a study on metal gate electrodes with nano-sized grains ......2 o 3 5.5~5.6 hexagonal la-silicate...
TRANSCRIPT
![Page 1: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/1.jpg)
1
A Study on Metal Gate Electrodes with
Nano-Sized Grains for Scalable
La-silicate Gate Dielectrics
Supervisor: Prof. Hiroshi Iwai
Supervisor: Associate Prof. Kuniyuki Kakushima
2014/02/06
Kamale Tuokedaerhan
Dissertation defense
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2
I. Introduction
II. Device fabrication process and characterization method
III. Metal carbides for gate electrodes application
(propose a novel process for metal carbide)
VI. Conclusion
V. Reliability of La-silicate
high-k with tungsten
carbide gate electrodes
IV. Electrical properties
of La-silicate high-k with
tungsten carbide gate
electrodes
Dissertation outline
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3
I. Introduction
II. Device fabrication process and characterization method
III. Metal carbides for gate electrodes application
(propose a novel process for metal carbide)
VI. Conclusion
V. Reliability of La-silicate
high-k with tungsten
carbide gate electrodes
IV. Electrical properties
of La-silicate high-k with
tungsten carbide gate
electrodes
Dissertation outline
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Downscaling of MOSFET
Downscaling of the MOSFET has been the driving force for
circuit performance evolution.
However, power consumption increased to unacceptable level
Suppression of subthreshold leakage, variability and gate
leakage is necessary
1 0.010.1
1
10
100
1000
0.1
0.01
0.001
Po
we
r D
en
sit
y [
W/c
m2]
Gate Length [m]
Active Power
Passive Power
Gate
Leakage
Scaling trend of MOSFET
Source: Intel
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Further gate oxide scaling is possible by high-k gate dielectrics
Introduction of high-k gate dielectrics
SiO2
Poly-Si
S D
High-k
Metal
S D
Downsizing phystEOTkhigh
SiO
2
ox
ooxox
tC
EOT : Equivalent Oxide Thickness
N. Sugii, EUROSOI, 2011. T. Ghani, VLSI, 2000.
Selection of appropriate high-k materials is important
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Direct contact high-k/Si for EOT scaling
0
0.2
0.4
0.6
0.8
1
1.2
2009 2014 2019 2024
ITRS 2009
Year
EO
T(n
m)
EOT=0.5 nm
bulk
MG
UTB FD
Si sub.
High-kHigh-k High-k
SiOx interfacial layer (typ.0.5~0.7nm)
Scaling in EOT
limitHf based oxide
High-k/Si direct contact is required for scaled EOT beyond 0.5 nm
Dielectric constant
J. Robertson, 2004.
Si
SiO2
High-kMetal
Si
High-k
Metal
With SiO2 IL High-k/Si direct contact
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Reports on direct high-k/Si
IL scavenging
Si sub.
HfO2
metalO
SiO2
O O
direct high-k/Si
Vo control
Si sub.
HfO2
metalO
O
Odirect high-k/Si
K. Choi, et al., VLSI Symp. Tech. p.138 (2009).J. Huang, et al., VLSI Symp. Tech. p.34 (2009).
EOT=0.59nm EOT=0.55nm
negative
shift
Control of oxygen atoms by process is the key technology
to achieve a direct HfO2/Si structure.
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Issue of Hf-based oxide
Hf-based oxide suffer from crystallization
J. Robertson, Eur. Phys. J. Appl. Phys., 28, 265-291 (2004).
HfO2(40%)+SiO2(60%)
Plane TEM
Lg
Grain boundary
A. I. Kingon, et al., IWGI, p.36 (2001).
Phase separation
Amorphous gate oxide for gate
dielectric application
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Direct high-k/Si by La-silicate formation
1837184018431846
Binding energy (eV)In
ten
sit
y (
a.u
)
300 oC
annealing
Si sub.
La-silicateas depo.
500 oC
annealing
Si substrate
XPS (Si 1s)
La2O3 + nSi + mO2
→ La(SiO4)n
La-rich Si-rich(k~20) (k~8)
(La-silicates)
Supply of oxygen atoms
nsmall large
K. Kakushima, Solid-state
electro 54., (2010).
