a wood products company’s response to the business environment presented to
Post on 20-Dec-2015
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Overview
Introduction to The Collins Companies
Do the Right Thing
Forest Stewardship Council
The Natural Step
More Q&A
Founded in Pennsylvania in 1855
Began sustainable forest management in California, 1940
500 one-acre permanent growth plots determine annual growth
Privately-held company
Values and ethics determine forest management and operating philosophies
Headquartered in Portland, Oregon
Softwood Lumber: dimension, industrial, commonsHardwood Lumber and millwork (cherry, red & hard maple, poplar, red & white oak, birch, beech and ash)Particleboard: western pineTruWood Siding and Trim
Six manufacturing plants
900+ employees
Certification
Collins Pennsylvania Forest (PA) 126,000 acres in 1994
Collins Lakeview Forest (OR, CA) 75,000 acres in 1998
Collins Almanor Forest (CA) 94,000 acres in 1993
A Paradigm for Sustainable Wood Products
Company Vision StatementDo the Right Thing
Forest Certification Forest Stewardship Council
The Natural StepJourney to Sustainability
Collins’ Vision Statement
Do The Right ThingPassion for Improvement
Powerful Teams
Premier Customer Service
Sustain All Resources
Profit is Vital
Key Points of FSC Certification
• Market driven approach to offer an incentive for good forest management.
• Chain of custody certification to insure consumers receive wood from these forests.
• Independent audit of forest management plans & practices for:
•Timber resource sustainability•Forest ecosystem maintenance•Socio-economic contribution & impact
• FSC principles and criteria developed in early 90’s
What it means in our forest.
Sustainable - cut no more than nature replenishes, about 1.7% per year; rely on natural regeneration, except in special circumstances
Diversity: multiage & multispecies
Set aside zones, wetlands, wildlife habitats
Contribution to the local community
Remove the dead and dying, diseased and deformed
Leave the trees that are “in the prime of their lives”
FSC Certification-The Why, for the Collins Co’s
Fit our corporate cultureAs a business, you must differentiate yourselves from your competition based on your strengths
There is a market segment that values it
Certification is a growing market force
Media coverage of rainforest destruction Visibility of current forest management
practices: clear cuts, slides, river quality, etc. Societal distrust of self-proclamations Heightened sense of social and
environmental responsibility Desire to push forest products industry to
improve forest management practices Maintain market access: green building
programs (LEED, Earth Advantage, etc.)
FSC Certification-The Why, for the industry
Certification – by whom?
Competing agendas: FSC Certification SFI Program from AF&PA (industry-sponsored) ISO 14001 (International Standards Org for EMS) Other national and regional programs:
Canadian’s CSA Pan European, expanding to global - PERC Indonesia Finnish Forest Certification System UK Woodland Assurance Scheme
Certification & the Market Big Box home centers are pushing their vendors to
use FSC certified products in the products they sell.
Big Boxes are buying FSC certified products.
US Green Building Council *LEED Standards are creating a pull though demand, particularly in with municipalities and education.
Hillsdale Library – LEED Gold
*Leadership in Energy and Environmental Design
Certification & the Market
Epler HallPortland State University Buildings
• LEED Silver Rating, USGBC• Tax credits
Broadway Housing
Certification & the Market
OHSU takes green building higher
Green engineering starts in Portland, spreads worldwide
December ‘05
OHSU 's Center for Health & Healing at South Waterfront – Shooting for LEED Platinum!
Examples of “second & third party” certification:
Certification – The Marketing of Integrity
www.eco-label.org
The First Name in …
The Collins Companies was the first forest products company in the US to:
Become FSC certified Collins Almanor Forest and Chester,CA Sawmill
Implement the principles of The Natural Step
Non-profit that uses a science-based, systems framewok to help us understand and move towards sustainability.
Vision: a global shift to ecological and social sustainability.
The Natural Step engages in training and consulting, research and development, and community outreach.
Four System Conditions
Reducing our dependence on mining and fossil fuels.
Reducing our dependence on unnatural substances. (synthetics)
Reducing our dependence on nature consuming activities.
Increasing efficiencies
1. What we take from the Earth’s crust
2. What we make in the lab
3. What we maintain from land and sea
4. How efficient and equitable we are
Understanding The Natural Step System Conditions
TNS FRAMEWORK
View of the Current Situation (The "Funnel")
Increasing demandfor building products
Decreasing supplyof non-renewablebuilding products
Bank of America FoundationBaugh ConstructionCity of PortlandThe Collins CompaniesGerding/Edlen Development Co.MetroMultnomah CountyNeil Kelly Co.
