a peeling tool - putra science park · 2018-12-17 · a peeling tool : baby corn processing hand...

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A Peeling Tool IPR (PATENT/ID/C) NO. PI 2018700210 INTRODUCTION OF TECHNOLOGY 3 SIMPLE STEPS REQUIRED: 1: Cut around ¾ of the cornhusk to the desired thickness. 2: Remove the cornhusk 3: Cut the stem PRODUCT FEATURES STRUCTURAL ANALYSIS MARKET POTENTIAL Project Leader : Dr. Ermira Junita Abdullah Dept./Faculty : Department of Aerospace Engineering, Faculty of Engineering Email : [email protected] Phone : 03-89467917/012-3512134 Expertise : Flight Dynamics, Control Systems, Smart Actuator Project Leader Picture www.sciencepark.upm.edu.my PROSPERING THROUGH INNOVATION A PEELING TOOL : BABY CORN PROCESSING HAND TOOL COMPARISON STUDY Step 2 Step 1 Step 3 The results show that the processing using the prototype is better than the manual processing: Item Processing Method Peeling Tool Manual processing Average processing time per single baby corn 11.34 s 26.26 s Estimated processing rate 316 corn cobs/hr 137 corn cobs/hr Efficiency 92.67% 83.33% Source: Statistik Utama Pemasaran FAMA, (2014), Federal Agricultural Marketing Authority (FAMA), Ministry of Agriculture and Agro-Based Industry, Malaysia, page 17-27 Size of local market segment Price of processed baby corn in local market Source: Agrofood Statistics (2014), Ministry of Agriculture and Agro-Based Industry, Malaysia Year Canned baby corn (Tons) Value (Million Baht)* Fresh baby corn (Tons) Value (Million Baht)* 2002 61,413 1.643 3,954 173 2003 62,830 1.645 8,444 197 2004 63,473 1.675 3,853 244 Global market potential Source: Department of Agriculture Extension of Thailand, 2005 (*1 US $ @ 39 Baht) Crops 2011 2012 2013 Planting Acreage (Hectare) Total Production (Metric Ton) Planting Acreage (Hectare) Total Production (Metric Ton) Planting Acreage (Hectare) Total Production (Metric Ton) Sweet corn 9,759 59,845 9,481 52,481 9,955 55,105 Applied load : 12.35 N The maximum stress value obtained (3.29 MPa) was lower than material yield strength of the aluminum alloy which is 240 MPa Main body Cutting Thickness Controller cum Roller Cutting Blade Roller Holder Husk Remover

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Page 1: A Peeling Tool - Putra Science Park · 2018-12-17 · A PEELING TOOL : BABY CORN PROCESSING HAND TOOL COMPARISON STUDY Step 1 Step 2 Step 3 The results show that the processing using

A Peeling Tool IPR(PATENT/ID/C)NO.PI2018700210

INTRODUCTIONOFTECHNOLOGY3SIMPLESTEPSREQUIRED:1:Cutaround¾ofthecornhusktothedesired

thickness.2:Removethecornhusk3:Cutthestem

PRODUCTFEATURES

STRUCTURALANALYSIS

MARKETPOTENTIAL

ProjectLeader :Dr.Ermira Junita AbdullahDept./Faculty :DepartmentofAerospaceEngineering,FacultyofEngineeringEmail :[email protected] :03-89467917/012-3512134Expertise :FlightDynamics,ControlSystems,SmartActuator

ProjectLeaderPicture www.sciencepark.upm.edu.my

PROSPERINGTHROUGHINNOVATION

APEELINGTOOL:BABYCORNPROCESSINGHANDTOOL

COMPARISONSTUDY

Step2Step1 Step3

Theresultsshowthattheprocessingusingtheprototypeisbetterthanthemanualprocessing:

Item ProcessingMethod

PeelingTool Manual

processing

Averageprocessing

timepersinglebaby

corn

11.34s 26.26s

Estimatedprocessing

rate

316corn

cobs/hr

137corn

cobs/hr

Efficiency 92.67% 83.33%

Source:Statistik Utama Pemasaran FAMA,(2014),FederalAgriculturalMarketingAuthority(FAMA),MinistryofAgricultureandAgro-BasedIndustry,Malaysia,page17-27

Sizeoflocalmarketsegment

Priceofprocessedbabycorninlocalmarket

Source:AgrofoodStatistics(2014),MinistryofAgricultureandAgro-BasedIndustry,Malaysia

Year Cannedbabycorn(Tons)

Value(MillionBaht)*

Freshbabycorn(Tons)

Value(MillionBaht)*

2002 61,413 1.643 3,954 1732003 62,830 1.645 8,444 1972004 63,473 1.675 3,853 244

Globalmarketpotential

Source:DepartmentofAgricultureExtensionofThailand,2005(*1US$@39Baht)

Crops 2011 2012 2013

Planting

Acreage

(Hectare)

Total

Production

(Metric Ton)

Planting

Acreage

(Hectare)

Total

Production

(Metric Ton)

Planting

Acreage

(Hectare)

Total

Production

(Metric Ton)

Sweet corn 9,759 59,845 9,481 52,481 9,955 55,105

• Appliedload:12.35N• Themaximumstressvalueobtained(3.29MPa)waslowerthan

materialyieldstrengthofthealuminumalloywhichis240MPa

Mainbody

CuttingThicknessControllercumRoller

CuttingBlade

RollerHolder

HuskRemover