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  • IndustrialHydraulics

    Electric Drivesand Controls

    Linear Motion andAssembly Technologies Pneumatics

    ServiceAutomation

    MobileHydraulics

    Features Variable displacement axial piston pump of swashplate

    design for hydrostatic drives in open circuit hydraulic system

    Designed primarily for use in mobile applications

    The pump operates under self-priming conditions, with tankpressurization, or with an optional built-in charge pump(impeller)

    A comprehensive range of control options is availablematching any application requirement

    Power control option is externally adjustable, even when thepump is running

    The through drive is suitable for adding gear pumps and axialpiston pumps up to the same, i.e. 100% through drive

    The output flow is proportional to the drive speed andinfinitely variable between maximum and zero

    ContentsOrdering code / standard program 2...3

    Technical data 4...7

    LR Power control 8...17

    DR Pressure control 18...21

    HD Hydraulic control, pilot pressure related 22..23

    EP Electrical control with proportional solenoid 24...25

    Unit dimensions size 40 26...29

    Unit dimensions size 60 30...33

    Unit dimensions size 75 34...37

    Unit dimensions size 95 38...41

    Unit dimensions size 130/145 42...45

    Unit dimensions size 190 46...49

    Unit dimensions size 260 50...53

    Through drive dimensions 54...55

    Summary of through drive assemblypossibilites for A11V(L)O 56

    Combination pumps A11VO + A11VO 56

    Swivel angle indicator 57

    Male connectors for solenoids 58

    Installation and commissioning 59

    Safety Instructions 60

    Axial PistonVariable Displacement Pump A11VO

    Open circuit

    Sizes 40...260Series 1Nominal pressure 350 barPeak pressure 400 bar

    RE 92 500/06.04 1/60Replaces: 07.00

  • 2/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    Ordering Code / Standard Program

    Axial piston unitSwashplate design, variable displacement A11V

    Charge pump (impeller) 40 60 75 95 130 145 190 260without charge pump (no code) with charge pump L

    OperationPump, open circuit O

    Size Displacement Vg max (cm3) 40 60 75 95 130 145 190 260

    Control device 40 60 75 95 130 145 190 260Power control LR LR

    with override cross-sensing negative LR C LR . Chigh pressure related negative LR3 LR3pilot pressure related negative LG1 LG1

    positive LG2 LG2electrical 12V negative LE1 LE1

    24V negative LE2 LE2with pressure cut-off D L . D. .

    hydraulic 2-stage E L . E . .hydraulic remote controlled G L . . G .

    with load sensing S L . . . Selectr. prop. override, 24V S2 L . . . S2hydr. prop. override S5 L . . . S5

    with stroke limiter negative characteristic p = 25 bar H1 L . . . H1p = 10 bar H5 L . . . H5

    positive characteristic p = 25 bar H2 L . . . H2p = 10 bar H6 L . . . H6U = 12 V U1 L . . . U1U = 24 V U2 L . . . U2

    Pressure control DR DRwith load sensing DRS DRSremote controlled DRG DRGfor parallel operation DRL DRL

    Hydraulic control p = 10 bar HD1 HD1pilot pressure related (pos. characteristic) p = 25 bar HD2 HD2

    with pressure cut-off D HD. Dwith pressure cut-off, remote controlled G HD. G

    Electrical control U = 12 V EP1 EP1with proportional solenoid (pos. characteristic)U = 24 V EP2 EP2

    with pressure cut-off D EP. Dwith pressure cut-off, remote controlled G EP. G

    Series1

    IndexSize 40...130 0Size 145...260 1

    Direction of rotationviewed on shaft end clockwise R

    anti-clockwise L

    In case of controls with several additional functions, observe the order of the columns, only one option per column is possible(e.g. LRDCH2).

    The following combinations are not available for the power control:

    LRDS2, LRDS5, L...GS, L...GS2, L...GS5, L...EC and the combination L...DG in connection with the stroke limiters H1, H2, H5, H6,U1 and U2.

    = available = available on request = not available

    = preferred program

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 3/60

    Axial piston unit

    Charge pump

    Operation

    Size

    Control device

    Series

    Index

    Direction of rotation

    SealsNBR (nitrile-caoutchouc), shaft seal in FKM (fluor-caoutchouc) N

    Shaft end (perm. input torques see page 7) 40 60 75 95 130 145 190 260Splined shaft DIN 5480 for single and combi pump ZCylindrical shaft with key DIN 6885 PSplined shaft ANSI B92.1a1976 for single pump S

    for combination pump 1) 1) 1) T

    Mounting flange 40 60 75 95 130 145 190 260SAE J744 2-hole CSAE J744 4-hole DSAE J617 2) (SAE 3) G

    Service line ports 40 60 75 95 130 145 190 260SAE pressure and suction port on (opposite) sides, 12with metric fastening threads

    Through drive (see page 56 for attachments)Flange SAE J744 3) Splined shaft coupler 40 60 75 95 130 145 190 260 N0082-2 (A) 5/8in 9T 16/32DP (A) K01

    3/4in 11T 16/32DP (A-B) K52101-2 (B) 7/8in 13T 16/32DP (B) K02

    1in 15T 16/32DP (B-B) K04W35 2x30x16x9g K79

    127-2 (C) 4) 1 1/4in 14T 12/24DP (C) K071 1/2in 17T 12/24DP (C-C) K24W30 2x30x14x9g K80W35 2x30x16x9g K61

    152-4 (D) 1 1/4in 14T 12/24DP (C) K861 3/4in 13T 8/16DP (D) K17W40 2x30x18x9g K81W45 2x30x21x9g K82W50 2x30x24x9g K83

    165-4 (E) 1 3/4in 13T 8/16DP (D) K72W50 2x30x24x9g K84W60 2x30x28x9g K67

    Swivel angle indicator (page 57) 40 60 75 95 130 145 190 260without (no code) with optical swivel angle indicator Vwith electrical swivel angle sensor R

    Male connectors for solenoids 5) (page 58) 40 60 75 95 130 145 190 260DEUTSCH DT04-2P-EP04 (2-pole), moulded on the solenoid coil PHirschmann according to DIN EN 175 301-803-A H(not for new projects)

    1) S-shaft suitable for combination pump!2) To fit the flywheel housing of the combustion engine3) 2 2-hole; 4 4-hole4) Size 190 and 260 with 2 + 4-hole flange5) Male connector without bidirectional surpressor diode6) no code = standard version, S = special version, K = combination with mounting part or mounting pump

    A11V O / 1 N 12 6)

  • 4/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    5

    10

    40

    60

    20

    100

    200

    400600

    100016002500 0 20 40 60 80 100-40 -20

    16

    36

    5

    1600

    -40 -25 -10 10 30 50 90 115700

    VG 22

    VG 32

    VG 46

    VG 68

    VG 100

    Hydraulic fluidFor detailed information on the choice of hydraulic fluidsand application conditions, please see our catalog pagesRE 90220 (mineral oil), RE 90221 (environmentally acceptablehydraulic fluids) and RE 90223 (HF-hydraulic fluids) prior toconfiguration.

    The variable displacement pump A11VO is unsuitable foroperation with HFA, HFB and HFC. When using HF- orenvironmentally acceptable (Eco-evaluated) hydraulic fluidspossible restrictions in the technical data may have to be takenin consideration. If required please consult with our technicalsupport department. The hydraulic fluide type used should bestated on the order.

    Operating viscosity range

    We recommend you to choose the operating viscosity (atoperating temperature) in the optimum range for efficiency anduseful life of

    opt = opt. operating viscosity 16...36 mm2/s

    related to the tank temperature (open circuit).

    Limit viscosity range

    The following values apply for borderline conditions:

    min = 5 mm2/stemporary (t < 3 min)at max. perm. temperature of tmax = +115C.

    Note that the max. hydraulic fluid temperature of 115C maynot be exceeded even locally (e.g. in the bearing area).

    max = 1600 mm2/stemporary (t < 3 min)at cold start (p 30 bar, n 1000 min-1, tmin = -40C).Only for starting up without load. The optimum operatingviscosity must be reached within about 15 minutes.

    Special measures are necessary in the temperature range from-40C to -25C, please ask.

    For detailed information about use at low temperatures, seeRE 90300-03-B.

    Selection diagram

    Explanation of selection of the hydraulic fluid

    Knowledge of the operating temperature in the tank (opencircuit) depending on the ambient temperature is a prerequisitefor the correct choice of hydraulic fluid.

    The hydraulic fluid should be selected so that the operatingviscosity is in the optimum range (opt) in the operatingtemperature range, see selection diagram, shaded area.We recommend you to choose the respective higher viscosityclass.

    Example: At an ambient temperature of X C an operatingtemperature of 60 C is set in the circuit. In the optimumoperating viscosity range (opt; shaded area) this correspondsto the viscosity classes VG 46 or VG 68; to be selected:VG 68.

    Note: The leakage oil temperature, influenced by pressure andspeed, is always above the tank temperature. The temperaturemay not be higher than 115C at any point in the machine.

    If the above conditions cannot be satisfied in the case ofextreme operating parameters or high ambient temperatures,please ask.

    FiltrationThe finer the filtration the better the cleanliness class ofhydraulic fluid reached, the longer the life of the axial pistonunit.

    To ensure functional reliability of the axial piston unit at leastcleanliness class

    20/18/15 in accordance with ISO 4406 is necessary forthe hydraulic fluid.

    At very high hydraulic fluid temperatures (90C to max. 115C)at least cleanliness class

    19/17/14 in accordance with ISO 4406 is required.

    If the above classes cannot be observed, please consult withproduct support.

    Technical Data

    Temperature t in C

    Visc

    osity

    in

    mm

    2 /s

    Hydraulic fluid temperature range tmax= +115Ctmin= -40C

    opt.

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 5/60

    1,2

    0,8 0,9 1,00,9

    1,0

    1,1

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    0,5 0,6 0,7 0,8 0,9 1,0

    15

    10

    5

    Technical DataOperating pressure range

    Inlet

    Absolute pressure at port S (suction port)

    Version without charge pump

    pabs min __________________________________________________________ 0.8 bar

    pabs max __________________________________________________________ 30 bar

    If the pressure is > 5 bar, please ask.

