a400m: ensuring continued airworthiness · a400m: ensuring continued airworthiness ica (col...

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A400M: Ensuring continued airworthiness ICA (Col Armament) Philippe BOURGAULT A400M CQC Chairman MAWA Conference 2016

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Page 1: A400M: Ensuring continued airworthiness · A400M: Ensuring continued airworthiness ICA (Col Armament) Philippe BOURGAULT A400M CQC Chairman MAWA Conference 2016

A400M: Ensuring continued airworthiness

ICA (Col Armament) Philippe BOURGAULT

A400M CQC Chairman

MAWA Conference 2016

Page 2: A400M: Ensuring continued airworthiness · A400M: Ensuring continued airworthiness ICA (Col Armament) Philippe BOURGAULT A400M CQC Chairman MAWA Conference 2016

2

Scope of presentation

A400M : General overview

Multinational cooperation on Airwortiness process

EASA / CQC / NMAAs workshare

TC holders as key players

A few practical cases

Conclusion

MAWA Conference 2016

Page 3: A400M: Ensuring continued airworthiness · A400M: Ensuring continued airworthiness ICA (Col Armament) Philippe BOURGAULT A400M CQC Chairman MAWA Conference 2016

3

The A400M Aircraft

MAWA Conference 2016

An A380 cockpit

layout…

… but an airframe

designed for military

operations

Page 4: A400M: Ensuring continued airworthiness · A400M: Ensuring continued airworthiness ICA (Col Armament) Philippe BOURGAULT A400M CQC Chairman MAWA Conference 2016

The A400M Aircraft

EASA

Basis : CS25 + CRI

CQC

Basis : Civil basis

+ Mil CRI

Page 5: A400M: Ensuring continued airworthiness · A400M: Ensuring continued airworthiness ICA (Col Armament) Philippe BOURGAULT A400M CQC Chairman MAWA Conference 2016

In-service fleet

Status on 09/09/16

0

50

100

150

200

250

300

350

2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030

A/C Delivered

Cumulative A/C in Service10

-

-

3

10

5

2

MAWA Conference 2016

Page 6: A400M: Ensuring continued airworthiness · A400M: Ensuring continued airworthiness ICA (Col Armament) Philippe BOURGAULT A400M CQC Chairman MAWA Conference 2016

The A400M Aircraft

Video link

Page 7: A400M: Ensuring continued airworthiness · A400M: Ensuring continued airworthiness ICA (Col Armament) Philippe BOURGAULT A400M CQC Chairman MAWA Conference 2016

7

A400M : several missions,

but a unique TDD

Civil Certification Basis.

EASA CS 25, CS-E

CS-P …+ CRIs

Military Airworthiness Basis

Civil Cert Basis + MCRIs

Military Certification

Aircraft Technical

Specifications

Contract Exhibits

A and P

Qualification

EASA Certification Teams Military CQ OrganisationEASAand CQO

interface

activities

according to

LOU

“Aircraft Certificate of Design” (CoD) recognised by Military CQ Organisation (CQC)

Final Assessment

Civil Certification

EASA civil TC

MAWA Conference 2016

Military TCs

Page 8: A400M: Ensuring continued airworthiness · A400M: Ensuring continued airworthiness ICA (Col Armament) Philippe BOURGAULT A400M CQC Chairman MAWA Conference 2016

8

Ensuring continued AW:

EASA/CQC cooperation

Principles : A400M Programme Committee committed to maintain

CQC and agreed on support from EASA to maintain the TCs

Key enablers:

1. Agreed “Occurrence Identification and Reporting Procedure (OIRP)”

2. Extensive re-use of civil TC-holders process

3.Continuous EASA / CQC collaboration

4. Security aspects / military specificities properly addressed

MAWA Conference 2016

Page 9: A400M: Ensuring continued airworthiness · A400M: Ensuring continued airworthiness ICA (Col Armament) Philippe BOURGAULT A400M CQC Chairman MAWA Conference 2016

9

Reporting process

as per “OIRP”

MAWA Conference 2016

Maintenance Organisations

Under Nations responsibility

Production Organisation

and Maintenance Organisation

not under Nations responsibility

Operators

NMAAs

A400M Certification Body (EASA +CQC)

