−1271− (b&a) engine component assembly / index...2014/09/30 · 2001 3.0l−4v (d186)...

−1271−(B&A) ENGINE COMPONENT ASSEMBLY / INDEX

3.0L−4V (D186) TAURUS/SABLE2001

IL1F1E−000103−E1271F−01

SHEET NUMBER

LATESTREVISION

DATE DESCRIPTION MODELS

TO REVISE, ADD, OR REPLACENAME/ADDRESS, WRITE TO:V−ENGINE ENGINEERINGILLUSTRATION UNITPOEE BLDG − RM E048/MD33DEARBORN, MI 48121

LARRY BARON(313) 32−38887

il1f1e−index−e1271f.dg

11

VEHICLE IDENTIFICATION NUMBER

LIFTING EYES/REMOVAL

TUBE ASY − CRANKCASE VENT

CONNECTOR ASY−EMISSION

CONNECTOR ASY−EMISSION

COVER ASY−CONVERTER HSE

TUBE ASY−FUEL VAPOR RETURN

TAURUS/SABLE

TAURUS/SABLE

TAURUS/SABLE

TAURUS/SABLE

TAURUS/SABLE

TAURUS/SABLE

TAURUS/SABLE

IL1F1E−000103−E1271F−02

IL1F1E−030106−E1271F−04

IL1F1E−030801−E1271F−05

IL1F1E−030802−E1271F−06

IL1F1E−030802−E1271F−07

IL1F1E−031004−E1271F−08

IL1F1E−031302−E1271F−09

DECALS − EMISS & MAIN OPER INSTRUCTIONS TAURUS/SABLE990617

990617

990617

990617

990617

990617

990617

990617

990617

IL1F1E−030104−E1271F−03 990617 PLUG ASY−EXH MAN (LH) TAURUS/SABLE

VALVE ASY−FUEL VAPOR RETURN

WATER PUMP PULLEY SHIELD

TAURUS/SABLE

TAURUS/SABLE

IL1F1E−031303−E1271F−10

IL1F1E−031303−E1271F−11

990617

990617

VIEWS: SCALE:

DLITTLEJ FDUDEK3 MMRJOIAN

X .3

V−ENGINE ILLUSTRATION (−1271−)

981007

CAD TYPE CAD LOC

OPER. NO UNIT

SCALE DATE

EDMX−ATROL

N460ILLUSTRATOR

CHECKED

DLITTLEJ

FDUDEK3

CHI/ATLDIVISION

PLANT

V − ENGINE ENGINEERING

CAD FILE

DRAWING

TITLE 111

SHT

of

MIKE KRAMER(313) 39−08751

REFERENCE11

PART MUST COMPLY WITH MATERIAL SPECIFICATION WSS−M99P9999−A1TO HELP SAFEGUARD HEALTH, SAFETY AND THE ENVIRONMENT.

DATAIS MASTER

DRAFTED IN ACCORDANCE WITH FAOENGINEERING DRAFTING STANDARDCURRENT AT INITIAL RELEASE

IL1F1E−000103−E1271F−01

il1f1e−000103−e1271f−01.dg

RH/LH

CHECKERORIGINATOR ENGR. APP MATL/FSTN

REVISIONSLTRS

NE01−I10880558−000 CAD:Y981030RELEASED FOR

3RD ANGLE PROJDIMENSIONS INMILLIMETERS

DECALS − ENGINE EXHAUSTEMISSIONS IDENTIFICATION

2001 3.0L−4V (D186) TAURUS/SABLEAX4S/AX4N TRANS 50 ST/CAN (ALL APP)

MARC MRJOIAN(313) 39−03674

MARK LESS(313) 84−54498

A1 2X REDESIGNED HOODNE01−I10880558−006 CAD:Y990617AJOHNSO4 TAMMAN MKRAMER1

NO OMISSION OR SUBSTITUTION

(HOOD INSULATOR)

(HOOD INSULATOR)

SABLE

TAURUS

(FRONT SEAL)

