a torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except...

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TORSION BARS A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A torsion bar resists twisting and is used as a spring on some cars and many four-wheel-drive pickup trucks and sport utility vehicles. The larger the diameter, or the shorter the torsion bar, the stiffer the bar.

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Page 1: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

TORSION BARSA torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar.

Continued

Figure 85–26 A torsion bar resists twisting and is used as a spring on some cars and many four-wheel-drive pickup trucks and sport utility vehicles. The larger the diameter, or the shorter the torsion bar, the stiffer the bar.

Page 2: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

STEERING KNUCKLESA steering knuckle servestwo purposes:

To join the suspensionto the wheel

To provide pivot pointsbetween the suspensionand the wheel

Continued

The only steering knuckle that uses a kingpin is on an I-beam or twin I-beam front suspension.

Page 3: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

CONTROL ARMS

A control arm is a suspension link that connects a knuckle or wheel flange to the frame.

Continued

Figure 85–33 Control arms are used to connect the steering knuckle to the frame or body of the vehicle and provide the structural support for the suspension system.

One end of a control arm attaches to the knuckle or wheel flange, with either a ball joint or bushing.

The opposite end attached to a frame member, pivots on a bushing. It pivots to allow the axle or knuckle vertical travel.

Page 4: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

BALL JOINTS

Ball joints are ball-and-socket joints, similar to the joints in a person’s shoulder. They allow the front wheels to move up and down, as well as side to side (for steering).

A vehicle can be equipped with coil springs, mounted either above the upper control arm or on the lower control arm.

Continued

Figure 85–34a Ball joints provide the freedom of movement necessary for steering and suspension movements.

Page 5: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

Figure 85–37 All ball joints, whether tension or compression loaded, have a bearing surface between the ball stud and socket.

The type used is determined by the design engineer, the tech cannot change the type of ball joint used for a particular application.

The load-carrying (weight-carrying) ball joint is subjected to the greatest amount of wear and is most frequently replaced.

Page 6: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

STABILIZER BARS

Most cars and trucks are equipped with a stabilizer bar on the front suspension, a round, hardened steel bar (usually SAE 4560 or 4340 steel) attached to both lower control arms with bolts and rubber bushing washers called stabilizer bar bushings.

See Figure 85–40.

Continued

A stabilizer bar is also called an anti-sway bar (sway bar) or anti-roll bar (roll bar). A stabilizer bar operates by twisting the bar if one side of the vehicle moves up or down in relation to the other side, such as during cornering, hitting bumps, or driving over uneven road surfaces.

See Figure 85–41.

Page 7: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

Figure 85–40 Typical stabilizer bar installation.

Continued

Page 8: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

Figure 85–41 As the body of the vehicle leans, the stabilizer bar is twisted. The force exerted by the stabilizer bar counteracts the body lean.

Continued

Page 9: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

Figure 85–42 Stabilizer bar links are sold as a kit consisting of the long bolt with steel sleeve and rubber bushings. Steel washers are used on both sides of the rubber bushings as shown.

Continued

Page 10: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

Figure 85–43 Notice how the stabilizer bar pulls down on the mounting bushing when the vehicle is hoisted off the ground, allowing the front suspension to drop down. These bushings are a common source of noise, especially when cold. Lubricating the bushings with paste silicone grease often cures the noise.

Page 11: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A
Page 12: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

SHOCK ABSORBERSShock absorbers are used on all conventional suspension systems to dampen and control the motion of the vehicle’s springs.

Without shock absorbers (dampers), the vehicle would continue to bounce after hitting bumps.

See Figure 85–44.

Continued

Page 13: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A
Page 14: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

Figure 85–45 Shock absorbers work best when mounted as close to the spring as possible. Shock absorbers that are mounted straight up and down offer the most dampening.

Most shock absorbers are direct acting because they are connected directly between the vehicle frame or body and the axles.

Continued

Page 15: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

What Are Remote Reservoir Shocks?

Remote reservoir shock absorbers are units designed for heavy-duty use that use a separate container for the working fluid. The purpose of the remote fluid reservoir is to keep the temperature of the fluid stable, which helps the shock provide consistent dampening under all conditions.

Figure 85–50The shock absorber is on the right and thefluid reservoir for the shock is on the left.

Page 16: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

Air Springs Some electronically controlled suspension systems use air springs. A basic air spring consists of a rubber air chamber, generally closed at the bottom by a piston fitted into a controlarm, or by a strut shock absorber.

Electronically controlled suspension systems that use air springsas the only springs are available on some Hummer, and manyFord, Mercury and Lincoln vehicles.

See Figures 85–52

Continued

Page 17: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

Figure 85–52 (a) The front suspension of a Lincoln with an air-spring suspension. (b) Always check in the time for the cutoff switch for a refile equipped with an air suspension before hoisting or touring the vehicle.

Continued

Page 18: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

Figure 85–53 Some air springs are auxiliary units to the coil spring and are used to control ride height while the coil spring is the weight-bearing unit.

Some air springs are in effect auxiliary springs inside a coil-spring strut.

In these designs, the coil spring supports the weight of the vehicle, while the air spring raises or lowers the body to adjust ride height according to load.

Continued

Page 19: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

Figure 85–54 A coil-over shock is a standard hydraulic shock absorber with a coil spring wrapped around it to increase stiffness and/or take some of the carrying weight off of the springs.

Coil-Over Shocks A coil-over shock absorber uses an external coil spring to boost the performance of the basic shock absorber.

The spring usually extends from the upper shock mount to a seat on the lower portion of the cylinder.

The spring rate added to the hydraulic resistance makes the shock stiffer.

Continued

Page 20: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

STRUTS

A strut is a sturdy shock absorber that is also a structural component of the suspension.

A strut is a suspension link as well as a shock absorber. The casing of a strut must be strong and rigid to function as a suspension link.

The shock absorber assembles inside the casing of a strut, andmay be either a removable cartridge or an integral part of thestrut.

Continued

Page 21: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

STRUT Bars

A Strut Bar is a performance modification that helps

eliminate/ reduce body roll

Continued

Page 22: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

Figure 85–55 A strut is a structural part of the suspension and includes the spring and shock absorber in one assembly.

MacPherson StrutsThe MacPherson strut, namedafter Earle S. MacPherson, who developed the suspension designin the late 1940s and patented itin 1953, is the most commonly

used type.

A MacPherson strut includes the suspension spring—a coil springthat surrounds the strut casing—so that it transfers weight of thebody to the wheel.

Continued

Page 23: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

Shocks and Struts

• Helps to keep tires from hopping

• Keeps body from bouncing after bumps

• Filled with oil and a gas

Page 24: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

Tire Care and Maintenance

• Tire wear

Chapter 14© 2007 Rolling Hills Publishing

www.AutoUpkeep.com24

Page 25: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

Tire Care and Maintenance

• Tire Wear Indicator Bars• Set at 2/32nds of an inch (1.6 mm)

Chapter 14© 2007 Rolling Hills Publishing

www.AutoUpkeep.com25

Page 26: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A
Page 27: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A
Page 28: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A
Page 29: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A
Page 30: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A
Page 31: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A
Page 32: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

Tire Care and Maintenance

• Tire Rotation

Chapter 14© 2007 Rolling Hills Publishing

www.AutoUpkeep.com32

Page 33: A torsion bar is a spring that is a long, round, hardened steel bar similar to a coil spring except that it is a straight bar. Continued Figure 85–26 A

Things You Can Do• Lubricate steering and suspension parts?• Check power steering fluid• Check/change power steering belt• Check tires for abnormal wear• Check shocks/struts • Check parts for wear