a study of textile & clothing supply chain in...

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A STUDY OF TEXTILE & CLOTHING SUPPLY CHAIN IN PAKISTAN Deedar Hussain 1 , Manuel Figueiredo 2 , Anabela Tereso 3 , Fernando Ferreira 4 1 NED University, Karachi, Pakistan and University of Minho, Braga, Portugal, [email protected] 2 University of Minho, School of Engineering, Braga, Portugal, [email protected] 3 University of Minho, School of Engineering, Braga, Portugal, [email protected] 4 University of Minho, School of Engineering, Braga, Portugal, [email protected] 1

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A STUDY OF TEXTILE & CLOTHING

SUPPLY CHAIN IN PAKISTAN

Deedar Hussain1, Manuel Figueiredo2, Anabela Tereso3, Fernando Ferreira4

1 NED University, Karachi, Pakistan and University of Minho, Braga, Portugal,

[email protected] University of Minho, School of Engineering, Braga, Portugal, [email protected]

3 University of Minho, School of Engineering, Braga, Portugal, [email protected] University of Minho, School of Engineering, Braga, Portugal, [email protected]

1

OUTLINE OF PRESENTATION

TITLE OF SLIDE SLIDES

INTRODUCTION 03

OBJECTIVES 01

PROBLEM STRUCTURE 06

SAMPLE PRIORITIES 02

RESULT 02

SENSITIVITY ANALYSIS 01

CONCLUSION 04

MAIN SLIDES 19

TOTAL SLIDES 22

2

INTRODUCTION

Textile and clothing supply chains are complex

chain of activities which are scattered around

the world and linked virtually. Every entity or

group of entities manage their functions to

respond customer demand.

The skills and technology required for standard

products are easy to adopt and this nature of

the business has helped its dispersion

worldwide. 3

INTRODUCTION

The end of the quota regime has geared-up its manufacturing in Asian and Far East regions which are well suited to their low

cost production because of lower wages and indigenous natural fibers.

The phenomenon of this industrial shift towards low labor wage economies is

discussed by Loo (2002) and Bolisani and Scarso (1996).

4

INTRODUCTION

Expansion of textile and clothing chain in the

Asian region has increased competition and

consequently the need for improving

integration in the chain.

Strategies are being designed to improve

competitiveness and responsiveness of the

chains with increasing diversification of

products.

5

OBJECTIVES

Priorities strategies

formulated by experts

to improve competitiveness

in textile and clothing supply chain

in Pakistan

Using Saaty´s ANP

and

study their effects

6

PROBLEM STRUCTURE

The problem is converted into a hierarchical

decision problem for experts from case supply

chain to prioritize competitive strategies.

Inner dependence of the criteria, that was

initially ignored, is introduced here. Thus, the

overall priorities are revised taking into account

these inner dependencies.

The results of both cases are compared and

conclusions are drawn.

7

PROBLEM STRUCTURE

Decision problem is fed from the SWOT matrix of the supply chain to create effective strategies which acted as decision alternatives and

SWOT factors themselves served as criteria of our decision. The inner dependence model used by Yuksel (2007) to establish dependence

relationship of his SWOT based criteria is used with same purpose.

This structure of the problem presents an internal view and consists of four hierarchical levels for decision and induction of inner

dependence effect of criteria elements. The levels include goal, factors/criteria, sub factors and alternatives.

The corresponding SWOT matrix, decision structure and inner dependence model are presented in following slides. The hierarchical decision model was developed using Web-HIPRE software which is

available online. The inner dependence of criteria is calculatedseparately and the updated priority values of criteria are fed on the

software using the direct values option. Thus the priority of strategies with criteria inner dependence is calculated.