(FRONT SEAL)

(HOOD SHEETMETAL)

FRONT OF VEHICLE

(HOOD SHEETMETAL)

−9C485−DECAL−ENGINEEXHAUST EMISSIONSIDENTIFICATION(TEXT)

−9C485−DECAL−ENGINEEXHAUST EMISSIONSIDENTIFICATION(TEXT)

−9C485−DECAL−ENGINEEXHAUST EMISSIONSIDENTIFICATION(SCHEMATIC)

−9C485−DECAL−ENGINEEXHAUST EMISSIONSIDENTIFICATION(SCHEMATIC)

FRONT OF VEHICLE

A1

A1

VIEWS: SCALE:

DLITTLEJ FDUDEK3 MLESS

X 1


981007

CAD TYPE CAD LOC

OPER. NO UNIT

SCALE DATE

EDMX−ATROL

N460ILLUSTRATOR

CHECKED

DLITTLEJ

FDUDEK3

CHI/ATLDIVISION

PLANT


CAD FILE

DRAWING

TITLE 211

SHT

of

MARK LESS(313) 84−54498

REFERENCE11


DATAIS MASTER


IL1F1E−000103−E1271F−02

il1f1e−000103−e1271f−02.dg

RH/LH


REVISIONSLTRS



VEHICLE IDENTIFICATION NUMBERX

2001 3.0L−4V (D186) TAURUS/SABLEALL APPLICATIONS

X


FRONT OF ENGINE

(LH BULKHEADHOUSINGFOR VEHICLEIDENTIFICATIONNUMBER)

A1 REVISED BACKGROUNDNE01−I10880558−006 CAD:Y990617AJOHNSO4 TAMMAN MKRAMER1

A1

VIEWS: SCALE:

DDEVORE TAMMAN MLESS

X X

X


981118

CAD TYPE CAD LOC

OPER. NO UNIT

SCALE DATE

EDMX−ATROL

N460ILLUSTRATOR

CHECKED

DDEVORE

TAMMAN

CHI/ATLDIVISION

PLANT


CAD FILE

DRAWING

TITLE 311

SHT

of

MARK LESS(313) 84−54498

REFERENCE11


DATAIS MASTER


IL1F1E−030104−E1271F−03

il1f1e−030104−e1271f−03.dg

RH/LH


REVISIONSLTRS

NE01− CAD:Y981130RELEASED FOR


PLUG ASY− EXHAUST MANIFOLD−LH

LEADED FUEL

NOTE:REFER TO WERS TO VERIFYTORQUE VALUES .

D9ZE−9G458−AA

FRONT OF ENGINE

PLUG ASY−EXHAUST MANIFOLD

(EXHAUST MANIFOLD−LH)(TORQUE 40 +/− 6 Nm)

E10916420−000


2001 3.0L−4V (D186) TAURUS/SABLE

A1 WAS SHEET 2ANE01−L10880558−006 CAD:Y990617AJOHNSO4

A1

TAMMAN MKRAMER1 DLIRETTE

VIEWS: SCALE:


X .5


981007

CAD TYPE CAD LOC

OPER. NO UNIT

SCALE DATE

EDMX−ATROL

N460ILLUSTRATOR

CHECKED

DLITTLEJ

FDUDEK3

CHI/ATLDIVISION

PLANT


CAD FILE

DRAWING

TITLE 411

SHT

of

MARK LESS(313) 84−54498

REFERENCE11


DATAIS MASTER


IL1F1E−030106−E1271F−04

il1f1e−030106−e1271f−04.dg

RH/LH


REVISIONSLTRS

NE01−I10880558−000 CAD:Y981030


EYE−ENGINE LIFTING/REMOVALX


X

FRONT OF ENGINE

FRONT OF ENGINE

(HD ASY−

(18mm HEX)ENGINE INSTALLEDDISCARD BOLT ANDLIFTING EYE

NOTE:BACKGROUND DETAIL MAYNOT BE PICTORALLY ACCURATEFOR ALL APPLICATIONS

(18mm HEX)ENGINE INSTALLEDDISCARD BOLT ANDLIFTING EYE


CYLINDER)(HD ASY−

CYLINDER LH)