    Version with charge pump

    pabs min __________________________________________________________ 0.6 bar

    pabs max ____________________________________________________________ 2 bar

    Maximum permissible speed (speed limit)

    Permissible speed by increasing the inlet pressure pabs at thesuction port S or at Vg Vg max

    Case drain pressureThe case drain pressure at the ports T1 and T2 maybe a maximum 1.2 bar higher than the inlet pressure at the portS but not higher than

    pL abs. max ____________________________________________________________ 2 bar.

    An unrestricted, full size case drain line directly to tank isrequired.

    Temperature range of the shaft sealThe FKM shaft seal ring is permissible for housingtemperatures of -25C to +115C.

    Note:For applications below -25C, an NBR shaft seal is necessaryas a special version (permissible temperature range: -40C to+90C).State NBR shaft seal in clear text in the order.

    Flushing the housingIf a variable displacement pump with control device EP, HD,DR or stroke limiter (H., U.) is operated over a long period(t > 10 min) with flow zero or operating pressure < 15 bar,flushing of the housing via ports "T1", "T2" or "R" is necessary.

    size 40 60 75 95 130 145 190 260

    qV flush (L/min) 2 3 3 4 4 4 5 6

    The housing flushing is unnecessary in versions with chargepump (A11VLO), since a part of the charge flow is directed tothe housing. Higher case drain flow beyond volumetric rotarygroup losses and control flow may be noticed.

    Charge pump (impeller)The charge pump is a circulating pump with which the A11VLO(size 130...260) is filled and therefore can be operated athigher speeds. This also simplifies cold starting at lowtemperatures and high viscosity of the hydraulic fluid. Tankcharging is therefore unnecessary in most cases. A tankpressurization of a max. 2 bar is permissible with charge pump.

    Outlet

    Pressure at port A or B

    Nominal pressure pN __________________________________________ 350 bar

    Peak pressure pmax ____________________________________________ 400 bar

    Minimum operating pressure

    A minimum operating pressure pB min is required in the pumpservice line depending on the speed, the swivel angle and thedisplacement (see diagram).

    pabs = 1 bar

    pabs = 1.5 bar

    Spe

    ed n

    max

    /nm

    ax1

    Displacement Vg / Vg max

    V g /2

    V

    g m

    ax

    Min

    imum

    ope

    ratin

    g pr

    essu

    re p

    B m

    in in

    bar

    n/nmax, perm.

    V g flimit the permissible angular acceleration specified in the table limits the value of the speed variation:nperm = 3.04 /f.

    Determining the nominal value

    Vg n vFlow qv = L/min1000

    Vg pTorque T = Nm20 mh

    2 T n qv pPower P = = kW60 000 600 t

    Vg = Displacement per revolution cm3

    p = Differential pressure bar

    n = Speed rpm

    v = volumetric efficiency

    mh = mechanical-hydraulic efficiency

    t = overall efficiency (t = v mh)

    asdasd

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 7/60

    2. Pumpe1. PumpeTE

    TD

    T1 T2

    a,b,c

    Fq

    -

    +Fax

    1.Pump 2nd pump

    Technical DataPermissible radial and axial loading on the drive shaft

    Size 40 60 75 95 130 145 190 260Radial force, max. Fq max N 3600 5000 6300 8000 11000 11000 16925 22000at distance (from shaft collar) a mm 17.5 17.5 20 20 22.5 22.5 26 29

    Fq max N 2891 4046 4950 6334 8594 8594 13225 16809

    b mm 30 30 35 35 40 40 46 50

    Fq max N 2416 3398 4077 5242 7051 7051 10850 13600

    c mm 42.5 42.5 50 50 57.5 57.5 66 71

    Axial force, max. Fax max N 1500 2200 2750 3500 4800 4800 6000 4150

    Permissible input and through drive torques

    Size 40 60 75 95 130 145 190 260Torque

    Tmax Nm 234 326 412 521 724 808 1075 1448(at Vg max and p = 350 bar 1))Input torque, max. 2)

    at shaft end P TE perm. Nm 468 648 824 1044 1448 1448 2226 2787

    Keyed per DIN 6885 32 35 40 45 50 50 55 60

    at shaft end Z TE perm. Nm 912 912 1460 2190 3140 3140 3140 5780

    DIN 5480 W35 W35 W40 W45 W50 W50 W50 W60

    at shaft end S TE perm. Nm 314 602 602 1640 1640 1640 1640 1640

    ANSI B92.1a-1976 (SAE J744) 1 in 1 1/4 in 1 1/4 in 1 3/4 in 1 3/4 in 1 3/4 in 1 3/4 in 1 3/4 in

    at shaft end T TE perm. Nm 602 970 970 2670 4070

    ANSI B92.1a-1976 (SAE J744) 1 1/4 in 1 3/8 in 1 3/8 in 2 in 2 1/4 in

    Through drive torque, max. 3) TD perm. Nm 314 521 660 822 1110 1110 1760 20651) Efficiency not taken into account2) For side load-free drive shafts3) Observe max. input torque for shaft S!

    Distribution of torques

  • 8/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    320 bar

    50 bar

    Vg max Vg min

    M1 S

    AMGT1

    T2R

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    LR Power ControlThe power control regulates the displacement of the pumpdepending on the operating pressure so that a given drivepower is not exceeded at constant drive speed.

    pB Vg = constantpB = operating pressure

    Vg = displacement

    The precise control with a hyperbolic control characteristic,provides an optimum utilization of available power.

    The operating pressure acts on a rocker via a piston.An externally adjustable spring force counteracts this,it determines the power setting.

    If the operating pressure exceeds the set spring force, thecontrol valve is actuated by the rocker, the pump swivels back(direction Vg min). The lever length at the rocker is shortenedand the operating pressure can increase at the same rate asthe displacement decreases without the drive powers beingexceeded (pB Vg = constant).

    The output power (characteristic) is influenced by theefficiency of the pump.

    State in clear text in the order:

    drive power P in kW

    drive speed n in rpm

    max. flow qV max in l/min

    After clarifying the details a power diagram can be created byour computer.

    Size 40-145: LR

    Size 190-260: LR

    Ope

    ratin

    g pr

    essu

    re p

    B in

    bar

    DisplacementVg min Vg max

    setting rangestart of control

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 9/60

    Vg max Vg min

    M1 S

    AMGT1

    T2R

    pHDZ

    pHD

    LRVg max Vg min

    M1 S

    AMGT1

    T2R

    Z

    Z

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    Z

    T1

    T2R

    Vg minVg max

    M1

    AMG

    S

    pHD

    LR Power ControlLRC Override with cross-sensingCross sensing control is a summation power control system,whereby the total power, of both the A11VO and of a samesize A11VO power controlled pump mounted onto the throughdrive, are kept constant.

    If a pump is operating at pressures below the start of thecontrol curve setting, then the surplus power not required, in acritical case up to 100%, becomes available to the other pump.Total power is thus divided between two systems as demandrequires.

    Any power being limited by means of pressure cut-off or otheroverride functions is not taken into account.

    Half side cross-sensing function

    When using the LRC control on the 1st pump (A11VO) and apower-controlled pump without cross-sensing attached to thethrough drive, the power required for the 2nd pump isdeducted from the setting of the 1st pump. The 2nd pumphas priority in the total power setting.

    The size and start of control of the power control of the 2ndpump must be specified for rating the control of the 1st pump.

    Size 40-145: LRC

    LR3 High pressure related overrideThe high pressure related power override is a total powercontrol in which the power control setting is piloted by the loadpressure of an attached fixed displacement pump (port Z).

    As a result the A11VO can be set to 100 % of the total drivepower. The power setting of the A11VO is reduced proportio-nal to the load-dependent rise in operating pressure of thefixed displacement pump. The fixed displacement pump haspriority in the total power setting.

    The measuring area of the power reduction pilot piston isdesigned as a function of the size of the fixed displacementpump.

    Size 40-145: LR3

    Size 190-260: LRC

    Size 190-260: LR3

  • 10/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    Z

    Vg max Vg min

    M1 S

    AMGT1

    T2R

    Vg max Vg min

    M1 S

    AMGT1

    T2R

    Z

    Z

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    Z

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    LR Power ControlLG1/2 Pilot pressure related overrideThis power control works by overriding the control setting withan external pilot pressure signal. This pilot pressure acts on theadjustment spring of the power regulator via port Z.

    The mechanically adjusted basic setting can be hydraulicallyadjusted by means of different pilot pressure settings, enablingdifferent power mode settings.

    If the pilot pressure signal is then adjusted by means of aexternal power limiting control, the total hydraulic powerconsumption of all users can be adapted to the available drivepower from the engine.

    The pilot pressure used for power control is generated by anexternal control element that is not a component part of theA11VO (e.g. see also data sheet RE 95310, Electronic LoadLimiting Control, LLC).

    LG1 Negative power override

    Power control with negative override, LG1: the force resultingfrom the pilot pressure is acting against the mechanicaladjustment spring of the power control.

    Increasing the pilot pressure reduces the power setting.

    Size 40-145: LG1

    Size 190-260: LG1

    LG2 Positive power override

    Power control with positive override, LG2: the force resultingfrom the pilot pressure is additive the mechanical adjustmentspring of the power control.

    An increase in pilot pressure increases the power output.

    Size 40-145: LG2

    Size 190-260: LG2

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 11/60

    Vg max Vg min

    M1 S

    AMGT1

    T2R

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    LR3LRC

    LG2

    LG1LE1/2

    pHD I pSt

    50

    LE1/2 Electrical override (negative)Contrary to hydraulic power control override, the basic powersetting is reduced by an electrical pilot current applied to aproportional solenoid. The resulting force is acting against themechanical power control adjustment spring.

    Increase in current = decrease in power

    If the pilot current signal is adjusted by a load limiting control(e.g. LLC control RE 95310) the power consumption of allmechanical and hydraulic actuators is decreasing the A11VOpower setting to match the remaining available power from theengine.

    A 12V (LE1) or 24V (LE2) supply is required for the control ofthe proportion solenoid.