8

PROBLEM STRUCTUREInternal Factors

Strengths Weaknesses

S1 - Indigenous cotton crop

S2 - Low wages/labor costs S3 - Strong investment in textiles &

made-ups

S4 - Skills in ICT

S5 - Skills in chemistry (for textile &

clothing chemical industry)

W1 - Limited base of non

cotton fibers W2 - Weak ginning sector

W3 - Lower cotton yield (per acre)

W4 - Low application & usage of ICT

W5 - Non competitive behavior of

entrepreneurs

W6 – Skills

W7 - Distance to marketsW8 - Underdeveloped logistics

W9 - Market awareness W10 - Input´s costs and continuity

W11 - Low Foreign Direct Investment (FDI)

Opportunities SO Strategy WO Strategy

Ex

tern

al

Fa

cto

rs

O1 - Technical Textile

O2 - Value added products (fashion,

children clothing & home

textiles)

O3 - Close to future marketsO4 - Government support for R&D

O5 - Dyes & chemical manufacturing

O6 - Machine manufacturing

O7 - Logistic link for Far East

to European Markets

SO1 - Diversification of product range

SO2 - Establishing industrial-parks with

common facilities of design &

development centers, ICT application

centers, effluent treatment, etc

SO3 - Applying export incentives

SO4 - Establishing downstream

links/facilities in competing regions

(Turkey, Egypt, Bangladesh &

Mexico...)

SO5 - Improving domestic chemical industry

WO1 - Skill development programs

WO2 - Expanding non cotton fibers base

WO3 - Improving logistics

WO4 - Developing effective linkage between

industry, academia and R&D

institutes

WO5 - Developing domestic engineering

industry

Threats

T1 - Political instabilityT2 - Regional competitors

ST Strategy

ST1 - Development of markets access

strategies

ST2 - Establishing down-stream facilities in

stable, near-to-market and competing

regions

WT Strategy

WT1 - Work in collaboration with

competitors

WT2 - Development and implementation of

long-term and coordinated policies

WT3 - Introduction of industry relief

packages

9

PROBLEM STRUCTURE

10

Decision structure for prioritizing competitive strategies in a Textile and Clothing Supply Chain

Introducing the effect of inner dependence of criteria

PROBLEM STRUCTURE

12

After developing decision

structure, pair wise

comparison matrices were

constructed to introduce

preferences between

elements of the same

level in achieving the

criteria in the level

immediately above them

by using Saaty´s

fundamental scale of

absolute numbers.

Intensity of importance

Definition Explanation

1 Equal importance

Two activities

contribute equally to

theobjective

2 Weak or slight

3 Moderate importance

Experience and judgment

slightly

favor one activity over

another

4 Moderate plus

5 Strong importance

Experience and judgment

strongly favor one activity

over another

6 Strong plus

7Very strong or demonstrated

importance

An activity is favored very

strongly over another; its

dominance demonstrated in

practice

8 Very, very strong

9 Extreme importance

The evidence favoring one

activity over another is of the

highest possible order of

affirmation

Reciprocals of

above

If activity i has one of the

above nonzero numbers

assigned to it when compared

with activity j, then j has the

reciprocal value when

compared with i

A logical assumption

DECISION ELEMENTS PRIORITIES

13

The comparison matrix for the SWOT factors

with respect to the goal was constructed first

and criteria priority vector is calculated.

Using the inner dependence model for criteria,

comparison matrix for inner dependence

is constructed which then multiplied to criteria

priority vector calculated above to get inner

dependent priority of criteria. Values are

normalized and are presented in the last

column of the above table.

Then the pair wise comparison matrices for

SWOT sub-factors for local priorities were

constructed. The local priorities of sub-factors

are then transformed into global priorities by

multiplying them with Inner dependent

priorities of criteria.

Goal

Str

en

gth

s

We

ak

ne

sse

s

Op

po

rtu

nit

ies

Th

re

ats

Criteria

Priorities

with out

Inner

dependence

Normalized

Criteria

Priorities

with Inner

dependence

Strengths 1 ½ ¼ 2 0.141 0,4399

Weaknesses 2 1 1/3 3 0.237 0,165265

Opportunities 4 3 1 5 0.531 0,311686

Threats ½ 1/3 1/5 1 0.091 0,07861

Strengths S1 S2 S3 S4 S5 Local Priority Global Priority

S1 1 3 2 3 4 0.395 0,1737605

S2 1/3 1 1/2 1 3 0.147 0,0646653

S3 1/2 2 1 3 3 0.262 0,1152538

S4 1/3 1 1/3 1 2 0.124 0,0545476

S5 1/4 1/3 1/3 1/2 1 0.072 0,0316728

Strengths 1 0,8 1 0,2

Weaknesses 0,211399711 1 0 0,8

Opportunities 0,655122655 0 1 0

Threats 0,133477633 0,2 0 1

14

Finally the comparison matrices for the alternative strategies

with respect to each of the twenty five SWOT sub-factors

were constructed and local priorities are calculated. Local

Priorities are converted into final priorities by multiplying

them with global priorities of sub factors.

