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Page 1: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

a world of materials

Page 2: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

each with its own reality

many products

Page 3: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

properties that describe reality

tensile

compressive

conductivity

fatigue

expansion

stress relaxation

material data

viscosity

Page 4: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

web services for material data

Page 5: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

Using Matereality as a Material

Database for ABAQUS

Hubert Lobo

Page 6: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

Outline

Needs Analysis

Solution elements

ABAQUS and Matereality

Conclusions

Page 7: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

ABAQUS can do anything!

NVH

Stiffness/failure

Crash/rate dependency

Thermal/thermomechanical

Forming/process simulation

Large deformation-hyperelastic/hyperfoam

Stress relaxation/creep-viscoelasticity

Diversity

Page 8: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

Each app needs different data

NVH- *ELASTIC

Stiffness-*ELASTIC,*PLASTIC

Crash-*PLASTIC, *RATE DEPENDENT

Thermal- *THERMAL EXPANSION

Large deformation-*HYPERELASTIC

Foam crushing- *HYPERFOAM

Stress relaxation- *VISCOELASTIC

Diversity

Page 9: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

Requirements

CAE product development requires

– Variety of simulations

– Multiple materials

– Variety of boundary conditions

– With contact

Data quality

– Self consistent

– Application appropriate

– Complete ->No holes

Needs

Page 10: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

Flaws in current situation

No comprehensive data store

Each user has own model collection

User cannot judge its quality/authenticity

Enterprise has fragmented access to data

Sharing with collaborators is difficult

Unavailable data=time & retest->big$$

Problem

high risk, low efficiency

Page 11: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

Lone Ranger scenario

Users with private databases

Security barrier

Problem

Page 12: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

Enterprise sharing

Shared or selectively-shared access

Security barrier

DOMAIN

Solution

Page 13: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

Storage of diverse data

Solution

Page 14: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

Search by material…

search for material of interest

Datasheet Wizard Display datasheets

CAE Wizard Search for material

model parameters

Property Search Search for properties

Page 15: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

Pick models of interest…

CAE Wizard

Page 16: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

Find relevant data

click to view collection of data sets

Page 17: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

View model parameters

Page 18: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

Export data to ABAQUS

ABAQUS input deck (current versions)

CSV, Excel ready format

MATLAB (for curve fitting)

MATML (future use)

Page 19: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

ABAQUS input deck

Preformatted

Ready to use

Page 20: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

Variety of material models

*ELASTIC/*PLASTIC

Page 21: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

Variety of material data

Page 22: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

Ensuring confidence

How do we know how good it is?

– Data source

– Variability

– Pertinence to my application

– Certification

• all data is not created equal

• conversely, some data cannot be used without certification

Authenticity

Page 23: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

View underlying data

click on graph to zoom in

Authenticity

Page 24: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

Examine variability of data…

Authenticity

Page 25: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

View source of data…

Authenticity

Page 26: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

MDMs are living entities

A complete data store

– Your archival data

– Current data direct from test labs

– Data from your material suppliers

– Data from your collaborators

Beyond

Page 27: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

Collaborate globally

Matereality MDM Bus

Supplier

OEM Tier One JCI Delphi

Bayer Basell

Beyond

Page 28: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

Mine extensive data stores

Beyond

Page 29: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

Instantly see what’s there

Beyond

Page 30: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM

Conclusion

ABAQUS needs enormous data diversity

Need to locate ABAQUS-specific data

Model visualization and validation

Authentication of data

Fidelity of usage

Security and sharing

Page 31: a world of materials - Matereality · PDF fileStiffness/failure Crash/rate dependency Thermal/thermomechanical Forming/process simulation ... MDM Bus Supplier Tier One JCI Delphi OEM