Eg (eV) Structure
La2O3 5.5~5.6 hexagonal
La-silicate 6.2 amorphous
K. Kakushima, ゲートスタック研究会資料 (2012)
Direct contact of high-k/Si can be achieved with La-silicate
formation
La-silicate formed by reaction of La2O3 and Si substrate
Metal gate
Si
Metal gate
Si
La2O3 La-silicate
Before annealing After annealing
MIPSW TiN/W
Kav ~ 8 Kav ~ 12 Kav ~ 16
Si 2nm2nm2nm
HK
MG
800oC, 30min
La-silicate
(k~16)
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stress relaxation at interface
La atom
La-O-Si bonding
Si sub.
SiO4tetrahedron network
FGA800oC is necessary to
reduce the interfacial stressS. D. Kosowsky, et al., APL, 73, p.3119 (1997).
High-temperature for small Dit
10-9
10-8
10-7
10-6
Ch
arg
e p
um
pin
g c
urr
en
t [A
]
104
105
106
Frequency [Hz]
Dit = 2 x 1012 [cm-2/eV]
Dit = 5 x 1011 [cm-2/eV]
Dit = 1.6 x 1011 [cm-2/eV]
500oC
700oC
800oC
T. Kawanago, IEEE Trans. ED, (2012)
K. Kakushima, ゲートスタック研究会資料 (2012)
With high temperature annealing,
Dit can be as low as 1011 cm-2/eV
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300
250
200
150
100
50
0
Ele
ctr
on
Mob
ility
[cm
2/V
sec]
1.31.21.110.90.80.70.60.5
EOT [nm]
at 1MV/cm
T = 300KW/La-silicate
Hf-based
oxides
① Coulomb(Dit, Qfix) scattering
Mobility degradation trend with EOT scaling
② roughness scattering
Metal induced defects;
metal atom, oxygen vacancy formation
metal/high-k and high-k/Si roughness
Suppression of the formation of metal induced defects
in the high-k layer is important
T. Kawanago, IEEE Trans. ED, 2012
Scaling issues for La-silicates
①
②
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Influence of metal gate to EOT scaling
Metal diffusion or/and metal induced defects increase
interface state density
K. Kakushima, Solid-state electro., 2010
Influence of metal gate to bulk/interface should
be minimized
W gate
Distance (nm)
Inte
nsity (
a.u
)
W
La
Si
O
N
Ti
Metal diffusion or/and metal
induced defects
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Issues on direct contact of high-k/Si
20nm
Metal
Si sub.
High-k
field-SiO2
strain no strain under
field-oxide
Stress applied below high-k layer, and not under SiO2
Possible reasons
- Thermal expansion difference
- Less viscous flow of high-k dielectric
- Stress from high-k or/and metal gate
W/Tm2O3/n-Si,
annealed at 500 oC
M. Kouda, et al., J.
Vac. Sci. Technol. B
29 , 062202 (2011)
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Metal gate
- Thermal stability against agglomeration
- Stability against phase separation
- Small resistivity
- Proper workfunction for n/p-FETs
- Small grain size less than 5 nm
- Less orientation dependent workfunction
Lg
H. F. Dadgour, Trans. ED, 57, 2515 (2010)
sVth
General requirements for metal gate material
Along with EOT scalability, these requirements should be
satisfied at the same time
Commonly nitrides (TiN, TaN, etc) with midgap WF are used
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Material Orientation Probability Workfunction (eV) Grain size (nm)
TiN(100) 60% 4.6
22(111) 40% 4.4
TaN
(100) 50% 4.0
7(200) 30% 4.2
(220) 20% 4.8
WN
(111) 65% 4.5
10(200) 15% 4.6
(220) 15% 5.3
(311) 5% 4.2
Reported orientation dependent work function
H. F. Dadgour, Trans. ED, 57, 2515 (2010)
Need for metals with less orientation dependent
work function with small grain size or amorphous
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Sputter TiN
CVD TiN
A. Yagishita, et al., TED, 48(8), pp. 1604-1611 (2001).
Reports on DVth by metal gates
Sputter TiN
CVD TiN
Oriented growth of CVD-TiN effective for suppress
DVth
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T. Matsukawa, IEDM, 2012.
