a novel approach to fluorinated polyurethane by macromonomer copolymerization
TRANSCRIPT
EUROPEAN
POLYMERJOURNALEuropean Polymer Journal 41 (2005) 1798–1803
www.elsevier.com/locate/europolj
A novel approach to fluorinated polyurethane bymacromonomer copolymerization
Min Jiang a,b, Xiuli Zhao a,b, Xiaobin Ding a,*, Zhaohui Zheng a, Yuxing Peng a,*
a Chengdu Institute of Organic Chemistry, Chinese Academy of Sciences, Chengdu 610041, PR Chinab Graduate School of the Chinese Academy of Sciences, Beijing 100039, PR China
Received 14 November 2004; received in revised form 7 February 2005; accepted 10 February 2005
Available online 14 March 2005
Abstract
For the first time, through macromonomer radical copolymerization, a novel fluorinated polyurethane (FPU) was
synthesized based on partly acrylate-endcapped polyurethane macromonomers with hexafluorobutyl acrylate (HFBA).
Partly acrylate-endcapped polyurethane (PU) macromonomers were synthesized using isophronediisocyanate (IPDI),
dimethylol propionic acid (DMPA), polyethylene adipate glycols (PEA) etc. The novel fluorinated polymer, which bore
PU side chains and fluorinated side chains, was confirmed by F19 NMR spectroscopy, X-ray photoelectron spectro-
scopy (XPS), elemental analysis, scanning electron spectroscopy (SEM) etc. Copolymerization of polyurethane
macromonomers with hexafluorobutyl acrylate (HFBA) was briefly investigated. The surface tension of FPU solution
was measured and showed sharply decrease compared to that of pure polyurethane. Results from SEM showed a uni-
form size distribution of phase micro-domains on the fracture surface of FPU.
� 2005 Elsevier Ltd. All rights reserved.
Keywords: Macromonomers; Acrylate-endcapped; Copolymerization; Fluorinated polyurethane; Radical polymerization
1. Introduction
Fluorinated polymers possess a whole range of very
interesting bulk and surface properties, such as excellent
environmental stability, water and oil repellency, low
coefficient of friction, biocompatibility, excellent ther-
mal stability and chemical resistance and low interfacial
free energy [1–7].
Polyurethane is one material that could benefit from
characteristic properties of fluorinated polymers, as
mentioned above. Fluorinated polyurethane is new class
of new material. Recently, extensive work has been done
0014-3057/$ - see front matter � 2005 Elsevier Ltd. All rights reserv
doi:10.1016/j.eurpolymj.2005.02.013
* Corresponding authors. Tel./fax: +86 28 8523 3426.
E-mail address: [email protected] (X. Ding).
the synthesis and characterization of the fluorinated
polyurethane. Fluorocarbon chains have been incorpo-
rated into polyurethane via fluoro-containing diisocya-
nates [8], soft segments [9–11], hard segments [12–14]
or chain extenders [15–19], always by step polymeriza-
tion. For instance, polyurethane that contained perflu-
oropolyether as a soft segment was studied by Tonelli
et al. [9,10]. Kuo-yu Chen et al. [15] synthesized fluori-
nated polyurethane by using various fluoro chain
extenders and studied their properties. However, there
are several problems with both the synthesis and the sur-
face properties of polyurethane with fluorocarbon
extenders. For instance, semi fluorinated polyether itself
does not have a strong hydrophobic surface property be-
cause it is composed of a fluorinated segment, a hydro-
carbon segment, and hydrophilic linkage of oxygen.
ed.
M. Jiang et al. / European Polymer Journal 41 (2005) 1798–1803 1799
Therefore, the hydrophobic surface property of coating
films is not enhanced desirably, and the surface of the
coating film is still easily contaminated by wetting soils.
It is difficult to synthesise fluorinated polyurethane by
one step [20].