    Technical data of solenoids

    LE1 LE2

    Voltage 12 V DC (20 %) 24 V DC (20 %)

    Control current

    Start of control 400 mA 200 mA

    End of control 1200 mA 600 mA

    Limiting current 1.54 A 0.77 A

    Nominal resistance (at 20C) 5.5 22.7 Dither frequency 100 Hz 100 Hz

    Duty cycle 100 % 100%

    Type of protection dependent on connector version, see page 58

    LR Power ControlSize 40-145: LE1/2

    Size 190-260: LE1/2

    Overview of power overrides

    Effect of power overrides at rising pressure or current

    Ope

    ratin

    g pr

    essu

    re p

    B in

    bar

    Vg min Vg maxDisplacement

    min

  • 12/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    350

    50

    350

    370

    390

    320

    Y

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    Vg max Vg min

    M1 S

    AMGT1

    T2R

    LRE Power control with pressure cut-off,2-stage

    By connecting an external pilot pressure to port Y, the basicvalue of the pressure cut-off can be increased by 50 +20 barand a 2nd pressure setting implemented.

    This value is usually above the primary pressure relief valvesetting and therefore disables the pressure cut-off function.

    The pressure signal at port Y must be between 20 and 50 bar.

    Characteristic: LRE

    LRD Power control with pressure cut-offPressure cut-of is a pressure control that adjusts the pumpdisplacement back towards Vg min when a preset pressurevalue is reached.

    This function overrides the power control, i.e. below the presetpressure value, the power function is effective.

    The pressure cut-off function is integrated into the pumpcontrol module and is preset to a specified value at the factory.

    Setting range from 50 to 350 bar

    Characteristic: LRD

    LR Power ControlSize 40-145: LRD

    Size 190-260: LRE

    LRG Power control with pressure cut-off,hydraulically remote controlled

    See page 20 for description and characteristic (pressurecontrol remote controlled, DRG)

    max

    min

    Ope

    ratin

    g pr

    essu

    re p

    B in

    bar

    setti

    ng ra

    nge

    DisplacementVg min Vg max

    increased pressure cut-off with tolerance range disable pressure cut-off

    primary pressure relief valve

    basic value pressure cut-off

    Ope

    ratin

    g pr

    essu

    re p

    B in

    bar

    DisplacementVg min Vg max

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 13/60

    350

    50

    Vg max Vg min

    M1 S

    AMGT1

    T2R

    X

    X

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    LRDS Power control with pressure cut-off and load sensing

    The load-sensing control is a flow control option that operatesas a function of the load pressure to regulate the pumpdisplacement to match the actuator flow requirement.

    The flow depends here on the cross section of the externalsensing orifice (1) fitted between the pump outlet and theactuator. The flow is independent of the load pressure belowthe power curve and the pressure cut-off setting and within thecontrol range of the pump.

    The sensing orifice is usually a separately arranged loadsensing directional valve (control block). The position of thedirectional valve piston determines the opening cross sectionof the sensing orifice and thus the flow of the pump.

    The load-sensing control compares pressure before and afterthe sensing orifice and maintains the pressure drop across theorifice - and therefore the pump flow - constant as a function ofthe orifice size.

    If the differential pressure p increases, the pump is swivelledback towards Vg min and, if the p decreases the pump isswivelling out towards Vg max until the pressure drop across thesensing orifice in the valve is restored.

    porifice = ppump pactuatorThe setting range for p is between 18 bar and 25 bar.

    The standard differential pressure setting 18 bar. (Pleasestate in clear text when ordering).

    The stand-by pressure in zero stroke operation (sensing orificeplugged) is slightly above the p setting.

    In a standard LS system the pressure cut-off is integrated inthe pump control. In a LUDV (flow sharing) system thepressure cut-off is integrated in the LUDV control block.

    (1) The sensing orifice (control block) is not included in thepump supply.

    Characteristic: LRDS

    LR Power Control

    (1)

    (1)

    oper

    atin

    g pr

    essu

    re p

    B in

    bar

    displacementVg min Vg max

    min

    max

    Size 40-145: LRDS

    Size 190-260: LRDS

  • 14/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    25

    181410

    5

    0 5 10 15 20 25 30

    25

    181410

    5

    200 300 400 500 600

    M1 S

    AMGT1

    T2R

    X

    Vg max Vg min Vg max Vg min

    M1 S

    AMGT1

    T2R

    XZ

    X

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    XZ

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    LRS2 Power control with load sensing,electrically override

    This control option adds a proportional solenoid to override tothe mechanically set load-sensing pressure. The pressuredifferential change is proportional to the solenoid current.

    Increasing current = smaller p-setting

    See following characteristic for details (example).

    This permits a change in flow with the same sensing orificesize, to improve control resolution of the control block.Please consult us when applying.

    For solenoid specification, see page 11 (LE2)

    Characteristic: LRS2

    LR Power ControlLRS5 Power control with load sensing,

    hydraulically overrideThis control option adds an external proportional pilot pressuresignal (to port Z) to override the mechanically set load-sensingpressure.

    Increasing pilot pressure = smaller p-setting

    See following characteristic for details (example).

    This permits a change in flow with the same sensing orificesize, to improve control resolution of the control block.Please consult us when applying.

    Characteristic: LRS5

    Size 40-145: LRS2

    pLS

    in b

    ar

    Pilot pressure pz in bar

    Size 190-260: LRS2

    pLS

    in b

    ar

    Control current I in mA (at 24 V)

    Size 40-145: LRS5

    Size 190-260: LRS5

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 15/60

    Vg max Vg min

    M1 S

    AMGT1

    T2R

    Y

    4

    0 1,00,5

    3530

    10152025

    4

    0 1,00,5

    101520

    Y

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    LR Power ControlLR... Power control with stroke limiterThe stroke limiter can be used to vary or limit the displacementof the pump continuously over the whole control range. Thedisplacement is set in LRH with the pilot pressure pSt (max. 40bar) applied to port Y or in LRU by the control current appliedto the proportional solenoid. A DC current of 12V (U1) or 24V(U2) is required to control the proportional solenoid.

    The power control overrides the stoke limiter control, i.e. belowthe hyperbolic power characteristic, the displacement iscontrolled, by the control current or pilot pressure. Whenexceeding the power characteristic with a set flow or loadpressure, the power control overrides and reduces thedisplacement following the hyperbolic characteristic.

    To permit operation of the pump displacement control from itsstarting position Vg max to Vg min, a minimum control pressure of30 bar is required for the electrical stroke limiter LRU1/2 andthe hydraulic stroke limiter.

    The required control oil is taken either from the load pressure,or from the externally applied control pressure at the G port.

    To ensure functioning of the stroke limiter at low operatingpressure as well, the port G must be supplied with externalcontrol pressure of approx. 30 bar.

    Note:If no external control pressure is connected at G, the shuttlevalve must be removed.

    LRH1/5 Hydraulic stroke limiter(negative characteristic)

    Control from Vg max to Vg min

    With increasing pilot pressure the pump swivels to a smallerdisplacement.

    Start of control (at Vg max), settable _______ from 4 10 bar

    Please state start of control value, when ordering.

    Starting position without control signal (pilot pressure): Vg max

    Characteristic: H1

    Increase in pilot pressure (Vg max Vg min) ________ p = 25 bar

    Characteristic: H5

    Increase in pilot pressure (Vg max Vg min) _______ p = 10 bar

    Pilo

    t pre

    ssur

    e p S

    t in

    bar

    Set

    ting

    rang

    e

    DisplacementVg min Vg max

    Size 40-145: LRH1/5

    Pilo

    t pre

    ssur

    e p S

    t in

    bar

    Set

    ting

    rang

    e

    Vg min Vg maxDisplacement

    Size 190-260: LRH1/5

  • 16/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    Vg max Vg min

    M1 S

    AMGT1

    T2R

    Y

    4

    0 1,00,5

    3530

    10152025

    4

    0 1,00,5

    101520

    Y

    T1

    T2R M1 S

    AMG

    LR Power ControlLRH2/6 Hydraulic stroke limiter

    (positive characteristic)Control from Vg min to Vg max

    With increasing pilot pressure the pump swivels to a higherdisplacement.

    Start of control (at Vg min), settable from 4 10 bar

    Please state start of control value, when ordering.

    Starting position without control signal (pilot pressure):

    at operating pressure and external control pressure< 30 bar:Vg max

    at operating pressure or external control pressure > 30 bar: Vg min

    Characteristic: H2

    Increase in pilot pressure (Vg min Vg max) ________ p = 25 bar

    Characteristic: H6

    Increase in pilot pressure (Vg min Vg max) _________ p = 10 bar

    Size 40-145: LRH2/6

    Pilo

    t pre

    ssur

    e p S

    t in

    bar

    Set

    ting

    rang

    e

    Vg min Vg max

    Pilo

    t pre

    ssur

    e p S

    t in

    bar

    Set

    ting

    rang

    e

    Vg min Vg max

    Size 190-260: LRH2/6

    Displacement

    Displacement

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 17/60

    Vg max Vg min

    M1 S

    AMGT1

    T2R

    0 1,00,5

    200

    400

    600

    800

    1000

    1200

    1400

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    LRU1/2 Electrical stroke limiter(positive characteristic)

    Control from Vg min to Vg max

    With increasing control current the pump swivels to a higherdisplacement.

    Technical data of solenoids

    LRU1 LRU2

    Voltage 12 V DC (20 %) 24 V DC (20 %)

    Control current

    Start of control at Vg min 400 mA 200 mA

    End of control at Vg max 1200 mA 600 mA

    Limiting current 1.54 A 0.77 A

    Nominal resistance (at 20C) 5.5 22.7 Dither frequency 100 Hz 100 Hz

    Duty cycle 100 % 100%

    Type of protection dependent on connector version, see page 58

    Starting position without control signal (control current): at operating pressure and external control pressure

    < 30 bar: Vg max at operating pressure or external control pressure

    > 30 bar: Vg min

    The following electronic control devices are available forcontrolling the proportional solenoid:

    Proportional amplifier PV (see RE 95023)

    Electronic control unit RC (see RE 95200)

    Characteristic: LRU1/2

    LR Power Control

    Vg min Vg max

    Con

    trol

    cur

    rent

    I in

    mA

    LRU2

    LRU1

    Size 40-145: LRU1/2

    Size 190-260: LRU1/2

    Displacement

  • 18/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    350

    0

    50

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    DR Pressure ControlDR Pressure controlThe pressure control keeps the pressure in a hydraulic systemconstant within its control range even under varying flowconditions. The variable displacement pump only moves asmuch hydraulic fluid as is required by the actuators. If theoperating pressure exceeds the setpoint set at the integralpressure control valve, the pump displacement is automaticallyswivelled back until the pressure deviation is corrected.