Reports on amorphous metal gate
Amorphous metal gate effective for suppress variability
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1. Oxygen atoms required for La-silicate reaction
La2O3+Si+xO → LaSiOy(Proper oxygen atom supply is needed)
2. Grain size should be less than 5 nm (Lg=16nm)
Work function variability
W, Mo, etc.
Oxygen atoms should be released after annealing
Too much oxygen → lower k-value
Less oxygen → residual La2O3 layer
Nitrides, Carbides, Borides
Metal material candidates for La-silicate
TiN, TaN do not contain oxygen, they react to form TiOx, TaOx, instead
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Pei-Chuen Jiang, et al., Appl. Phys. Let., 89, 122107 (2006).
Properties of WNx films are sensitive to N atom contents
difficult to control: N is introduced as gas (N2 or NH3)
W nitrides for La-silicate
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Borides: WB, WB2, Mo2B, MoB, Mo2B5, MoB4
Carbides: W2C, WC, Mo2C, MoC
Carbides and Borides for La-silicate
How we can obtain carbides at low temperature (~800oC) ?
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Purpose of the doctoral thesis
Proper metal gate material selection for scalable
La-silicate gate dielectrics
La-silicate
Si sub.
Metal gate
A process for metal
gate formation with
nano-sized grains
Interface property
improvement
Reliability
improvement
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I. Introduction
II. Device fabrication process and characterization method
III. Metal carbides for gate electrodes application
(propose a novel process for metal carbide)
VI. Conclusion
V. Reliability of La-silicate
high-k with tungsten
carbide gate electrodes
IV. Electrical properties
of La-silicate high-k with
tungsten carbide gate
electrodes
Dissertation outline
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Process for tungsten carbide formation
Deposition of several sets of carbon
and tungsten layers
1. Layered reaction to suppress
excess growth of grain size
2. Content of carbon can be controlled
3. Tungsten carbide can be formed at
low temperature
Advantage Carbide formation
annealing
multi-stacking of
Metal/Carbon layers
1. Sputtering from carbide alloy target
Deposition methods of carbides
Carbon deficiency formation during annealing
2. Sputtering with CH4 gas
3. Solid reaction of C and W layersHydrogen to produce carbon deficiency
Interface reaction and grows grains
metal
Gate oxide
Si sub.
carbon
metal
carbonmetal
carbon
H, Romanus, Thin solid Films 146, (2000)
M. Sakaki, Int. Journal of refractory metals and
hard materials, 36, (2013)
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Process for Tungsten carbide formation
W/C
ratio
W/C=
1:0.5
W/C=
1:0.6
W/C=
1:0.8
W/C=
1:1
W 0.7nm 0.7nm 0.7nm 0.7nm
C 0.22nm 0.26nm 0.35nm 0.45nm
Si sub.
SiO2
Si sub.
SiO2
annealing
18sets
One set
Tungsten Carbide
C/W
Easily control of carbon content
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Formation of tungsten carbide
hex-WC
Lo
g (
cou
nts
)
hex-W2C
30 40 50 60 70 9080
-2 (deg)
W/C=1:1
hex-W2C
W/C =1:0.5
Pure W
Temperature (oC)
sh
(/s
q.)
0 200 400 600 800 1000
0
50
200
150
100
W/C=1:0.8
W/C=1:0.5
W/C=1:0.6
W/C=1:1
SiO2
Si
・・・
WC
WC
W2C with small grain size can be obtained at 725oC~825oC
Grain size
= 1.9nm
Grain size
= 18nm
Grain size
= 20nm
cos2
L
KB
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Formation of tungsten carbide
Formation of oriented growth of hexagonal W2C layer
with columnar shaped nano-sized grains(oriented growth is commonly achieved with CVD in 10-nm-thickness region)
h-W2C
20nm
columnar growth
preferred orientation
<001><001> h-W2C
<110><100>
SiO2
growth
direction
h-W2C
growth
direction
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Process for TaC and TiC formation
Si sub.
SiO2
Si sub.
SiO2
annealing
18sets
One set
TaC or TiC
C/Ta (Ti)
C Ta Ti
0.44nm 0.82nm 0.8nm
Multi-stacking of Metal/Carbon layers
Easily control of carbon content
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TaC and TiC with small grain size can be obtained
(3.2 and 3.9 nm, respectively)
Formation of TaC and TiC
Temperature (oC)
Ti/C
Ta/C
0 200 400 600 800 1000
100
200
500
400
300
0
sh
(/s
q.)