A1 REVISED BACKGROUND

NE01−I10880558−006 CAD:Y990617AJOHNSO4 TAMMAN MKRAMER1

RELEASED FOR

A1A2

A2 WAS SHEET 3

DLIRETTE

VIEWS: SCALE:


X .45


981009

CAD TYPE CAD LOC

OPER. NO UNIT

SCALE DATE

EDMX−ATROL

N460ILLUSTRATOR

CHECKED

DLITTLEJ

FDUDEK3

CHI/ATLDIVISION

PLANT


CAD FILE

DRAWING

TITLE 511

SHT

of

MARK LESS(313) 84−54498

REFERENCE11


DATAIS MASTER


IL1F1E−030801−E1271F−05

il1f1e−030801−e1271f−05.dg

RH/LH


REVISIONSLTRS



TUBE ASY−CRANKCASE VENTX


X

USE TO FACILITATE HOSE ASSEMBLY. ALL OTHER LUBRICANTS ARE NOTPERMITTED. MAY BE APPLIED TO I.D. AND O.D. OF HOSE. SPRAY NOTPERMITTED.

ESE−M99B144−B HOSE ASSEMBLY SURFACTANT ONLY (DO NOT MIX).

(AIR CLEANEROUTLET TUBE ASY)

(REMOVESHIPPINGCAP)

381402−S084ATUBE−

(−6758−TUBE ASY−CRANKCASE VENT−543−

YF1E−6758−ACTUBE ASY−CRANKCASE VENT

NOTE:STOW PRIOR TOBODY DECKING

STOW PRIOR TOBODY DECKING

NOTE:

(REMOVESHIPPINGCAP)

FRONT OF ENGINE


ENGAGEMENT SPECIFICATIONS FOR ALL HOSE & TUBE ASSEMBLIES:ALL HOSE & TUBE CONNECTIONS TO BE BOTTOMED OR WITHIN2.5 MAXIMUM OF BEING BOTTOMED ON THE COMPONENT CONNECTION.

CRANKCASE VENT

RESPONSIBILITY)



A1

(CAMSHAFT COVER ASY LH)

A2

A2 WAS SHEET 4

VIEWS: SCALE:


X .65


981007

CAD LOC

UNIT

DATE

EDM

N460ILLUSTRATOR

CHECKED

DLITTLEJ

FDUDEK3

CHI/ATLDIVISION

PLANT


CAD FILE

DRAWING

TITLE 611

SHT

of

MARK LESS(313) 84−54498 11

DATAIS MASTER

IL1F1E−030802−E1271F−06

il1f1e−030802−e1271f−06.dg

RH/LH


REVISIONSLTRS



CONNECTOR ASY−EMISSIONVACUUM CONTROL MAIN

2001 3.0L−4V (D186) TAURUS/SABLEENGINE CODE:1G−850−AA

X


(MANIFOLD ASY−INTAKE)

FRONT OF ENGINE

(VALVE ASY−EXHAUST

(BRACKET ASY− EGR(−9E498−CONNECTOR ASY−EMISSIONVACUUM CONTROL MAIN) VACUUM REGULATOR)

ASSEMBLY OF ALL VACUUM CONNECTOR ASSEMBLY COMPONENTS AND MUSTBE APPLIED USING A PLASTIC SPRAY BOTTLE WITH AN ATOMIZER SETTINGAT ’MIST’. MERPOL MAY ONLY BE APPLIED BY THE SPRAY METHOD. WATERMAY ALSO BE USED TO FACILITATE ASSEMBLY BY 1) USING THE SPRAYMETHOD ALLOWED FOR MERPOL OR 2) BY TOUCHING COMPONENTS TO A

ALL OTHER LUBRICANTS ARE NOT PERMITTED.

