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Abacus Valves International Ltd.Wafer Check Valves

An Introduction

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Abacus Valves

Abacus Valves International are a long established UK based

Check Valve Manufacturer.

• Private Limited Company, trading for 25 years, since 1988• We service markets globally through a network of agents• Well known for manufacture of “Specials", design capability• Producer of a wide range of Check Valves • Products conform to international quality standards

Abacus Valves are ISO 9001:2008 approved

Core Business:

The design, manufacture and supply of

precision engineered Wafer Check Valves

to the energy and process industries


Sectors & Industries

• Process Engineering • Upstream/downstream Oil and Gas • Petrochemical: refining and processing• Water & Utilities• Mining & Quarrying• Pharmaceutical• Biotechnology• Brewing & Distillery• Natural gas: gasification and liquefaction • Chemical Manufacture• Gas Compression


Our Clients

• Wolseley Group• Siemens• Tyco Valves• Weir LGE• MRC Transmark• Honeywell Enraf• Reliance Industries

• Bray Valves• Eriks• Linde• Gardner Denver• Single Buoy Moorings• Tyco Valves• Dresser-Rand


The Glen Foundry GroupOur Partners

• Abacus Valves International Ltd. Manufacture & Supply of Wafer Check Valves

• Anderson Stewart Castings Ltd. High Integrity Investment Castings & Foundry

• Precision Tooling Services Ltd. Toolroom Services & Manufacture of Machined Components


Anderson Stewart Castings

Anderson Stewart Castings have earned an international reputation supplying a wide spectrum of industries with high integrity precision investment castings over the past 50 years:

• Gas turbine Manufacturers• Offshore drilling • Gas detection equipment manufacturers • Power generation• Valve manufacturers• Gearbox Transmission producers• Medical instrument and implant producers

At present Anderson Stewart has a workforce of 65 people

Anderson Stewart Castings is ISO 9001, 2008 approved


Precision Tooling Services

Precision Tooling Services have provided a production facility for major Blue Chip Companies for over 25 years.

Suppliers of choice to the following industries:

• Automotive• Aerospace• Oil &Gas• Computer• Medical • Renewable Energy

Precision Tooling currently employ over 40 people

ISO/TS 16949:2009 and ISO 9001:2008 approved

Abacus Valves International - Co Intro 11Precision Tooling

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Abacus Wafer Check ValvesNon-Return Valves

Features:

• Two-port valves• Designed for a specific

cracking pressure• Used in many fluid

systems• Suitable for all common

flanges

Benefits:• Compact• Lightweight• Economical; Low Life

Cycle costs• Easily Installed• Tight Shut Off• Anti Slam, prevents water

hammer


Applications

• Gas Compression• Fertiliser Production – Ammonia Gas• Gas / Water Injection• Water Pumping :

Potable / Seawater / Produced Water• Desalination• LNG Gasification / Liquefaction• Oil Pumping• Reciprocating Compressors• Multi Pump Service• Rapid Deceleration Systems• Vertical Upflow


Our Product Range

Twin Plate Sprung Disc

Nozzle Check Swing Type

• Available in a wide range of materials• Standard, High Performance, Lined and Plastic


Twin Plate

Twin Plate design is based upon two spring loaded plates anchored on a centrally positioned hinge pin. These components are housed within the valve body.

Note :

½ Section view of valve shown 90° orientated out of position for clarity.

Examples of common options:• Seating can be soft (for zero leakage) or metal-metal• Lugged version• Retainerless or retaining plug design• Can be installed in any orientation


Sprung Disc

Sprung Disc valves, typically, have four main components: body, disc, spring and spring retainer.

Examples of common options:• Cracking pressure can be tailored to suit customer requirements by sizing a

spring to suit.• Seating can be soft (for zero leakage) or metal-metal• Valve can be installed in any position (Orientations other than horizontal

require engineering input to compensate for disc weight and flow direction).


Swing Type

Swing type check valves can contain as little as two main components but generally consist of a body, a seat and a disc.

Swing type wafer check valves have the advantage that they are of a compact design and low cost in comparison to their full bodied variants.

Examples of common options -: • Seating can be soft (for zero leakage) or metal-metal• Disc’s can be spring loaded • External lever and weight • Lugged version• Full bore version


Nozzle Check

The Abacus Nozzle Check Valve provides an energy efficient solution to backflow problems in piping systems.

• Sizes from 2” to 60” diameter• Pressure ratings from ASME Class 150 through to 4,500 and up to API

10,000 • End connections: RF, RTJ, BW, compact flanges and clamp connectors• Wide variety of body and trim materials • Design standards: ASME B16.34, API 6D

• Face to face : API 6D, API 594, Manufacturers Standard


Design Capabilities

Fully integrated Computer Aided Engineering [CAE] Package:

• 3D Modelling & Drawing : SolidWorks Premium• Computational Fluid Dynamics [CFD] : SolidWorks Flow

Simulation• Finite Element Analysis [FEA] : SolidWorks Simulation


Recent Developments

• Ongoing investment in facilities • Key Personnel Review

• IT investment: Enterprise Resource Planning (ERP)

• Market Research; Brazil, Russia, South Africa


Scope for Future

• Further development of agency agreements, distribution networks and markets for export

• Relocation to larger premises in 2014• Analysis of customer purchasing experience and

development of e-commerce site• Sourcing of strategic partners for contract

manufacturing / licensing agreements


For more information:

Abacus Valves International Ltd

4 Riverside Road

Paddockholm Industrial Estate

Kilbirnie, Ayrshire KA25 7EW

United Kingdom

Tel: +44 (0) 1505 681777

Fax: +44 (0) 1505 683999

Email: [email protected]

www.abacusvalves.com

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Technology

cncabacus valves international

abacus valves new

port valves

international reputation

swing type wafer check

sprung disc sprung disc

metalmetal valve

gas petrochemical