SiO2
・・・
Si
Ti
Ti
C
C
SiO2
・・・
Si
C
CTa
Ta
Log (
cou
nts
) 30 40 50 60 70 9080
-2 (deg)
TaC 750oC
TaC 500oC
TiC 500oC
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Comparing with powder diffraction database
Random orientation is assumed, preferred orientation of (220)
and (311) planes can be confirmed for TiC and TaC layers.
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Work function of Metal carbides
A high effective work function (WF) of 4.9 eV was
extracted for W2C.
High WF can be attributed to oriented grain growth
SiO2 thickness (nm)
Vfb
(V)
0 105 15 2520
0.8
-0.4
1.0
0.6
0.4
0.2
0.0
-0.2
TaC (750oC)
W2C (750oC)
TiC (500oC)
m,TaC=4.7eV
m,TiC=4.3eV
m,W C=4.9eVm,W C=4.9eV2
SiO2
Si sub.
Metal gate
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31
Yes; <001>//sub.
No
No
No
Yes; <100> sub.
No
Oriented growth
CVD
this workSput.+Reaction1.9 nmW2C
Sput.+Reaction
Sput.+Reaction
CVD
Sput.
Process
this work
this work
[6]
[5]
Ref.
3.2 nm
3.9 nm
9.2 nm
22 nm
Grain size
TaC
TiC
TaN
TiN
Metal gate
Yes; <001>//sub.
No
No
No
Yes; <100> sub.
No
Oriented growth
CVD
this workSput.+Reaction1.9 nmW2C
Sput.+Reaction
Sput.+Reaction
CVD
Sput.
Process
this work
this work
[6]
[5]
Ref.
3.2 nm
3.9 nm
9.2 nm
22 nm
Grain size
TaC
TiC
TaN
TiN
Metal gate
1. A novel sputtering process to form W2C at low temperature
2. A grain size of 1.9 nm can be obtained with W2C gate
3. Oriented growth of W2C can be obtained easily
Conclusions of chapter 3
A. Yagishita,
TED, 2001
M. H. Tsai, APL, 1995
Originality
![Page 32: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/32.jpg)
32
I. Introduction
II. Device fabrication process and characterization method
III. Metal carbides for gate electrodes application
(propose a novel process for metal carbide)
VI. Conclusion
V. Reliability of La-silicate
high-k with tungsten
carbide gate electrodes
IV. Electrical properties
of La-silicate high-k with
tungsten carbide gate
electrodes
Dissertation outline
![Page 33: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/33.jpg)
33
Devices fabrication process
W/C multi-stacking layer
Gate patterning (RIE)
SPM and HF cleaning
TiN and Si deposition by RF sputtering
n-Si(100) wafer (Na=1015cm-3)
La2O3 deposition(300oC) by EB
Annealing at 800 oC for 30min to form W2C
Backside Al contact
FGA at 420 oC for 30min
Si removal by TMAH
Si sub.
La2O3
W/C 18sets
TiN
Si
Si sub.
La-silicate
W2C
TiN
Si
W2C and La-silicate both formed at the same time
![Page 34: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/34.jpg)
34
Capacitance-voltage characteristics
Comparable EOT;
little difference in silicate reaction rate
![Page 35: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/35.jpg)
35
Dit and Vfb dependency on EOT
EOT (nm)
W2C gate
W gate
Dit
(cm
-2/e
V)
x1011
10
4
12
8
2
0
6
0.65 0.900.800.70 0.850.75
0.0
Vfb
(V)
EOT (nm)0.65 0.900.800.70
-0.1
-0.2
-0.3
-0.4
W2C gate
W gate
0.850.75
Qfix=1010/cm2
Constant Vfb by W2C gate electrode; no difference in defect
creation
Large improvement in interface state density with W2C gate
electrode in all the studied EOT range
![Page 36: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/36.jpg)
36
TEM images with W2C gate electrode
W/La-silicate/n-Si W2C/La-silicate/n-Si
Atomically flat metal/high-k (Ra=0.26nm) and high-k/Si
(Ra=0.12nm) interfaces can be obtained with W2C
gate electrode
Comparable to bare Si wafers
![Page 37: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/37.jpg)
37
Stress in Si substrate
A large stress presented below La-silicate layer down to
several hundreds deep in Si substrate with W gate
W/La-silicate/n-Si W2C/La-silicate/n-Si
100nm 100nm
No apparent stress with W2C gate
![Page 38: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/38.jpg)
38
FFT analysis of the interface position
Spatial frequency corresponding to period of 20 nm,
comparable to the grain size of W gate electrode is
suppressed with nano-sized grain W2C gate electrode
0
5
2
4
3
1
0.20.050.01 0.1 0.5
Pow
er
spectr
al
density (
a.u
.)