    In zero pressure non-running condition, the pump is swivelledto its starting position (Vg max) by means of the control spring.

    Setting range from 50 to 350 bar.

    Characteristic: DR

    Size 40-145: DR

    Size 190-260: DRmax

    Ope

    ratin

    g pr

    essu

    re p

    B in

    bar

    Flow qv in L/min

    max

    . 10

    bar

    Set

    ting

    rang

    e

    min

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 19/60

    X

    Vg minVg max

    M1 S

    AMGT1

    T2R

    350

    0

    50

    X

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    DRS Pressure control with load sensingThe load-sensing control is a flow control option that operatesas a function of the load pressure to regulate the pumpdisplacement to match the actuator flow requirement.

    The flow depends here on the cross section of the externalsensing orifice (1) fitted between the pump outlet and theactuator. The flow is independent of the load pressure belowthe pressure cut-off setting and within the control range of thepump.

    The sensing orifice is usually a separately arranged loadsensing directional valve (control block). The position of thedirectional valve piston determines the opening cross sectionof the sensing orifice and thus the flow of the pump.

    The load-sensing control compares pressure before and afterthe sensing orifice and maintains the pressure drop across theorifice - and therefore the pump flow - constant as a function ofthe orifice size.

    If the differential pressure p increases, the pump is swivelledback towards Vg min and, if the p decreases the pump isswivelling out towards Vg max until the pressure drop across thesensing orifice in the valve is restored.

    porifice = ppump pactuatorThe setting range for p is between 14 bar and 25 bar.

    The standard differential pressure setting is 18 bar. (Pleasestate in clear text when ordering).

    The stand-by pressure in zero stroke operation (sensing orificeplugged) is slightly above the p setting.

    (1) The sensing orifice (control block) is not included in thepump supply.

    Characteristic: DRS

    DR Pressure Control

    (1)

    (1)

    Size 40-145: DRS

    Size 190-260: DRS

    max

    Ope

    ratin

    g pr

    essu

    re p

    B in

    bar

    Flow qv in L/min

    max

    . 10

    bar

    min

  • 20/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    max

    . 5m

    Vg max Vg min

    M1 S

    AMGT1

    T2R

    X

    350

    0

    50

    max

    .5m

    X

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    DR Pressure ControlDRG Pressure control, remote controlledThe remote control pressure cut-off regulator permits theadjustment of the pressure setting by a remotely installedpressure relief valve (1). Pilot flow for this valve is provide by afixed orifice in the control module. The pressure drop acrossthis relief valve is additive to the spring bias of the controlspool.

    Setting range from 50 to 350 bar.

    In addition the pump can be unloaded into a standby pressurecondition by an externally installed 2/2-way directional valve(2).

    Both functions can be used individually or in combination (seecircuit diagram).

    The external valves are not included in the pump supply.

    As a separate pressure relief valve (1) we recommend:

    - DBDH 6 (manual control), see RE 25402

    Characteristic: DRG

    Note: The remote controlled pressure cut-off is also possible incombination with LR, HD and EP.

    (1)(2)Size 40-145: DRG

    Size 190-260: DRGmax

    Ope

    ratin

    g pr

    essu

    re p

    B in

    bar

    Flow qv in L/min

    max

    . 10

    bar

    Set

    ting

    rang

    e

    min

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 21/60

    350

    0

    6550

    335

    150165

    Vg max Vg min

    M1 S

    AMGT1

    T2R

    X

    X MD MAMS

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    DR Pressure ControlDRL Pressure control for parallel operationThe pressure control DRL is suitable for pressure control ofseveral axial piston pumps A11VO in parallel operationpumping into a common pressure header.

    The parallel pressure control has a pressure rise characteristicof approx. 15 bar from qv max to qv min. The pump regulatestherefore to a pressure dependent displacement position. Thisresults in stable control behavior, without the need of "staging"the individual pump compensators.

    With the externally installed pressure relief valve (1) the nominalpressure setting of all pumps connected to the system isadjusted to the same value.

    Setting range from 50 to 350 bar.

    Each pump can be individually unloaded from the system by anseparately installed 3/2- way directional valve (2).

    The check valves (3) in the service line (port A) or control line(port X) must be provided generally.

    The external valves are not included in the pump supply.

    As a separate pressure relief valve (1) we recommend:

    DBDH 6 (manual control) see RE 25402

    The size of the remote relief valve depends on the number ofpumps installed in parallel, and has to be able to handle thesum of the pilot flows provided by each pump control.

    Characteristic: DRL

    Size 40-145: DRL

    (1)(2)

    (3) (3)

    (1)(2)

    (3) (3)

    max

    Ope

    ratin

    g pr

    essu

    re p

    B in

    bar

    max

    . 15

    bar

    Set

    ting

    rang

    e

    min

    Size 190-260: DRL

    Flow qv in L/min

  • 22/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    Y

    Vg max Vg min

    M1 S

    AMGT1

    T2R

    4

    0 1,00,5

    101520

    4

    0 1,00,5

    3530

    10152025

    Y

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    HD Hydraulic Control, Pilot Pressure RelatedWith the pilot pressure related control the pump displacementis adjusted in proportion to the pilot pressure applied to port Y.

    Maximum permissible pilot pressure pSt max = 40 bar

    Control from Vg min to Vg max.

    With increasing pilot pressure the pump swivels to a higherdisplacement.

    Start of control (at Vg min), settable from 4 - 10 bar

    State start of control in clear text in the order.

    Starting position without control signal (pilot pressure):

    at operating pressure and external control pressure< 30 bar: Vg max

    at operating pressure or external control pressure> 30 bar: Vg min

    A control pressure of 30 bar is required to swivel the pumpfrom its starting position Vg max to Vg min.

    The required control pressure is taken either from the loadpressure, or from the externally applied control pressure at theG port.

    To ensure the control even at low operating pressure < 30 barthe port G must be supplied with an external control pressureof approx. 30 bar.

    Note:If no external control pressure is required at G port, the parts ofthe shuttle valve are to be removed from the pump and G portmust be plugged.

    Characteristic: HD1

    Increase in pilot pressure Vg min to Vg max _____________ p = 10 bar

    Characteristic: HD2

    Increase in pilot pressure Vg min to Vg max _____________ p = 25 bar

    Pilo

    t pre

    ssur

    e p S

    t in

    bar

    Set

    ting

    rang

    e

    Displacement Vg maxVg min

    Pilo

    t pre

    ssur

    e p S

    t in

    bar

    Set

    ting

    rang

    e

    Vg maxVg min

    Size 40-145: HD

    Displacement

    Size 190-260: HD

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 23/60

    Y

    Vg max Vg min

    M1 S

    AMGT1

    T2R

    Y

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    350

    0

    50

    HD Hydraulic Control, Pilot Pressure RelatedHD.D Hydraulic control

    with pressure cut-offThe pressure cut-off corresponds to a pressure control whichadjusts the pump displacement back to Vg min, when thepressure setting is reached.

    This function overrides the HD control, i.e. the pilot pressurerelated displacement control is functional below the pressuresetting.

    The valve for the pressure cut-off is integrated in the controlhousing and is set to a fixed specified pressure value at thefactory.

    Setting range from 50 to 350 bar

    Characteristic: Pressure cut-off D

    Size 40-145: HD.D

    Size 190-260: HD.Dmax

    Ope

    ratin

    g pr

    essu

    re p

    B in

    bar

    Flow qv in L/min

    max

    . 10

    bar

    Set

    ting

    rang

    e

    min

  • 24/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    Vg max Vg min

    M1 S

    AMGT1

    T2R

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    0 1,00,5

    200

    400

    600

    800

    1000

    1200

    1400

    With the electrical control with proportional solenoid, the pumpdisplacement is adjusted proportionally to the solenoid current,resulting in a magnetic control force, acting directly onto thecontrol spool that pilots the pump control piston.

    A 12V DC ( EP1) or 24V DC (EP2) supply is required tooperate the proportional solenoid.

    Control from Vg min to Vg max

    With increasing control current the pump swivels to a higherdisplacement.

    Starting position without control signal (control current): at operating pressure and external control pressure < 30 bar:

    Vg max at operating pressure or external control pressure > 30 bar:

    Vg min

    A control pressure of 30 bar is required to swivel the pumpfrom its starting position Vg max to Vg min .

    The required control pressure is taken either from the loadpressure, or from the externally applied control pressure at theG port.

    To ensure the control even at low operating pressure < 30 barthe port G must be supplied with a external control pressure ofapprox. 30 bar.

    Note:If no external control pressure is required at G port, the parts ofthe shuttle valve are to be removed from the pump and G portmust be plugged.

    Note:Install pump with EP control in the oil tank only when usingmineral hydraulic oils and an oil temperature in the tank of max.80 C.

    The following electronic control devices are available forcontrolling the proportional solenoid:

    Proportional amplifier PV (see RE 95023)

    Electronic control unit RC (see RE 95200)

    Technical data of solenoids

    EP1 EP2

    Voltage 12 V DC (20 %) 24 V DC (20 %)

    Control current

    Start of control at Vg 0 400 mA 200 mA

    End of control at Vg max 1200 mA 600 mA

    Limiting current 1.54 A 0.77 A

    Nominal resistance (at 20C) 5.5 22.7 Dither frequency 100 Hz 100 Hz

    Duty cycle 100 % 100%

    Type of protection dependent on connector version, see page 58

    EP Electrical Control With Proportional SolenoidCharacteristic: EP1/2

    Vg min Vg max

    Con

    trol

    cur

    rent

    I in

    mA

    EP2

    EP1

    Size 40-145: EP

    Displacement

    Size 190-260: EP

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 25/60

    Vg max Vg min

    M1 S

    AMGT1

    T2R

    350

    0

    50

    T1

    T2R

    Vg minVg max

    M1 S

    AMG

    EP Electrical Control With Proportional SolenoidEP.D Electrical control with pressure cut-offThe pressure cut-off corresponds to a pressure control whichadjusts the pump displacement back to Vg min, when thepressure setting is reached.

    This function overrides the EP control, i.e. the control currentrelated displacement control is functional below the pressuresetting.

    The valve for the pressure cut-off is integrated in the controlhousing and is set to a fixed specified pressure value at thefactory.