Design Organisation

Page 10: A400M: Ensuring continued airworthiness · A400M: Ensuring continued airworthiness ICA (Col Armament) Philippe BOURGAULT A400M CQC Chairman MAWA Conference 2016

10

Re-use of civil TCH process

DO procedures and DOA privileges are exercised

Occurrences classification and management process

ORT

Screening panels

Definition of corrective action and associated compliance time

according to AMC GM Part 21.A.3B

« Engineering judgement » fed with civil experience

Extensive use of « civil » communication means

SB, ISB, VSB,…

AOT, FOT,

SIL, …

Airworthiness Review Meetings are co-chaired by EASA and CQC

MAWA Conference 2016

Page 11: A400M: Ensuring continued airworthiness · A400M: Ensuring continued airworthiness ICA (Col Armament) Philippe BOURGAULT A400M CQC Chairman MAWA Conference 2016

CQC/EASA cooperation

19/03/2013

Type

Certification

Processes

Major MODs Approvals

Airworthiness Directives

Definition and

Dissemination

of Corrective

Actions

(SBs, AOT, FOT, ..)

Reporting / Screening / Analysis

Continuing

Airworthiness(Individual A/C in Service)

Continued

AirworthinessSBs issuance

Manuals (AFM, Maintenance, etc)

Production

Minor MODs privileges

New Spares (POA / MPOA) Repaired Parts Release

(Form 1)

Individual Repair Solutions

Aircraft Production at FAL (POA / MPOA)

Unrepaired Damages clearanceConcessions

MAWA Conference 2016

DOA

Page 12: A400M: Ensuring continued airworthiness · A400M: Ensuring continued airworthiness ICA (Col Armament) Philippe BOURGAULT A400M CQC Chairman MAWA Conference 2016

12

Security aspects

Objective is to deliver only information needed for CAW

Standard situation: information managed is not classified

Military occurrences are managed by CQC: EASA is informed without sensitive information disclosure

In case of in-service event during a classified mission, relevant information

will be given to Manufacturer and AA on a need-to-know basis

Page 13: A400M: Ensuring continued airworthiness · A400M: Ensuring continued airworthiness ICA (Col Armament) Philippe BOURGAULT A400M CQC Chairman MAWA Conference 2016

Practical case :

Cooperation between TCH

MAWA Conference 2016

In Service Event

EASA AD

Airworthiness Review Meetings

EASA / CQC

TCHTCHTCH

SCREENING SCREENING

Risk Assessment at AC level

Short term mitigation / Grace period (Part 21.A.3)

Corrective actions

DOA

CQC ADR

National

ADs

AD list on

CQC website

AD management :

National rules +

Airbus ADCL tool

Page 14: A400M: Ensuring continued airworthiness · A400M: Ensuring continued airworthiness ICA (Col Armament) Philippe BOURGAULT A400M CQC Chairman MAWA Conference 2016

14

Practical case :

Continued vs continuing AW

MAWA Conference 2016

Tech

Query

In Service EventManufacturing

Engineering

EPI Design Office

Repair solution

processing

SB / ISB

Technical Variance

processing

SIL, …

DOAApproved

repair solution

Approved

Technical Variance

NMAANMAA

Spares

pooling & sharing

DOA

DOA

DOA

DOA

DOA

Page 15: A400M: Ensuring continued airworthiness · A400M: Ensuring continued airworthiness ICA (Col Armament) Philippe BOURGAULT A400M CQC Chairman MAWA Conference 2016

15

Conclusions

Type Certification is progressing quickly To offer new capabilities / more versatility to Operational Crews

As design is ambitious, CAW is a key process: To early reinforce design robustness

With limited impact on fleet availability

To convince industry, 1 CQC acting on behalf of 6 NMAA in

close collaboration with EASA is a good asset

Continuing AW is being developed: It was not foreseen prior to 2012

EMAR implementation and Mutuel Recognition between NMAAs

(continued/Continuing AW) are decisive…

… so is pursuance & reinforcement of EASA support

MAWA Conference 2016

Page 16: A400M: Ensuring continued airworthiness · A400M: Ensuring continued airworthiness ICA (Col Armament) Philippe BOURGAULT A400M CQC Chairman MAWA Conference 2016

Your questions are welcome !

19/03/2013MAWA Conference 2016