Spatial frequency (nm-1)
distance (nm)20 1033
W gate
W2C gate
50 25 14
![Page 39: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/39.jpg)
39
Reports on stress induced reaction
Tensile stress to increase the reaction; compressive
stress to decrease the reaction
Reaction rate change due to applied stress can be
interpreted as change in activation energy
High possibility that silicate reaction rate can be
modified under applied stress
Solid-phase epitaxy of amorphous Si on crystalline Si
![Page 40: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/40.jpg)
40
Mechanism of roughness formation
During annealing
processas-depositedLa-silicate formation
completed
Si sub.
La2O3
W gate
Si sub.
La2O3
W2C gate
La-silicate
La-silicate
Stress induced by grains
W gate
electrode
W2C gate
electrode
Nano-sized grains help elimination of inhomogeneous
stress applied to the interface to form uniform La-
silicate gate dielectrics
![Page 41: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/41.jpg)
41
Explanation of Dit-EOT relation
EOT
Dit
0 1nm
Less stress during silicate reaction,
owing to metal gate with nano-sized
grains
Effect of stress from metal gate to roughen
the La-silicate/Si interface
Inhomogeneous stress applied to the Si surface during
reaction can be eliminated by W2C gate electrode with
oriented nano-sized grains
![Page 42: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/42.jpg)
42
0
20
40
60
80
100
120
140
160
180
200
0 0.15 0.3 0.45 0.6 0.75
100
120
140
160
180
200
220
240
0.4 0.6 0.8 1 1.2
L/W=10/10m
ef
f(c
m2/V
sec)
EOT (nm)
TiN/W2C/La-silicate/nFET
EOT~0.75nmef
f(c
m2/V
sec)
Eeff (MV/cm)
W:C=1:0.5
W:C=1:1
W:C=1:0.5
Electrical characteristics of MOSFET
Higher effective mobility of 163cm2/V.s with small EOT=0.63nm
were achieved by W2C gate electrode
![Page 43: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/43.jpg)
43
A benchmark fo high-field electron mobility
W2C gate with La-silicate gate stack exhibit higher
eff beyond the eff-EOT trend line
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Conclusion of chapter 4
High eff with atomically flat metal/high-k and high-k/Si
interfaces can be achieved with reactively formed La-silicate
and highly-oriented W2C gate electrodes.
This
work0.12 nm0.26 nm163 cm2/Vs0.63 nm
Oxygen controled reacitveformation with oriented nano-sized W2C grains
(W2C/La-silicate)
0.62 nm
0.55 nm
0.59 nm
EOT
155 cm2/Vs
140 cm2/Vs
130 cm2/Vs
Mobility
at 1MV/cm
0.36 nm
0.54 nm
0.50 nm
High-k/Si
interface
roughness
[7]
[11]
[10]
Ref.
0.61 nm
0.66 nm
0.46 nm
Metal/high-k
interface
roughness
Oxygen controled
reacitve formation
(W/La-silicate)
IL scavenging by
metal incorporation
(TaN/cap/HfO2)
Oxygen controled
deposition (HfO2)
Process for
direct high-k/Si
This
work0.12 nm0.26 nm163 cm2/Vs0.63 nm
Oxygen controled reacitveformation with oriented nano-sized W2C grains
(W2C/La-silicate)
0.62 nm
0.55 nm
0.59 nm
EOT
155 cm2/Vs
140 cm2/Vs
130 cm2/Vs
Mobility
at 1MV/cm
0.36 nm
0.54 nm
0.50 nm
High-k/Si
interface
roughness
[7]
[11]
[10]
Ref.