Fortunately, the present work showed that fluori-
nated polyurethane can be invariably obtained from
double bond-end capped polyurethane macromonomers
with fluorine-containing acrylate by radical copolymeri-
zation. As an alternative to the step polymerization, free
radical copolymerization has emerged as an attractive,
simple and seemingly general method for producing
fluorinated polyurethane. In this paper, we were inter-
ested in focusing on the synthesis of novel fluorinated
polyurethane based on partly acrylate-endcapped poly-
urethane macromonomer with hexafluorobutyl acry-
late (CH2@CH–COO–CH2–CF2–CHF–CF3, HFBA)
through radical solution copolymerization. The unique
partly acrylate-endcapped polyurethane macromono-
mers was prepared using step polymerization method.
We have demonstrated the novel fluorinated polyure-
thane having polyurethane side chains and fluorinated
side chains. The structure of the novel fluorinated poly-
urethane was confirmed by F19 NMR and XPS. Surface
tension of fluorinated polyurethane solution with differ-
ent fluorine content was examined by JZHY-180 inter-
face tension instrument and bulk morphology of
fluorinated polyurethane was observed by scanning elec-
tron spectroscopy (SEM).
2. Experimental section
2.1. Materials
Isophronediisocyanate (IPDI) was purchased from
the Huls Co. Dimethylol propionic acid (DMPA), stan-
nous caprylate (SC) and polyethylene adipate glycols
(PEG) with molecular weight of 1179 g/mol were used
as received. Hydroxyethyl methacrylate (HEMA) was
purchased from TOKYO KASEI KOGYO., LTD.
Hexafluorobutyl acrylate(HFBA) was purchased from
XEOGIA Fluorine-silicon Chemical Co., Ltd. N-
methyl-2-pyrrolidone (NMP,CP grade) and methanol
(CP grade) were used. Triethylamine (TEA, CP grade)
was used as neutralization agent. 2,2 0 azobisisobutyro-
nitrile (AIBN, CP grade) was purified with heated
ethanol.
2.2. Synthesis of waterborne anionic partly acrylate-
endcapped polyurethane
Waterborne anionic partly acrylate-endcapped poly-
urethane macromonomers in this study were prepared
based on IPDI, DMPA, HEMA, TEM and methanol
and PEG. First, IPDI, DMPA, PEG and NMP were
added in turn and the mixture was heated to 110 �Cfor 3 h. Second, after cooling the prepolymer to 40 �C,HEMA, methanol and TEA were added and reacted
for 6 h. Last, the polyurethane macromonomers was al-
lowed to disperse into demonized water with vigorous
stirring.
2.3. Synthesis of fluorinated polyurethane
The mixture of polyurethane macromonomers,
HFBA and AIBN were dissolved in NMP as desired
content in a four-necked flask under nitrogen at 80 �Cfor 12 h, according to the schematic diagram showed
in Fig. 1. The final polymers were purified by precipitat-
ing in diethyl ether for three times to remove homopoly-
mer, and dried in vacuum oven at 60 �C for 24 h.
2.4. Characterization and sample preparation
F19 NMR data was obtained with BRUCK AC-P
(300 MHz), which deuterodimethyl sulfoxide was used
as deuterated solvent.
XPS was carried out on an XSAM-800 electron. The
spectrometer was equipped with a MgKa achromatic
X-ray source (20 kV, 10 mA) and take-off angle of 30�was used with X-ray source. The sample for XPS was
prepared by casting the polymer onto a clean glass disk
from 10% (w/w) mixed solution of ethyl acetate and eth-
anol. The disk was put into an oven at 60 �C for 12 h
and 60 �C for12 h under vacuum.
Elemental analysis was performed by chemical meth-
od to determine the amount of fluorine atom. A sample
was combusted with sodium peroxide in an oxygen rich
atmosphere using a Schoniger oxygen flask with distilled
water as the absorbing medium. An aliquot of the result-
ing solution (after filtration) was titrated with thorium
nitrate using alizarin red S as an indicator. The volume
of required titrant was the used to determine the per-
centage of fluorine in the sample.
Surface tensions were measured with JZHY-180
interface tension instrument. Samples for surface tension
measurement were the polymer solutions (0.06 g/ml in
NMP) with different fluorine content. These reported
values are an average of six measurements.
