2,300
Dec-10 Qatar Kentz OMV Yemen Kentz Overseas
Limited Al Uqlah Central Processing
Facility Yemen
LV and MV cables upto 6KV, Armoured, Oil resistant, Flame
retardant as per IEC60332 122,049
Jan-11 Technip Qatar Gas Technip Plateau Management Project (PMP) Qatar
LV and MV cables upto 36KV, Armoured, Oil resistant, Flame
retardant as per IEC60332 52,390
Feb-11 Qcon Dolphin Energy Veco Engineering
Construction of Five Operator Shelters & Lift Stations Qatar
0.6/1KV LV cables Leadsheath, Armoured, Single / Multicore
Flame retardant as per IEC60332 7,900
Feb-11
AUS Electromechani
cal Gulf garden n/a Al daniya garden centre Qatar 0.6/1KV LV Cables armoured as
per IEC60502 2,820
Mar-11 Qatar Kentz OMV Yemen Kentz Overseas
Limited Al Uqlah Central Processing
Facility Yemen
0.6/1KV LV Cables, Armoured, Single core / Multicore, Oil
resistant, Flame retardant as per IEC60332 28,418
Mar-11 Tadmur Roots Kahramaa Khatib & Alami GTC 232/GTC 233 Qatar 0.6/1KV LV Cables as per IEC
60502 104,937
Mar-11 Electric Way Distribution n/a Trade UAE 0.6/1KV LV Cables single/multi core as per IEC60502, BS5467 82,000
Mar-11 SNC Lavalin Bariq Mining
Limited n/a Bariq Mining Saudiarabia
MV Cables upto 24KV, multicore flame retardant cables as per
IEC60332 10,205
Mar-11 Qatar Kentz QP n/a PA GA CCTV at Halul Qatar
0.6/1KV LV cables single/multicore flame retardant as per
IEC60332 75,200
Apr-11 Qcon Qatar Gas n/a Qatar gas 3&4 onshore Qatar 0.6/1KV LV cables multicore
flame retardant as per IEC60332 1,900
May-11
Madar building materials n/a n/a Trade Qatar
0.6/1KV LV Cables single/multi core as per IEC60502 44,500
May-11 Gulf Cement Gulf Cement n/a Inhouse Operation Qatar 0.6/1KV LV Cables multicore as per IEC60502 2,000
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AT THE CORE OF PERFORMANCE QICC Reference List
PO Date Customer End User Consultant Project Destination Product type Quantity (MTR)
May-11 Total E&P
Qatar Total E&P
Qatar n/a Inhouse Operation Qatar
MV Cable multicore 36KV Leadsheath, armoured, UV resistant, Flame retardant as per IEC60332 300
Jun-11 Qcon Qatar Gas n/a Garage office expansion building Qatar
0.6/1KV LV cable single/multi core armoured Flame retardant as per IEC60332 20,750
Jun-11
Madar building materials n/a n/a Trade Qatar
0.6/1KV LV Cables multicore as per IEC60502 13,000
Jun-11
Marbu Electrical materials n/a n/a Trade Qatar
0.6/1KV LV Cables single/multi core as per IEC60502 43,000
Jun-11 ABB United steel company ABB Steel plant Bahrain
LV MV Cables upto 36KV single / multi core armoured as per IEC60502, BS5467 75,700
Jul-11 Anixter Mazdar n/a Abudhabi Solar Power UAE MV Cables 11KV 11,655
Aug-11 Linde SAMCO KSA Fluor Jubail Acrylic Complex Saudiarabia
MV LV Cables upto 7.2KV Flameretardant & Antitermite as per IEC 60502 & IEC 60332 CATC 115,120
Sep-11 Technip Qatar Gas Technip Plateau Management Project (PMP) Qatar
LV and MV cables upto 36KV, Armoured, Oil resistant, Flame
retardant as per IEC60332 61,170
Sep-11 QAPCO QAPCO n/a Inhouse Operation Qatar
LV MV Cables upto 7.2KV multi core armoured as per IEC60502, IEC 60332-1 3,725
Sep-11 Saipem QAFCO n/a QAFCO V Qatar
0.6/1KV LV Cables multicore armoured as per IEC 60502, IEC 60332-1 4,000
Sep-11 SNC Lavalin Bariq Mining
Limited n/a Bariq Mining Saudiarabia
MV Cables upto 24KV, multicore flame retardant cables as per
IEC60332 2,150
Sep-11 QCON Qatar Gas n/a QN Tower Datacentre Qatar
0.6/1KV LV Cables multicore armoured as per IEC 60502, IEC 60332-1 3,600
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AT THE CORE OF PERFORMANCE QICC Reference List
PO Date Customer End User Consultant Project Destination Product type Quantity (MTR)
Sep-11 JGC Rasgas / QP n/a Barzan Onshore Expansion Qatar
0.6/1KV LV MV Cables upto 33KV single/multicore armoured as per IEC 60502, IEC 60332 CAT A Oil resistant 878,200
Sep-11 ABB United steel company ABB Steel plant Bahrain
0.6/1KV LV cables multi core armoured as per IEC60502, BS5467 4,150
Sep-11 Electric Way n/a n/a Trade UAE Earthing cable 450/750V as per BS 6004 20,000
Oct-11 Anixter Mazdar n/a Abudhabi Solar Power UAE LV Cables 0.6/1KV multicore armouredas per BS 5467 20,000
Oct-11 Qatar Kentz QP Qatar Kentz PA GA CCTV at Halul Qatar
0.6/1KV LV Cables multicore armoured as per IEC 60502, IEC 60332-3 CAT A 11,350
Oct-11
Madar building materials n/a n/a Trade Qatar
0.6/1KV LV Cables multicore armoured as per IEC 60502, Earthing Cable 450/750V IEC 60227-3
Oct-11 Saudi Cable Kahramaa n/a GTC/ 394/2010 Establishment of
66KV and 132KV Lines Qatar Bonding Cable 15KV 2,500
Nov-11 NPCC ADCO EIL Qusahwira Full Field Development UAE
0.6/1KV LV Cables multicore armoured as per IEC 60502, IEC 60332-3 CAT A 396,250
Nov-11 Saipem Qafco Saipem QAFCO V Qatar Earthing cable 450/750V as per IEC 60227-3 19,500
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AT THE CORE OF PERFORMANCE QC Laboratory
RAW MATERIAL & PHYSICAL 4. TESTOMETRIC – test for Tensile &
Elongation
6. PROFILE PROJECTOR –
Checking material thickness (e.g.