0.61 nm
0.66 nm
0.46 nm
Metal/high-k
interface
roughness
Oxygen controled
reacitve formation
(W/La-silicate)
IL scavenging by
metal incorporation
(TaN/cap/HfO2)
Oxygen controled
deposition (HfO2)
Process for
direct high-k/Si
![Page 45: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/45.jpg)
Conclusion of chapter 4
1. Low Dit of 2.5x1011 cm-2/eV was achieved with EOT of 0.75nm
2. Atomically flat W2C/La-silicate, La-silicate/Si interfaces
3. Origin of Dit is due to La-silicate/Si interface roughness due to
grains in metal gate electrode
Originality and findings
Metal gate with nano-sized grain is effective for direct
high-k/Si contact with low Dit
![Page 46: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/46.jpg)
46
I. Introduction
II. Device fabrication process and characterization method
III. Metal carbides for gate electrodes application
(propose a novel process for metal carbide)
VI. Conclusion
V. Reliability of La-silicate
high-k with tungsten
carbide gate electrodes
IV. Electrical properties
of La-silicate high-k with
tungsten carbide gate
electrodes
Dissertation outline
![Page 47: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/47.jpg)
47
Reliability measurement
Si sub.
La-silicate
W
TiN
Si sub.
La-silicate
W2C
TiN
800oC, FG ambient, 30min
![Page 48: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/48.jpg)
48
Reliability measurement by PBTI
Stress time (s)
0.001
1 10 100 1000 10000
0.1
0.01
1
DV
fb(V
)
W : ≃0.28
W2C : ≃0.39
W2C Vs=1.7(V)
W2C Vs=1.8(V)
W2C Vs=1.9(V)
W Vs=1.7(V)
W Vs=1.8(V)
W Vs=1.9(V)
W2C Vs=1.7(V)
W2C Vs=1.8(V)
W2C Vs=1.9(V)
W Vs=1.7(V)
W Vs=1.8(V)
W Vs=1.9(V)
EOT=0.75nm
RT
W
W2C
DVfb= DVmax(1-exp[-(t/t0)])
Better reliability with W2C gate electrode owing to
atomically flat high-k/Si interface
: hydrogen diffusion dispersion
0<<1
The dispersion decrease as
increase
t: degradation rate
DVmax: maximum shift
![Page 49: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/49.jpg)
49
Conclusion of chapter 5
Structure Ref.
SiO2/Si 1 S. Zafer, VLSI, 2006
TiN/HfO2/SiON/n-Si 0.16~0.19 A. Kerber, Tran. On
Device and Materials
reliability, Vol. 9, 2009
TiN/W/La-silicate/n-Si 0.27 This work
TiN/W2C/La-silicate/n-Si 0.39 This work
Better reliability with W2C gate electrode can be
obtained owing to atomically flat high-k/Si interface
![Page 50: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/50.jpg)
50
I. Introduction
II. Device fabrication process and characterization method
III. Metal carbides for gate electrodes application
(propose a novel process for metal carbide)
VI. Conclusion
V. Reliability of La-silicate
high-k with tungsten
carbide gate electrodes
IV. Electrical properties
of La-silicate high-k with
tungsten carbide gate
electrodes
Dissertation outline
![Page 51: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/51.jpg)
51
4. W2C has large advantages in terms of grain size and
oriented growth for scaled devices
Conclusions of thesis
III. Metal carbides for gate electrodes application
1. A novel stacked carbon/metal process was introduced and
formation of carbides were confirmed
2. Grain sizes of the carbides are as small as 3.9, 3.2, and 1.9nm
for TiC, TaC, and W2C, respectively
3. Work functions of TiC, TaC and W2C layers have been
extracted as 4.3, 4.7, and 4.9 eV, respectively
![Page 52: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/52.jpg)
52
2. Atomically flat metal/high-k and high-k/Si interfaces
can be obtained by W2C gate electrode
Conclusions of thesis
IV. Electrical properties of La-silicate high-k with tungsten
carbide gate electrodes
1. Interface state density was suppressed by W2C gate
electrode