DECISION ELEMENTS PRIORITIES

S2 SO1 SO2 SO3 SO4 SO5 WO1 WO2 WO3 WO4 WO5 ST1 ST2 WT1 WT2 WT3 Local prioritiesFinal

Priorities

SO1 1 1/4 3 4 3 1/4 1 1 1/5 4 1/3 4 3 1/3 4 0.068 0,075

SO2 4 1 4 5 3 1 1 3 1/3 5 1 5 3 2 4 0.102 0,080

SO3 1/3 1/4 1 3 2 1/4 1/3 1/3 1/4 3 1/4 2 1/2 1/3 3 0.036 0,025

SO4 1/4 1/5 1/3 1 1/2 1/5 1/4 1/3 1/5 1 1/5 1 1/3 1/3 1 0.019 0,067

SO5 1/3 1/3 1/2 2 1 1/2 2 1/2 1/3 3 1/3 2 1 1/3 2 0.037 0,062

WO1 4 1 4 5 2 1 1 4 1 4 2 5 3 2 4 0.135 0,123

WO2 1 1 3 4 2 1/2 1 2 1/3 4 1/3 3 3 1 4 0.075 0,082

WO3 1 1/3 3 3 2 1/4 1/2 1 1/4 4 1/3 4 2 1 4 0.060 0,050

WO4 5 3 4 5 3 1 3 4 1 4 3 5 4 3 4 0.173 0,144

WO5 1/4 1/5 1/3 1 1/3 1/4 1/4 1/4 1/4 1 1/4 1 1/3 1/4 1/2 0.019 0,029

ST1 3 1 4 5 3 1/2 3 3 1/3 4 1 4 3 3 4 0.118 0,073

ST2 1/4 1/5 1/2 1 1/2 1/5 1/3 1/4 1/5 1 1/4 1 1/2 1/2 1 0.021 0,084

WT1 1/3 1/3 2 3 1 1/3 1/3 1/2 1/4 3 1/3 2 1 1/3 2 0.038 0,049

WT2 3 1/2 3 3 3 1/2 1 1 1/3 4 1/3 2 3 1 4 0.076 0,040

WT3 1/4 1/4 1/3 1 1/2 1/4 1/4 1/4 1/4 2 1/4 1 1/2 1/4 1 0.022 0,017

RESULTS

15

Importance intensities of elements were fed in the decision software Web-

HIPRE to get final priorities of decision alternatives. Inner dependence of

criteria was calculated seperately and priority values were fed directly.

Priority values for strategies with and without criteria inner dependence are

presented in following table and final result is also presented in graph.

Goal SO1 SO2 SO3 SO4 SO5 WO1 WO2 WO3 WO4 WO5 ST1 ST2 WT1 WT2 WT3

Strengths .034 .032 ..10 .036 .026 .057 .036 .020 .071 .010 .031 .033 .018 .022 .007

Weaknesses .007 .012 .005 .015 .007 .019 .011 .008 .022 .004 .014 .016 .015 .006 .005

Opportunities .030 .028 .008 .014 .028 .040 .031 .017 .045 .014 .017 .022 .011 .009 .003

Threats .004 .008 .002 .003 .002 .007 .005 .004 .007 .001 .011 .013 .006 .002 .002

Overall Priority with

Crietria Inner

dependencies

.075 .080 .025 .067 .062 .123 .082 .050 .144 .029 .073 .084 .049 .040 .017

Ranking 6 5 14 8 9 2 4 10 1 13 7 3 11 12 15Overall Priorities

without Criteria

Inner dependencies

0.076 0.083 0.026 0.059 0.067 0.120 0.084 0.052 0.137 0.033 0.072 0.086 0.053 0.034 0.017