TNS Founding Members in PDX
NIKE Inc.Norm ThompsonNorthwest Earth InstitutePacifiCorpPortland General ElectricRejuvenation Inc.University of Portland
Ankrom Moisan ArchitectsAshforth Pacific, Inc.BOORA ArchitectsCarleton Hart ArchitectureCollege Housing NorthwestDupont Flooring SystemsFletcher Farr AyotteGBD Architects, Inc.
TNS Sustaining Members in PDX
Hewlett PackardInnerspace Office SolutionsKPFF Consulting EngineersLSW Architects, PCMahlum ArchitectsMelvin Mark CompaniesMithunMt. Hood Meadows
Northwest Energy Efficiency AllianceNW NaturalOregon DEQPAE Consulting EngineersPendleton Woolen MillsPortland State Portland State UniversityUniversityProgressive Investment Management
TNS Sustaining Members in PDX
Re:Source OregonSERA ArchitectsShoreBank PacificSoderstrom ArchitectsSRG PartnershipThompson Vaivoda & AssociatesTri-MetURS CorporationYost Grube Hall ArchitectureZimmer-Gunsul-Frasca Partnership
1997 Adopted The Natural Step JTS implemented
1998 Klamath Falls 1999 Kane Hardwoods 2001 Collins Pine & Freemont Sawmill 2002 Builder’s Supply 2006 Becoming integrated into how we think,
no longer a stand-alone program at some facilities “JTS moments” being recorded
Collins’ Journey to Sustainability
JTS Structure
E T ea m PET
R ecycle W ET
Adopt-A-H ighw a y Journey Aw a reness (JAT )
C lea n Air (C AT ) Prod.Pkg.& D esign (PP& D T )
JT SPlant Facilitator, 4 Unit Coordinators & Portland Coordinator
R. Hamilton W. Yee D. Craver K. Mieloszyk M. Badorek C. Bailey
M. Martinez
N. Genge
G. Morosin
C. Beagle
T. Huntley
T. Wagenblast
M. Igou
C. MorganS. Theriault
R. Walker
S. Revis
S. Fisher
T. Sims
S. Williams
B. Lockett
B. Larimore
R. Keady
E. PoppeT. DeVore J. Lynch
J. Lowther
T. WilsonT. Cole
E Team WET PET Recycle Highway JAT PD&PT CAT Newsletter
L. McNerney
S. Kennedy
V.P. / G.M.
HB PB PW COM
C. Grenz
Grant search
Portland Sustainability Team - PST
JTS Structure
Process flow
JTS Teams
JTS Core Team
HBMike
Negrevski
PWLynn
Davison
PBDonn Jensen
ComDale Slate
John Lynch Eric Poppe Tom Cole Ted DeVore
Develop Plans & Projects; present status monthly to JTS Core team.
Review & approve team P&Ps; manage & coordinate all JTS activities; maintain continuity activities; develop eco indicators; track results.
Coordinate JTS activities with unit contact and get approval to proceed or continue.
Unit approval of JTS activities on monthly basis.
Multi - team activities take place withstatus and results reported back to JTS core team.
JTS Multi-Team ActivitiesUnit/Plant
Repeatmonthly
Steps:
JTS Process Flow
E-T
eam
PET
WET CAT
JAT Adopt a-Hwy.
PD
& P
TR
ecyc
le
Product
Waste
Energy
Materials
Water Air
Community
JTS Teams
GrantWriting
SustainabilityMatters
WE2T
Reusing condensate reduced water usage by about 6 million gallons per year
Savings $35K/yr
Water conservation contestWater Facts bulletinsDryer discharge used to irrigate landscaping
PET
PET forms used to aid purchase of sustainable products
Created plant-wide listing of 1050 *MSDS sheets to be used to review product use, etc.
*Material Safety Data Sheets
Recycle
Set up to recycle more cardboard - new dumpsters created
Sent >372 cubic yards of cardboard to recycle
New signage for 13 office recycle stations.
Began using 100% recycled paper in copy and fax machines
Eliminate Waste to LandfillsEliminate Waste to Landfills
Successful Activities in Progress
Reuse hardboard defect boards
Opportunities: Reduce paper waste Increase recycle efforts
JAT-Educate and inspire employees
Be the proactive information and knowledge source for employees to:
* Learn about sustainability methods and principles
* Get Involved in activities at work and at home which will have a positive impact on our planet.