The SEM measurements were performed on AM-
RAY-100. Polymer films for SEM were prepared by
casting the FPU (20% w/w in NMP) solution onto glass
plate, drying at 60 �C in a vacuum oven for 48 h, and
then stored in a desiccators at room temperature. Poly-
mer films were split by liquefied nitrogen.
3. Results and discussion
Copolymerization of polyurethane macromonomers
with hexafluorobutyl acrylate (HFBA) was briefly
CNO
CNO
HOCH2CH2O C
O
CH24C
O
OCH2CH2O Hn
+ +
CH3
OHHO
COOH
ONC NHC
O
OCH2CH2O C
OH2C C
4
O
OCH2CH2 O
n
C
O
NHCHN
O
O O
CH3
COOHC
O
NH HN C
O
O O
CH3
COOHC
O
NH
NH
NHCO
OCH2CH2O C
OH2C C
4
O
OCH2CH2 OnC
O
NHCHN
O
2HC C
CH3CO
OCH2CH2 O CO
O O
CH3
COO-
C
O
NH NHC
O
O O
CH3
COO-
C
O
NH
HEMA methanol TEA
H2O
CH3
PUCH2C
CH2HC CH2
H2C
CF3
C
FHC
PUC O
CH3
m s
F2C
HFBA
AIBN
NH+NH+
CNO
HN C
O
OCH3
Fig. 1. Schematic diagram for the synthesis of FPU.
1800 M. Jiang et al. / European Polymer Journal 41 (2005) 1798–1803
investigated in this work, the results showed that the
conversion of FPU in NMP (solid content = 20 wt%,
HFBA/PU = 50/50 g/g) could reach 90% after 4.5 h at
72 �C, showed in Fig. 2. In the time ranging from 15
to 270 min, the percent conversion increases rapidly,
due to the auto-accelerating affection.
To confirm the structure of outcome copolymer, sev-
eral measurements were used in our investigation. Sev-
eral samples were used for comparing characterization
in our investigation: Polymer A represents the outcome
and polymer B represents the hybrid of polyurethane
macromonomers and poly (HFBA). Contrastively, F19
NMR (Fig. 3) for the purified polymer A shows three
different peaks remarkably [�73.30 ppm (–CF2–);
�73.70 ppm (–CF3); �214.55 ppm (–CHF–)]. But F19
NMR for the polymer B purified based on the same
way with polymer A shows no peak. Also, XPS was used
to verify the result. The present of a strong signal attrib-
utable to fluorine atoms (F 1S: 683 eV) is clearly evident
in XPS survey spectra of the sample made by purified
polymer A (see Fig. 4).
The fluorine elementary analysis of FPU15 and
FPU11 is shown in Table 1. It is noted that the measure-
ment value of fluorine contents for the FPU15 and
0 50 100 150 200 250 3000
10
20
30
40
50
60
70
80
90
100
Time (min)
Perc
ent c
onve
rsio
n %
Fig. 2. The relationship between percent conversions of FPU
and time (20 wt% solid content in NMP, PU/HFBA = 50/50
g/g, T = 72 �C).
Fig. 4. XPS for the fluorinated polyurethane (PU/
HFBA = 50:50 g/g).
Table 1
Atomic percentages of fluorine in the fluorinated polyurethane
Content PU FPU15 FPU11
Theoretical valuea (F%) 0 8 24
Measurement value (F%) 0 2.63 4.96
a The data was obtained by stoichiometric ratio of reactants
inlet.