    Setting range from 50 to 350 bar

    Characteristic: Pressure cut-off D

    Size 40-145: EP.D

    max

    Ope

    ratin

    g pr

    essu

    re p

    B in

    bar

    Flow qv in L/min

    max

    . 10

    bar

    Set

    ting

    rang

    e

    min

    Size 190-260: EP.D

  • 26/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    Z T1 M

    R

    M1

    Z

    X

    S(A)

    T2

    A(S)

    T1

    S

    Z A M

    X T2 S

    A

    A21

    74

    122*)

    20*)

    111

    23.8

    50.8

    19

    28.3

    146

    248

    183

    123

    15

    12014

    146

    9.7

    103

    101

    .6 39

    110

    7575

    225

    42.9

    77.8

    50

    177

    45

    X Y

    W

    V

    100

    Unit Dimensions, Size 40LRDCS:Power control LR with pressure cut-off D, cross sensing control C and load sensing control S

    View Yclockwise rotation(anti-clockwise rotation)

    Detail X

    Detail W

    Flange SAE J744

    101-2 (B)

    Detail V

    Before finalizing your design, pleaserequest a certified drawing.

    S

    D

    C LR

    *) Center of gravity

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 27/60

    9.5

    M12

    x1.7

    5 1 ) 40

    50

    32

    80.

    5

    28

    40

    66

    7.558

    22

    80.

    5 M12

    x1.7

    5 1 )

    32

    40

    9.5

    80.

    5 7/16

    -14U

    NC

    -2B

    28

    48

    56

    40

    40

    7.530

    80.

    5

    22

    403

    /8-1

    6UN

    C-2

    B

    38

    46

    P cyl. shaft with keyDIN 6885 AS10x8x56

    Shaft ends

    T splined shaft1 1/4 in 14T 12/24DP 2)(SAE J744 32-4 (C))

    S splined shaft1 in 15T 16/32DP 2)(SAE J744 25-4 (B-B))

    Z splined shaft DIN 5480W35x2x30x16x9g

    Unit Dimensions, Size 40 Before finalizing your design, pleaserequest a certified drawing.

    PortsTightening torque, max.

    A Service ports (high pressure series) SAE J518 3/4 in Fastening thread DIN 13 M10x1.5; 17 deep see safety instructions

    S Suction port (standard series) SAE J518 2 in Fastening thread DIN 13 M12x1.75; 20 deep see safety instructions

    T1, T2 Bleeding, tank DIN 3852 M22x1.5; 14 deep 210 Nm

    R Bleeding, oil drain DIN 3852 M22x1.5; 14 deep 210 Nm

    M1 Measuring position, positioning chamber DIN 3852 M12x1.5; 12 deep 50 Nm

    M Measuring position, service port DIN 3852 M12x1.5; 12 deep 50 Nm

    X Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with load sensing (S)and remote controlled pressure cut-off (G)

    Y Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with stroke limiter (H...),2-stage pressure cut-off (E) and HD

    Z Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with cross sensing (C) andpower override (LR3, LG1)

    G Port for control pressure (controller) DIN 3852 M14x1.5; 12 deep 80 Nmin version with stroke limiter (H.., U2),HD and EP with screw union GE10 - PLM(otherwise port G plugged)

    1) Centering bore in accordance with DIN 3322) ANSI B92.1a-1976, 30 pressure angle, flat root side fit, tolerance class 5

  • 28/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    Y

    Y

    78

    248206

    58

    5.5

    153

    21

    10613

    1

    G

    20660

    10613

    121 78

    153

    248

    21.5 GY

    Y

    G206

    106 15

    3

    29

    248

    78

    Z

    Z

    X

    228

    11121

    290

    52

    140

    110

    Y

    Y

    Z

    Z

    70.5

    107.

    5

    56 21

    131

    115

    248

    35

    Unit Dimensions, Size 40

    LG1E:Power control with pilot pressure related override(negative) and 2-stage pressure cut-off

    LRDU1/LRDU2:Power control with pressure cut-off and electrical strokelimiter (positive characteristic)

    LRDH1/LRDH5:Power control with pressure cut-off and hydraulic strokelimiter (negative characteristic)

    LRDH2/LRDH6:Power control with pressure cut-off and hydraulic strokelimiter (positive characteristic)

    LG2E:Power control with pilot pressure related override(positive) and 2-stage pressure cut-off

    Before finalizing your design, pleaserequest a certified drawing.

    LR3DS:Power control with high pressure related override,pressure cut-off and load sensing control

    DH1/5 LR

    D

    H2/6 LR

    DU1/2 LR S

    D

    LR3

    ELG1

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 29/60

    106

    20662

    21 7813

    4

    208

    23 Y

    Y

    GG

    206

    106 15

    0.5

    78

    208

    33

    X111

    110

    134

    209

    52

    X111

    110

    141.

    5

    248

    25.5

    X74

    75 81

    135

    211.5

    3

    Unit Dimensions, Size 40EP1D/EP2D:Electrical control with proportional solenoid and pressurecut-off

    HD1D/HD2D:Hydraulic control, pilot pressure related with pressurecut-off

    DRS/DRG:Pressure control with load sensing controlPressure control remote controlled

    Before finalizing your design, pleaserequest a certified drawing.

    DRL:Pressure control for parallel operation

    LE1S/LE2S:Power control with electrical override (negative) and loadsensing control

    LE2S2/LE1S5/LE2S5:Power control with electrical override (negative) and loadsensing control, override

    DHD1/2

    D

    EP1/2

    S/GDR

    S

    DRL

    LE1/2

  • 30/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    Z T1 A M

    Z

    X

    S(A)

    T2A(S)

    T1

    S A

    A

    Z T1

    RM1

    M

    X T2 S

    23

    124.5

    15*)

    140*)

    88

    41.5

    111

    154

    112

    8282

    17

    10*)

    50.8

    19

    242

    261,5

    127

    198

    136

    12.7

    46

    213

    181

    42.9 23.8

    77.8

    50

    19

    Y

    W

    V

    108

    Unit Dimensions, Size 60

    Flange SAE J744

    127-2 (C)

    LRDCS:Power control LR with pressure cut-off D, cross sensing control C and load sensing control S

    Before finalizing your design, pleaserequest a certified drawing.

    S

    D

    C LR

    *) Center of gravity

    View Yclockwise rotation(anti-clockwise rotation)

    Detail W Detail V

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 31/60

    M12

    x1.7

    5 1 )

    91

    40

    50

    28

    329.5

    45

    35M

    12x1

    .75

    1 )9

    1

    66

    28

    58

    45

    9.5

    7/16

    -14U

    NC

    -2B

    91

    48

    28

    45

    40

    9.5

    56

    7/16

    -14U

    NC

    -2B

    91

    48

    28

    45

    40

    9.5

    56

    P cyl. shaft with keyDIN 6885 AS10x8x56

    Shaft ends

    T splined shaft1 3/8 in 21T 16/32DP 2)

    S splined shaft1 1/4 in 14T 12/24DP 2)(SAE J744 32-4 (C))

    Z splined shaft DIN 5480W35x2x30x16x9g

    Unit Dimensions, Size 60 Before finalizing your design, pleaserequest a certified drawing.

    PortsTightening torque, max.

    A Service ports (high pressure series) SAE J518 3/4 in Fastening thread DIN 13 M10x1.5; 17 deep see safety instructions

    S Suction port (standard series) SAE J518 2 in Fastening thread DIN 13 M12x1.75; 20 deep see safety instructions

    T1, T2 Bleeding, tank DIN 3852 M22x1.5; 14 deep 210 Nm

    R Bleeding, oil drain DIN 3852 M22x1.5; 14 deep 210 Nm

    M1 Measuring position, positioning chamber DIN 3852 M12x1.5; 12 deep 50 Nm

    M Measuring position, service port DIN 3852 M12x1.5; 12 deep 50 Nm

    X Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with load sensing (S)and remote controlled pressure cut-off (G)

    Y Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with stroke limiter (H...),2-stage pressure cut-off (E) and HD

    Z Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with cross sensing (C) andpower override (LR3, LG1)

    G Port for control pressure (controller) DIN 3852 M14x1.5; 12 deep 80 Nmin version with stroke limiter (H.., U2),HD and EP with screw union GE10 - PLM(otherwise port G plugged)

    1) Centering bore in accordance with DIN 3322) ANSI B92.1a-1976, 30 pressure angle, flat root side fit, tolerance class 5

  • 32/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    83

    22573.5

    139

    23

    110.

    5 161

    261.5

    17

    Y

    GY

    225

    139

    23

    83

    73.5

    110.

    5 161

    261.5

    35

    Y

    GY

    241

    124.523 1

    12

    148

    312

    65.5

    X

    Z

    Z

    58 23

    83.5

    114

    117

    136

    261,5

    48

    Y

    Y

    Z

    Z

    G225

    2.5

    261.5

    110.

    583

    161

    Unit Dimensions, Size 60

    LG1E:Power control with pilot pressure related override(negative) and 2-stage pressure cut-off

    LRDU1/LRDU2:Power control with pressure cut-off and electrical strokelimiter (positive characteristic)

    LRDH1/LRDH5:Power control with pressure cut-off and hydraulic strokelimiter (negative characteristic)

    LRDH2/LRDH6:Power control with pressure cut-off and hydraulic strokelimiter (positive characteristic)

    LG2E:Power control with pilot pressure related override(positive) and 2-stage pressure cut-off

    Before finalizing your design, pleaserequest a certified drawing.

    LR3DS:Power control with high pressure related override,pressure cut-off and load sensing control

    DH1/5 LR

    DH2/6 LR

    D

    LR

    SD

    LR3

    ELG1

    U1/2

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 33/60

    8311

    0.5

    23

    225

    75.5

    139

    221.5

    38 Y G

    Y

    G

    110.

    5

    225

    8315

    8.5

    221.55.5

    66.5

    138.

    5

    223.5

    112

    125.5 X X

    76.5

    87.5

    8313

    7

    22510.5

    X124.5

    150

    261.5

    112

    39

    Unit Dimensions, Size 60EP1D/EP2D:Electrical control with proportional solenoid and pressurecut-off

    HD1D/HD2D:Hydraulic control, pilot pressure related with pressurecut-off

    DRS/DRG:Pressure control with load sensing controlPressure control remote controlled

    Before finalizing your design, pleaserequest a certified drawing.