insulation)
5. OVEN – for Hot set test and high
temperature test
3. MICROHMMETER – check conductor
resistance & resistivity of semiconductor.
2. WATER BATH – for insulation
resistance checking
1. KSM – check insulation, bedding, sheathing thickness
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Achievement 2011
FINAL TESTING EQUIPMENTS Faraday Cage:
- Test for Medium & High Voltage Cable - Up to 250 kV
Field Test: - Test for Low Voltage Cable
- Up to 75 kV
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AT THE CORE OF PERFORMANCE QICC tests for LV cables
• 1. Electrical testing • Insulation resistance measurement at ambient temperature • Insulation resistance measurement at maximum temperature in normal operation
• Voltage test for 4 h
• 2. Non Electrical testing • Measurement of thickness of insulation • Measurement of thickness of non-metallic sheaths • Test for determination the mechanical properties of Insulation before and after ageing
• Test for determination the mechanical properties of non-metallic sheaths before and after ageing • Additional ageing test on piece of completed cable • Loss of mass test on PVC sheaths of type ST2 • Pressure test @ high temperature on insulation and non-metallic sheaths • Test on PVC insulation and sheaths at low temperature • Test of resistance of PVC insulation and sheaths to cracking (heat shock test)
• Hot set test for XLPE insulation • Water absorption test on insulation • Flame spread test on single cables • Shrinkage test for XLPE insulation • Special bending test • Examination of conductor per IEC 60228
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AT THE CORE OF PERFORMANCE QICC tests for MV cables
• 1. Electrical testing • Bending test • Partial Discharge • Measurement of Tang δ • Heating cycle test • Impulse test • Voltage test for 4 h
• Resistivity of semi-conducting screen: conductor screen & insulation screen • 2. Non Electrical testing
• Measurement of thickness of insulation • Measurement of thickness of non-metallic sheaths • Test for determination the mechanical properties of Insulation before and after ageing • Test for determination the mechanical properties of non-metallic sheaths before and after ageing
• Additional ageing test on piece of completed cable • Loss of mass test on PVC sheaths of type ST2 • Pressure test @ high temperature on insulation and non-metallic sheaths • Test on PVC insulation and sheaths at low temperature • Test of resistance of PVC insulation and sheaths to cracking (heat shock test) • Hot set test for XLPE insulation, Water absorption test on insulation
• Flame spread test on single cables, Shrinkage test for XLPE insulation • Strippability test for insulation screen, Water penetration test, Examination of conductor per IEC 60228
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AT THE CORE OF PERFORMANCE Human resources
24,500 people sharing the same Values
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AT THE CORE OF PERFORMANCE Human Resources Key Figures
ITEM FIGURE ACTUAL HEAD COUNT UP TO NOV.2011 106 EUROPE NORTH
AMERICA
MIDDLE EASTER
PHILIPINE
INDIA SRILANKA
AFRICA
6% 2% 6% 58% 23% 4% 1% 2011 YTD AVERAGE ABSENTISM 0.20 % 2011 YTD AVERAGE TURNOVER 1.60 % AVERAGE NUMBER OF TRAINING DAYS PER QICC EMPLOYEES
2.04 DAYS
NUMBER OF TRAINING ITEMS 27 CLASS TOTAL NUMBER OF TRAINING DAYS FOR ALL ITEMS
31 DAYS
TOTAL NUMBER OF EMPLOYEE TRAINING DAYS 190 DAYS
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AT THE CORE OF PERFORMANCE Some of QICC approvals and certifications
ISO 9001:2008 Certificate
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AT THE CORE OF PERFORMANCE Some of QICC approvals and certifications
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AT THE CORE OF PERFORMANCE Some of QICC approvals and certifications
Please visit our approvals section on our website http://www.nexans.qa
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AT THE CORE OF PERFORMANCE QICC machines
Activity Type of machine Origin Supplier
Metallurgy T1, rod breakdown Germany Niehoff
Bunching B2, bunching DT 1250 Italy Cortinovis
Cabling C1, stranding 61 wires Spain Caballé
Insulation
E2, insulation and small sheathing Italy Samp
E3, insulation, big bedding and sheathing
Italy Samp
CV Line + Lead Extruder
CV1 line Finland Maillefer
P1, lead extruder Sweden HFSAB
Armoring/ Assembling
A1, big assembling drum twister Italy Cortinovis
A4, cage screening line
France Gauder (Pourtier)
Other RE1 and Pay-Off/Take-Up
Samp Italy RW1
France Gauder (Setic)
MV testing Faraday cage China Dielec
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AT THE CORE OF PERFORMANCE Some of QICC machines
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AT THE CORE OF PERFORMANCE Some of QICC machines
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AT THE CORE OF PERFORMANCE Some of QICC machines
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AT THE CORE OF PERFORMANCE
Thank You