3. Inhomogeneous strain in Si substrate was eliminated
by W2C gate electrode
4. Higher effective mobility of 163cm2/V.s with small EOT
0.63nm were achieved by W2C gate electrode
5. Origin of Dit is due to La-silicate/Si interface roughness
due to grains in metal gate electrode
![Page 53: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/53.jpg)
53
Better reliability with W2C gate electrode can be obtained
owing to atomically flat high-k/Si interface
Conclusions of thesis
V. Reliability of La-silicate high-k with tungsten carbide
gate electrodes
![Page 54: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/54.jpg)
54
Approaches and Originality
2. The effect of metal gate on bottom high-k/Si interface
have been experimentally investigate
4. Reliability of La-silicate have been improved by nano-grain
sized metal gate owing to atomically flat high-k/Si interface
1. Oriented growth of W2C with 1.9nm grain size can be
obtained easily at low temperature
3. Metal gate with nano-sized grain is effective for direct
high-k/Si contact with low Dit and flat interface
![Page 55: A Study on Metal Gate Electrodes with Nano-Sized Grains ......2 O 3 5.5~5.6 hexagonal La-silicate 6.2 amorphous K. Kakushima, ゲートスタック研究会資料(2012) Direct contact](https://reader035.vdocument.in/reader035/viewer/2022071110/5fe5c15dadd2a819457f3f6c/html5/thumbnails/55.jpg)
55
Publication and PresentationJournals
1. K. Tuokedaerhan, R. Tan, K. Kakushima, P. Ahmet, Y. Kataoka, A. Nishiyama, N.
Sugii, H. Wakabayashi, K. Tsutsui, K. Natori, T. Hattori, H. Iwai, Stacked sputtering
process for Ti, Ta, and W carbide formation for gate metal application, Appl. Phys.
Lett., Vol. 103, 11908, 2013.
2. K. Tuokedaerhan, K. Kakushima, Y. Kataoka, A. Nishiyama, N. Sugii, H.
Wakabayashi, K. Tsutsui, K. Natori, and H. Iwai, Atomically flat La-silicate/Si
interface using tungsten carbide gate electrode with nano-sized grain, under
reviewing process at Appl. Phys. Lett. Vol. 104, 021601, 2014.
Presentation at international conference and symposium
1.K. Tuokedaerhan, S. Hosoda, Y. Nakamura, K. Kakushima, Y. Kataoka,
A. Nishiyama, N. Sugii, H. Wakabayashi, K. Tsutsui, K. Natori, and H. Iwai,
Influence of carbon incorporation in W gate electrodes for La-silicate gate dielectrics,
IWDTF-13, University of Tsukuba, Japan, November 7-9, 2013.
2. K. Tuokedaerhan, R. Tan, K. Kakushima, P. Ahmet, Y. Kataoka, A. Nishiyama,
N. Sugii, K. Tsutsui , K. Natori, T. Hattori, H. Iwai. Interface properties of La-silicate
MOS capacitors with tungsten carbide gate electrode for scaled EOT.
222nd ECS Meeting, Hawaii, USA, October 10, 2012.
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56
Publication and Presentation
3. K. Tuokedaerhan, S. Hosoda, K. Kakushima, P. Ahmet, K. Tsutsui, A. Nishiyama,
N. Sugii, K. Natori, T. Hattori, H. Iwai. Work Function Extraction of W, Ta and
Ti Carbides Formed by Multi Stacked Process. IEEE EDS WIMNACT-37,
Tokyo Institute of Technology, Japan, February 18, 2013.
4. K. Tuokedaerhan, T. Kaneda, M. Mamatrishat, K. Kakushima, P. Ahmet, K. Tsutsui,
A. Nishiyama, N. Sugii, K. Natori, T. Hattori, H. Iwai. Impact of annealing ambient for
La2O3/Si capacitor. G-COE PICE international symposium and IEEE EDS mini
colloquium on Advanced Hybrid Nano Devices: Prospects by World’s Leading
Scientists. Tokyo Institute of Technology, Japan, October 4-5, 2011.
5. K. Tuokedaerhan, S. Hosoda, K. Kakushima, Y. Kataoka, A. Nishiyama, N. Sugii,
H. Wakabayashi, K. Tsutsui, K. Natori, H. Iwai. Mobility improvement of La-silicate
MOSFET by W2C gate electrode, WIMNACT 39, Tokyo Institute of Technology,
Japan, February 7, 2014.
