a step-by-step tutorial ternary crystallization click to continue tio 2 zrtio 4 al 2 o 3 al 2 tio 5...
Post on 21-Dec-2015
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A step-by-step tutorial
Ternary Crystallization
Click to continue
TiO2
ZrTiO4
Al2O3Al2TiO5
ZrO2
1580°
1590°1610°
Most of this tutorial is automated, but at several points, a click is required to move on. Anytime this is the case, a
“Click to continue” message will appear in the lower left corner.
•Constructing the Diagram•Starting and Ending Points•Primary Phase Field•Boundaries•Final Crystallization at the Endpoint•Instantaneous Crystallization at any Point on the Path
Click to continue
Crystallizationmade up of six simple steps
Keep in mind that a crystallization path simply traces the makeup of
the liquid present as a given composition cools
Click to continue
TiO2
ZrTiO4
ZrO2
Al2O3
Al2TiO5
Constructing the Diagram
Identify primary phase fields
Draw Alkemades lines
Identify direction of falling temperature on boundary lines.
TiO2
ZrTiO4
Al2O3Al2TiO5
ZrO2
1580°
1590°1610°
Now the diagram is ready fora crystallization path . . .
Process
Click to continue
TiO2
ZrTiO4
Al2O3Al2TiO5
ZrO2
1580°
1590°1610°
AlAl22TiOTiO55
TiO2
ZrTiO4
ZrO2
Al2O3
Al2TiO5
ProcessLocate the composition you will be crystallizing
Starting and Ending Points
for example . . .
Locate the end point associated with the compositiontriangle you are in . . .
ZrOZrO22
ZrTiOZrTiO44
Now you know where you areand where you’re going,
but how do you get there?
Click to continue
TiO2
ZrTiO4
Al2O3Al2TiO5
ZrO2
1580°
1590°1610°
TiO2
ZrTiO4
ZrO2
Al2O3
Al2TiO5
ProcessIdentify the phase field where the composition lies
Primary Phase Field
The first thing to crystallize out is the compound associated with the primary phase field
ZrO2 is the only thing crystallizing out, so the amount of ZrO2 in the liquid is decreasing while the amounts of the other components in the liquid remain the same - the path starts directly away from pure ZrO2
The crystallization path continues directly away from ZrO2, as it is the only thing crystallizing out until the path reaches a boundary line
Then what??
ZrOZrO22
For more on the relationship between liquid composition and crystallization path, click here:
Click to continue
TiO2
ZrTiO4
Al2O3Al2TiO5
ZrO2
1580°
1590°1610°
TiO2
ZrTiO4
ZrO2
Al2O3
Al2TiO5
ProcessWhen the crystallization path reaches the boundary
line, a second solid beings to crystallize
Boundaries
Upon reaching the boundary line, the crystallization path turns and follows the boundary line down (according to the arrows) to the end point
As the path continues down the boundary line, two solids crystallize out - the compounds associated with the phase fields on either side of the boundary
But what happens at the endpoint?
Click to continue
TiO2
ZrTiO4
Al2O3Al2TiO5
ZrO2
1580°
1590°1610°
Click to continue
TiO2
ZrTiO4
ZrO2
Al2O3
Al2TiO5
ProcessAt the endpoint, all remaining liquid crystallizes
(that’s what makes it the endpoint)
Final Crystallization
JUST BEFORE FINAL CRYSTALLIZATION:The percentages of liquid and solid present can be determined using the lever rule back through
the original point
Liquid
Solid
ZrO2
ZrTiO4
The relative amounts of the species of crystals can also be determined using the
lever rule along the side of the composition triangle
TiO2
ZrTiO4
Al2O3Al2TiO5
ZrO2
1580°
1590°1610°
Click to continue
TiO2
ZrTiO4
ZrO2
Al2O3
Al2TiO5
ProcessAt the endpoint, all remaining liquid crystallizes
(that’s what makes it the endpoint)
Final Crystallization
And after final crystallization?
The composition of the liquid can be found using the method of parallel lines
over the entire diagram
ZrO2
Al2O3
TiO2
JUST BEFORE FINAL CRYSTALLIZATION:The percentages of liquid and solid present can
be determined using the lever rule.
TiO2
ZrTiO4
Al2O3Al2TiO5
ZrO2
1580°
1590°1610°
TiO2
ZrTiO4
ZrO2
Al2O3
Al2TiO5
ProcessAt the endpoint, all remaining liquid crystallizes
(that’s what makes it the endpoint)
Final Crystallization
What else can a crystallization path tell
you?
ZrO2
Al2TiO5
ZrTiO4
JUST AFTER FINAL CRYSTALLIZATION:Remember that this is an isoplethal analysis;
the overall composition has not changed.
Once the final endpoint has been reached, only solids exist. The identity and relative amounts of these solids can be found by using the method of parallel
lines at the starting point, within the composition triangle.
Click to continue
TiO2
ZrTiO4
Al2O3Al2TiO5
ZrO2
1580°
1590°1610°
Click to continue
TiO2
ZrTiO4
ZrO2
Al2O3
Al2TiO5
ProcessNot only can you find the overall composition of each phase present along a crystallization path, but you can
also determine the percents of solids crystallizing at any instant in time along the path
Instantaneous Crystallization
TANGENT LINES
To find how much of which solids are in the process of crystallizing out at any
instant, draw a tangent line to the crystallization path at that point
For example . . .
Within the primary phase field, there is only one solid crystallizing, so we already knew that 100% of the solid crystallizing at that point is ZrO2
Now the tangent . . .