    DRL:Pressure control for parallel operation

    LE1S/LE2S:Power control with electrical override (negative) and loadsensing control

    LE2S2/LE1S5/LE2S5:Power control with electrical override (negative) and loadsensing control, override

    DHD1/2

    D

    S/G

    DR

    S

    DRL

    LE1/2

    EP1/2

  • 34/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    Z

    X

    S(A)

    T2

    (S)A

    T1

    Z

    T1 A

    A

    A

    M

    X T2 S

    S

    R M1

    Z T1 M10*)

    63

    24.5

    138.5

    130*)

    105

    56

    10*)

    28

    57.2

    25

    160

    21

    200

    162

    88.9

    50.8

    113.

    5

    88.5

    88.5

    19

    260

    117

    152

    .4

    276

    215

    148

    12.7

    50 Y

    W

    V

    117

    *) Center of gravity

    Unit Dimensions, Size 75

    Flange SAE J744

    152-4 (D)

    LRDCS:Power control LR with pressure cut-off D, cross sensing control C and load sensing control S

    Before finalizing your design, pleaserequest a certified drawing.

    S

    D

    C LR

    View Yclockwise rotation(anti-clockwise rotation)

    Detail W Detail V

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 35/60

    96

    3712

    M16

    x2 1

    )

    45

    36

    45

    55

    96

    9.540

    457

    /16-

    14U

    NC

    -2B

    48

    56

    28

    96

    9.540

    457

    /16-

    14U

    NC

    -2B

    48

    56

    28

    40

    M16

    x2 1

    )

    90

    12

    36

    96

    45

    82

    Shaft ends

    Unit Dimensions, Size 75 Before finalizing your design, pleaserequest a certified drawing.

    PortsTightening torque, max.

    A Service ports (high pressure series) SAE J518 1 in Fastening thread DIN 13 M12x1.75; 17 deep see safety instructions

    S Suction port SAE J518 2 1/2 in Fastening thread DIN 13 M12x1.75; 17 deep see safety instructions

    T1, T2 Bleeding, tank DIN 3852 M22x1.5; 14 deep 210 Nm

    R Bleeding, oil drain DIN 3852 M22x1.5; 14 deep 210 Nm

    M1 Measuring position, positioning chamber DIN 3852 M12x1.5; 12 deep 50 Nm

    M Measuring position, service port DIN 3852 M12x1.5; 12 deep 50 Nm

    X Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with load sensing (S)and remote controlled pressure cut-off (G)

    Y Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with stroke limiter (H...),2-stage pressure cut-off (E) and HD

    Z Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with cross sensing (C) andpower override (LR3, LG1)

    G Port for control pressure (controller) DIN 3852 M14x1.5; 12 deep 80 Nmin version with stroke limiter (H.., U2),HD and EP with screw union GE10 - PLM(otherwise port G plugged)

    P cyl. shaft with keyDIN 6885 AS12x8x80

    T splined shaft1 3/8 in 21T 16/32DP 2)

    S splined shaft1 1/4 in 14T 12/24DP 2)(SAE J744 32-4 (C))

    Z splined shaft DIN 5480W40x2x30x18x9g

    1) Centering bore in accordance with DIN 3322) ANSI B92.1a-1976, 30 pressure angle, flat root side fit, tolerance class 5

  • 36/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    Y

    Y

    G

    24.5

    145.

    5

    23987.5

    109

    89.5

    167.

    5

    276

    31 Y

    Y

    G

    109

    24.5

    23987.5

    145.

    5

    89.5

    167.

    5

    276

    49

    G239

    109

    89.5

    167.

    5

    276

    15 Z

    Z

    X138.5

    255.5

    24.5

    113.

    515

    4.5

    326.5

    80

    Y

    Y Z

    Z

    120.

    559

    .524

    .5

    97.5276

    62

    142.

    511

    8.5

    Unit Dimensions, Size 75

    LG1E:Power control with pilot pressure related override(negative) and 2-stage pressure cut-off

    LRDU1/LRDU2:Power control with pressure cut-off and electrical strokelimiter (positive characteristic)

    LRDH1/LRDH5:Power control with pressure cut-off and hydraulic strokelimiter (negative characteristic)

    LRDH2/LRDH6:Power control with pressure cut-off and hydraulic strokelimiter (positive characteristic)

    LG2E:Power control with pilot pressure related override(positive) and 2-stage pressure cut-off

    Before finalizing your design, pleaserequest a certified drawing.

    LR3DS:Power control with high pressure related override,pressure cut-off and load sensing control

    DH1/5 LR

    DH2/6 LR

    D

    LR

    SD

    LR3

    ELG1

    U1/2

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 37/60

    Y G

    Y10

    9

    24.5

    239

    89.5

    89.5

    145.

    5

    235.5

    50.5

    X138.5

    113.

    514

    2.5

    238.5

    80

    G

    239

    109

    89.5

    165

    235.520.5

    X

    78

    102.5

    89.5

    240

    144.

    5

    25.5

    X138.5

    113.

    515

    6.5

    27654

    Unit Dimensions, Size 75EP1D/EP2D:Electrical control with proportional solenoid and pressurecut-off

    HD1D/HD2D:Hydraulic control, pilot pressure related with pressurecut-off

    DRS/DRG:Pressure control with load sensing controlPressure control remote controlled

    Before finalizing your design, pleaserequest a certified drawing.

    DRL:Pressure control for parallel operation

    LE1S/LE2S:Power control with electrical override (negative) and loadsensing control

    LE2S2/LE1S5/LE2S5:Power control with electrical override (negative) and loadsensing control, override

    DHD1/2

    D

    S/G

    DR

    S

    DRL

    LE1/2

    EP1/2

  • 38/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    ZZ

    X

    XZ

    T1

    M

    M

    T2

    T1

    M

    R

    T2

    S(A)

    A(S)

    M1

    A

    A

    S

    T1

    130

    101

    2871610

    409

    .58

    1 )3

    85

    428

    .62

    1 )4

    51

    11

    12x30

    15

    139

    10*)

    26

    150

    10*)

    142*)

    48113

    61.9

    106.

    5

    75 57.2

    25

    27.8

    161.6200

    172.

    512

    5

    152

    .4

    12.7

    155

    234292

    50

    20

    287

    115

    9677

    Y

    W

    VA

    S

    Unit Dimensions, Size 95LRDCS:Power control LR with pressure cut-off D, cross sensing control C and load sensing control S

    Before finalizing your design, pleaserequest a certified drawing.

    Flange SAE

    J744 152-4 (D)

    Flange SAE 3 (G)

    1) Dimensions according to SAE J617-No. 3, for connection to the flywheel housing of the combustion engine*) Center of gravity

    S

    D

    C LR

    View Yclockwise rotation(anti-clockwise rotation)

    Detail W Detail V

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 39/60

    12

    101

    50

    60

    36

    55

    M16

    x2 1

    ) 4212

    101

    55

    5567

    36

    75

    5/8-

    11U

    NC

    -2B

    45

    82

    90

    36

    M16

    x2 1

    )1

    01

    55

    12

    P cyl. shaft with keyDIN 6885 AS14x9x80

    Shaft ends

    S splined shaft1 3/4 in 13T 8/16DP 2)(SAE J744 44-4 (D))

    Z splined shaft DIN 5480W45x2x30x21x9g

    Unit Dimensions, Size 95 Before finalizing your design, pleaserequest a certified drawing.

    PortsTightening torque, max.

    A Service ports (high pressure series) SAE J518 1 in Fastening thread DIN 13 M12x1.75; 17 deep see safety instructions

    S Suction port (standard series) SAE J518 3 in Fastening thread DIN 13 M16x2; 24 deep see safety instructions

    T1, T2 Bleeding, tank DIN 3852 M26x1.5; 16 deep 230 Nm

    R Bleeding, oil drain DIN 3852 M26x1.5; 16 deep 230 Nm

    M1 Measuring position, positioning chamber DIN 3852 M12x1.5; 12 deep 50 Nm

    M Measuring position, service port DIN 3852 M12x1.5; 12 deep 50 Nm

    X Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with load sensing (S)and remote controlled pressure cut-off (G)

    Y Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with stroke limiter (H...),2-stage pressure cut-off (E) and HD

    Z Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with cross sensing (C) andpower override (LR3, LG1)

    G Port for control pressure (controller) DIN 3852 M14x1.5; 12 deep 80 Nmin version with stroke limiter (H.., U2),HD and EP with screw union GE10 - PLM(otherwise port G plugged)

    1) Centering bore in accordance with DIN 3322) ANSI B92.1a-1976, 30 pressure angle, flat root side fit, tolerance class 5

  • 40/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    Y

    Y

    G

    155

    26

    115

    26297.5

    9718

    0

    292

    Y

    Y

    G

    26

    262

    155

    97.5

    115

    9718

    0

    292

    58.5

    Y

    Y

    Z

    Z

    61 26

    132.

    5

    108.5

    120

    292

    73

    157

    G

    180

    115

    262

    97

    292

    32

    X

    Z

    Z11

    526

    15016

    6

    342.5271.5

    91

    Unit Dimensions, Size 95

    LG1E:Power control with pilot pressure related override(negative) and 2-stage pressure cut-off

    LRDU1/LRDU2:Power control with pressure cut-off and electrical strokelimiter (positive characteristic)

    LRDH1/LRDH5:Power control with pressure cut-off and hydraulic strokelimiter (negative characteristic)

    LRDH2/LRDH6:Power control with pressure cut-off and hydraulic strokelimiter (positive characteristic)

    LG2E:Power control with pilot pressure related override(positive) and 2-stage pressure cut-off

    Before finalizing your design, pleaserequest a certified drawing.

    LR3DS:Power control with high pressure related override,pressure cut-off and load sensing control

    DH1/5 LR

    DH2/6 LR

    D

    LR

    SD

    LR3

    ELG1

    U1/2

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 41/60

    X113.5

    79.5 97

    153

    255

    36.5

    X233

    29362.5

    121

    169.

    5

    262252

    31.5

    174.

    911

    4.8

    97

    GY

    Y

    G

    26

    115

    262

    101

    9715

    5

    252

    62

    150

    115

    157

    25591

    X

    X233 110

    29362.5

    121

    169.

    5

    Unit Dimensions, Size 95EP1D/EP2D:Electrical control with proportional solenoid and pressurecut-off

    HD1D/HD2D:Hydraulic control, pilot pressure related with pressurecut-off

    DRS/DRG:Pressure control with load sensing controlPressure control remote controlled

    Before finalizing your design, pleaserequest a certified drawing.