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57
Publication and Presentation
Presentation at domestic conference
1. K. Tuokedaerhan, T. Kaneda, M. Mamatrishat, K. Kakushima, P. Ahmet, K. Tsutsui,
A. Nishiyama, N. Sugii, K. Natori, T. Hattori, H. Iwai. Effects of post deposition
annealing on electrical characteristics of MOS device with La2O3/n-Si structure,
The 72th JSAP Autumn Meeting, the Japan society of Applied Physics,
Yamagata University, September 1, 2011.
2. K. Tuokedaerhan, Y. Tanaka, K. Kakushima, P. Ahmet, Y. Kataoka, A. Nishiyama,
N. Sugii, K. Tsutsui , K. Natori, T. Hattori, H. Iwai. Work function measurement of
C/W stacked structure on SiO2 gate dielectrics. The 59th JSAP Spring Meeting,
the Japan society of Applied Physics, Waseda University, March 18, 2012.
3. K. Tuokedaerhan, R. Tan, S. Hosoda, K. Kakushima, P. Ahmet, Y. Kataoka,
A. Nishiyama, N. Sugii, K. Tsutsui , K. Natori, T. Hattori, H. Iwai. Influence of
Si/TiN capped annealing on the interfacial properties of W2C/La-silicate/n-Si
capacitors for EOT scaling. The 73th JSAP Autumn Meeting, the Japan society
of Applied Physics, Ehune University/ Matsuyama University, September 12, 2012.
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Back up
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Amorphous La-silicate with large band gap
10 15 25 30
-2 (deg)20
Inte
nsity (
a.u
.)
Si sub.h=15keV, GIXD
900oC
500oC
544 540 532 528
Binding energy (eV)536
La-O-LaLa-O-SiSi-O-Si
700oC
as-depo.
300oC
500oC
5.54eV
5.58eV
5.52eV
6.17eV
hex-La2O3
Eg (eV) Structure
La2O3 5.5~5.6 hexagonal
La-silicate 6.2 amorphousLa-silicate amorphous
C(20nm)/La2O3(4nm)/n-Si
K. Kakushima, ゲートスタック研究会資料 (2012)
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60
Scaling issues for La-silicates
Mobility degradation trend with EOT scaling
T. Ohmi, IEEE Trans. ED, 1992
220
200
180
160
140
120
Ele
ctr
on
Mo
bili
ty [
cm
2/V
se
c]
10.90.80.70.60.5EOT [nm]
at 1MV/cm
T = 300K
Open : HfO2 ref [?]
Fill : La-silicate ref [?]
T. Kawanago, IEEE Trans. ED, 2012
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Metal with small grains or amorphous metal
M. E. Grubbs, Appl. Phys. Lett., 223505 (2010)
Ta40W40Si10C10Ru30Mo70
K. Ohomori, IEDM, 409 (2008)
amorphous metal small grain size (<10nm)
XRD
plan TEM
Amorphous up to 1120 oC
Complex deposition system (4 elements)
Composition control (depth profile)
Simple process (2 elements)
Variability in grain size
Our approach
We attempt to use W2C with grain size (<2nm) as metal gate electrodes
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62
Metal material candidates for La-silicate
・Metal layer should contain proper oxygen atoms for
silicate reaction
TiN, TaN do not contain oxygen, they react to form TiOx, TaOx, instead
・Metal atoms should not diffuse into La-silicate layer
Avoid degradation of metal/high-k interface and fixed charge generation
Base upon the above conditions with requirements
on metal gate for scaled devices, carbides can be
strong candidates (W carbides, Mo carbides)
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h-W2C
20nm
columnar growth
W2C/SiO2
Ra=0.30nm
surface
Ra=0.64nm
<001><001> h-W2C
<110><100>
SiO2
growth
direction
h-W2C
growth
direction
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65
S. Ogata, et al.,
APL, 98,
092906 (2011)
Surface orientations strongly affect interface state density.
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EOT
eff
0
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Electrical characteristics of MOSFET
Higher effective mobility of 163cm2/V.s with small EOT=0.63nm
were achieved by W2C gate electrode
0.0 0.2 0.6 0.8 1.00.4
Vd (V)
Ids (
A)
0.0E+00
L/W=10/10m
Vg= 0 to 1V
5.0E-05
1.0E-04
1.5E-04
2.0E-04
2.5E-04
3.0E-04