a&b group - aebtorneria · 2018-01-10 · and renewal (today aeb torneria polska). this...
TRANSCRIPT
Automatic precision turning
A&B TorneriaAutomatica Srl
Via Campagna, 2825030 Berlingo, BS - ItalyTel +39 030 7759889Fax +39 030 7759887E-mail: [email protected]
Area: 7000 m²
AEB Torneria Polska Sp. z o.o.
Al. XX-lecia 21 A96-515 Teresin k Sochaczewa - PolskaTel +48 46 861 32 03Fax +48 46 864 40 16E-mail: [email protected]
Area: 2500 m²
A&B Torneria Automatica was founded in 1997 by Alfredo Casati, Beppe Putelli and a financing partner. In just 4 years, the company has successfully established itself on the national market as producer of brass precision mechanical components.
In 2007, A&B added to its fleet of machinery by acquiring the first numerical control lathe, ensuring increased flexibility in the processing of different materials, for small series and for components of greater importance in terms of production. The following year (2008), Luca and Marco Taiariol became new partners of the company (currently part of DLM Holding Srl).In 2011, in order to increase production capacity for materials made of alloys other than brass, A&B Torneria Automatica set up an important partnership with T&R Technology and Renewal (today AEB Torneria Polska). This partnership has enabled, among other things, the management of the production of more complex components, such as assembled parts and products involving secondary processing.In 2015, as part of an internationalisation objective, T&R Technology (today AEB Torneria Polska) was purchased by A&B Torneria.
About us
A&B GROUP
CIVIL AND INDUSTRIAL CONSTRUCTION
ELECTRONICS
SPECIALIST
WHITE INDUSTRY
MEANS OF TRANSPORT
MEDICAL
A&B Torneria Automatica produces custom-built components and products for this sectors:
◊ Civil and industrial constructionHVAC, Oleodynamics, Hydraulics, Electrical, Pneumatics, Lighting,
◊ White IndustryHousehold appliances
◊ Means of transportCars, heavy vehicles, agricultural machinery, ships, boats, trains, aeronautics
◊ ElectronicsTelephones, digital satellite TV, hardware, cameras, e-cigarettes, domotics
◊ SpecialistTools, hardware, gardening, carpentry
◊ MedicalDentistry, orthopaedics, surgery, medical gas
Business areas
◊ Technical support in the planning phase to develop new products and any necessary modifications of existing products.
◊ Turning using a new and refurbished pool of machinery, consisting of multiple-mandrel automatic lathes with integrated numerical control tools.
◊ Quality control from beginning to end of manufacturing in a state-of-the-art laboratory with optical machines, profilometer and sensors.
◊ Surface grinding to complete the turning process improving the surface appearance and roughness of the product.
◊ Standard washing process is done with modified alcohol. Customised programmes can be set for components with a more complex shape. A protective product can be used for components produced using materials subject to oxidation.
◊ Standard packaging is carried out by an automatic line. Manual packaging and placed method can be used for the fragile components or on customer’s demand.
Technology
PACKAGING
WASHING QUALITY CONTROL
TURNING
TECHNICAL SUPPORT
SURFACE GRINDING
◊ Ferrous materials- Non alloy structural- Automatic- For case hardening- Carbon- Carbon for hardening- Alloys- For superior tempering- For bearings- Stainless- Non alloys- For chrome plating
◊ Non ferrous materials• Brass
- Standard and corrosion-proof alloys- Lead-free alloys
• Aluminium- 2000 series – Avional- 6000 series – Anticorodal- 7000 series - Ergal
Processed materials
A new and refurbished pool of machinery, consisting predominantly of multiple-mandrel automatic lathes with integrated numerical control tools for the most sophisticated production processes.
Automatic loading of raw material and oil lubrication allow us to achieve maximum operationalefficiency.
Turning
GILDEMEISTER SPEED 20-11 Ø 3-25 mm, QUANTITY: 3
GWM ITALIA IMX25 CNCØ 5-35 mm, QUANTITY: 5
STAR SR32J IIØ 6-32 mm, QUANTITY: 1
GWM TECH S32-6ACØ 12-32 mm, QUANTITY: 2
MIYANO BNJ 51-SY2Ø 30-51 mm, QUANTITY: 1
INDEX MS 25Ø 16-35 mm, QUANTITY: 39
GWM TECH S40-8AC SCHUTTE SF 67Ø 12-72 mm, QUANTITY: 4
GWM TECH G20-6ACØ 5-22 mm, QUANTITY: 12
SCHUTTE SE16/25Ø 8-30 mm, QUANTITY: 19
ZEISS CNC MACHINEMITUTOYO PROFILE PROJECTOR
VICI CNC CONTOUR MACHINE
PGS CNC CONTOUR MACHINE FISHER COULOSCOPE
MAHR ROUGHNESS MITUTOYO OPTICAL CNC MACHINE
With the aim of ensuring that clients are supplied with products which comply with legal standards and effectively meet their production requirements, we guarantee meticulous quality control throughout the production process.
◊ Receiving raw materials random checks on dimensions of materials supplied and batch creation for traceability throughout.
◊ In-line checks checkpoints throughout the production area: Vici Vision for measuring external profile, calibration, altimeters and intermediate testing linked via web. The standard cycle includes checks every two hours on all dimensions, while for different requirements we can carry out statistical analysis through Xbar-R charts and customised checking cycles.
◊ Laboratory testing mitutoyo optical machines and Zeiss probe and profilometer to complement the in-line checks. Digital and manual magnification and Zeiss surface indicators for surface testing. Monitoring of production is carried out with the aid of QDAS software, and we guarantee all our clients a PPM level equal to 2,000.
◊ 100% controls checkpoints for the visual selection and removal of excess material.7
◊ Checks on reception of externally-processed items to ensure functionality following any external processing.
◊ Random checks random checks on the chemical composition of the material, using external laboratories.
Quality
The standard washing process using modified alcohol is facilitated by automatic loading of the mesh crates and indication of the wash cycle according to the quality plan. For components with a more complex shape, customised programmes can be set, including the use of ultrasound. For components produced using materials subject to oxidation, a protective product can be automatically selected and used.
Standard packaging is carried out by an automatic line which builds the cardboard boxes and fills them with the items before weighing them to ensure they do not exceed legal limits for manual lifting, then labels them and stacks them on europallets.
Manual packaging differs from this method in that is is supervised by an operator in order to protect the items’ finish; the placed method is also possible, where the operator places the items in suitable blister packs to prevent damage during transit.
Washing and packaging
The Group offers additional processes and services with the aim of complete and personalized satisfaction of clients’ requirements.
GALVANISED PROTECTIVE COATING:• Nickel• Chrome• Zinc• Anodising• Copper• Satinising• Pickling
HEAT TREATMENTS:• Normalising• Annealing• Tempering• Hardening
SURFACE TREATMENTS:• Polishing • Brushing• Grinding • Tumbling• Diamond dressing• Lapping
OTHER SERVICES:• Mechanical processes• Selection • Assembly
Services
A&B Torneria Automatica SrlVia Campagna, 2825030 Berlingo, Brescia - ItalyTel +39 030 7759889 Fax +39 030 7759887E-mail: [email protected]
www.aebtorneria.com
AEB Torneria Polska Sp. z o.o.Al. XX-lecia 21 A 96-515 Teresin k / Sochaczewa - PolskaTel +48 46 861 32 03 Fax +48 46 864 40 16E-mail: [email protected]