a5 tig orbital system 75 - papathanassiou-sa.gr

A5 TIG Orbital System 75AS EASY AS IT CAN BE

Kemppi K5 Welding equipment

A5 TIG Orbital System 75, AS EASY AS IT CAN BE

1(10)

12.0

9.20

16

MODULAR COST EFFECTIVE SOLUTION FORMECHANIZED TIG ORBITAL WELDING OFPIPES AND TUBES.

A5 TIG Orbital System with closed head clamp is an extremely simple to use solution for

orbital welding tubes and pipes with an outer diameter of 25 – 75 mm. The symbol based

controller is quick to learn and the system makes it very easy to produce high-quality

joints. The arc moves automatically 360° around tubes and pulse technology produces a

consistently high-quality welding seam. Integrated cooling of the weld head allows for

high duty cycles. Low investment cost makes the system an easy way into mechanized

welding. The 75 series closed head clamp is available with a wide variety of high quality

collets which enable the system to be used for various kind of joints.

KEY BENEFITS

SAVE IN WELDING TIME

Compared to manual MMA welding.

THE EASIEST

High quality orbital joints made the

easiest and simplest way.

KEY APPLICATIONS

OIL RIGS PROCESS PIPELINES


2(10)

12.0

9.20

16

• Low investment cost makes A5 TIG Orbital Welding System a

cost effective solution to mechanize orbital TIG welding.

• Extremely easy to learn and use. Enables repeated high quality

joints.

• Best-in-class intuitive, symbol based controller with touch screen.

• Auto-programming for automatic calculation of welding

parameters.

• Main control switches are integrated into the weld head for simple

operation during welding.

• Significantly less rework due to an inbuilt, diagnostic fault-

detection system for gas purging, weld head jams, etc.

• Wide range of durable high quality flush and extended collets

enable welding of different kinds of weld joints and tube

diameters

• The weld head is designed for collets and electrodes to be

changed quickly and for accurate positioning of the electrode.

• Two different weld head models available for the same controller

unit.

• Compact size enables quick setup and welding in as little time as

possible.

• Compact weld head design allows access to wide range of

applications.

• USB port for storing downloaded software updates or standard

parameters on a memory stick.

• Controller comes in a durable plastic case for easy operation,

storage, and transport.

BENEFITS

SAVE 25 % IN WELDING TIME

The mechanized transportation of a welding head in A5 TIG Orbital System 75 provides a steady and

accurate welding position. This enables stable welding quality and the use of optimized welding

parameters during welding. As a result a shorter arc on time per weld is needed and the welder

can weld more welds in a working day. The typical saving in welding time for A5 TIG Orbital System

75 is 25 % compared to manual MMA welding.

THE EASIEST ACCESS TO MECHANIZATION

A5 TIG Orbital System 75 makes accessing mechanized welding as easy and cost effective as

possible. Compact equipment requires low investment costs and thus has a short payback time. The

controller interface has been designed with intuitive symbols, which are very easy to use and make

the learning time very short. Auto programming calculates the welding parameters and the

fault detection system ensures that the rework is minimized. The operation during welding

is simple, since the main control switches are integrated to the weld head.


3(10)

12.0

9.20

16

WHAT'S IN THE SYSTEM

MinarcTig Evo 200MLP

Kemppi K5 dual process welder for fine

quality, mobile TIG and stick (MMA)

welding with pulse TIG option. The

delivery package includes a TTC 220

welding torch (4 m/8 m), cables, gas hose,

and shoulder strap. AU and DK models

available.

A5 Closed Head Clamp 7530

Efficiently cooled weld head designed for

welding pipes of 10 – 76 mm in diameter.

Remote control in the handle. Wide

variety of high quality collets available.

Compact weld head allows access to wide

range of applications.

A5 Orbital Controller 75

Very easy to use intuitive symbol based

user interface with touch screen and

automatic calculation of welding

parameters. Compact and lightweight,

built into a portable waterproof case. USB

port for storing downloaded software

updates or standard parameters on a

memory stick.

Collets 30

Wide variety of high quality flush and

extended collets for tube to tube, tube to

flange and tube to elbow joints and for

pipes of 10 - 76 in diameter. One collet kit

includes two collets and two collets kits

are required for one weld head.


4(10)

12.0

9.20

16

http://www.kemppi.com/en-US/offering/product/minarctig-evo-200mlp/



ALTERNATIVE

EQUIPMENT AND SOFTWARE


Efficiently cooled weld head designed for

welding pipes of 12 – 101 mm in diameter.

Remote control in the handle. Wide

variety of high quality collets available.

Compact weld head allows access to wide

range of applications.

Collets 40

Wide variety of high quality flush and

extended collets for tube to tube, tube to

flange and tube to elbow joints and for

pipes of 12 - 101 in diameter. One collet

kit includes two collets and two collets kits

are required for one weld head.