    DRL:Pressure control for parallel operation

    LE1S/LE2S:Power control with electrical override (negative) and loadsensing control

    LE2S2/LE1S5/LE2S5:Power control with electrical override (negative) and loadsensing control, override

    DHD1/2

    D

    S/GDR

    LE1/2

    DRL

    EP1/2

    S2

    LE2

    S5

    LE1/2

    SectionLE.S5

    S

  • 42/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    A1S1

    XZ

    S(A)

    T2

    T1

    A(S)

    Z

    Z T1 A

    S A

    A

    M

    X T2 S

    R

    M1

    T1

    M

    1512x30

    11

    310 358 358

    75 106.

    4

    61.9 31.8

    66.7

    32

    287 244

    148

    2910*)

    181.

    513

    5

    13421

    10*)

    170*)

    57.2

    25

    27.8

    310

    385

    305 (A11VO) / 353 (A11VLO) 2)

    428

    .62

    1 )4

    51

    409

    .58

    1 )

    1610

    106

    130

    255

    61.9

    106.

    475

    313

    255

    174

    12.7

    204161.6

    21

    152

    .4

    104

    17169

    104

    118

    58Y

    W

    V

    310

    Unit Dimensions, Size 130/145

    Flange SAE J744

    152-4 (D)

    LRDCS:Power control LR with pressure cut-off D, cross sensing control C and load sensing control S

    Before finalizing your design, pleaserequest a certified drawing.

    without charge pumpDetail W

    Flange SAE 3 (G)

    1) Dimensions according to SAE J617-No. 3, for connection to the flywheel housing of the combustion engine2) The housing or length dimension with flange SAE 3 is 5 mm shorter than the standard housing.*) Center of gravity

    with charge pumpDetail W

    SDC LR

    View Yclockwise rotation(anti-clockwise rotation)

    Detail V Detail V

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 43/60

    1244

    M16

    x2 1

    )1

    07

    60

    55

    65

    36

    12

    5/8-

    11U

    NC

    -2B

    55

    107

    36

    67

    75

    60

    50

    107

    M16

    x2 1

    )

    12

    82

    60

    90

    36

    P cyl. shaft with key DIN6885 AS14x9x80

    Shaft ends

    S splined shaft1 3/4 in 13T 8/16DP 2)(SAE J744 44-4 (D))

    Z splined shaft DIN 5480W50x2x30x24x9g

    Unit Dimensions, Size 130/145 Before finalizing your design, pleaserequest a certified drawing.

    PortsTightening torque, max.

    A Service ports (high pressure series) SAE J518 1 in Fastening thread DIN 13 M12x1.75; 17 deep see safety instructions

    A1 Service ports (high pressure series) with charge pump SAE J518 1 1/4 in Fastening thread DIN 13 M14x2; 19 deep see safety instructions

    S, S1 Suction port (standard series) SAE J518 3 in Fastening thread DIN 13 M16x2; 24 deep see safety instructions

    T1, T2 Bleeding, tank DIN 3852 M26x1.5; 16 deep 230 Nm

    R Bleeding, oil drain DIN 3852 M26x1.5; 16 deep 230 Nm

    M1 Measuring position, positioning chamber DIN 3852 M12x1.5; 12 deep 50 Nm

    M Measuring position, service port DIN 3852 M12x1.5; 12 deep 50 Nm

    X Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with load sensing (S)and remote controlled pressure cut-off (G)

    Y Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with stroke limiter (H...),2-stage pressure cut-off (E) and HD

    Z Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with cross sensing (C) andpower override (LR3, LG1)

    G Port for control pressure (controller) DIN 3852 M14x1.5; 12 deep 80 Nmin version with stroke limiter (H.., U2),HD and EP with screw union GE10 - PLM(otherwise port G plugged)

    1) Centering bore in accordance with DIN 3322) ANSI B92.1a-1976, 30 pressure angle, flat root side fit, tolerance class 5

  • 44/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    105

    2816

    4 189

    115

    313283

    118.5Y

    G

    Y

    189

    115

    313283

    48

    105

    G

    Y Z

    Y Z

    123

    63 28

    166

    313129.594

    105

    Y

    Y

    G

    283118.5

    164

    115

    28

    189

    313

    79.5

    X

    Z

    Z

    17128

    293

    118

    175.

    5

    364

    112

    Unit Dimensions, Size 130/145

    LG1E:Power control with pilot pressure related override(negative) and 2-stage pressure cut-off

    LRDU1/LRDU2:Power control with pressure cut-off and electrical strokelimiter (positive characteristic)

    LRDH1/LRDH5:Power control with pressure cut-off and hydraulic strokelimiter (negative characteristic)

    LRDH2/LRDH6:Power control with pressure cut-off and hydraulic strokelimiter (positive characteristic)

    LG2E:Power control with pilot pressure related override(positive) and 2-stage pressure cut-off

    Before finalizing your design, pleaserequest a certified drawing.

    LR3DS:Power control with high pressure related override,pressure cut-off and load sensing control

    DDH2/6 LR

    DLR

    SD

    LR3

    ELG1

    U1/2

    H1/5

    LR

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 45/60

    283273

    125

    164

    28 105

    115

    86 Y

    G

    Y

    184

    115

    283273

    105

    52.5

    G

    171

    118

    166

    276112

    X 134.5

    82.5 10

    5

    276

    162

    57.5

    X

    316

    178.

    5

    83.5

    124

    254 X

    316

    178.

    5

    83.5

    124

    254 131X

    Unit Dimensions, Size 130/145EP1D/EP2D:Electrical control with proportional solenoid and pressurecut-off

    HD1D/HD2D:Hydraulic control, pilot pressure related with pressurecut-off

    DRS/DRG:Pressure control with load sensing controlPressure control remote controlled

    Before finalizing your design, pleaserequest a certified drawing.

    DRL:Pressure control for parallel operation

    LE1S/LE2S:Power control with electrical override (negative) and loadsensing control

    LE2S2/ LE1S5/LE2S5:Power control with electrical override (negative) and loadsensing control, override

    DHD1/2

    D

    S/GDR

    DRL

    EP1/2

    S2

    LE2

    S5

    LE1/2

    SectionLE.S5

    LE1/2

    S

  • 46/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    A1S1

    Z

    S A

    ZX

    T1

    A(S)

    T2

    (A)S

    M

    A

    Z XT2 S

    M1R

    T1 M

    126

    451

    409

    .58

    1 )

    155

    385

    341.8 (A11VO) / 390 (A11VLO) 2)1610 12x 30

    15

    11

    346.8346.8281.3281.3 272

    395395319

    69.9

    120.

    790 79

    .438

    139.8318.8

    131

    116

    116

    6616

    3.2

    196

    10*)

    170*)

    379

    165

    .1

    190.5203.5

    2715.9

    21

    262.5224.5

    156

    3410*)

    79.4

    38

    36.5

    120.

    790

    69.9 36.5

    428

    .62

    1 )

    Y

    W

    T1 A

    V

    346.8

    Unit Dimensions, Size 190LRDCS:Power control LR with pressure cut-off D, cross sensing control C and load sensing control S

    Before finalizing your design, pleaserequest a certified drawing.

    Flange SAE J744

    165-4 (E)

    Flange SAE 3 (G)

    1) Dimensions according to SAE J617-No. 3, for connection to the flywheel housing of the combustion engine2) The housing or length dimension with flange SAE 3 is 5 mm shorter than the standard housing.*) Center of gravity

    SDCLR

    without charge pumpDetail W

    with charge pumpDetail W

    View Yclockwise rotation(anti-clockwise rotation)

    Detail V Detail V

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 47/60

    5/8-

    11U

    NC

    -2B

    6755

    12

    36

    126

    75

    60

    126

    M16

    x2 1

    ) 4412

    36

    55

    65

    60

    36

    60

    88

    126

    126680

    5/8-

    11U

    NC

    -2B

    55

    113

    M20

    x2.5

    1)

    42

    15

    126

    105

    60

    P cyl. shaft with key DIN6885 AS16x10x100

    Shaft ends

    S splined shaft1 3/4 in 13T 8/16DP 2)(SAE J744 44-4 (D))

    Z splined shaft DIN 5480W50x2x30x24x9g

    Unit Dimensions, Size 190 Before finalizing your design, pleaserequest a certified drawing.

    PortsTightening torque, max.

    A, A1 Service ports (high pressure series) SAE J518 1 1/2 in Fastening thread DIN 13 M16x2; 21 deep see safety instructions

    S, S1 Suction port (standard series) SAE J518 3 1/2 in Fastening thread DIN 13 M16x2; 24 deep see safety instructions

    T1, T2 Bleeding, tank DIN 3852 M33x2; 18 deep 540 Nm

    R Bleeding, oil drain DIN 3852 M33x2; 18 deep 540 Nm

    M1 Measuring position, positioning chamber DIN 3852 M12x1.5; 12 deep 50 Nm

    M Measuring position, service port DIN 3852 M12x1.5; 12 deep 50 Nm

    X Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with load sensing (S)and remote controlled pressure cut-off (G)

    Y Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with stroke limiter (H...),2-stage pressure cut-off (E) and HD

    Z Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with cross sensing (C) andpower override (LR3, LG1)

    G Port for control pressure (controller) DIN 3852 M14x1.5; 12 deep 80 Nmin version with stroke limiter (H.., U2),HD and EP with screw union GE10 - PLM(otherwise port G plugged)

    T splined shaft2 in 15T 8/16DP 2)(SAE J744 50-4 (F))

    1) Centering bore in accordance with DIN 3322) ANSI B92.1a-1976, 30 pressure angle, flat root side fit, tolerance class 5

  • 48/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    Y

    Y

    G

    34 118.

    5

    176

    321.5148

    142.

    5 227.

    5

    379

    91Y

    Y

    G

    34

    118.

    5

    321.5148

    142.

    5

    176 22

    7.5

    379

    109

    379

    227.

    514

    2.5

    321.577.5

    118.

    5

    G

    Z

    X

    Z

    319

    34 131

    178

    379207

    Z2Z1Y

    YZ2

    200.

    5

    44 34

    242

    69

    148

    176

    392

    118.

    522

    7.5

    109

    Y

    Y

    Z1

    Z1Z2

    399

    3417

    6

    365148

    6922

    7.5

    118.