Table 2
Surface tension results of fluorinated polyurethane solution
(concentration = 0.06 g/ml)
Sample Surface tension10 �C (mN/m)
PU 61.4
FPU15 42.0
FPU11 38.9
M. Jiang et al. / European Polymer Journal 41 (2005) 1798–1803 1801
FPU11 are significantly lower than the theoretical value,
based on the stoichiometric ratio of reactants inlet. The
explanation for the lower measurement value of fluorine
content, we deem, is the different reactive ratios of the
partly acrylate-endcapped polyurethane macromono-
mers and hexafluorobutyl acrylate (HFBA). The rela-
tively high electro negativity of the CH2(CF2)5CF3
group may increase the reactivity, although its elec-
tron-withdrawing influence is decreased by the insulat-
ing capacity of the OCH2 spacer [21]. There are some
evidences in the literature [22,23] to support that the
reactivity ratio of fluorinated (methyl) acrylate is larger
than hydrogenated (methyl) acrylate. Owing to the rea-
son above and the long polymer chain of the partly acry-
late-endcapped polyurethane macromonomers, it can be
hypothesized that the relative lower contents of fluorine
in FPU15 and FPU11 than feed ratio were due to the
higher reactivity of HFBA than partly acrylate-end-
capped polyurethane in radical copolymerization. The
relative ratio of HFBA and partly acrylate-endcapped
polyurethane will be systemically investigated in our
future paper.
The surface tension of polymer solution (concentra-
tion = 0.06 g/ml) with different fluorine content was
measured; the results are showed in Table 2. The pure
polyurethane macromonomers solution exhibits a high
Fig. 3. F19 NMR for the fluorinated pol
surface tension of 61.4 mN/m, due to the present of ole-
ophilic properties. The fluorinated polyurethane solu-
tions have critical surface tension, which rFPU15 =
42.0 mN/m and rFPU11 = 38.9 mN/m. It is clear that
the low surface tension comes mainly from the chemical
structure of HFBA, which has strong oil repellencies,
and –CF2CHFCF3 groups have significantly declined
the surface tension of polymer solution.
yurethane (PU/HFBA = 50:50 g/g).
Fig. 5. The SEM of fluorinated polyurethane: (A) FPU (11) {F% bulk = 2.63%, magnification = 1000·}; (B) FPU (15) {F%
bulk = 4.96%, magnification = 2000·}.
1802 M. Jiang et al. / European Polymer Journal 41 (2005) 1798–1803
Hong Tan [18] found that phase separation on the
surface of fluorinated poly (carbonate urethanes) in-
creased with increasing containing fluorine attached on
hard block based on Atomic force microscopy (AFM).
In this study, differently, SEM was used to understand
the bulk morphology of fluorinated polyurethane. Fig.
5(A) is the SEM micrograph of fracture surface of the
FPU (11) based on the novel method. It shows an equa-
bly size distribution of phase micro-domains, with so
many small balls standing out, always of about 4 lmsize. The same morphology is observed for FPU (15)
[Fig. 5(B)]. It shows very different size of small ball from
FPU (11), about 1 lm diameter. The macrostructure of
FPU (11) and FPU (15) are all regular, which suggest
the being of micro-phase separation. All this is due to
a higher incompatibility between fluorinated side chains
soft segment, other soft segment and hard segment be-
cause of large differences in chemical structure. We deem
that the dimension of the balls attributes to the different
fluorine content in the FPU films. With the increasing
fluorine content, the size of balls tends to increase. Sim-
ilarly, the bulk structure of the fluorinated polyurethane
has intensively been investigated [10,24–27]. Tonelli
et al. [27] in the study of the fluorinated polyurethanes
composed of 4,4 0-methylenebis (phenylisocyanate)
(MDI), 1,4-butanediol (BDO) and perfluoropolyether
(PFPE), observed that the due to the incompatibility
of the fluorinated soft and the hard segments, and that
synthesis methods affected the morphology and
microstructure.
4. Conclusion
Macromonomer radical copolymerization is a new,
straightforward and simple approach to synthesize fluo-
rinated polyurethane. We have successfully prepared the
novel fluorinated polyurethane based on it. The surface
tension of FPU solution (concentration = 0.06 g/ml) de-
creased sharply with increasing fluorine content. Inter-
estingly, there was an equably size distribution of
phase micro-domains in the fracture surface of FPU
film, with so many small balls standing out. It was evi-
denced by SEM that there was micro-phase separation
in the bulk of the novel fluorinated polyurethane.
Acknowledgment
This project was supported by Science and Technol-
ogy Foundation for Youth Researcher of Sichuan Prov-
ince (2005).
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