5(10)

12.0

9.20

16

TECHNICAL SPECIFICATIONS

MinarcTig Evo 200MLP

Product code MinarcTig Evo 200MLP, TTC 220, 4 m - P0642MinarcTig Evo 200MLP, TTC 220, 8 m - P0643

Connection voltage 1~ 50/60 Hz 230 V ±15 %

Fuse (delayed) 16 A

Welding range (TIG) 5 A/10.2 V...200 A/18.0 V

Welding range (MMA) 10 A /20.4 V...170 A/26.8 V

Open circuit voltage 95 V

Minimum generator power 5.6kVA

Standards IEC 60974-1, IEC 60974-3, IEC 60974-10, IEC 61000-3-12

Operating temperature range -20…+40 °C

Degree of protection IP23S

Stick electrode sizes 1.5...4.0 mm

External dimensions LxWxH 449 × 210 × 358 mm

Weight (no accessories) 11 kg

Output (TIG) 35% ED 200 A/18.0 V

Output (TIG) 60% ED 160 A/16.4 V

Output (TIG) 100% ED 140 A/15.6 V

Output (MMA) 35% ED 170 A/26.8 V

Output (MMA) 60% ED 130 A/25.2 V

Output (MMA) 100% ED 110 A/24.4 V


Product code 6206000

Weight 6.4 kg

Tube diameter 9 - 75 mm

A 202 mm

B 96 mm

C 43 mm

D 19.5 mm

Rotor gear radius 54.6 mm


Product code 6204075


6(10)

12.0

9.20

16


Input power 90 - 240 VAC, 1A

Weight 6.0 kg

Welding positions All (PA/PB)

Auto-stop Yes

Weld head 7530 & 7540

Pipe outer diameter range (min.) 9.5 - 101.6 mm

Degree of protection with cover opened IP 52

Degree of protection, cover closed (transportation) IP 65

Operating temperature -20 – +40 °C

Collets 30, mm Product code

COLLET, EXTENDED, 15030 (10 MM) 1001250-10



COLLET, EXTENDED, 15030 (13.5 MM) 1001250-13.5






















COLLET, FLUSH, 15030 (10 MM) 1001252-10

COLLET, FLUSH, 15030 (12 MM) 1001252-12

COLLET, FLUSH, 15030 (13 MM) 1001252-13

COLLET, FLUSH, 15030 (13.5 MM) 1001252-13.5

COLLET, FLUSH, 15030 (16 MM) 1001252-16

COLLET, FLUSH, 15030 (18 MM) 1001252-18

COLLET, FLUSH, 15030 (19 MM) 1001252-19


7(10)

12.0

9.20

16

Collets 30, mm Product code

COLLET, FLUSH, 15030 (20 MM) 1001252-20

COLLET, FLUSH, 15030 (22 MM) 1001252-22

COLLET, FLUSH, 15030 (23 MM) 1001252-23

COLLET, FLUSH, 15030 (26.9 MM) 1001252-26.9

COLLET, FLUSH, 15030 (28 MM) 1001252-28

COLLET, FLUSH, 15030 (29 MM) 1001252-29

COLLET, FLUSH, 15030 (30 MM) 1001252-30

COLLET, FLUSH, 15030 (35 MM) 1001252-35

COLLET, FLUSH, 15030 (40 MM) 1001252-40

COLLET, FLUSH, 15030 (41 MM) 1001252-41

COLLET, FLUSH, 15030 (44.5 MM) 1001252-44.5

COLLET, FLUSH, 15030 (51 MM) 1001252-51

COLLET, FLUSH, 15030 (52 MM) 1001252-52

COLLET, FLUSH, 15030 (53 MM) 1001252-53

COLLET, FLUSH, 15030 (54 MM) 1001252-54

COLLET, FLUSH, 15030 (60.3 MM) 1001252-60.3

COLLET, FLUSH, 15030 (70 MM) 1001252-70

COLLET, FLUSH, 15030 (76.1 MM) 1001252-76.1

Collets 30, inch Product code

COLLET, EXTENDED, 15030 (0.375 IN) 1001246-0.375














COLLET, FLUSH, 15030 (0.375 IN) 1001248-0.375

COLLET, FLUSH, 15030 (0.402 IN) 1001248-0.402

COLLET, FLUSH, 15030 (0.500 IN) 1001248-0.500

COLLET, FLUSH, 15030 (0.625 IN) 1001248-0.625

COLLET, FLUSH, 15030 (0.677 IN) 1001248-0.677

COLLET, FLUSH, 15030 (0.750 IN) 1001248-0.750

COLLET, FLUSH, 15030 (0.839 IN) 1001248-0.839

COLLET, FLUSH, 15030 (1.327 IN) 1001248-1.327

COLLET, FLUSH, 15030 (1.500 IN) 1001248-1.500


8(10)

12.0

9.20

16

Collets 30, inch Product code

COLLET, FLUSH, 15030 (1.669 IN) 1001248-1.669

COLLET, FLUSH, 15030 (1.902 IN) 1001248-1.902

COLLET, FLUSH, 15030 (2.00 IN) 1001248-2.00

COLLET, FLUSH, 15030 (2.500 IN) 1001248-2.500

COLLET, FLUSH, 15030 (3.00 IN) 1001248-3.00


COLLET, FLUSH, 15030 (1.00 IN) 1001252-1.00


9(10)

12.0

9.20

16

WWW.KEMPPI.COM

Kemppi is the pioneering company within the welding industry. It is our role to develop

solutions that make you win business. Headquartered in Lahti, Finland, Kemppi

employs over 600 welding experts in 17 countries and has a revenue of more than

110 MEUR. Our offering includes welding solutions - intelligent equipment, welding

management software and expert services - for both demanding industrial applications

and ready-to-weld needs. Local expertise is available via our global partner network

covering over 60 countries.

http://kemppi.com

a5 tig orbital system 75 - papathanassiou-sa.gr

Documents