    5

    442.5

    109

    DLR

    DLR

    Unit Dimensions, Size 190

    LG1EH.:Power control with pilot pressure related override (neg.),2-stage pressure cut-off and hydr. stroke limiter

    LRDU1/LRDU2:Power control with pressure cut-off and electrical strokelimiter (positive characteristic)

    LRDH1/LRDH5:Power control with pressure cut-off and hydraulic strokelimiter (negative characteristic)

    LRDH2/LRDH6:Power control with pressure cut-off and hydraulic strokelimiter (positive characteristic)

    LG2EH.:Power control with pilot pressure related override (pos.),2-stage pressure cut-off and hydr. stroke limiter

    Before finalizing your design, pleaserequest a certified drawing.

    LR3DS:Power control with high pressure related override,pressure cut-off and load sensing control

    DLR H2/6

    SD

    LR3

    ELG1

    U1/2

    H1/5

    H.E

    LG2H.

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 49/60

    Y G

    Y

    379321.5

    148109

    118.

    5

    178

    183

    142.

    5

    34 118.

    518

    7.5

    142.

    5

    379321.5

    77.5 G

    319

    131

    178

    379223

    X X

    89.5

    161.5

    118.

    517

    8

    315.579.5

    133

    192

    383156.5

    321.5 X 198.5

    133

    192

    383156.5

    321.5 X

    Unit Dimensions, Size 190EP1D/EP2D:Electrical control with proportional solenoid and pressurecut-off

    HD1D/HD2D:Hydraulic control, pilot pressure related with pressurecut-off

    DRS/DRG:Pressure control with load sensing controlPressure control remote controlled

    Before finalizing your design, pleaserequest a certified drawing.

    DRL:Pressure control for parallel operation

    LE1S/LE2S:Power control with electrical override (negative) and loadsensing control

    LE2S2/LE1S5/LE2S5:Power control with electrical override (negative) and loadsensing control, override

    D D

    LE1/2

    DRL

    EP1/2HD1/2

    S

    S/GDR

    S2

    LE2

    SectionLE.S5

    LE1/2S5

  • 50/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    346 329.5428428372.1372.1

    307 307

    79.4

    38

    36.5

    130.

    210

    0

    77.869.9

    120.

    790

    36.5

    79.4

    38

    130

    137

    130

    166.5346

    A1S1AS

    T1Z M

    M1R

    30185*)

    10*)

    176.

    220

    5.5

    72

    408,5214

    15.9

    165

    .1 Y

    XZ

    T1

    A(S)

    R

    T2

    S(A)

    2115

    6

    3410*)

    262.5224.5

    T1

    M

    ST2

    A

    A

    Z X

    W

    V

    372.1

    Unit Dimensions, Size 260LRDCS:Power control LR with pressure cut-off D, cross sensing control C and load sensing control S

    Before finalizing your design, pleaserequest a certified drawing.

    Flange SAE J744

    165-4 (E)

    SDCLR

    *) Center of gravity

    without charge pumpDetail W

    with charge pumpDetail W

    View Yclockwise rotation(anti-clockwise rotation )

    Detail V Detail V

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 51/60

    15

    42

    66

    131 703

    /4-1

    0UN

    C-2

    B 80

    88

    675512

    75

    36

    131 5

    /8-1

    1UN

    C-2

    B

    70

    42

    584715

    70

    131

    M20

    x2.5

    2)

    66

    60

    131

    M20

    x2.5

    2)

    113

    42

    70

    10515

    P cyl. shaft with keyDIN 6885 AS18x11x100

    Shaft ends

    S splined shaft1 3/4 in 13T 8/16DP 2)(SAE J744 44-4 (D))

    Z splined shaft DIN 5480W60x2x30x28x9g

    Unit Dimensions, Size 260 Before finalizing your design, pleaserequest a certified drawing.

    PortsTightening torque, max.

    A, A1 Service ports (high pressure series) SAE J518 1 1/2 in Fastening thread DIN 13 M16x2; 21 deep see safety instructions

    S Suction port (standard series) SAE J518 3 1/2 in Fastening thread DIN 13 M16x2; 21 deep see safety instructions

    S1 Suction port (standard series) SAE J518 4 in Fastening thread DIN 13 M16x1; 21 deep see safety instructions

    T1, T2 Bleeding, tank DIN 3852 M33x2; 16 deep 540 Nm

    R Bleeding, oil drain DIN 3852 M33x2; 16 deep 540 Nm

    M1 Measuring position, positioning chamber DIN 3852 M12x1.5; 12 deep 50 Nm

    M Measuring position, service port DIN 3852 M12x1.5; 12 deep 50 Nm

    X Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with load sensing (S)and remote controlled pressure cut-off (G)

    Y Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with stroke limiter (H...),2-stage pressure cut-off (E) and HD

    Z Pilot pressure port DIN 3852 M14x1.5; 12 deep 80 Nmin version with cross sensing (C) andpower override (LR3, LG1)

    G Port for control pressure (controller) DIN 3852 M14x1.5; 12 deep 80 Nmin version with stroke limiter (H.., U2),HD and EP with screw union GE10 - PLM(otherwise port G plugged)

    T splined shaft2 1/4 in 17T 8/16DP 2)

    1) Centering bore in accordance with DIN 3322) ANSI B92.1a-1976, 30 pressure angle, flat root side fit, tolerance class 5

  • 52/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    408.5351

    174.5116

    239

    15318

    7.5

    40

    132.

    5

    G

    Y

    Y

    187.

    5

    132.

    5

    40

    239

    153

    408.5351

    174.5135.5

    G

    Y

    Y

    408.5

    239

    132.

    515

    3

    351104.5

    G

    40345.5

    137

    189.

    5

    408.5235

    X

    Z

    212

    7550

    268.5

    419.6174.5

    135.5

    239

    187.

    540

    132.

    5

    Y

    Z2Y

    Z2

    Z1

    40

    212

    75

    469.2

    469.1391.6

    174.5135.5

    246

    187.

    5

    132.

    5

    Y

    Y

    Z1

    Z2Z1

    Unit Dimensions, Size 260

    LRDU1/LRDU2:Power control with pressure cut-off and electrical strokelimiter (positive characteristic)

    LRDH1/LRDH5:Power control with pressure cut-off and hydraulic strokelimiter (negative characteristic)

    LRDH2/LRDH6:Power control with pressure cut-off and hydraulic strokelimiter (positive characteristic)

    Before finalizing your design, pleaserequest a certified drawing.

    LR3DS:Power control with high pressure related override,pressure cut-off and load sensing control

    LG1EH.:Power control with pilot pressure related override (neg.),2-stage pressure cut-off and hydr. stroke limiter

    LG2EH.:Power control with pilot pressure related override (pos.),2-stage pressure cut-off and hydr. stroke limiter

    DLR

    DLR

    DLR H2/6

    SD

    LR3U1/2

    H1/5

    ELG2H.

    ELG1H.

  • RE 92 500/06.04 | A11VO Mobile Hydraulics | Bosch Rexroth AG 53/60

    187.

    540

    132.

    515

    2.8

    194

    408.5351

    174.5135.5

    G

    Y

    Y

    132.

    519

    915

    2.5

    408.5351

    104.5G

    345.5

    137

    408.5

    189.

    5

    X X188

    95.5

    132.

    518

    9.5

    342106

    203.

    5

    409.5183

    137

    348 X

    203.

    5

    409.5183

    137

    348 230.3X

    Unit Dimensions, Size 260EP1D/EP2D:Electrical control with proportional solenoid and pressurecut-off

    HD1D/HD2D:Hydraulic control, pilot pressure related with pressurecut-off

    DRS/DRG:Pressure control with load sensing controlPressure control remote controlled

    Before finalizing your design, pleaserequest a certified drawing.

    DRL:Pressure control for parallel operation

    LE1S/LE2S:Power control with electrical override (negative) and loadsensing control

    LE2S2/LE1S5/LE2S5:Power control with electrical override (negative) and loadsensing control, override

    DD

    LE1/2

    DRL

    EP1/2HD1/2

    S

    S/GDR

    LE2

    S2

    LE1/2

    S5

    SectionLE.S5

  • 54/60 Bosch Rexroth AG | Mobile Hydraulics A11VO | RE 92 500/06.04

    A3

    82.

    5

    A2

    130106.4

    2)

    A3

    181213

    127

    A2

    2)

    A3

    146

    45

    101

    .6

    A2

    146

    2)

    Through Drive Dimensions Before finalizing your design, pleaserequest a certified drawing.

    A1 A2 A3 3)Size K07 K24 K80 K6160 272 265 265 13 M16x2; 20 deep75 290 283 283 13 M16x2; 20 deep95 318 318 318 318 13 M16x2; 16 deep130/145 330 330 330 330 13 M16x2; 20 deep

    130/145* 364 364 364 364 13 M16x2; 20 deep*) Version with charge pump

    A1 A2 A3 3)Size K02 K04 K7940 244 244 10 M12x1.75; 19 deep60 261 261 265 10 M12x1.75; 19 deep75 279 279 10 M12x1.75; 19 deep95 303 303 303 10 M12x1.75; 16 deep130/145 326 326 326 10 M12x1.75; 16 deep130/145* 360 360 360 10 M12x1.75; 16 deep190 371.8 371.8 361.8 M12x1.75; 15 deep190* 404 404 394 M12x1.75; 15 deep260 395 395 395 M12x1.75; 15 deep

    260* 437.5 437.5 437.5 M12x1.75; 15 deep*) Version with charge pump

    Note: All through drive flanges can be turned 90. Please state in clear text if required.1) Pressure angle 30, flat root side fit, tolerance class 52) O-ring seal is included in the supply3) Thread according to DIN 13, see safety instructions

    Flange SAE J744 82-2 (A) Coupler for splined shaft according 5/8in 9T 16/32DP 1) (SAE J744 16-4 (A)) K01to ANSI B92.1a-1976 3/4in 11T 16/32DP 1) (SAE J744 19-4 (A-B)) K52

    A1up to mounting flange

    Flange SAE J744 101-2 (B) Coupler for splined shaft according 7/8in 13T 16/32DP 1) (SAE J744 22-4 (B)) K02to ANSI B92.1a-1976 1in 15T 16/32DP 1) (SAE J744 25-4 (B-B)) K04Coupler for splined shaft accordingto DIN 5480 W35x2x30x16x9g K79

    A1up to mounting flange

    Flange