a3_pdcastoryboards_lean
TRANSCRIPT
PDCA Story Boards (A3s) 1© Copyright 2005 David LaHote
A3 Story BoardsHeading
Plan
Do
CheckAct/
Adjust
Footnotes
Dave LaHoteMarch 11, 2005
Plan
Do
Check
Adjust(Act)
PDCA Story Boards (A3s) 2© Copyright 2005 David LaHote
An A3 is a PDCA Story Board(not a form, not even a standardized format)
• Adjusted for the type of story being told (quality problem versus company strategy)
• Always the four steps of Plan, Do, Check and Act/Adjust
• No exact or specific look or format• The more visual the better (pictures, charts, no
small print)
• Fits on one page (use baby A3s for complicated stories)
• Must flow as a story (visual story teller)
PDCA Story Boards (A3s) 3© Copyright 2005 David LaHote
Typical Story Board Layout
Heading
Plan
Do
CheckAct/
Adjust
Footnotes
PDCA Story Boards (A3s) 4© Copyright 2005 David LaHote
Heading Content
• What is this story about (type of story, size, scope, etc.)
• Who it is about ( business unit, department, team, etc.)
• Who is on the team telling the story and who is the leader
• What time frame does the story cover
Heading
PlanDo
CheckAct/
Adjust
Footnotes
PDCA Story Boards (A3s) 5© Copyright 2005 David LaHote
Plan
• The problem and team (good problem statement based on data)
• Present (or starting) conditions and any background info required (pareto charts?, histograms?)
• Analysis of the current situation – Common tools used by the organization every time
• Cause & Effect Diagrams• 5 Whys• Etc.
• Improvement goal (measurable results and time bound)
Heading
PlanDo
CheckAct/
Adjust
Footnotes
PDCA Story Boards (A3s) 6© Copyright 2005 David LaHote
Do
• Countermeasures put in place– Short term fixes– Long term root cause elimination
• Action plans for the countermeasures (gant chart?, who, what, where, when)
Heading
PlanDo
CheckAct/
Adjust
Footnotes
PDCA Story Boards (A3s) 7© Copyright 2005 David LaHote
Check
• Results of actions
Heading
PlanDo
CheckAct/
Adjust
Footnotes
PDCA Story Boards (A3s) 8© Copyright 2005 David LaHote
Act/Adjust
• Adjustments made
• Standardization put in place to insure continued results (standardized work, training, etc.)
• Next target for improvement and/or next review cycle for this issue
• Any additional follow-up actions required
Heading
PlanDo
CheckAct/
Adjust
Footnotes
PDCA Story Boards (A3s) 9© Copyright 2005 David LaHote
Footnotes
• When story was completed
• Who reviewed the story and signed off on the results and standardization
• What additional action (if any) needs to take place
Heading
PlanDo
CheckAct/
Adjust
Footnotes