ASSEMBLY AID−VACUUM COMPONENTS:PRE−MIXED MERPOL ESE−M99B144−B MAY BE USED TO FACILITATE THE

WET SPONGE−LIQUID LEVEL NOT TO EXCEED 50% OF SPONGE THICKNESS.

CAD TYPE

OPER. NO

SCALE

X−ATROL

REFERENCE

PART MUST COMPLY WITH MATERIAL SPECIFICATION WSS−M99P9999−A1TO HELP SAFEGUARD HEALTH, SAFETY AND THE ENVIRONMENT.DRAFTED IN ACCORDANCE WITH FAOENGINEERING DRAFTING STANDARDCURRENT AT INITIAL RELEASE

RECIRCULATION)



A1

A2 WAS SHEET 5

A2

VIEWS: SCALE:


X .65


981007

CAD TYPE CAD LOC

OPER. NO UNIT

SCALE DATE

EDMX−ATROL

N460ILLUSTRATOR

CHECKED

DLITTLEJ

FDUDEK3

CHICAGO / ATLANTADIVISION

PLANT


CAD FILE

DRAWING

TITLE 711

SHT

of

MARK LESS(313) 84−54498

REFERENCE11


DATAIS MASTER


1F1E−030802−E1271F−07

il1f1e−030802−e1271f−07.dg

RH/LH


REVISIONSLTRS



CONNECTOR ASY−EMISSIONVACUUM CONTROL MAIN

2001 3.0L−4V (D186) TAURUS/SABLEENGINE CODE:1D−856−AA

LEADED FUEL ONLY


(FUEL PRESSUREREGULATOR ASY)

(MANIFOLD ASY−INTAKE)

FRONT OF ENGINE

(−9E498−CONNECTOR ASY−EMISSIONVACUUM CONTROL MAIN)

ASSEMBLY OF ALL VACUUM CONNECTOR ASSEMBLY COMPONENTS AND MUSTBE APPLIED USING A PLASTIC SPRAY BOTTLE WITH AN ATOMIZER SETTINGAT ’MIST’. MERPOL MAY ONLY BE APPLIED BY THE SPRAY METHOD. WATERMAY ALSO BE USED TO FACILITATE ASSEMBLY BY 1) USING THE SPRAYMETHOD ALLOWED FOR MERPOL OR 2) BY TOUCHING COMPONENTS TO A

ALL OTHER LUBRICANTS ARE NOT PERMITTED.

ASSEMBLY AID−VACUUM COMPONENTS:PRE−MIXED MERPOL ESE−M99B144−B MAY BE USED TO FACILITATE THE

WET SPONGE−LIQUID LEVEL NOT TO EXCEED 50% OF SPONGE THICKNESS.

A1 DELETED SHEETNE01−I10880558−006 CAD:Y990615AJOHNSO4 TAMMAN MLESS

A1

FRONT OF ENGINE

F7DE−7A828−BBCVR ASY − CONVHSG LWR ACCNOTE:INSTALLED AFTERTRANSMISSIONINSTALLATION

(PAN ASY−OIL)

VIEWS: SCALE:

AJOHNSO4 TAMMAN MKRAMER1

X .75


990615

CAD TYPE CAD LOC

OPER. NO UNIT

SCALE DATE

EDMX−ATROL

N460ILLUSTRATOR

CHECKED

AJOHNSO4

TAMMAN

CHI/ATLDIVISION

PLANT


CAD FILE

DRAWING

TITLE 811

SHT

of

MARK LESS(313) 84−54498

REFERENCE11


DATAIS MASTER


IL1F1E−031004−E1271F−08

il1f1e−031004−e1271f−08.dg

RH/LH


REVISIONSLTRS

NE01−l10880558−006 CAD:Y990617RELEASED FOR



LOWER ACCESSCOVER ASY−CONVERTOR HOUSING


VIEWS: SCALE:

FDUDEK3 MLESS

X .9


981007

CAD TYPE CAD LOC

OPER. NO UNIT

SCALE DATE

EDMX−ATROL

N460ILLUSTRATOR

CHECKED

DLITTLEJ

FDUDEK3

CHI/ATLDIVISION

PLANT


CAD FILE

DRAWING

TITLE 911

SHT

of

MARK LESS(313) 84−54498

REFERENCE11


DATAIS MASTER


IL1F1E−031302−E1271F−09

il1f1e−031302−e1271f−09.dg

RH/LH


REVISIONSLTRS



TUBE ASY−FUEL VAPOR RETURNX


X


USE TO FACILITATE HOSE ASSEMBLY. ALL OTHER LUBRICANTS ARE NOTPERMITTED. MAY BE APPLIED TO I.D. AND O.D. OF HOSE. SPRAY NOTPERMITTED.

ESE−M99B144−B HOSE ASSEMBLY SURFACTANT ONLY (DO NOT MIX).

(FOR CONNECTION REFERTO SHEET 10)

(REMOVESHIPPINGCAP)

YF1E−9G271−EBTUBE ASY−FUELVAPOR RETURN

(TUBE ASY−FUELVAPOR RETURN

NOTE:BACKGROUND DETAIL MAYNOT BE PICTORALLY ACCURATEFOR ALL APPLICATIONS

−543−RESPONSIBILITY)

A1



FRONT OF ENGINE

A2

A2 WAS YF1E−9G271−EAA3 WAS SHEET 7

A3

VIEWS: SCALE:


X .75

DLIRETTE


981008

CAD TYPE CAD LOC

OPER. NO UNIT

SCALE DATE

EDMX−ATROL

N460ILLUSTRATOR

CHECKED

DLITTLEJ

FDUDEK3

CHI/ATLDIVISION

PLANT


CAD FILE

DRAWING

TITLE 1011

SHT

of

MARK LESS(313) 84−54498

REFERENCE11


DATAIS MASTER


IL1F1E−031303−E1271F−10

il1f1e−031303−e1271f−10.dg

RH/LH


REVISIONSLTRS



VALVE ASY−FUEL VAPORPURGE SOLENOID


X


N621905−S309 (8mm HEX)NUT & WASHER ASYM6 X 1 HEX HD(TORQUE 9 +/− 1.4 Nm)(2) REQ

(−9G271−TUBE ASY−FUEL

(DASH EXTENTION)

(R/H SHOCK TOWER)

FRONT OF VEHICLE

(FOR CONNECTIONREFER TO SHEET 9)

F7DE−9C915−AAVALVE ASY−FUEL

VAPOR RETURN)

VAPOR PURGE


A1

A1 WAS SHEET 8NE01−l100880558−006 CAD:Y990617AJOHNSO4 TAMMAN MKRAMER1 DLIRETTE

VIEWS: SCALE:

AJOHNSO4 TAMMAN MKRAMER1

X .75

DLIRETTE


990615

CAD TYPE CAD LOC

OPER. NO UNIT

SCALE DATE

EDMX−ATROL

N460ILLUSTRATOR

CHECKED

AJOHNSO4

TAMMAN

CHI/ATLDIVISION

PLANT


CAD FILE

DRAWING

TITLE 1111

SHT

of

MARK LESS(313) 84−54498

REFERENCE11


DATAIS MASTER


IL1F1E−031303−E1271F−11

il1f1e−031303−e1271f−11.dg

RH/LH


REVISIONSLTRS

NE01−l10880558−006 CAD:Y990617RELEASED FOR


WATER PUMP PULLEY SHIELD


X



FRONT OF VEHICLE

W701539 M5 X 0.8 NUT

−8A590−SHLD−WTR PMP PLY

(STUD−VLV RKR ARM CVR ASY LH)(2) PLACES

(TORQUE 6 +/− 1Nm)(2) REQ

−1271− (b&a) engine component assembly / index...2014/09/30 · 2001 3.0l−4v (d186)...

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