Ranking 6 5 14 9 8 2 4 11 1 13 7 3 10 12 15

RESULTS

16

2nd Group of Strategies

Rank Strategy

Priorities

With

Criteria

Inner

dependenc

ies

Without

Criteria

Inner

dependenc

ies

5th

SO2: Establishing Industrial Parks

with Common Facilities of Design &

Development Centers, ICT

Application Centers & Effluent

Treatment Plants etc

.0800.083

6 thSO1: Diversification of Product

Range

.0750.076

7th ST1: Development of Market Access

Strategies.073 0.072

9th SO5: Improving Domestic Chemical

Industry.062 0.067

8thSO4: Establishing Downstream

Facilities in Competing Regions.067 0.059

11thWT1: Work in Close Collaboration

with Competitors.049 0.053

10thWO3: Improving Logistics

.050 0.052

Overall Group Priority 0.456 0.462

1st Group of Strategies

Rank Strategy

Priorities

With

Criteria

Inner

dependenci

es

Without

Criteria

Inner

dependenci

es

1st

WO4: Developing Effective Linkage

between Industry, Academia and R&D

Institutes

.144 0.137

2ndWO1: Skill Development Programs

.123 0.120

3rd

ST2: Establishing Down Stream

Facilities in Stable, Near to Market

and Competing Regions .084 0.086

4th

WO2: Expanding Non-cotton Fiber

Base .082 0.084

Overall Group Priority 0.433 0.427

3rd Group of Strategies

Rank Strategy

Priorities

With

Criteria

Inner

dependen

cies

Without

Criteria

Inner

dependen

cies

12th

WT2: Development and

Implementation of Long-term &

Coordinated Policies

.040 0.034

13thWO5: Developing Domestic

Engineering Industry.029 0.033

14thSO3: Applying Export Incentives

.025 0.026

15th

WT3: Introduction of Industry

Relief Packages .017 0.017

Overall Group Priority 0.111 0.11

SENSITIVITY ANALYSIS

17

Sensitivity analysis of results shows that the

effectiveness of strategies is sustained for different

degrees of importance of factors, strengths,

weaknesses, opportunities and threats

CONCLUSION

18

Strategies developed for achieving competitiveness in

textile and clothing supply chain in Pakistan and

their potential effects were studied here.

Our study is mainly focused to textile and clothing

SC but some of the strategies are also found relevant

in general economic status and business environment

in the country as discussed by Schwab (2009) in The

Global Competitiveness Report.

That report identifies the most problematic factors

and include among others:

Political/Government Stability, Inadequate Supply of

Infrastructure, Inadequately Educated Work Force

and Policy Instability.

CONCLUSION

This study directs our intention to analyze these

strategies with an external view with more

generalized criteria as is familiar in supply chain

competitive scenario. Here the criteria were viewed

internally and the problem was formulated based on

SWOT factors.

We based our decision structure on Saaty´s AHP

with four hierarchical levels of goal, criteria, sub-

criteria and alternatives. Then we introduced the

effects of inner dependence of criteria elements and

we found that the priority of criteria is slightly

drifted in favor of strengths instead of heavily

focusing on opportunities and weaknesses in

prioritizing competitive strategies.

19

There apears a little change in priority values but the overall

result which was acheived without inner dependence of criteria

still valid.

Ranking of first group stratgies is not changed at all. In second

group which consists seven strategies, ranking of 9th and 11th

have improved as they occupied new ranks of 8th and 10th

respectively.

This seems logical as improving logistics for existing cotton based

chain can improve it´s responsiveness and improving presence in

competing regions can help improve market awareness which are

both lacking in existing scenario when market potential exists

(especialy in fashion market) but competition is sever.

The inner dependence at sub-criteria and alternative level is

logical expansion of this study but presents a complex situation

and a lot of inputs from experts and definitely much time

consuming.20

CONCLUSION

CONCLUSION

The results can be utilized for resource allocation

and policy diversion in favour of specific

developments and for other strategic decision

related to the supply chain.

&

These strategies can be applied in parallel by

different sources involved in the chain as

government agencies, academic and research

institutes, industrial associations and individual

industries.

21

THANKS

Questions are welcome...

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