Think of Calculus - to find an instantaneous change we find a derivative, which is also a tangent line
TiO2
ZrTiO4
Al2O3Al2TiO5
ZrO2
1580°
1590°1610°
Click to continue
TiO2
ZrTiO4
ZrO2
Al2O3
Al2TiO5
Process
Think of Calculus - to find an instantaneous change we find a derivative, which is also a tangent line
ZrO2
ZrTiO4
Not only can you find the overall composition of each phase present along a crystallization path, but you can
also determine the percents of solids crystallizing at any instant in time along the path
Instantaneous Crystallization
To find the instantaneous crystallization along a boundary line, we follow the
same procedure
Draw the tangent line to the crystallization path . . .
Use the lever rule on the side of the composition triangle . . .
TANGENT LINES
The lever rule shows us that ZrO2 is being resorbed
For more on resorption:
Click to continue
Example Overall Composition
Instantaneous Crystallization Composition
TiO2
ZrTiO4
Al2O3Al2TiO5
ZrO2
1580°
1590°1610°
TiO2
ZrTiO4
ZrO2
Al2O3
Al2TiO5
Now that we know how this works, let’s watch what happens as we travel down the crystallization path . . .
0%
20%
40%
60%
80%
100%
ZrO2 ZrTiO4 Al2TiO5Liquid
0%
20%
40%
60%
80%
100%
ZrO2 ZrTiO4 Al2TiO5
Click to continue
Example Overall Composition
Instantaneous Crystallization Composition
TiO2
ZrTiO4
Al2O3Al2TiO5
ZrO2
1580°
1590°1610°
TiO2
ZrTiO4
ZrO2
Al2O3
Al2TiO5
Initially, only ZrO2 crystallizes out, so the remaining liquid becomes more and more rich in the other two components
0%
20%
40%
60%
80%
100%
ZrO2 ZrTiO4 Al2TiO5Liquid
0%
20%
40%
60%
80%
100%
ZrO2 ZrTiO4 Al2TiO5
Click to continue
Example Overall Composition
Instantaneous Crystallization Composition
TiO2
ZrTiO4
Al2O3Al2TiO5
ZrO2
1580°
1590°1610°
TiO2
ZrTiO4
ZrO2
Al2O3
Al2TiO5
0%
20%
40%
60%
80%
100%
0%
20%
40%
60%
80%
100%
ZrO2 ZrTiO4 Al2TiO5Liquid
ZrO2 ZrTiO4 Al2TiO5
Still within the ZrO2 primary phase field, so it is the only solid
Click to continue
Example Overall Composition
Instantaneous Crystallization Composition
TiO2
ZrTiO4
Al2O3Al2TiO5
ZrO2
1580°
1590°1610°
TiO2
ZrTiO4
ZrO2
Al2O3
Al2TiO5
At the boundary, ZrTiO4 begins to crystallize. The tangent line to the crystallization path shows that ZrO2 is being resorbed, so it shows up as negative crystallization
0%
20%
40%
60%
80%
100%
-20%0%
20%40%60%80%
100%120%
ZrO2 ZrTiO4 Al2TiO5Liquid
ZrO2 ZrTiO4 Al2TiO5
Click to continue
Example Overall Composition
Instantaneous Crystallization Composition
TiO2
ZrTiO4
Al2O3Al2TiO5
ZrO2
1580°
1590°1610°
TiO2
ZrTiO4
ZrO2
Al2O3
Al2TiO5
Travelling down the boundary, less ZrO2 is being resorbed, and ZrTiO4 continues to crystallize
0%
20%
40%
60%
80%
100%
-20%0%
20%40%60%80%
100%120%
ZrO2 ZrTiO4 Al2TiO5Liquid
ZrO2 ZrTiO4 Al2TiO5
Click to continue
Example Overall Composition
Instantaneous Crystallization Composition
TiO2
ZrTiO4
Al2O3Al2TiO5
ZrO2
1580°
1590°1610°
TiO2
ZrTiO4
ZrO2
Al2O3
Al2TiO5
A small amount of ZrO2 is still being resorbed. The amount of ZrTiO4 is increasing faster than the amount of ZrO2, but the overall amount is still less because ZrO2 had such a head start 0%
20%
40%
60%
80%
100%
-20%0%
20%40%60%80%
100%120%
ZrO2 ZrTiO4 Al2TiO5Liquid
ZrO2 ZrTiO4 Al2TiO5
Click to continue
Example Overall Composition
Instantaneous Crystallization Composition
TiO2
ZrTiO4
Al2O3Al2TiO5
ZrO2
1580°
1590°1610°
TiO2
ZrTiO4
ZrO2
Al2O3
Al2TiO5
0%
20%
40%
60%
80%
100%
0%
20%
40%
60%
80%
100%
ZrO2 ZrTiO4 Al2TiO5Liquid
ZrO2 ZrTiO4 Al2TiO5
Just before final crystallization, there is still a significant amount of liquid, and the amount of ZrTiO4 is equal to the amount of ZrO2
Also, the tangent to the crystallization path falls directly on ZrTiO4, so there is no more resorption
Click to continue
Example Overall Composition
Instantaneous Crystallization Composition
TiO2
ZrTiO4
Al2O3Al2TiO5
ZrO2
1580°
1590°1610°
TiO2
ZrTiO4
ZrO2
Al2O3
Al2TiO5
Just after final crystallization, all of the liquid has turned into solid and the crystallization path is complete
0%
20%
40%
60%
80%
100%
0%
20%
40%
60%
80%
100%
ZrO2 ZrTiO4 Al2TiO5Liquid
ZrO2 ZrTiO4 Al2TiO5
Notice that a large amount of ZrO2 and
AlTiO5 crystallize immediately below the eutectic temperature