JTS UniversityKlamath Falls Campus
JAT - Community Support
Share knowledge and experience
• Schools• Organizations• Neighborhoods
Involvement in community activities which promote a sustainable society
Be a good model to the local community
Particleboard - Capital Projects
Reintroduced sander dust into manufacturing of more particleboard instead of burning it in boiler.
Shut down boiler #7
547 tons less emissionsReduced fiber needs
$562,550/year savings
HammermillReplaced 6 Pallmann with 1 Bliss Hammermill motorElectrical savings over 3 million kwh/year or about $118,200/yr
Energy Team Projects
Making steam traps efficient Estimated savings of $25K/year due to reduction
in natural gas, electricity to pump water and chemicals
Install automatic lighting controls in truck loading area
Savings >21K kwh/yr or $804/yr Reusing condensate from veneer dryer to create
flash steam to treat vault blocks Savings >175,200 million btu/yr or $152K/yr
Operational Projects
Vendor letter regarding biodegradable packaging 2-sided calendar saving $198 ~ Replace compressed air with fan in Caul Blow Off System
Saving >517K kwh/yr or $18K/yr Pallets, eggcrates and cores to be reused by vendors Recycled metals revenue last 9 mos. $5,640 Remnants of old chip inventories sold to *Biomass: $18K
profit Pilot lighting project in storeroom increases lighting while
using less power
*Company in Medford that burns for energy
Portland OfficePortland Sustainability Team Mandate
Coordinate all JTS teams company-wideFocus on reducing & recycling in Portland office
Biodegradable bin in kitchens (coffee/tea grinds) Toner/copier cartridges Transparencies Batteries Paper recycling & reduce advertising mail Separation of glass/tin/plastic Recycled content in printer/copier paper
Eco Indicators
Electricity Usage
0
0.05
0.1
0.15
0.2
0.25
0.3
0.35
0.4
0.45
0.5
Au
g-9
8
Oct
-98
Dec
-98
Feb
-99
Ap
r-99
Jun
-99
Au
g-9
9
Oct
-99
Dec
-99
Feb
-00
Ap
r-00
Jun
-00
Au
g-0
0
Oct
-00
Dec
-00
Feb
-01
Ap
r-01
Jun
e-01
Au
g-0
1
Indicator
HB (MKW / M 7/ 16)
PB (MKW / M 3/ 4) COM (MKW / Total Prod.)
Functions of Ecometrics
Promote awareness.Track and benchmark
performance.Directs you to specific process
steps for troubleshooting and improvements.
Functions of Ecometrics
Promote awareness.Track and benchmark performance.Directs you to specific process steps
for troubleshooting and improvements.
Prioritize - Guide JTS projectsInfluence the outcome…
How TNS/JTS has improved our triple bottom line (social, environmental and financial)
1998 Klamath Falls: Various projects, sander dust reuse, heat exchanger, new 300 hp motor… => $ 750,000 + savings /year
2001 Kane: Replacing old compressors with new and mill sawdust sold => $ 81,000 savings / year
2001 Chester: More efficient use of log yard transportation methods and equipment => $ 42,000 savings / year
2001 Portland Office: Double sided printing, junk mail returned, less paper faxing => $ 818 savings / year
2002 Lakeview and Klamath Falls: Energy efficiency with back pressure turbine => $ 500,000 savings /year
Natural Step Total Savings => $ 1,373,818 / year Total savings to date ~ $3 million+
“What you make is what you save.”
What has TNS/JTS cost us?(social, environmental and financial)
Costs not well documented Seminars Salary Travel Capital costs (not included, deducted from savings) Volunteer time for committees not counted
Natural Step Total Costs ≈ $50,000/yearTotal costs to date ≈ $200,000
We have the power to make business a truly sustainable practice.
It is about changing your mind set - making a paradigm shift, then acting upon it.
"Unless someone like you cares a whole awful lot,Nothing is going to get better. It's not."
— Dr. Seuss, The Lorax
How you can influence sustainable development
Educate yourselves on the issues. Get involved with TNS, committees,
etc. Incorporate sustainability as part of
what you, and your organization, stand for.
Educate your clients & friends on the issues
The Natural Step www.naturalstep.org
Oregon Natural Step Network www.ortns.org
Collins “links” page www.CollinsWood.com Contact Lee Jimerson, [email protected]
Educational & Support Resources